Technical Manual

CXAJ/CGAJ
Air-cooled/Heat Pump Module Chiller
R410A: 45kW/65kW
Table of Contents
Product Overview ………………………………………………………………………………………… 3

Product Model Description ……………………………………………………………………………… 4

Product Dimensions ……………………………………………………………………………………… 5

Specifications ……………………………………………………………………………………………… 6

Variable-condition Parameters Table …………………………………………………………………… 7

Unit Installation Dimensions ……………………………………………………………………………… 9

System Schematic Diagram ……………………………………………………………………………… 10

Circuit Diagram …………………………………………………………………………………………… 12

Other Parameters Table …………………………………………………………………………………… 14

© 2014 Trane ALL rights reserved CG-PRC024-ZH

Product Overview
Moduel design
Heat pump and cooling-only models are available, based on the two fundamental modules of R410A
refrigerant, i.e. CXAJ045 and CXAJ065. Modular combination is available for different needs.

Efficient and stable

The unit adopts the design of high-efficiency scroll compressor, multi-compressor and multi-refrigerant
circuit, capable of multi-level energy adjustment depending on actual load. The unit has an energy ef-
ficiency up to 3.19.
Shell and tube heat exchanger design, reduced water pressure, contributing to reduced power consump-
tion of the system circulation water pump; effectively prevent clogging due to dirt and ice, ensuring stable
operation of the unit.
Equipped with fluid reservoir and accumulator as standard, improving reliability.

Quiet operation
Unique top and front/rear cover design, effectively screening noise and protecting the unit components
from environmental damage.

Easy installation
The water system adopts parallel design, achieving lower water pressure drop, greatly reducing water
pump power consumption, and saving cost of water pump investment and operation.
The same series units have uniform dimensions, ensuring an orderly and neat installation site.

Multiple protections
The unit provides multiple measures of protection against refrigerant high/low pressure, compressor
overload, fan motor overheating, low water flow, winter freezing, evaporator freezing, etc.
Linkage between terminal equipment and main unit is made possible using two-way valve signal, thus
ensuring a more energy-efficient system operation.
Remote cooling/heating mode changeover control, remote output of operation status and alarm signal,
facilitating unit management.
Provide circulating water pump operation control output and water circuit electric heating control output,
simplifying field system installation.

Advanced Control
The unit adopts TRANE's exclusively developed Mini-ICS centralized controller with
large LCD screen and user-friendly interface. Modular control enables a connection of
up to 25 main units.

z Professional appearance design: 50×100mm large LCD screen display, white back-
light, 15 distinctly configured buttons, convenient operatin interface.
z R485 network communication interface, network binding.
z One-week job timer setting: working day, days-off setting.
z Keyboard lock, offline display
z Unit fault display, troubleshooting

CG-PRC024-ZH 3
Product Model Description
Model
C X A J 0 4 5 5 B 1 N S B
1 2 3 4 5 6 7 8 9 10 11 12 13

Additional
R A
Options 14 15

C X A J 0 4 5 5 B 1 N S B R A
Service Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

First digit C=Chiller Thirteenth Service Serial Number

Second digit X=Cooling & heating type digit B=2nd time
G=Cooling only type Fourteenth Environmental Use Number
Third digit A=Air-cooled digit R=Standard ambient temperature
Fourth digit J=Modular unit Fifteenth Other Option Numbers
Fifth, seventh and Cooling Capacity digit A=Standard (Without DN125 soft connection)
eighth digits 045 B=Optional (With 2 units for DN125 soft con-
065 nection)
Eighth digit Power Type
5=380V/50Hz/3PH
Ninth digit Design Serial Number
B=R410a
Tenth digit Propeller Fan Operation Mode
1=Single speed
Eleventh digit Special Configuration Number
N=None
Twelfth digit Controller
S=Module control (main controller, main con-
troller power source and communication wires
need to be separately purchased)

