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Highly conductive fluid flow paths, known as wormholes, are formed when acids are injected in carbonate reservoirs during a stimulation treatment. In matrix
acidizing treatments, these wormholes are desired whereas in acid fracturing treatments, they are undesirable because they reduce efficiency of the process. Two
main types of models are available in the literature for wormhole growth. Semi-empirical models are computationally fast; however, they do not scale well to core
dimensions or to radial flow. Numerical simulation models represent the physics of the individual processes well; however, they are computationally intensive and
impractical to use on a field scale.
To address the shortcomings of these models, a computationally fast mechanistic model is developed for wormhole growth. The model scales well with flow rate
and core dimensions. It hence allows scale-up from linear laboratory core flow experiments to field scenarios of radial flow. Accurate scaling with core dimension and
with injection rate in linear flow is a necessary precondition for a model to be considered for scale-up to radial flow where both cross-sectional area to flow and the
fluid Darcy velocity change as the wormholes grow. Previous computationally fast models did not satisfy this precondition and therefore are not suitable for scaleup
to radial flow.
The model is validated against more than 50 published and internal sets of linear core-flood experiments on limestone and dolomite cores treated with HCl and
emulsified acids. The validation dataset covers a wide range of acid concentrations, temperatures, rock types and core dimensions. The modeling equations extend to
radial flow based on the change in the domain area with wormhole progression. The radial model was tested against 10 published radial flow experiments and a
reasonable match was obtained. The model predictions were also tested against field results and again a good match was obtained.
model has two tuning parameters to match linear experiments and up
scales to radial flow using the fractal dimension introduced by Daccord
1. Introduction et al. (1989). Buijse and Glasbergen (2005) introduced a simple model
(“BG model”) for designing acid treatments. The model was based on
Carbonate acidizing is a well stimulation technique in which reactive matching experimental data using a semi-empirical equation. The BG
fluids are injected either below (matrix) or above (acid fracturing) for model requires information about optimum conditions from linear lab
mation fracturing pressure to improve production from the well. Acid oratory experiments to design field treatments. Tardy et al. (2007)
izing of carbonates has been extensively studied (Lund et al., 1973, conducted both linear and radial experiments, and the results of the
1975; Daccord et al., 1993; Wang et al., 1993; Fredd and Fogler, 1998, study demonstrated that the BG model underpredicts acid volumes
1999; Bazin, 2001; Panga et al., 2002, 2005; Buijse and Glasbergen, required in radial flow. Furui et al. (2012) conducted a comprehensive
2005; Taylor et al., 2006; McDuff et al., 2010; Dong et al., 2014; Zakaria study based on experiments, field data, and numerical simulations.
et al., 2015b; Maheshwari and Balakotaiah, 2013; Qiu et al., 2018; Panga et al. (2005) introduced the two-scale continuum (TSC) model as
Dong, 2018). Daccord et al. (1989) introduced a wormhole propagation a powerful tool to simulate acid propagation. Maheshwari and Balako
model based primarily on linear and radial experiments with plaster and taiah (2013) used the TSC model to simulate wormhole growth in 3-D.
water. The model upscales radially based on the fractal dimension, Ali and Nasr-El-Din (2019) used the TSC model with a porosity distri
which was found to be 1.6. Economides et al. (1994) claimed that bution obtained from X-ray computed tomography (CT) scanner to
Daccord’s model predicts very deep wormholes and followed a conser simulate laboratory experiments and predict acid performance under
vative approach that assumes that acid dissolves a constant fraction of field conditions. They concluded that the relation between laboratory
the rock. The dissolved fraction is determined based on linear experi experiments and acid propagation under field conditions is not linear.
ments. Gong and El-Rabba (1999) proposed a wormhole growth model However, the TSC model requires enormous processing power, and
that accounts for acid convection, reaction rate, and diffusion. The
* Corresponding author.
E-mail address: ziauddin@slb.com (M. Ziauddin).
https://doi.org/10.1016/j.petrol.2019.106776
Received 30 July 2019; Received in revised form 31 October 2019; Accepted 2 December 2019
Available online 6 December 2019
0920-4105/© 2019 Elsevier B.V. All rights reserved.
M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
the tip is estimated by splitting the total injected fluid into a matrix and
wormhole flow component. The resulting model has an unprecedented
capability of matching many linear coreflood experiments for a wide
range of temperatures, acid concentrations, mineralogy, and core di
mensions with a single set of model parameters. The model is extended
to radial flow by changing the cross-sectional flow area as the wormhole
propagates deeper in the reservoir. A key strength of the model is that it
uses the same parameters for linear and radial flow. Therefore, once
these parameters are determined from linear core flow tests, they can be
used directly in predicting behavior in radial flow. Furthermore, since
the model is a mechanistic model, the parameter values allow a deeper
understanding of the wormholing phenomenon and allows comparison
of various acid-rock systems on an equivalent basis.
