Professional Documents
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Enclosure 6150 Installation Procedures
Enclosure 6150 Installation Procedures
Revision - B
ERICSSON
For Software Release(s): N/A
Published: Oct 11, 2017
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NRO Deployment Document (NDD)
Copyright Statement: This NDD is developed by Ericsson for Ericsson's use in the Installation, Configuration and
Implementation of Ericsson network elements. This work product represents Intellectual Property belonging to
Ericsson and is only to be used pursuant to contracts between Ericsson and the customer.
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Handling & Securing Activity Overview........................................................................................................................3
Overview of Activity .................................................................................................................................................3
Service Impacts ........................................................................................................................................................4
Coordination ............................................................................................................................................................4
Deliverables and Responsibilities.............................................................................................................................5
Prerequisites and Dependencies..............................................................................................................................5
Check List .............................................................................................................................................................6
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Precautions and Preparations ......................................................................................................................................6
Precautions ..............................................................................................................................................................6
Safety and Environmental Documents.....................................................................................................................7
Required Documents................................................................................................................................................7
Job Preparations ......................................................................................................................................................7
Enclosure 6150 Overview.............................................................................................................................................8
Tools and Test Sets.....................................................................................................................................................10
Handling & Securing Procedures................................................................................................................................11
Enclosure Unloading ..............................................................................................................................................11
Unpacking and Checking Materials Delivered with the Enclosure.........................................................................17
Prepare Anchors To Attach The Enclosure To The Prepared Platform ..................................................................25
Prerequisites ......................................................................................................................................................25
Move the Enclosure into Position ..........................................................................................................................30
Use a Pallet Truck to Move the Enclosure..........................................................................................................30
Use a Hand Truck to Move the Enclosure ..........................................................................................................33
Use a Lifting Device to Move the Enclosure.......................................................................................................36
Mount the enclosure on the prepared platform....................................................................................................38
External Cabling Activity Overview ............................................................................................................................46
Overview of Activity ...............................................................................................................................................46
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External Cabling Procedures ......................................................................................................................................48
Grounding the enclosure .......................................................................................................................................48
Installing Circuit Breakers (Optional) .....................................................................................................................58
Installing Rectifiers .................................................................................................................................................66
Connecting AC Power Cable...................................................................................................................................70
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Connect External Alarm Cables ..............................................................................................................................88
Connect DC Power to External Equipment ..........................................................................................................102
Installing the Batteries within the Enclosure .......................................................................................................111
Installing Support Brackets for 19" equipment....................................................................................................128
Power Up Procedures ..............................................................................................................................................132
Power on the enclosure .......................................................................................................................................132
Configuring the Ericsson Site Controller (ESC) .....................................................................................................136
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Checking the Power System Controller (PSC) - AC Powered Systems Only .........................................................147
Configuration and Commissioning .......................................................................................................................149
Final Checks..............................................................................................................................................................149
Appendices...............................................................................................................................................................150
Appendix - How to Use This Document ...............................................................................................................150
Appendix - Job Role and Skill Set Requirements ..................................................................................................151
Appendix - Intellectual Property Rights (IPR) .......................................................................................................152
Glossary....................................................................................................................................................................153
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in the Radio Access Networks (RAN) product portfolio.
This document will be used in conjunction with required documents and is intended for General Use
only.
Intended Audience
Installation Technician
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Overview of Activity
The activities covered in the document include, but are not limited to:
Unloading the enclosure from the delivery truck
Coordination
Stakeholders Job Function
BNES NRO Methods Prime and authority for procedures in the document
Site Engineering Perform all site surveys and provided BOM
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Deliverables and Responsibilities
Responsible
Responsibility
Party
Site Access
Equipment/Material
Coordinate Qualified AC Electrician
Customer Unit
Site Installation drawings
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Customer required or provided documents or equipment (site
drawings, special safety requirements, etc.)
Ericsson
Project Management will ensure Ericsson teams complete work,
stay on schedule and co-ordinate with customer PMs.
Prerequisites or activities that will be executed by a third party
Third Party
(ASP/Contractor).
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[ ] Site grounding is installed and tested.
[ ] Site specific information / provisioning information.
[ ] Site MOP is approved prior to arrival.
[ ] Site Installation Documents (SID) Received.
[ ] All material is accounted for.
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Precautions
Observe the general safety precautions against personal injury and equipment damage outlined in
the Safety and Environmental documents listed under Section, “Safety and Environmental
Documents”.
WARNING!
General Safety
YOU MUST FOLLOW APPROVED SAFETY PROCEDURES. Performing the following procedures
may expose you to hazards. These procedures should be performed by qualified technicians
familiar with the hazards associated with this type of equipment. These hazards may include
shock, energy, and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other metal objects.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that
no voltage or the expected voltage is present. Check for voltage with both AC and DC
voltmeters prior to making contact.
d) Wear eye protection.
e) Use double insulated tools appropriately rated for the work to be performed.
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Safety and Environmental Documents
Personal Health and Safety Information 124 46-2885
System Safety Information 124 46-2886
Required Documents
NRO Deployment Documentation (NDD) can be found in CMS at prscms.ericsson.net.
Site Installation Document (SID) for the site this enclosure will be installed.