4 CG-PRC024-ZH
Product Dimensions

1000
1987

Outlet Water Inlet Water

DN125
509

410
1619 727
2038 927
2145 951

Series B

Model CX(G)AJ045 CX(G)AJ065

Length (mm) 2145

Dimensions Width (mm) 1000

Height (mm) 1987

Weight (kg) 700 730

CG-PRC024-ZH 5
Specifications
Moduel design

Model CXAJ045 CXAJ065 CGAJ045 CGAJ065

Nominal Cooling Capacity kW 45 65 45 65

Nominal Heating Capacity kW 49 69 - -

Rated Cooling Input Power kW 14.2 20.4 14.2 20.4

Rated Heating Input Power kW 15.0 20.2 - -

Rated Voltage V/Hz/ph 380/50/3

Quantity 2 2 2 2

Rated Cooling Input

A 27.6 36.0 27.6 36.0
Compressor Current

Rated Heating Input

A 28.0 36.0 - -
Current

Quantity 2 2 2 2
Fan Motor
Rated Input Current A 2.7 2.7 2.7 2.7

Rated Cooling
L/s 2.15 3.11 2.15 3.11
Water Flow

Rated Heating
L/s 2.34 3.30 - -
Water Flow

Refrigerant Type R410A

Refrigerant Charge
kg 8.0*2 10.9*2 8.0*2 10.9*2
Amount

Internal Water
kPa 27 43 27 43
Pressure Drop

Noise dB(A) 68.5 69 68.5 69

Notes:
1. Cooling capacity is measured under air intake condition at 12°C for water inlet, 7°C for water outlet and 35°C for ambient.
2. Heating capacity is measured under air intake condition at 40°C for water inlet, 45°C for water outlet and 7°C for ambient dry bulb and 6°C for wet bulb.
3. Standard GB/T 18430.2-2008 for CXAJ/CGAJ045 units; GB/T 18430.1-2007 for CXAJ/CGAJ065 units

6 CG-PRC024-ZH
Variable-condition Parameters Table
Cooling Mode

CGAJ/CXAJ045 Outdoor Ambient Temperature °C

Water Outlet
20 25 30
Temperature

Cooling Cooling Cooling

°C Power kW EER Power kW EER Power kW EER
Capacity kW Capacity kW Capacity kW

5 52.46 11.30 4.64 48.91 11.54 4.24 46.36 12.27 3.78

7 54.93 11.42 4.81 51.49 11.57 4.45 48.58 12.32 3.94

10 57.15 11.53 4.96 53.72 11.66 4.61 50.57 12.51 4.04

12 59.81 11.66 5.13 55.21 11.69 4.72 51.73 12.56 4.12

15 61.75 11.70 5.28 57.82 11.91 4.85 54.04 12.63 4.28

CGAJ/CXAJ045 Outdoor Ambient Temperature °C

Water Outlet
35 40 43
Temperature

Cooling Cooling Cooling

°C Power kW EER Power kW EER Power kW EER
Capacity kW Capacity kW Capacity kW

5 42.82 14.16 3.02 39.37 15.88 2.48 35.82 17.90 2.00

7 45.00 14.20 3.17 41.52 15.97 2.60 38.35 17.93 2.14

10 47.00 14.39 3.27 43.24 16.28 2.66 40.57 18.10 2.24

12 48.26 14.52 3.32 44.38 16.48 2.69 42.28 18.21 2.32

15 50.33 14.71 3.42 46.09 16.79 2.75 44.22 18.37 2.41

CGAJ/CXAJ065 Outdoor Ambient Temperature °C

Water Outlet
20 25 30
Temperature

Cooling Cooling Cooling

°C Power kW EER Power kW EER Power kW EER
Capacity kW Capacity kW Capacity kW

5 74.85 15.97 4.69 70.88 16.59 4.27 65.07 16.92 3.85

7 79.35 16.25 4.88 74.51 16.63 4.48 68.71 17.06 4.03

10 83.80 16.32 5.14 78.00 16.76 4.65 72.43 17.36 4.17

12 86.63 16.56 5.23 81.22 16.85 4.82 74.91 17.64 4.25

15 90.14 16.78 5.37 84.25 16.98 4.96 78.62 17.98 4.37

CGAJ/CXAJ065 Outdoor Ambient Temperature °C

Water Outlet
35 40 43
Temperature

Cooling Cooling Cooling

°C Power kW EER Power kW EER Power kW EER
Capacity kW Capacity kW Capacity kW

5 61.73 20.17 3.06 59.27 23.64 2.51 53.75 26.17 2.05

7 65.00 20.40 3.19 61.89 23.74 2.61 56.87 26.35 2.16

10 68.00 20.66 3.29 64.25 23.92 2.69 59.80 26.54 2.25

12 69.99 20.84 3.36 65.63 24.04 2.73 61.95 26.67 2.32

15 72.99 21.10 3.46 67.39 24.22 2.78 65.75 26.86 2.45

CG-PRC024-ZH 7
Variable-condition Parameters Table

Heating Mode

CGAJ/CXAJ045 Outdoor Ambient Temperature °C

Water Outlet
-10/-11 -5/-6 0/-1 7/6
Temperature

Heating Heating Heating Heating

Power, Power, Power, Power,
°C Capacity, COP Capacity, COP Capacity, COP Capacity, COP
kW kW kW kW
kW kW kW kW