2. Linear model
The acid efficiency curve along with different dissolution patterns for
a typical linear coreflood acidizing experiment is shown in Fig. 1. Note
Fig. 1. Acid efficiency curve with different dissolution patterns using 0.5 M HCl that an optimum injection rate exists, at which a minimum pore volume
at room temperature (after Fredd and Fogler, 1996). of acid is required to break through (Fig. 1c). Fig. 2 shows a higher
resolution image for a similar experiment for another core near the
routine field-scale simulations are impractical. optimum. At optimum injection rate, there is limited leak off and hence
The objective of the present study is to develop a simple mechanistic branching from the dominant wormhole channel is also limited. The
model for carbonate acidizing that is 1) scalable with core dimensions, diameter is constant along the channel and is a characteristic of the acid-
linear to radial, and rock type; 2) valid for limestone and dolomite and 3) rock system and temperature. For injection rates much lower than the
applicable to all commonly used acid systems. optimum (Fig. 1a), the base of the wormhole near the entrance is wider,
The model presented here is based on calculating the acid concen but quickly establishes a channel of constant diameter. There is negli
tration and fluid velocity at the wormhole tip. The wormholes are gible leak off from the channel and most of the acid spends before it
modeled as tubular reactors. Acid spends by reaction with the walls of reaches the tip. If the flow rate is reduced even further, the length of the
the wormhole as it travels down the wormhole channel. Fluid velocity at wormhole base increases. Eventually, for flow rates approaching zero
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 2. CT scan image of wormhole structure in limestone core using 15% HCl at 150 � F (Zakaria et al., 2015b).
the wormhole disappears completely and the pore volume of acid to optimum injection rate. Matrix injection of acid at rates higher than 2
breakthrough (PVBT) is simply the volume of acid required to orders of magnitude above the optimum is often not possible, because
completely dissolve the core. For intermediate flow rates (Fig. 2b), the the pressure required to do so is typically above the fracturing pressure
dissolution pattern is between that of Fig. 2a&c. As the injection rate is of the rock. These high rates are also difficult to realize for matrix
increased above the optimum, the fraction of acid flowing through the acidizing treatments in the field and are also not recommended due to
enhanced permeability matrix around the wormhole increases. The fluid inefficient use of the acid and a higher horsepower requirement. Acid
velocity in the wormhole, therefore does not increase proportionally injection at extremely low rates (i.e. those approaching zero) are also
with the injection rate (Fig. 2d). The wormhole width increases seldom measured directly in the laboratory, because PVBT can be esti
marginally above the optimum. Instead, extensive branching is mated much more simply by the dissolving power of the acid. Therefore,
observed. As the injection rate is increased further, the flow of acid in experimental studies generally focus on injection rates where worm
the rock matrix becomes dominant and the distinction between the holes are observed. The objective of the present study is to develop a
wormhole and matrix disappears (Fig. 2e). numerically efficient mechanistic model for this region.
Note that dominant wormholes are observed at least up to 1 order of A conceptual model of wormhole growth is shown in Fig. 3. The acid
magnitude lower and up to 1 order of magnitude higher than the flows down the wormhole channel with almost constant velocity and
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
reacts with the wormhole walls as it travels from the inlet to the tip. The 0 1
acid that reaches the tip is consumed in the wormhole longitudinal qo ð1 ϕt Þ @ keffv lc
growth and in stimulating the matrix around the wormhole channel. It is PVBT ¼ e 1A (9)
A0 lc ϕt CAo Xkeff
assumed that the entire rock porosity is accessible to the acid. The mass
of rock (dmR) in kg that is dissolved for the wormhole to grow by a length Zakaria et al. (2015b) introduced the concept of a flowing fraction (f)
dl in m can be expressed as to account for rock type and heterogeneity; the flowing fraction is
defined as the injected pore volume of an inert fluid that corresponds to
dmR ¼ ðaw ð1 ϕt ÞρR þ am ð1 ϕt ÞρR xÞ dl (1)
the normalized tracer concentration at CC0 ¼ 0:5. The flowing fraction is a
where aw is the cross-sectional area of a wormhole in m2, am is the cross- measure of the rock porosity that participates in fluid flow. It is
sectional area of the enhanced matrix around a wormhole, ϕt is the total considered the pore volume to breakthrough of an inert fluid (brine) for
porosity of the rock in fraction, ρR is the rock density in kg/m3, and x is the core and serves to normalize the observed PVBT. The same concept
the fraction of rock dissolved in the enhanced matrix around the can be applied here to relate PVBTs of two rock types (where subscripts 1
wormhole (Fig. 3). and 2 represent parameter values for rock type 1 and 2, respectively):
For a clearly distinguishable wormhole from the matrix, x ≪ 1, Eq.
PVBT1 PVBT2
(1) can be simplified to ¼ (10)
f1 f2
dmR ¼ ðaw ð1 ϕt ÞρR Þ dl (2)
The model equations are made dimensionless by defining the
Mass of acid (dmA) in kg consumed in a time dt in seconds (fast re variables:
action), is given by keff L CA l t rc v
Da ¼ ; c¼ ; λ¼ ; τ¼ ; r¼ ; ω¼
dmA ¼ CA ρA vaw dt (3) v CAo L M L vo
where CA is the acid concentration at the tip in weight fraction, ρA is the where Da is Damko €hler number, λ is the dimensionless length, L is the
fluid density in kg/m3, and v is the velocity of the acid at the tip in m/s. characteristic length, τ is the dimensionless time, M is the characteristic
The dissolving power of acid (β), on a mass basis is defined as: time, r is the dimensionless radius, rc is the core radius in m, ω is the
dimensionless velocity, and vo is the Darcy velocity in m/s.