For information related to safety procedures and access to them, the document user will
contact his/her safety prime or local Installation or Integration representative.
Job Preparations
Arrange all materials, tools, and test equipment at the work location so that they are nearby and
ready for use.
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characteristics of the enclosure, technical data, and operating requirements.
The Enclosure 6150 is a multi-standard,multi-function cabinet with a heat exchanger (HEX) solution.
It is designed to support multiple configuration options of baseband, power, backhaul, and batteries IPR
in the same cabinet. The enclosure can also be configured as a Power Battery Cabinet (PBC).
The cabinet is built with a robust design, IP55 compliance, and the HEX climate system is verified
for the Ericsson high class product portfolio and can be configured to support up to 21 Remote
Radio Units.
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The 6150 AC power system is available in both 8kW and 20kW output load configurations.
The 6150 AC 8kW enclosure has a 13U equipment space, and weighs 210kg when empty.
The 6150 AC 20kW enclosure has a 9U equipment space, and weighs 235kg when empty.
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Tools and Test Sets
Before starting the work, make sure that the tools listed below are available.
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Note: Coordinate the lifting device, hand cart or pallet truck with the Ericsson Customer Unit Project
Prime and/or the transport contractor as required.
Below is a view of the required tools needed for the external cabling procedure.
Enclosure Unloading
This section provides the procedure for unloading the enclosure when it is delivered to a site
for installation.
Unloading must be done using either a fork lift or truck with an attached hydraulic lift.
Manual handling of the enclosure may be necessary if hoisting equipment cannot be used. Manual
handling is only permissible with an empty cabinet (No batteries or any other components installed).
WARNING !
Manual handling can present serious risk for injury if safety precautions are not taken. A 22 mm
nylon rope safety line or equivalent is required to secure the top heavy cabinet for protection against
cabinet tip over.
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CAUTION !
Safety shoes, gloves, and hard hats are mandatory.
The following steps detail how to unload the enclosure once it is delivered to a site for
installation.
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Enclosure Unloading
Step
Task/Observation
Once the shipper's truck arrives on site with the crate containing the cabinet, you will
need to verify that the cabinet is packed in its initial crate before unloading it.
1
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Hard hats, safety shoes, and gloves are required for manual unloading.
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All steps must be performed at the enclosure installation site.
Exception: A technician may remove the plastic cover to perform visual inspections/testing as long
as the cover is retained and re-installed after inspections are complete.
Note 1: The enclosure must not be left in an outdoor environment more than one week prior to
taking it into service. In cases where high humidity or cold temperatures applies, the enclosure must
be taken into service within 48 hours after unpacking.
Unpacking, Inspecting, and Handling the enclosure video
Below is a video showing the procedure for unpacking, inspecting, and handling the Enclosure 6150.
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The hyperlink below the player points to the same video, it is there as a place holder when the
document is PDF'ed.
The video and video player do not show up in PDF output.
Unpacking, Inspecting, and Handling the Enclosure 6150 Video
The procedures below show you how to unpack and check the materials delivered with the
Enclosure 6150.
To unpack and check the materials delivered with the Enclosure 6150
Step
Task/Observation
Before unpacking the enclosure packaging, carefully inspect it for damage now
1
that it has been unloaded and on the ground.
6 Once the door is open, carefully inspect the enclosure interior and package
contents for damage from shipping or water.
Note: The enclosure normally comes with a shipping accessories list that will
need to be used to inventory the shipped items within the enclosure in the next
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Inventory the received hardware by verifying that the items delivered with the
8 enclosure correspond to the shipping accessory list.
If there is any item missing from the list, notify the project manager immediately.
Prerequisites
The figure below shows the minimum distances recommended to provide adequate working
space.
Note: Isolation pads may or may not be provided. Refer to the Site Installation Document (SID)
drawings, specs and requirements. Plated washers are provided for isolation on concrete
surfaces.
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Clearances listed in the image below apply if there is no cable entry. Always add additional
required clearance for external cable entry when required. Allow extra space for the Antenna
jumpers, cabling, cabinet ground, and future equipment, Also ensure that the installation allows
for personnel access to cables and open doors on the enclosure and other adjacent equipment.
The type of anchor used is determined by the type of installation. For installations on concrete pads
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or floors, use the Seismic (earthquake with M12 anchors) or Non-seismic (non-earthquake with M10
anchors) Mounting Kit.
Consult the site engineer to determine the mounting kit required for your particular site. All
enclosures must be secured to the platform type provided.
Below are the steps needed to be followed to prepare ground attachments.
Review the Customer Site Documentation and determine into what material the
base will be fastened. The fasteners (either locally sourced, or included in the
ground base frame or inside the cabinet) should be appropriate for what material
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on which the enclosure will be installed.
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Note: Some enclosures may not have the drill pattern template included in the
shipment. You will need to measure the drill holes based on the dimensions given
in the second picture in this step.
If the enclosure was shipped with drill pattern template, place it on the installation
2
position, making sure it is flat with no folds. You can tape it to the installation pad
to ensure it does not move.
Using a permanent marker, mark the positions of the four holes according to drill
pattern provided.
Use an industrial vacuum cleaner to remove the dust and debris produced during
drilling.