30 33.03 10.27 3.22 40.69 10.41 3.91 47.50 10.89 4.36 53.38 11.00 4.85

35 31.75 11.91 2.67 38.88 12.01 3.24 46.38 12.19 3.81 52.11 12.20 4.27

40 30.39 13.07 2.33 37.30 13.36 2.79 45.16 13.50 3.35 50.74 13.52 3.75

45 29.01 14.32 2.03 35.80 14.69 2.44 43.61 14.86 2.94 49.00 15.00 3.27

50 - - - - - - 42.55 16.23 2.62 47.81 16.37 2.92

CGAJ/CXAJ045 Outdoor Ambient Temperature °C

Water Outlet
10/8 15/13 21/15.5
Temperature

Heating Heating Heating

°C Capacity, Power, kW COP Capacity, Power, kW COP Capacity, Power, kW COP
kW kW kW

30 55.54 11.15 4.98 58.07 11.42 5.09 59.66 11.36 5.25

35 54.01 12.34 4.38 56.83 12.51 4.54 58.18 12.55 4.64

40 52.57 13.65 3.85 55.33 13.82 4.00 56.65 13.87 4.08

45 50.93 15.07 3.38 53.27 15.16 3.51 54.79 15.22 3.60

50 49.56 16.41 3.02 51.63 16.45 3.14 53.52 16.54 3.24

CGAJ/CXAJ065 Outdoor Ambient Temperature °C

Water Outlet
-10/-11 -5/-6 0/-1 7/6
Temperature

Heating Heating Heating Heating

Power, Power, Power, Power,
°C Capacity, COP Capacity, COP Capacity, COP Capacity, COP
kW kW kW kW
kW kW kW kW

30 46.27 13.96 3.31 56.65 14.15 4.00 65.76 14.45 4.55 74.73 15.21 4.91

35 44.45 15.53 2.86 54.43 15.66 3.48 64.93 16.15 4.02 72.96 16.65 4.38

40 42.55 17.36 2.45 52.22 17.61 2.97 63.23 18.02 3.51 71.04 18.37 3.87

45 40.62 19.13 2.12 50.12 19.57 2.56 61.41 20.01 3.07 69.00 20.20 3.42

50 - - - - - - 59.85 22.12 2.71 67.25 22.22 3.03

CGAJ/CXAJ065 Outdoor Ambient Temperature °C

Water Outlet
10/8 15/13 21/15.5
Temperature

Heating Heating Heating

°C Capacity, Power, kW COP Capacity, Power, kW COP Capacity, Power, kW COP
kW kW kW

30 77.70 15.37 5.06 81.30 15.48 5.25 83.52 15.56 5.37

35 75.61 16.86 4.48 79.56 17.02 4.67 81.45 17.15 4.75

40 73.51 18.58 3.96 77.46 18.66 4.15 79.31 18.84 4.21

45 71.30 20.34 3.51 74.57 20.53 3.63 76.70 20.70 3.71

50 69.38 22.26 3.12 72.28 22.38 3.23 74.93 22.52 3.33

8 CG-PRC024-ZH
Unit Installation Dimensions
Installation Space Schematic Diagram

Roof Exhaust

Air Inlet Air Inlet

Air Inlet
Service Space

610 mm

r1.2M r1.2M

r1.2M

r1.2M

CG-PRC024-ZH 9
System Schematic Diagram
Multi-group Modules (equal pipe road connection)

Water Pump
Inlet Water

Module Group A r1.5M Module Group B r1.5M Module Group C

Outlet Water

Single-group Modules (equal pipe road connection)

Outlet
Water

Water
Pump Inlet
Water

Note: Multi-module chiller cannot have more than 8 units per group, not allowing unequal pipe road connection.

10 CG-PRC024-ZH
 System Schematic Diagram

Single-group Modules (unequal pipe road connection)

Outlet
Water

Water Pump Inlet

Water

Note: Single-module combination cannot have more than 4 units of unequal pipe road connection.

Water Replenishing Water Suction

Unequal Pipe Equal Pipe

Expansion Water Tank
Road Type Road Type
Drain Valve

Terminal Terminal

Two sets of water pump systems can

be installed in parallel as backup
Terminal Terminal

Thermometer Pressure Gauge

Auto Vent Valve
P Water Pump Filter P

Pressure Differential
Pressure Gauge Anti-vibration Hose Bypass Valve
Thermometer Flow Switch
Auxillary Electrical Heater
P

Pressure Gauge Drain Valve

Note: The chiller does not include filter and water reservoir.