β¼
dmR ð1 ϕt ÞρR dl
¼ (4) The dimensionless form of the PVBT equation is
dmA CA ρA vdt
ð1 ϕt Þ �
PVBT ¼ eDaλ 1 (11)
rearranging the equation ϕt λCAo X ωDa
dl vCA X
¼ (5) 2.1. Estimation of effective reaction rate
dt ð1 ϕt Þ
where X ¼ βρρA is defined as volumetric dissolving power of the acid. A The dissolution of the carbonate rock by acid is controlled by the rate
R
of Hþ transfer from the bulk acid to the wormhole wall as well as the
similar development of Eqs. (1)–(5) can be found in Hung et al. (1989)
surface reaction rate at the wall. Assuming local equilibrium between
and Furui et al. (2012). The spending of acid on the wormhole walls is
these two processes and assuming a first-order surface reaction
illustrated in Fig. 3. For a first-order irreversible reaction, the mass
balance on the acid yields ks Cs ¼ km ðCA Cs Þ (12)
dCA keff CA where ks is the surface reaction rate constant, Cs is the acid concentra
¼ (6)
dl v tion at the rock surface in weight fraction, and km is the mass transfer
where keff is the effective reaction rate constant in 1/seconds Aris coefficient in 1/s. Solving for Cs .
(1999). Two mechanisms affect the fluid velocity in the wormhole km CA
Cs ¼ (13)
channel. The generation of carbon dioxide by the reaction increases the km þ ks
fluid volume and hence speeds up the fluid, whereas the fluid leakoff
Substituting back in Eq. (13)
from the walls slows it down. The net change in fluid velocity is assumed
to be minor. To simplify the model equations, the fluid velocity in the km ks
k s Cs ¼ CA ¼ keff CA (14)
wormhole is assumed to be constant for linear flow. Integrating and km þ ks
solving for CA
keff l
where keff ¼ kkmmþk
ks
s
. The effective reaction rate constant (keff ) is an overall
CA ¼ CAo e v (7) reaction rate constant and accounts for both surface reaction and mass
transfer rates in 1/s.
where CAo is the acid concentration at the inlet in weight fraction, and l
is the length of the wormhole in m. Substituting for CA from Eq. (7) in
2.2. Estimation of mass transfer constant (km)
Eq. (5), integrating and solving for time, t in seconds for the wormhole to
propagate a distance l
Arashi et al., (1982) developed a mass transfer correlation for a
0 1
monolith catalyst:
ð1 ϕt Þ @ keffv l
t¼ e 1A (8) � �1:36
CAo Xkeff 8km bA 16vbA
¼ 6:0 þ 0:0006 (15)
av Dm l*υis
Pore volume of acid to breakthrough (PVBT) is defined as AqoolctΦb t , and
can be calculated from Eq. (8) by using t ¼ tb and l ¼ lc (where tb is the where bA is the distance between the plates in m and υis is the kinematic
breakthrough time in seconds, and lc is the core length in m): viscosity in m2/s. Application of the above correlation to a wormhole
(assuming bA is approximately equal to wormhole diameter and l equals
the wormhole length) shows the effect of the convection term is minor
and can be neglected for most carbonate acidizing conditions.
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 4. Experimental diffusion data (dots) and generated correlation from Eq. (7) (line).
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 6. Inlet (top) and outlet core faces and wood’s metal casting of wormhole
in limestone core after acidizing. The blue line indicates the wormhole path
while the shaded area indicates the enhanced matrix zone (after Hoefner and
Fogler, 1989). (For interpretation of the references to colour in this figure
legend, the reader is referred to the Web version of this article.)
Fig. 5. Wormhole propagation in radial flow. Top, actual CT scan image (after
McDuff et al., 2010). Bottom, a conceptual model.
Table 1
Values of the adjusted parameters for the studied acid-mineral systems. The
same parameter values are used for both linear and radial flow.
n a (m)2 b (s/m) ko (1/
(1–n)
m2 )
Limestone
HCl (without 0.65 2.68E- 17.3 2.43
CI) 04 Eþ07
HCl (with CI) 5.10E- 35.1 2.43
04 Eþ06
Emulsified 4.61E- 15.5 2.85
acid 04 Eþ07 Fig. 7. Core inlet face (top) and after acidizing X-ray CT scan (bottom). The
Dolomite T < 358.15 T>
blue line indicates the wormhole path while the shaded area indicates the
358.15
enhanced matrix zone (after Ali and Nasr-El-Din, 2019). (For interpretation of
HCl (without 0.75 8.28E- 1.65 Eþ12exp 16.5 1.09
CI) 03 (–0.09T) Eþ06 the references to colour in this figure legend, the reader is referred to the Web
HCl (with CI) 3.96E- 1.66 Eþ14exp 50.4 version of this article.)
03 (–0.081T)
Emulsified 3.31E- 1.2 Eþ14exp 36.4 3.00 KAm ΔP
acid 03 (–0.081T) Eþ06 qm ¼ (23)
μl
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 8. (A) Effect of core diameter, (b) effect of core length from 4 in. to 8 in, (c) effect of core length from 6 in. to 20 in, and (d) comparison with a large core.