Note: The anchor bolts will need to be lubricated prior to insertion into the
ground anchors. Avoid using graphite based lubricants due to them causing
4 corrosion.
Insert the lubricated anchors into each hole making sure they are level with the
foundation when fully inserted in the drilled hole. Follow the recommendations
of the bolt supplier regarding the depth of the holes.
5 Follow the instructions in the next section to move the enclosure into position.
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CAUTION !
The enclosure is heavy. Lifting the enclosure without the aid of a lifting device can cause injury.
Tip risk. Unsecured enclosure can tip over if not secured properly, which can cause serious injury.
Secure products with a high center of gravity as soon as possible to avoid accidents.
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WARNING !
During this procedure all personnel will wear hard hats, gloves, and safety shoes without exception.
Remove all batteries/DU's if required to lighten the load if installed.
Observe that the enclosure is top heavy and unstable on uneven ground. Provide adequate upper
support when moving on uneven terrain or floors.
The following methods are recommended depending on equipment availability and the distance to
the installation location:
Use a pallet truck to move the enclosure on its pallet
Use a hand truck to move the enclosure
Use a lifting device to move the enclosure to the final mounting position
Note: All these alternatives require at least two people to move the enclosure and to install it on the
ground.
Step
Task/Observation
Carefully move the wooden pallet containing the enclosure, using a pallet truck,
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close to the installation location.
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1
Install the anti-dumping feet provided in the accessory box that ships with the
2 enclosure using a T30 torx screwdriver and tighten until snug.
The anti-dumping feet ensures that the enclosure is stable and does not tip over
during the process of securing it to the ground.
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The following steps detail how to move the enclosure using a hand truck.
Step
Task/Observation
Move the hand truck close to the pallet containing the enclosure and place
packing materials where the enclosure will lay on the hand truck. The packing
1 material will protect the enclosure from being damaged by the hand truck.
The second individual will need to pull the pallet away from the enclosure after it
is secured on the hand truck.
Step
Task/Observation
Position a small ladder next to the enclosure to allow you to reach the location where
the lifting eyes will be installed.
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1
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Carefully remove the existing plastic screws that are installed on the sides of the
enclosure to cover the lifting eye holes using a flat head screw driver.
Locate the four M12 lifting eye bolts that are shipped with the enclosure and install
them on the side of the enclosure, hand tightening them until snug.
Attach the lifting device to the four installed lifting eye bolts and lift the enclosure
2 close to the installation location. Ensure that the lifting chains/straps are at a
minimum of 60 degrees angle from the top plane of the enclosure when being lifted.
Have someone guide the enclosure as it is lowered by the lifting device to its final
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ground mounting location.
Note: Protection such as discarded packing material needs to be used between the
chains and the enclosure for the lifting device to prevent damage to the enclosure.
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Mount the enclosure on the prepared platform
This section provides the procedure for mounting the enclosure on the ground.
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The enclosure is heavy. Lifting the enclosure without the aid of a lifting device can cause injury.
Tip risk. Unsecured enclosure can tip over if not secured properly, which can cause serious injury.
Secure products with a high center of gravity as soon as possible to avoid accidents.
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WARNING !
During this procedure all personnel will wear hard hats and safety shoes without exception.
Remove all batteries or DU's if required to lighten the load if installed.
The following steps detail how to mount the enclosure on the ground.
Step
Task/Observation
Carefully move the enclosure into position where it is to be permanently installed and
1 check clearances.
Note: Some enclosures are not shipped with the anti-dumping feet.
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Grounding the enclosure
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Installing the batteries within the enclosure
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Note: This video covers a few of the cabling activities in this document and was filmed using a lab
prototype.
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This section lists the external cabling procedures for the enclosure.
WARNING!
General Safety
Products not connected to ground risk damage from over voltage or over current.
Always ground products according to instructions.
Note: Always connect the grounding cable before connecting any other cable.
The enclosure is equipped with a Main Earthing Terminal (MET) on the right hand side in front of the
19-inch configurable user space.
Note 1: The enclosure ground cable should be a 35 mm² Yellow Green stranded ground wire.
Note 2: Safety ground should be the shortest distance to the enclosure from the site's main earthing
point while maintaining routing requirements.
Grounding the enclosure video
Below is a video showing the procedure for grounding the enclosure 6150.
The hyperlink below the player points to the same video, it is there as a place holder when the
document is PDF'ed.
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Step
Task/Observation
Open the cabinet door and locate the ground cable inlets in the right hand side of
the enclosure. Refer to step 3 for the cable entry positions for the ground cables
on the lower and upper compartments of the enclosure.
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1
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2
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The ground cable will need to be routed through the side of the ground base
frame (GBF) and routed into the cabinet through the cable inlet positions shown
3
below on the lower and upper compartments.
Connect the ground cable to the Main Earthing Terminal (MET) of the enclosure
7 on the right side of the 19th inch equipment rack.
Note: Ground cables may be lugged or may need to be stripped to enable
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connection to the MET.
For a lugged ground cable, you will need to use a Phillips PH2 screw driver to
remove the M8 stud on the MET, secure the lugged ground cable, and then
tighten the M8 stud on the MET until snug. See picture below.