CG-PRC024-ZH 11
12
Name Description N U VW 380Vac 3N~50Hz Circuit Diagram
CXAJ0455/0655
MP Water Pump Contactor

MC Compressor Contactor
TB1 Auxillary Electrical
MF Fan Motor Contactor Heater
3
CCH Electrical Heating Belt 220Vac RUN AL
2 Operation Indication Alarm Indication
Live Line U
COMP Compressor
Black MC1 OVC1 Black(L3) Neutral Line N
White White(L2) M COMP 1
Circuit Diagram

Electrical Heating Con- 3 ~

HT/EV1 Red Red(L1)
Compressor 1 MC2 4WV2 MF1
trol for Water Circuit
Black MC2 OVC2 Black(L3)
Electrical Heating White White(L2) M COMP 2 (14) MC1 4WV1 MP
3 ~ RFS
Red Red(L1)
A-HAT for Plate-type Heat Compressor 2 2
(11) 1
Exchanger Black MF1 Black(L3)
M
FAN 1 2 3 4 5 7 8 N 10 N 11
White Purple(L2)
3 ~ MOTOR 1
PUMP Water Pump Red Brown(L1)

4WV1
4WV2
AL_IN

PUMP
Fan Motor 1 N-COM N

A-HAT

HE/EV1
H/FAN1

COMP1
COMP2
M/FAN2
RUN_IN
RUN_OUT
AL_OUT
H/FAN Fan Motor Black(L3)
FAN EN-SAVE
Purple(L2) M
3 ~ C/H
AL-OUT/IN Alarm Output Brown(L1) MOTOR 2 L 13 Black HP2 Black
SW1 HP2
Fan Motor 2 N LP2
14 Yellow LP2 Yellow
N-COM Common Neutral Line Black Red Microcomputer Control Board 15 FS
C CON1 FLOW
White B RFS (Dual Compressor) 22 U
Red OV-PUMP 1
A CON2
Energy-efficient/Two- White SW2 OV-FAN
U
EN-SAVE U Transformer 18 OVC1
way Valve Interlocking ADC_OD_CO1 OV-COMP1
N 30 MC1 19 OVC2
OV-COMP2
RUN-OUT/IN Operation Output CCH1 31 MC2 HP1
20 Black HP2 Black
TH1 TH2 TH3 TH4 TH5 TH6 21 Yellow LP1 Yellow
CCH2 CN4 HP1
External Cooling/ A BG
C/H TO CONTROL WIRING
Heating
To Computer Controller
OVC Compressor Overload Communicating with Other Chillers

FS Flow Switch
Return Water Temperature Probe
Outlet Water Temperature Probe
Air Suction Temperature Probe 1
Defrost Temperature Probe 1
Defrost Temperature Probe 2
Air Suction Temperature Probe 2

OVP Water Pump Overload

ODU
OVF Fan Motor Overheat
CN1
BA GND+12V
HP High Pressure Switch

LP Low Pressure Switch

TB Terminal Block
Main Controller Power
Directional Control
4WV
Valve

Factory Wire 3000-6235-01

Connection Instructions:
1. When used as module master, water pump is controlled by water pump control signal, turning on water pump overload switch (normally closed).
Field Wire Connection 2. When used as module slave, there is no water pump and auxillary electrical heating control signal, no two-way interlocking function, not processing
water pump overload signal.
3. Flow switch is connected between terminals 15 and U.
4. See IOM for dip switch settings.

CG-PRC024-ZH
CG-PRC024-ZH
Name Description N U VW 380Vac 3N~50Hz Circuit Diagram CGAJ0455/0655
MP Water Pump Contactor

MC Compressor Contactor
TB1
MF Fan Motor Contactor

CCH Electrical Heating Belt 220Vac RUN AL

Operation Indication Alarm Indication
Live Line U
COMP Compressor
Black MC1 OVC1 Black(L3) Neutral Line N
White White(L2) M COMP 1
Electrical Heating Control Red Red(L1) 3 ~
HT/EV1 MF1
for Water Circuit Compressor 1 MC2
Black MC2 OVC2 Black(L3) (14)
Electrical Heating White White(L2) M COMP 2 MC1 MP
Red Red(L1) 3 ~ RFS
A-HAT for Plate-type Heat Compressor 2 2
(11) 1
Exchanger Black MF1 Black(L3)
M FAN 1 2 7 8 N 10 N 11
White Purple(L2)
PUMP Water Pump Red Brown(L1) 3 ~ MOTOR 1