Substituting for qwh from Eq. (22) and solving for v yields terms of A as follows:
qo vo
v¼� � (26) v � n (29)
8KAm a AAo þ bvo
r2wh
þ nwh r2wh
π
where a and b are defined as
Assuming rwh � rwh:opt and nwh � qqopto
8Kγ
qo a¼ (30)
v¼ ! (27) r2wh:opt
8KAm
r2wh:opt
þ qqopto πr2wh:opt
π r2wh:opt
b¼ (31)
qopt
Dividing by Ao and simplifying yields
v ¼
vo
(28) which, in the dimensionless form, is
8KAm
r2wh:opt Ao
þ qvopto πr2wh:opt
1
ω¼� � (32)
�n
Am is the area of the enhanced permeability zone around the wormholes.
a
Ao
πL2 r2 þ bvo
It is intuitive that the ratio of the enhanced permeability area and the
cross-sectional area of the core decreases for larger cores, and it is al The expression of the velocity inside the wormhole completes the
ways <1. This enhanced permeability area is influenced by both the acid model. Differentiating Eq. (9) with respect to the injection rate
recipe and the rock type. In the present study, Am is approximated as 20 1 3
equal to γAn , where A is the cross-sectional area available for flow for dPVBT ð1 ϕt Þ keff lc aA n
k l keff lc
(33)
4@e v eff c
¼ 1A e v 5
given wormhole penetration in m2. The enhanced permeability area dqo A0 lc ϕt CAo Xkeff qo
factor, n captures the influence of the rock and acid type, while γ is
introduced to convert the units back to length squared. For linear cor The optimum injection rate, qopt is at dPVBT
dq
¼ 0. qopt can be found by
o
eflood experiments, A is constant and equals to Ao . This is because the solving Eq. (33) iteratively for dPVBT ¼ 0. However, a convenient explicit
dq
total cross-sectional area of wormholes is small compared to the core o
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 9. (A) Effect of acid concentration, (b) CI, and (c) temperature.
Fig. 10. Effect of rock type is shown in a comparison between Zakaria et al. (2015b) experiments (dots) and model results (lines). (a) Data for Indiana Limestone,
Edwards Yellow, and Edwards White. (b) Data for Austin Chalk, Pink Desert, and Winterset. (For interpretation of the references to colour in this figure legend, the
reader is referred to the Web version of this article.)
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 11. Effect of back pressure. (a) Cheng et al., (2017) data and (b) Qiu et al., (2014) data.
Fig. 12. Effect of rock type is shown in a comparison between Zakaria et al. (2015a) experiments (dots) and model results (lines) at 150 � F.
where aq ¼ aAn keff lc and. bq ¼ eð 1 bkeff lc Þ where ho is the pay-zone thickness in m. Note that fluid velocity inside
A calculation example for the PVBT and the optimum injection rate is the wormhole decreases as cross-sectional area available for flow in
presented in Appendix A. creases. Eq. (35) can be written in the dimensionless form as follows:
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 13. Comparison between Sayed et al. (2012) experiments (dots) and model results (line) at 300 � F.
Z λ
L eDaωα
τ¼ dλ (41)
Mvo CAo X 0 ω
It follows that the volume of acid required to reach a specified
wormhole penetration is given by
Z λ Daωα
LAo e
VA ¼ dλ (42)
CAo X 0 ω
Before moving to the validation section, it is worth noting that Eqs.
(11) and (42) were developed based on the following assumptions:
� The acid flows down the wormhole channel with a constant velocity
(v).
� The entire rock porosity is accessible to the acid.
� Local equilibrium between acid mass transfer rate and surface re
action rate.
� First-order surface reaction.
� Interfacial area (av) is constant.
Fig. 14. Effect of temperature on HCl-dolomite system. Effective rate constant
(solid gray line) shows the transition of the process from reaction rate limited � The transverse pressure gradient between the wormholes and the
(dashed blue line) at low temperature to mass transfer limited (dashed orange matrix is negligible.
line) at high temperature. (For interpretation of the references to colour in this � The radius for dominant wormholes does not increase above the
figure legend, the reader is referred to the Web version of this article.) optimum injection rate.
� For injection rates higher than the optimum, the number of worm
Integrating and solving for acid concentration holes is equal to the ratio of the injection rate and the optimum in
� �n �n � jection rate.
Lkeff a 2hπL2 a 2hπL2 nþ1
ln c ¼ ðβ þ λÞnþ1 þ bvo λ β (38)
vo Ao ðn þ 1Þ Ao ðn þ 1Þ Relaxation of these assumptions may improve the prediction capa
keff L bilities of the model but at the cost of increased complexity.
Recall that Da ¼ v
and ω ¼ v
vo
. Rearranging and simplifying
c¼e Da ωα
(39) 4. Estimation of model parameters from linear coreflood data
" #
The parameters in the model were estimated by fitting the model to
að2hπ L2 Þn
where. α ¼ Ao ðnþ1Þ ððβ þ λÞnþ1 βnþ1 Þ þ bvo λ coreflood data reported in the literature (Table 1). Note that the same
parameter values are used for both the linear and radial versions of the
The equation of wormhole growth can be written in the dimen model. This allows for a straightforward scaleup from linear to radial
sionless form as flow, as parameters determined from linear flow measurements can be
dλ M used directly in the radial flow equations. The data covers HCl con
¼ vo CAo X ωe Da ωα
(40) centrations between 0.5 wt% and 20 wt%, temperature from 72 � F to
dτ L
320 � F, core lengths from 4 in. to 20 in, and core diameters of 1 in.–7 in.