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If you don't have a lugged ground cable, you will need to strip about 20 mm of
the ground cable jacket using a cable stripping tool and connect the ground
cable directly on the M6 stud on the MET using a flat head screw driver as
shown on the pictures below.
Note: Route the un-stripped ground cable first through the cable inlet positions
and then strip it when it is inside the upper compartment of the enclosure.
Connect the other end of the ground cable to site's main earthing terminal,
8 ensuring the ground cable is neatly strapped and not interfering with other
equipment on the site or pathways.
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Note: Ground bar mounting is site specific depending on the ground bar and
mounting hardware provided.
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9 Proceed to the next procedure to connect the power cable to the enclosure.
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o Priority (TRM/RRU etc) loads: 6 CB positions
Larger circuit breakers rated greater than 63 A require more than one CB position. CB's rated up to
63 A require only one CB position. Only one CB 125 can be used in a dedicated position for main
load.
Consult the product catalog for more details on the circuit breaker options for the enclosure 6150.
The enclosure 6150 is shipped with one pre-installed battery circuit breaker with a 200 A rating in
AC mains configurations.
Extra circuit breakers are delivered in a separate package in sets of 6 or 12 CB in each box and not
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installed in the cabinet. Up to 100 packages can be ordered through the ordering system.
This section lists the necessary steps needed install circuit breakers to the DC distribution unit.
Step
Task/Observation
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If not already done, open the DC distribution unit cover plate.
Note 1: The two screws on the DC distribution unit do not require a tool and can be
removed using your fingers.
Note 2: The picture below depicts the 20 kW DC distribution unit for the enclosure 6150.
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1
Use a Torx T30 to remove the two screws securing the panel above the top circuit
breakers.
2
Removing this panel will allow you to access the alarm cables and enable you to route
and install cables to the circuit breakers easily.
Locate the alarm wires, and remove the insulation cover protecting the circuit breaker
4
fingers as shown below.
Pull one alarm wire from set of wires coming from the alarm board (behind the breakers)
that is closest to the position the new circuit breaker will be installed on the circuit
breaker panel in preparation for installation. Remove the insulation cover protecting the
alarm wire using a sharp object.
Note: These alarm wires are white in the AC unit and black in the DC unit.
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6
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Install one alarm wire together with the negative load cable on the top connection point
7 of the each load circuit breaker using a Phillips PH2 screw driver to tighten the terminal
screws until snug.
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INF 901 6000/P6230 1-4 (8 kW Version)
3.0 kW rectifier, high-efficiency
3.0 kW rectifier, high-efficiency INF 901 6000/P6230 1-9 (20 kW version)
The rectifiers and dummy covers are shipped with the enclosure in an accessory box and will need
to be installed into the slots after unpacking.
This section lists the necessary steps needed install the rectifiers into the empty slots.
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Installing Rectifiers
Step
Task/Observation
Use a knife or a sharp object to open the rectifier box packed inside the
enclosure.
Note: After opening the box, leave the rectifiers in their plastic bags until you are
1 ready to install them.
Carefully remove the rectifiers from the box and place them in the enclosure
close to their installation location.
Note: Some enclosures may be shipped with dummy covers pre-installed in the
empty rectifier slot.
Make sure the locking handle of the rectifier is open and slide it into into the first
empty slot to the right of the controller, pushing it all the way in until it stops.
Repeat this step for all the remaining rectifiers shipped with the enclosure.
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6
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Use a Phillips PH2 screw driver to tighten the rectifier locking screw until snug if
additional securing is needed.
The completed rectifier installation will look like the picture below.
8
Enclosure 6150 20kW variant
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Connecting AC Power Cable
This section describes how the AC main power is connected to the enclosure once installed on the
site.
WARNING!
The enclosure's ground must be connected to the site main earth terminal (MET)
before connecting AC to avoid injury from hazardous voltages.
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Connecting AC Power Cable Video
Below is a video showing the procedure for connecting the AC power cable to the enclosure 6150.
The hyperlink below the player points to the same video, it is there as a place holder when the
document is PDF'ed.
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Connecting AC Power Cable to the Enclosure 6150 Video
Follow the steps below to connect the AC Power cable to the enclosure.
Step
Task/Observation
Make sure that the following conditions are met prior to proceeding to the next
step:
If not already completed, connect the frame safety ground to the enclosure ground
1 prior to connecting any external cables. Refer to the section on grounding the
enclosure.
Ensure that the AC power is switched off at the source.
Ensure all circuit breakers inside the enclosure are in the "Off" positions.
2 If not already done, remove the cover plate on the AC main power distribution unit using a
PH2 screwdriver in three places as shown below. The AC main power terminal is located
beneath the plate.
Once the AC power cable has passed through the upper compartment's cable entry
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Pull the cables out to the front of the cabinet and cut the cables to the appropriate length
using a cable cutter, giving the cable some slack to bend them for connection to the AC
8 power distribution unit.
Note: Provide working length to the front of the cabinet when pulling the cables and
stripping them.
9 Strip the cable sheath of the power cable to an appropriate length according to the cable
type, using cable shield cutters (see next steps for the different types of cables).