4WV1
4WV2
AL_IN
N

PUMP
N-COM

A-HAT

HE/EV1
AL_OUT

H/FAN1

COMP1
COMP2
M/FAN2
RUN_IN
RUN_OUT
Fan Motor 1
H/FAN Fan Motor Black(L3) EN-SAVE
Purple(L2) M FAN
3 ~ C/H
AL-OUT/IN Alarm Output Brown(L1) MOTOR 2 L SW1 13 Black HP2Black
HP2
Fan Motor 2 N LP2
14 Yellow LP2 Yellow
N-COM Common Neutral Line Black Red Microcomputer Control Board 15 FS
White C CON1 FLOW
Red B RFS (Dual Compressor) OV-PUMP
22 U
A U
Energy-efficient/Two-way White
CON2SW2 ADC_OD_CO1
OV-FAN
EN-SAVE Transformer 18 OVC1 CN4
Valve Interlocking OV-COMP1
19 OVC2 ABG
OV-COMP2
RUN-OUT/IN Operation Output HP1
20 Black HP2 Black
TH1 TH2TH3 TH4TH5TH6 21 Yellow LP1 Yellow
CN4 LP1
A BG
C/H External Cooling/Heating TO CONTROL WIRING
OVC Compressor Overload To Computer Controller
Communicating with Other Chillers
FS Flow Switch

OVP Water Pump Overload

Return Water Temperature Probe
Outlet Water Temperature Probe
Air Suction Temperature Probe 1
Air Suction Temperature Probe 2

OVF Fan Motor Overheat ODU

CN1
HP High Pressure Switch BAGND+12V

LP Low Pressure Switch

TB Terminal Block
Main Controller Power
4WV Directional Control Valve

Factory Wire Connection

Field Wire Connection 3000-6235-02

Instructions:
1. When used as the module master, the water pump is controlled by water pump control signal 7, the patch cord between terminals 22 and U is removed, and the water pump
overload switch (normally closed) is connected.
2. When used as module slave, there is no water pump and auxillary electrical heating control signal, no two-way interlocking function, not processing water pump overload signal.
3. Flow switch is connected between terminals 15 and U.
4. See IOM for dip switch settings.

13
Circuit Diagram
Other Parameters Table
Electrical Parameters

Recommended
Min. Circuit Max. Fuse
No.1 Compressor No.1 Compressor No.1 Fan No.1 Fan Fuse Min. Size of Copper
Power Current Specifications
Model Rated Current PLA Rated Current PLA Rated Current FLA Rated Current FLA Specifications Core Diameter of
(V/Hz/pH) MCA REC
(A) (A) (A) (A) REC Power Cord mm2
(A) (A)
(A)

CX(G)AJ
380/50/3 18.6 18.6 2.1 2.1 46.05 50.70 64.65 16
0455

CX(G)AJ
380/50/3 20.8 20.8 2.1 2.1 51.00 56.20 71.80 16
0655

Water Flow Unit: m3/h

Model Lower Limit of Flow Rate Rated Flow Rate Upper Limit of Flow Rate

045 4.64 7.74 10.84

065 6.71 11.19 15.67

The flow rate of chilled water that goes through the chiller must fall between the upper limit and lower limit as indicated in Table
1.If the flow rate of chilled water entering the evaporator, the water flow will become disconnected, reducing heat transfer effect,
and resulting in failure or abnormal low-pressure trip of the expansion valve. On the contrary, if the water flow rate is higher than
the upper limit, the components inside the evaporator will be corroded.

Water Pressure Drop

For models without water pump (installed outside the chiller), the internal water pressure drop shall be basically as shown in
"Chiller Water Pressure Drop" curve.If a model without water pump is used, you may refer to "Chiller Water Pressure Drop" curve
for the design of piping system.

CX(G)AJ045 CX(G)AJ065

Internal Pressure Drop Internal Pressure Drop

8
5
7
Water Pressure Drop (mH2O)

Water Pressure Drop (mH2O)

4 6

5
3
4
2 3

2
1
1
0 0
4.64 5.42 6.19 6.97 7.74 8.51 9.29 10.06 10.84 7.48 8.73 9.98 11.22 12.47 13.72 14.96 16.21 17.46
Water Flow (m3/h) Water Flow (m3/h)

14 CG-PRC024-ZH
CG-PRC024-ZH 15
Trane optimizes the performance of homes and buildings around the world.A business of Ingersoll Rand, the leader in creating and sustaining safe,
comfortable and energy efficient environments, Trane offers a broad portfolio of advanced controls and HVAC systems, comprehensive building
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Trane has a policy of continuous product and product data improvement and reserves the right to change data in the document without notice.

© 2014 Trane All rights reserved

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