Integrating and rearranging
Both plain acid and emulsified acid are included. Data on plain acid
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 15. Effect of temperature. A comparison between Wang et al. (1993) experiments (dots) and model results (lines).
Fig. 16. Effect of temperature and acid concentration shown in a comparison between Ali and Nasr-El-Din (2019) experiments (dots) and model results (lines).
includes data with and without corrosion inhibitor (CI). Multiple rock mm and at the outlet it is 0.76 mm. Most of the wormhole channel ap
types were included as well. Data on limestone acidizing are far more pears to be about 0.76 mm. The inlet radius is probably larger because it
abundant in the literature than on dolomite acidizing. Therefore, the includes the acid spent during the wormhole initiation phase, but it
confidence in the accuracy of the limestone parameters is higher than quickly converges to a radius of 0.76 mm. These values compare well
that for dolomite. The parameters in Table 1 are used in all the modeling with the estimated wormhole diameters of 0.88 mm and 0.75 mm in for
results presented in the paper. HCl/limestone system reported (Table 2). Fig. 7 shows the image of a
The accuracy of parameter values in Table 1 is assessed by calcu wormhole after acidizing a Silurian dolomite sample with 15 wt% HCl at
lating corresponding wormhole radii and enhanced matrix permeabil 150 Deg. F. The estimated wormhole radius from Fig. 7 is 2 mm, which
ities and comparing them to known values and trends (Table 2). compares well with computed wormhole diameter of 2.1 and 1.8 mm
The wormhole radii in Table 2 are calculated from Eq (30). The reported in Table 2. Note that the calculated wormhole radii for the
larger wormhole radii in dolomites compared to limestones are consis emulsified acid systems for both limestone and dolomite are smaller
tent with experimental measurements reported by Wang et al., Zakaria than that for the plain acid systems. This is consistent with the trend
et al. and Ali and Nasr-El-Din (Wang et al., 1993; Zakaria et al., 2015a, b; observed experimentally by the authors.
Ali and Nasr-El-Din, 2019). Fig. 6 show a Wood’s metal casting of a Direct measurements of the enhanced zone permeability are difficult,
wormhole obtained after acidizing Indiana limestone with plain HCl at and therefore a quantitative comparison is not possible here. The values
room temperature. The estimated wormhole radius at the inlet is 2.54 reported in Table 2 were calculated by first estimating the cross-
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
4.1. HCl-limestone
Fig. 18. Effect of temperature seen in a comparison between Dong et al. (2018) experiments (dots) and model results (lines).
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 19. A comparison between Sayed et al. (2013) experiment (dots) and model results (line) at 300 � F.
Fig. 20. A comparison between Zakaria et al. (2014) experiment (dots) and model results (line) at 230 � F.
4.1.2. Effect of acid concentration conducted on Indiana limestone at room temperature on 1.5-in. diam
Fig. 9 shows the comparison between model predictions for 0.5 to 15 eter � 6-in. long cores with 15 wt% HCl acid. CI’s generally reduce the
wt% HCl at room temperature with experimental data from Wang et al. acid dissolution rate of carbonate by coating the rock surface and
(1993). Additionally, the model was compared with three sets of ex limiting access by acid. Therefore, as expected, the reaction rate without
periments with acid concentrations of 5, 15, and 20 wt% HCl at 150 � F a CI is about an order of magnitude higher than with corrosion inhibitor.
temperature using Indiana limestone and core dimensions of 1.5-in. The retarded reaction rate with the CI also results in a lower optimum
diameter � 6-in. long. A good match between the model and the ex injection rate. However, the results may not extend to scenarios where
periments was obtained for moderate to high acid concentrations. much larger wormhole lengths are expected, such as for long cores or to
However, for the very low acid concentration of 0.5 wt% HCl, the match field conditions. This is because the CI is expected to be adsorb rapidly
is not as good. The estimated model parameters in Table 1 do not ac near the entrance, and benefits may not be realized for deep wormholes.
count for change in acid activity with concentration. Most of the avail Further investigations into optimization of the fluid recipe with a CI or
able data are at high acid concentrations (i.e., typical acid other surface-active agents is beyond the scope of this study. However,
concentrations used in the field), and therefore the estimates are biased these effects can be easily accounted for in the model by adjusting the
towards these concentrations. reaction rate constant.
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 21. Effect of reaction kinetics (temperature) on the optimum conditions and above optimum slope for HCl- and emulsified acid-limestone and dolomite systems.
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 22. A comparison between Tardy et al. (2007) radial experiments (dots) and radial model results (lines).
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 24. A comparison between Qiu et al. (2018) radial experiments (dots) and radial model results (lines).