10 If using a heavy gauge shielded AC power cable, you will need to strip off about 10
inches/ 250 mm of the outer jacket of the power cable as shown on the picture below.
12
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13
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For large gauge AC power cables, you will need to use a cable stripper to strip about 10
mm of the power cable conductors.
Connect the ground cable from the incoming AC power cable directly to the main earthing
terminal bar on the right side frame of the enclosure using a flat head screw driver.
14 If you had braided and taped the ground wire from the heavy gauge AC power cable from
step 10, connect it to the enclosure's Main Earth Terminal (MET) using a Phillips flat head
screw driver until snug. Tug on the cable to make sure it is securely fastened.
Use a plastic cable tie to secure the AC power cable and ground cable to the right
inside frame of the enclosure. Use the small flush cutting pliers to ensure the cable ties do
17 not have any sharp edges for safety reasons.
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Note: Do not switch ON the AC power at the source until the enclosure is ready to be
powered on.
Step
Task/Observation
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Locate the alarm signal cable inlets in the enclosure, indicated in the figure
below.
The enclosure has 2 compartments that the alarm cable has to be routed
through.
The ESC 03 01 external alarm interface supports four alarms in addition to
1 the external alarms managed by the power controller.
The figure below shows an overview of how the alarm cable will be routed
through the Overvoltage Protection (OVP), to the ESC, and then connected to
the PSC. This connection is for connecting 1 to four alarms.
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The OVP's are internally connected to the SAU and the SAU is internally
connected to the ESC SAU port. This is another option if you need more external
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alarm connections.
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Note: The 6150 may come with the OVP and ESC pre-installed from the factory.
2 If this is the case, please skip the steps below that detail their installation into the
enclosure.
Install the OVP Alarm module to the DIN rail on the left side of the
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enclosure using a flat head screw to pull out the spring controlled tab while
holding it to the rail and then have the tab snap back on the rail for a secure fit.
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Install the ESC/SAU brackets to the DIN rail on the left side of the enclosure by
snapping it on the rail.The bracket easily clips to the rails and you can install it
3 without the need for a tool.
Alternatively, you can use a flat head screw driver to aid in the install of the
bracket by pulling on the inside spring controlled tab while holding it to the rail
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and then have the tab snap back on the rail for a secure fit.
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Note: Install the ESC/SAU modules in a way that their connection labels are
easy to read when reading them from the enclosure door, i.e. the labels should
face towards the door when looking into the enclosure.
Connect the connection cable (RPM 777 143/00500) from the OVP port 1 to the
5
EXT ALARM port in the ESC 03 01 if connecting one to four alarms.
Connect the Serial port of the ESC to the Power System Controller (PSC).
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Use plastic cable ties to secure any loose cables to the left side of the enclosure
and ensure you use a flush cutting pliers to cut them flush for safety reasons.
Use a knife or sharp object to puncture a hole through the upper and lower
6 compartment alarm cable inlets in the left side of the cabinet (when facing the
cabinet).
Strip about 170 mm of the outer layer of insulation from the multi-pair alarm
cable using a wire stripper. Strip 5 mm of the insulation from the ends of the
8 conducting wires.
If your signal cable has shielded cables, braid these together for connection on
the terminal on the 19 inch rack in step 8.
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9
Note: You can also pull out the green alarm connectors and make the
connections without these terminals being connected to the OVP module.
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Note 2 : All alarm cables come in pairs.
Make sure the alarm wire is secure on the alarm connector and use your fingers
to plug the connector module back, making sure it is snug.
Using a Phillips PH2 screw driver, loosen one of the terminal screws on the
ground bar on the left side of the 19 inch equipment rack and insert the braided
10
shield wires from the alarm cable.
Tighten the screw to secure the shielded alarm wires, making sure they cannot
be pulled out easily.
To view and connect (if necessary) the external alarm interface on the Power System Controller,
follow the steps below.
Step
Task/Observation
The external alarm connections to the Power System Controller (PSC) are made
1 to the green colored screw-type terminal block located on the inside door panel
of the 20 kW or 8 kW power supply unit.
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Screw the small screw back to secure the alarm cable and route the connected
cable out neatly using cable ties.
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3
Step
Task/Observation
Open the DC power distribution unit door and install the circuit breaker for the
external equipment as detailed in the section of installing circuit breakers.
1
Refer to the manual of the external equipment being connected to the enclosure
6150 for the circuit breaker details.
Insert the unstripped DC power cable from the external equipment into the
enclosure through the correct inlet.
2
Use a knife or a sharp object to puncture the cable inlets to ensure the DC power
cable can pass through.
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Before feeding the cable to the top where they will be connected to the DC
power distribution unit and circuit breakers, you will need to strip the outer jacket
of the power cable and split the shield from the cable for shielded cables.
3
To get a good idea on where to split the shield from the cable, measure the
distance from the shield connection point to the connection point on the circuit
breakers.
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7
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Connect the minus (-) cable to the circuit breakers from above.
Insert the alarm cable and tighten the screw using a PH2 screwdriver until snug.
Gently pull on the -48 V cable and the alarm cable to make sure they are
secured tightly by the screw.
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unit and don't need to re-install it in this step.
10
Re-install the cover plates above and on the DC power distribution unit.
The screws holding the cover plate above the multifunction unit will need a PH2
screwdriver for re-installation. Tighten them until snug as shown below.
Note 1: If a battery will be installed in an external battery enclosure other than this enclosure skip
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this section and refer to the documentation supplied with the battery enclosure for instructions.
Note 2: For external battery enclosures, a battery temperature sensor must be mounted on one of
the battery blocks. Recommendation is to mount the temperature sensor on the 2nd battery block of
the string.
On the bottom shelf, the batteries should be installed with care to avoid possible damage to cables
present in the cable inlets.
If the power system is in operation prior to installing the batteries, ensure that all battery circuit
breakers are in the OFF position.
Ensure you have the following prior to starting the procedure below:
Battery blocks: 4 x 12V blocks per -48V battery string.
Screws, nuts and washers are provided with the batteries.
Interconnection bars or cables: 3 pieces per battery string.
7mm Inter-block spacers.
Temperature sensor cable - 2 pieces shipped with the enclosure.
Battery cables - 2 pieces shipped with the enclosure one for -48 V DC and one for 0 V path.
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If only one battery string will be installed, it must be installed on the bottom shelf. If
more than one battery string will be installed, the first battery string must always be
installed on the bottom shelf.
For each installed battery string, a separate circuit breaker and alarm cable must be installed in the
multi-function unit. This alarm is triggered when the circuit breaker triggers and disconnects power to
the external battery cabinet.
Note 1 : All Battery Backup System cables come in pairs. One for the -48 V DC and one for 0 V
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path. It is recommended to color code these battery cables to ensure correct connections to the
battery terminals, i.e. blue for -48V, red for +0V.
Note 2: Do not connect the battery cables to the battery terminals until the procedures listed below
are completed.
Step
Task/Observation
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Use a Phillips PH2 to remove the screws securing the front bars in the battery
compartment that you will be installing the batteries. The front bars protect the
batteries from falling off the enclosure and may need to be removed before
installing the batteries.
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1
Begin by mounting the first battery on the right hand side of the shelf with the
terminals facing forward.
2 The remaining battery blocks will be mounted to the left of the first battery.
Note: In the images below, we show mounting on the top shelf as an example of
installing batteries on the 6150. If only one battery string will be installed, it
must be installed on the bottom shelf.
The spacers will be placed towards the middle of the battery and about 30 mm
3
from the battery edge.
Note: The 7mm thick battery block spacers are normally shipped with new
batteries.
If available, attach the temperature sensor holder on the left side of 2nd battery,
5 towards the middle.
Install the two peel and stick 7mm thick battery block spacers on the left side of
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Note 1: There are two temperature sensor cables shipped with the enclosure of
equal length for the upper and lower battery compartments strings. These
temperature sensor cables have been pre-installed from the factory into the
lower compartment of the enclosure. You can use any of these cables in either
battery compartment. To install the temperature sensor do the following:
Peel and stick the temperature sensor to the temperature sensor holder
6 installed in the step 5 on 2nd battery.
Route the temperature sensor, allowing some slack for installation of the
3rd and fourth battery, through the cable grommets to the connection
point at the top of the enclosure as shown in the picture below.
Use cable ties to secure the temperature sensor cables to the left side of
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Install the third battery block along with the 7 mm inter-block spacers as detailed
in step 3 and 5.
7 Repeat this step for the fourth battery block on the battery compartment.
Note: Make sure the temperature sensor cable is not pinched when installing
battery block 3 and 4.
9 DO NOT make cable connections to the end terminals of the battery string at
this time.
If not already done, turn all battery circuit breaker(s) to the OFF position and
remove the cover plate above the DC power distribution unit.
10
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11
Tape the positive (+) and negative (-) labels that were shipped with the
enclosure to battery cables ends as shown in the picture below.
12
These labels will help identify the cables when connecting them to the -48 V DC
and 0 V DC terminals.
Continue routing the battery cables into the DC power distribution unit above the
circuit breakers as shown below.
13
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cables and stripping them.
Strip about 20 mm of the battery cable jackets, using a cable stripper.
14
Check the battery cable label and connect the + 0 V cable to the 0 V connector
terminal at the back from above making sure the stripped portion of the cable
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goes completely into the connector.
15
Tighten the screw using a flat head screwdriver. Gently pull on the cable to
make sure it is secured tightly by the screw.
Connect the 48 V battery cable to the battery circuit breaker, connecting it from
the top and tighten the screw using a flat head screwdriver.
Cable tie the battery cables to the enclosure walls with the supplied cable ties.
16 Use a flush cutting pliers to make sure the cable ties are cut flush with no sharp
edges for safety.
Tighten the cable glands in the lower enclosure compartment to secure the
18
battery cables that are routed through them.
19
20 Install the supplied interconnection bars between the positive and negative poles
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Use an insulated 10 mm socket wrench or one that can fit to tighten the nuts on
the interconnection bars.
Remove the safety electrical tape on the lugged end of the 0 V battery
21 cable (marked with + sign) and connect it to the positive (+) terminal of battery
block 1 using the nut and bolt supplied with the batteries.
Install the plastic covers that came with the batteries over the interconnection
22
bars and negative and positive battery connections.