Fig. 25. A comparison between Burton et al. (2018) radial experiments (dots) and radial model results (lines).
maybe are influenced by other factors. Additionally, the effect of con that need to be evaluated for dolomites is still larger than that for a
centration was tested with internal data sets, ranging from 15 wt% to 28 limestone system. Consequently, the accuracy of parameter values re
wt% HCl and temperatures ranging from 200 � F to 280 � F. A reasonable ported in Table 1 for dolomites is also expected to be lower.
match with experimental data was obtained for these cases. Wang et al. (1993) studied the acidizing of San Andres dolomite
cores using 3.6 wt% HCl at room temperature, 122 � F, and 167 � F.
4.3. HCl and emulsified acid-dolomite Unlike wormhole behavior in limestones, the wormhole diameter in
dolomites changes significantly with temperature and cannot be
Evaluation of model parameters for HCl-dolomite and emulsified- assumed constant (Wang et al., 1993). Consequently, the a and b pa
dolomite systems from core flow experiments is challenging because rameters in the model are defined as functions of temperature. Fig. 15
of a scarcity of literature data. For HCl, only three publications with shows a comparison with data from Wang et al. (1993). A flowing
enough experimental detail are available in the literature, and for fraction equal to 1 is used in calculating the model results. Wang et al.
emulsified acid, only two such publications exist (a total of 10 data sets did not report use of a CI in the acid recipe, and it is assumed that it was
are reported in these publications). Furthermore, as discussed earlier, not used in their experiments. The model parameters reported in Table 1
the effective reaction rate for dolomite is controlled by the surface re are with this assumption.
action at low temperature and by mass transfer at high temperature Ali and Nasr-El-Din (2019) conducted experiments on dolomite cores
(Fig. 14). As the wormholing mechanism shifts, the characteristic shape at 150 � F and 200 � F using 15 wt% and 20 wt% HCl, respectively. They
of the wormholes also changes. To reduce the number of model pa reported a flowing fraction 0.89 for this rock type. Fig. 16 shows a
rameters that need to be estimated from core flow studies, model pa comparison between Ali and Nasr-El-Din experiments and the model
rameters that could be determined independently of the core flow predictions.
studies, such as the surface reaction rate and diffusion coefficients, were Dong et al. (2018) studied dolomite acidizing at 122 � F, 185 � F, and
used as reported in the literature. However, the set of model parameters 260 � F using 15 wt% HCl. The studied range of temperatures covers the
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 26. Skin factor due to matrix acid treatments in carbonate reservoirs (Burton et al., 2018).
Fig. 27. Field-scale acid efficiency curves for multiple wormhole lengths. HCl-limestone case. 15 wt% HCl at 150 � F.
transition of the dolomite acidizing process from reaction-rate limited to 230 � F using 15 wt% HCl emulsified acid. A flowing fraction of 0.98 was
mass-transfer limited (Dong et al., 2018). The reported acid volumes are measured (Zakaria et al., 2014). Fig. 20 shows a comparison between
much lower than those reported by Ali and Nasr-El-Din (2019). Fig. 17 experiments and the model predictions.
compares the images from CT scans from the two studies. Note that the Additionally, HCl-dolomite model was tested against an internal set
core used by Dong et al. (2018) is much more heterogeneous (i.e., the of experiments at 325 � F using 1 � 6 in. cores, and a reasonable match
porosity is dominated by vugs) compared to the core used by Ali and was obtained.
Nasr-El-Din (2019). Therefore, the flowing fraction is expected to be
much lower. A flowing fraction of 0.35 was used in model calculations
for the Dong et al. (2018) cores. A comparison of experimental data and 4.4. Comparison of optimum injection rates for limestone and dolomites
model predictions is shown in Fig. 18.
Sayed et al. (2013) conducted coreflood experiments on Silurian It is instructive to compare these rock-acid systems on an eqiuvalent
dolomite cores at 300 � F using 15 wt% HCl emulsified acid. Fig. 19 basis using the model. Fig. 21 shows a comparison for core dimensions of
shows a comparison between experimental data from Sayed et al. (2013) 1.5 � 6 in. and 15% HCl. Different values of qopt were generated by
and the model predictions. No measurement for the flowing fraction was increasing the temperature from left to right in the figure. Note that:
reported by them. However, the rock type is like the one used by Ali and
Nasr-El-Din (2019), and therefore the same value of the flowing fraction � PVBTopt and dPVBT/dq (evaluated at q ¼ 3 qopt) are much higher for
(i.e., 0.89) is used in the model calculations. dolomite compared to limestone, especially at low temperature
Zakaria et al. (2014) conducted experiments on dolomite cores at (Fig. 21b and c). Therefore, a much larger acid volume is required for
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 28. Skin evolution with total acid volume injected at 0.8, 1.6, and 3.2 gal/(ft.min). HCl-limestone case, 15 wt% HCl at 150 � F.
Fig. 29. The change in acid optimum injection rate and acid volume with the wormhole length at 75, 150, and 300 � F. HCl-limestone system.
dolomites and the penalty from deviation from the optimum rate is 8 in. of the wellbore was open to acid flow. Fig. 23 shows the CT scan
also much higher. from the experiment. It is obvious that the wormholes traveled vertically
� For limestone the optimum PVBT increases monotonically with away from the openhole zone section. Therefore, the entire block height
temperature, while for dolomites there is an optimum temperature as (20 in.) is used in the model calculations. A comparison between the
well as an optimum injection rate (Fig. 21 b). experimental data and the model is presented in Fig. 24.