Secure the battery blocks by re-installing the front bar using a Phillips PH2
screws and tightening the screws until snug.
24
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Installing Support Brackets for 19" equipment
The enclosure 6150 is shipped with L-support brackets that support units weighing up to 32 kg such
a basebands or backhaul equipment. These equipment will be installed in the 19" rack in the
enclosure.
Additional support brackets can be ordered if more equipment is to be installed inside the enclosure.
The price object for support brackets is: NTB 101 0047/1.
Note: When installing equipment into the 19" rack of the enclosure, it is recommended to start
installation from the top and ensuring there are no air gaps between the installed equipment as
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shown in the picture below.
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Step
Task/Observation
Locate the L- support brackets, cage nuts, and screws that are shipped with the
enclosure. You will need a Phillips PH2 screw driver to install the support
brackets into the 19 inch rack.
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1
Use a tape measure to measure and take note of the mounting holes on the
equipment to be installed.
2
Pay attention as to how far the mounting hole is to the top and bottom of the
equipment, and how far vertically apart they are. You will need these dimensions
to help you install the cage nuts on the 19" rack and the support bracket.
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nuts that will secure the equipment to the front of the 19 inch rack.
The cage nuts can be installed by snapping them into the holes in the rack using
a flat head screw driver as shown in the image below.
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Note: Check to see that the cage nuts are aligned and installed in the correct
position to make sure the support brackets and equipment installed will be level.
Use a Phillips PH2 screw driver to secure the two L-support brackets to the
installed cage nuts on the side of the 19 inch rack.
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supply and connect the associated transmission cables. Refer to the CPI or
equipment manual for these particular procedures.
Power Up Procedures
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This section lists the powering up procedures for the enclosure.
WARNING!
Products not connected to ground risk damage from over voltage or over current. Always ground
products according to instructions prior to making connections or applying any AC or DC power to
the cabinet.
Step Task/Observation
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Note: Each battery string is connected to one battery circuit breaker. The 6150
supports up to four Battery Circuit Breakers as shown below.
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Measure the voltage between the -48 V battery connection and the 0 V bar
connection to ensure the battery connections are good and that you are reading
the correct voltage from the connected batteries.
Note: Discharged batteries may be lower but voltage should rise over a period
of time. Allow 24 hrs for charging batteries with low voltage and if required
recheck string voltage.
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Switch ON the HEX MCB switch,the S.O. MCB switch, and Heater MCB switch if
you have a heater installed.
Note: Some enclosures may only have the HEX MCB switch and may not have
the S.O. MCB or the Heater MCB breakers installed.
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5
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After switching on the rectifier circuit breakers, you should see the green LEDs
on the rectifiers and the controller light up
Switch on the individual circuit breakers feeding the equipment connected to the
6 enclosure. Refer to the labels on the circuit breakers for identification of the
equipment being powered on.
A “green” LED indicates OK. The “red” (AL) LED indicates fault.
7
Only the green optical indicators should emit light. No optical indicators must
flash. If there is a "red" or "yellow" light on the optical indicator, you will need
look at the Power Controller to determine the alarm and clear it.
CAUTION
Tests may be undertaken only by adequately trained personnel with satisfactory knowledge about
the power supply system and ESC.
Follow the methods below to bring the Ericsson Site Controller (ESC) into full maintenance mode.
Step
Task/Observation
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Using a paperclip or a small object, press the small maintenance button on the
ESC for 4 seconds. This button is right next to the small spanner icon on the left
side of the ESC (when facing the ESC) above the -48V connection.
Do not press the button more more than 4 seconds. If you press the button more
than 4 seconds, the factory reset function will be activated.
Once in the maintenance menu, you will see the light next to the spanner icon
1 light up in blue, indicating you are in the maintenance configuration on the ESC.
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This indicator will light up with a steady blue light.
Connect an ethernet cable from the laptop to the port 2 on the ESC.
Note: You will require a username and password to log into the ESC 0301. The
default username is oss, the default password is default. All these are in the
lower case.
4
Once successfully logged on to the ESC, you will see the following menu.
Note: Configuring IP settings will allow the ESC to be connected through IP and
enable the license file to be installed remotely.
In the Basic Configuration, you will be able to view and if necessary, update the
IP settings of the ESC. If DHCP is used, the IPV4 Address, IPV4 Netmask, and
IPV4 gateway should be left blank. Below is a picture of the IP settings of the
ESC.
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this IP with the correct OSS IP to ensure connectivity.
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If required, the password can be changed in the ESC's Basic Configuration
menu, but you will also need to ensure that it is also changed in the OSS to
complete the connectivity between the OSS and the ESC.
When completed with the basic configuration, you will need to select "Commit". It
is not necessary to reboot the ESC.
The ESC will need to send alarm details to the OSS or ESCM and you will need
6 to set up alarm subscriptions to these connections.
On the ESC, select Advanced Configuration
Note: You can add several alarm subscriptions using the steps above to other
equipment that will need to be notified of any alarms captured by the ESC.
These equipment (OSS/ESCM) can receive the alarms that they are subscribed
to on the ESC. You can also unsubscribe these alarms.
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7
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The Power System Configuration and Values will be listed on the ESC as shown
below. The settings shown in the image below are the factory default.