� Surprisingly, emulsified acids are much more effective in reducing Burton et al. (2018) performed several radial experiments on chalk at
the PVBT in dolomites than for limestones. 160 � F. The blocks had a thickness of 14 in. and a radius of 5 in.; a
wellbore of 0.5 in. radius was drilled in the middle of the block. Only 2
5. Validation against radial experiments in. of the wellbore was open to acid flow. Fig. 25 shows a comparison
between experiments and model results. A flowing fraction of 0.2 was
Tardy et al. (2007) performed two radial experiments at 75 � F and used in the model to account for the low acid volumes. The scatter in the
150 � F using 15 wt% HCl. The cylindrical cores were 2.25-in. thick with experimental data is attributed to (a) heterogeneous nature of chalk, (b)
a radius of 2.77 in.; a wellbore of 0.125-in. radius was drilled in the spherical flow observed in some experiments, (c) acid flow behind cas
middle of the block. Fig. 22 presents the two experimental points from ing, and (d) the use of backpressure less than 1000 psi for some
Tardy et al. (2007), along with the model predicted volumes. experiments.
Qiu et al. (2018) conducted three radial experiments at 99 � F using
15 wt% HCl. The blocks had a thickness of 20 in. and a radius of 8 in.; a
wellbore of 0.5625-in. radius was drilled in the middle of the block. Only
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 30. Field-scale acid efficiency curves for multiple wormhole lengths. Emulsified acid-limestone case, 15 wt% HCl-emulsified acid at 150 � F.
Fig. 31. Skin evolution with total acid volume injected at 0.8, 1.6, and 3.2 gal/(ft.min). Emulsified acid-limestone case, 15 wt% HCl-emulsified acid at 150 � F.
6. Predicting field performance required to achieve deeper wormholes. This agrees with Ali and
Nasr-El-Din (2019) observations. Fig. 28 shows the development of the
Burton et al. (2018) collected historical carbonate acidizing data wormhole as a function of acid volume at three injection rates. The
from several hundred field treatments; the total volume of acid injected model predicts a skin factor of about 3.3 upon the injection of 100
per foot is in the range of 5–700 gal/ft, with a median of 75 gal/ft and an gal/ft, which is in a good agreement with field results (Fig. 26). The
average of 122 gal/ft. Post-treatment median skin values for these wells optimum conditions can be located using Fig. 27. The optimum injection
is 4 (Fig. 26). rate and acid volume as a function of wormhole lengths are shown at 75,
In this section, the model is used in predicting wormhole length and 150, and 300 � F in Fig. 29 the optimum injection rate and the wormhole
skin for radial flow. A 1-ft thick zone with a wellbore of 6-in. diameter is length can be predicted using the total acid volumes injected at a certain
studied. An open hole completion is assumed. The model parameters are temperature using Fig. 29. As an example, the injection of 100 gal/ft in a
the same as those determined for the corresponding linear core flow. 300 � F formation will result in a 4 ft wormhole at an injection rate of
about 0.5 gal/(ft.min). Fig. 29 is a unique acid design plot that can be
used to determine 1) the optimum injection rate and wormhole length
6.1. HCl-limestone for a given volume of acid, 2) the wormhole length and total volume of
acid for a given injection rate, and 3) the injection rate and volume for a
The model predictions for the linear coreflood experiments using 15 given wormhole length. The model can be easily used to run sensitivity
wt% HCl at 150 � F were presented in Fig. 9c. The radial acid efficiency analyses for the effect of the injection rate, total injected volumes, and
curves for different wormhole lengths (skin factor) are presented in pumping schedule. Similar plots can be generated for
Fig. 27. Not from Fig. 24 that higher optimum injection rates are
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 32. The change in acid optimum injection rate and acid volume with the wormhole length at 150, 220, and 300 � F, emulsified acid-limestone system.
Fig. 33. Field-scale acid efficiency curves for multiple wormhole lengths. HCl-dolomite case, 15 wt% HCl at 150 � F.
limestone-emulsified acid, dolomite-HCl, and dolomite-emulsified acid acid should be increasing with time following the optimum injection
systems. rates path to achieve best results. This observation agrees with recent
field treatments that follow the rate ramp-up design (Livescu et al.,
6.2. Emulsified acid-limestone 2018).
The model predictions for the linear coreflood Indiana limestone 6.3. HCl-dolomite
experiments using 15 wt% HCl at 150 � F were presented in Fig. 12. The
radial acid efficiency curves for different wormhole lengths (skin factor) The model predictions for the linear coreflood Silurian dolomite
are presented in Fig. 30. Emulsified acid requires higher optimum in experiments using 15 wt% HCl at 150 � F were presented in Fig. 16. The
jection rates to achieve deeper wormholes as well. Fig. 31 presents the radial acid efficiency curves for different wormhole lengths (skin factor)
development of the wormhole as a function of total acid volume injec are presented in Fig. 33. Like the HCl-limestone case, higher optimum
ted. A skin factor of 4 can be achieved by pumping 100 gal/ft. The injection rates are required to achieve deeper wormhole. The develop
optimum injection rate and acid volume as a function of wormhole ment of the wormhole as a function of acid volume at three injection
lengths are shown at 150, 220, and 300 � F in Fig. 32. Following arrows rates is shown in Fig. 34. A skin of 2.5 is still achievable for the HCl-
in Fig. 32, the injection of 100 gal/ft in a 300 � F formation will result in a dolomite case. The developed wormholes are shorter than in the lime
10 ft wormhole at an injection rate of about 0.8 gal/(ft-min). Comparing stone case, which is expected. The optimum conditions can be located
the HCl- and emulsified acid-limestone cases reveals that emulsified using Fig. 35. The optimum injection rate and acid volume as a function
acids will create longer wormholes, which agrees with laboratory and of wormhole length are shown at 75, 150, and 300 � F in Fig. 35.