8 If you change any of the values on this page and click the corresponding 'Set'
button, the new values will be downloaded to the power system controller
automatically.
You will need to check connectivity to the OSS from the ESC and vice versa
after configuring the ESC.
To verify connection to the OSS while connected to the ESC, you will
10
need to ping the ESCM or the IP address assigned to the OSS-RC.
In the Network Operations Center (NOC), you will need to connect to the
o Double check the ESC name matches the site that the
connectivity is being tested.
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check that it is received in the NOC. This will verify connection to
the NOC.
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The enclosure comes with the power system controller chart that shows all the menu options, refer
to this chart when checking the PSC.
CAUTION
Tests may be undertaken only by adequately trained personnel with satisfactory knowledge about
the power supply system and PSC.
Follow the methods below to check the Power System Controller (PSC) after power up.
Step
Task/Observation
Check the LED indicators on the power system controller on the right hand side of the
1
enclosure for any fault state indicators.
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alarms and ensure the major alarms are cleared.
To check the alarm status, press the 'ESC' key to go to the upper level main menu, then press
'ENT.' to go to the next menu. Use the 'UP', 'DN' key to go to the 'Sys.Status Menu', Select
the 'Active.Alarm' menu and use the 'UP, 'DN' key to see all the active alarms. Press the
'ENT.' to view the alarm details. Press the 'ESC' button to exit.
Clear all the Major Alarms before proceeding to the next step. You should only have the
door alarm indicator, which is an observation alarm.
If you are not already on the main screen, press the 'ESC' button to exit to the main screen.
Set the time by pressing "ENT." three times to get to the System Time Setting Mode
2
Screen.
Press the 'UP' and 'DN' key to the correct time and date.
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confirm to see the detail of the information you selected.
Note: Press the ESC button under any submenu of the main menu to return to the main menu
screen level by level.
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For details on integrating and commissioning other types of equipment installed in the enclosure,
please refer to the local customer site installation document or visit https://nrocms.ericsson.net and
search for documents related to integrating and commissioning the specific equipment installed in
the enclosure.
Once the Integration and Commissioning procedures are complete according to the specific
equipment installed in the enclosure, the next step will be acceptance testing.
Refer to the local site documentation for specific customer acceptance requirements.
For additional information if the customer site documentation is not adequate for acceptance, refer
to NDD 1/1790-1/LZA 905 5295 RBS 6000 Acceptance Procedure. This RBS 6000 acceptance
procedure document can be found and downloaded from https://nrocms.ericsson.net
Final Checks
Final checks should be completed prior to leaving the site.
Good business practices dictate that some form of equipment and site checks should be conducted
prior to leaving the site.
This section lists the checklist to follow after completing the power up procedure.
[ ] Ensure that the enclosure cabling and power up procedures are complete as per this NDD.
[ ] Install the front cover plates for the ground base frame using the four screws shipped with it.
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[ ] Gather all excess material and dispose of it per local instructions or return it for
disposition/reclamation.
Check with your local CU management for how to handle excess materials.
Appendices
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Appendix - How to Use This Document
Read this document completely before starting any of the procedures. This will ensure that you
understand the work to be performed and that all Precautions and Preparations have been fulfilled.
You may see the admonitions below throughout this document. These indicate areas or items that
require additional care.
SHOCK!
Text that identified the danger of electrical shock.
CAUTION/WARNING!
Text that identifies system failure, damage to equipment, or a hazardous situation that could result
in injury.
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Appendix - Job Role and Skill Set Requirements
Using the diagram below from the NRO Service Delivery Process, determine the job role required
for this activity.
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Installation Competence Purpose of Job Role
Technician levels by Perform installation of various kinds of equipment, from nodes,
Competence Profile stage antenna system to complete systems solutions. The Installation
service applies to all network elements in new, upgrade, expansion,
Job stages: 1
dismantling and swap installations.
Job role competencies (ability to) Typical Interfaces
Plan installation B Deployment Supervisor and Implementation Coordinator.
Secure work area B Potential Job Role Performance Metrics
Install B Certified in the Work Area.
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Network Roll-Out Service Delivery Process
Systems Integration Service Delivery Process
The table below contains the skills set definitions needed to execute this document
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Skill Level Definition
Identifies and solves defined problems that require little or no analysis by using existing
procedures, techniques and methods
A
Understands the necessity for improvement & change
Basic
knowledge Requires supervision and works within a given framework and time schedule
and skills Delivers & receives spoken & written messages in English
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Connections Integration Instructions
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Industrial design
Debug logs
Session logs
Detailed Patch Procedures
Restricted User Level Passwords
Any capture of Ericsson messaging traffic
IOT (Inter-Operability Test) and (i.e. Wire Shark)
Integration Processes
Glossary
The Glossary is used to define the Terms and Acronyms used throughout the document.
Term/Acronym Definition
AC Alternating Current
CB Circuit Breaker
DC Direct Current
DU Digital Unit
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MET Main Earthing Terminal
MM Millimeter
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OEM Other Equipment Manufacturer
PM Project Manager
RU Radio Unit
RX Receive
TX Transmit
VAC Volts AC
VDC Volts DC