field observations. Figs. 27 and 30 show that the injection rate of the Following the arrows in Fig. 35, the injection of 100 gal/ft in a 300 � F
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 34. Skin evolution with total acid volume injected at 0.8, 1.6, and 3.2 gal/(ft.min). HCl-dolomite case, 15 wt% HCl at 150 � F.
Fig. 35. The change in acid optimum injection rate and acid volume with the wormhole length at 75, 150, and 300� F. HCl-dolomite system.
formation will result in a 3.8 ft wormhole at an injection rate of about 300 � F in Fig. 38. Following the arrows in Fig. 38, the injection of 100
1.5 gal/(ft.min). Unlike the HCl-limestone system, the increase in for gal/ft in a 300 � F formation will result in an 8 ft wormhole at an injection
mation temperature for the HCl-dolomite system using the same volume rate of about 1.5 gal/(ft.min).
of acid is accompanied by deeper wormholes in the formation.
7. Conclusions
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 36. Field-scale acid efficiency curves for multiple wormhole lengths. Emulsified acid -dolomite case, 15 wt% HCl-emulsified acid at 300 � F.
Fig. 37. Field-scale acid efficiency curves for multiple wormhole lengths. Emulsified acid-dolomite case, 15 wt% HCl-emulsified acid at 300 � F.
values of the model parameters were also independently estimated and � Deviation from the optimum injection rate for dolomite, especially at
found to be within an acceptable range. For radial flow, the model gave low temperature, results in much larger acid volume compared to a
reasonable predictions for 10 laboratory radial flow experiments and the limestone. PVBTopt and dPVBT/dq (evaluated at q ¼ 3 qopt) are much
treatment volumes predicted by the model are comparable to those higher for dolomite compared to limestone, especially at low tem
observed in field treatments. There are no adjustable parameters in the perature. Therefore, a much larger acid volume is required for do
model for scale-up from linear to radial flow, and ability of the model to lomites and the penalty from deviation from the optimum rate is also
give a reasonable prediction for radial flow strengthens the confidence much higher.
in the model. � For limestone the optimum PVBT increases monotonically with
Multiple field scale design examples are also presented. Key obser temperature, while for dolomites there is an optimum temperature as
vations from the study are: well as an optimum injection rate (Fig. 21 b).
� Surprisingly, emulsified acids are much more effective in reducing
the PVBT in dolomites than for limestones.
Appendix A
Calculation Example for HCl-Limestone System. In the following, we will show the required calculations to produce the simulated orange curve of
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
Fig. 38. The change in acid optimum injection rate and acid volume with the wormhole length at 75, 150, and 300 � F. Emulsified acid-dolomite system.
Fig. 9b. The model parameters can be found in Table 2, for the HCl with corrosion inhibitor case. The experiments were extracted from Zakaria et al.,
(2015). The temperature was 150 � F, the cores dimensions were 1.5 in. diameter and 6 in. long. The cores were Indiana limestone with a porosity of
15%.
n ¼ 0.65.
a ¼ 5.10E-04 (m)2 (1–n).
b ¼ 35.1 (m/s)–1.
ko ¼ 2.43 Eþ06 m-2.
L ¼ 1 m.
T ¼ 60 s.
f ¼ 1.
Step 1: calculate the diffusion coefficient using Eq. (18), where CAo ¼ 0:15 & T ¼ 297:2 K
� �
2270
Dm ¼ exp þ 1:326 � 0:15 12:11 ¼ 3:24E 09 m2=s
297:2
v 0:001547
ω¼ ¼ ¼ 172:99
vo 8:943E 06
l
λ¼ ¼ 6 � 0:0254 ¼ 0:1524
L
Step 7: Calculate the PVBT using Eq. (11).
ð1 ϕt Þ �
PVBT ¼ eDaλ 1
ϕt λCAo X ωDa
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M. Ali and M. Ziauddin Journal of Petroleum Science and Engineering 186 (2020) 106776
ð1 0:15Þ �
PVBT ¼ e5:0916�0:1524 1 ¼ 0:6037
0:15 � 0:1524 � 0:15 � 0:5417 � 172:99 � 5:0916
Step 8: Repeat Steps 4 to 7 using different injection rates to generate the PVBT curve.
Step 9: Calculate the optimum injection rate (qopt ) using Eq. (34)
aq ¼ aAn keff lc
aq ¼ 7:476E 09 m3 =s
bq ¼ eð 1 bkeff lc Þ
¼ eð 1 35:1�2:43Eþ06 � 3:24E 09�0:1524Þ
¼ 0:353
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