IRC:37-2018
GUIDELINES FOR
THE DESIGN OF FLEXIBLE PAVEMENTS
(Fourth Revision)
INDIAN ROADS CONGRESS
2018IRCS7-2018
GUIDELINES FOR
THE DESIGN OF FLEXIBLE PAVEMENTS
(Fourth Revision)
Published by:
INDIAN ROADS CONGRESS
Kama Koti Marg,
Sector-8, R.K. Puram,
New Delhi-t10 022
NOVEMBER, 2018,
Price : #1400)
(Plus Packing & Fostage)IRC:37-2018
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Fourth Revision
September, 1970
December, 1976
December, 1984
October, 1990 (Incorporates Amendment No. 1, September 1988)
Apri, 1995
July, 2001
March, 2002
July, 2004
‘April, 2005
June, 2006
‘June, 2007
December, 2007
‘September, 2008
‘October, 2009
July, 2014
December, 2012
June, 2013
May, 2015
(October, 2017
November, 2018
(All Rights Reserved. No part ofthis pubicator shall be reproduced,
franslated or transmitted in any form or by ary means without the
‘permission of the Secretary General, Indian Roads Congress)
Printed by India Offset Press, Delh - 110 064
11100 CopiesIRO:37-2018
CONTENTS
S.No, Description
Personnel ofthe Highways Specifications and Standards Committee
‘Abbreviations and Symbols
1 Introduction 1
2 ‘Scope 3
3 Design Principles 3
4 Traffic 13
4.1. General 13
4.2. Tratfic Growth Rate 8
43. Design Period 14
44. Vehicle Damage Factor 4
485. Lateral Distribution of Commercial Traffic over the Carriageway 16
48 Computation of Design Tratfic 7
Pavement Compositions 7
Subgrade 18
6.1 General 18
6.2. Selection of Dry Density and Moisture Content for Laboratory Testing
of Subgrade Material 19
6.3. Resilient Modulus of the Subgrade 19
64 Effective Modulus/CBR for Design 20
7 Sub-Bases 21
7A General a
7.2. Granular (Unbound) Sub-base Layer 2
7.3. Cementiious (Cement Treated) Sub-base (CTSB) Layer 23
8 Bases, 24
8.1 Unbound Base Layer 24
82. Cementitious Bases (CTB) 25
83. Crack Relief Layer 26
84 Bitumen Emulsion/Foamed Bitumen treated Reclaimed Asphalt
Pavement (RAP) Base a
8 Bituminous Layers a
81 General a9.2. Resilient Modulus of Bituminous Mixes 29
10 Long-Lite Pavements 32
" Pavement Design Procedure 32
11.1. Stops Involved in the Pavement Design 32
12 Pavement Structural Design Catalouges 34
13 Design in Frost Affected Areas 82
14 Quality Controt Tests During Construction 52
18 References 53
‘Appendix A: The Principles and Approach followed in these Guidelines 56
At An Overview 56
A2 Cracking in Bituminous Layers 56
A3_ Ruling in Bituminous Pavements 58
Ad Structural Analysis of Pavement 59
AS. Effect of Climate and Environment on Pavement Performance 59
AS Mix Dasign 60
AT Tests and Design Documentation 62
AB. Performance Monitoring 2
‘Annex | Installation and Use of lITPAVE Software 63
L1__ Salient Features of ITPAVE 63
1.2 Installation of HTPAVE 63
1.3. Using IITPAVE for Analysis of Flexible Pavements 63
‘Annex I Worked out Examples for Pavement Design 68
IA. Estimation of Effective Subgrade Modulus/CBR 68
12. Design Example to Check the Adequacy of Granular Sub-base Thickness 69
113 Design of Bituminous Pavement with Granular Base and Sub-base 0
114 ilustration of Computation of Cumulative Fatigue Damage in
Cement Treated Base (CTB) Layer n
15 Design of Bituminous Pavement with Reclaimed Asphalt
Pavement (RAP) material treated with Foamed Bitumen/Bitumen
Emulsion and Cemented Sub-base 76
6 Worked out Design Example: Longulfe Pavement 7
17 Stage Construction 8
IB Design options for Diversions 73
‘Annex ll: Example Caleulations for Selected Pavement Compositions 80"
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15
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24
Ey
IRC:37-2018
PERSONNEL OF THE HIGHWAYS SPECIFICATIONS.
AND STANDARDS COMMITTEE (HSS)
Singh, 81.
(Convenor)
aiakrishna, ¥.
(Co-Convencr)
Kumar, Sanjeev
(Member-Secretary)
Behera, Bijan Kumar
Bose, Dr. Suni
Chanda, Dr. Satish
Gupta, DP.
Jain, RK,
Kapla, KK,
Kukrety, BP,
Kumar, Or. Mahesh
Lal, Chaman
Meona, HL.
Nashikkar, J
Nitral, $
Pandey, 1K.
Patida, Prof. (Or. MA
Patel,
Prasad, R. Jai
Rawat, MS,
Rody, Dr KS. Krishna
Rody, 16,
Reddy, Prof. (Dr) KS.
‘Sharma, $<.
Sheivastava, AK,
Singh, Nema
(As on 23.10.2018)
Director General (Road Development) & Special Secretary to Govt of
India, Mistry of Road Transport and Highways, New Delhi
‘Agoonal Director General, Mnisty of Road Transpon ang Highways,
New Delhi
Chet Engineer (R) S, R & T, Ministry of Road Transport & Highways,
New Delhi
Members
Enginoerin-Chif (Civil), Odisha
Head (Retd), FPC Division, Central Road Research Insti, New Dethi
Director, Central Road Research institute, New Delhi
‘DGIRD) & AS (Ret), Ministry of Road Transport and Highways, New Delhi
CChisf Engineer (Ret), PWD Haryana
Chairman & Managing Director, ICT Pvt. Lis, New Delhi
‘Associate Director CEG Lid, New Delhi
Enginaorin-Chiel (Retd), PWD (B&R) Haryana
Engingeri-Chiet (Reta), PWO Haryana
Secretary (Retd), PWD Rajasthan
Secretary (Rot), PWD Maharashtra
‘Secretary Genoral, Indian Roads Congress, New Delhi
‘Adéional Director Genoral, Ministy of Road Transport and Highways,
New Deh
Doan, SRIC, Indian institute of Technology, Roorkee
‘Seoratary (Ret), PWD (Roads and Buildings) Gujarat
Englngecn-Chit (Ret), PWD & Bangalore Mahanagar Palke, Karnataka
Executive Director, AECOM India Put. Li
Secretary, Publi Works, Ports & Inland Weter Transport Department,
Karnataka
Engineersn-Chief (NH, CRF & Buildings), PWD Hyderabad
Professor, Indian Institute of Technology, Knaragpur
(DG\RO) & SS (Ret), Ministry of Road Transport and Highways, New Deh
[Additonal Director General (Ret), Ministry of Road Transport and
Highways, New Delhi
‘OGiRO) & SS (Reta), Ministry of Road Transport and Highways, New DahIRe:37-2018
a
28
20
30
a
32
33
4
38
6
37
38
20
40
Sinha, AN.
“The Cher Enginaor
(Gasar, Tol)
‘The Chef Engineer
(Kuma Ani
The Director (Tech)
(Pradhen, B.C.)
The Gereral Manager
(aul, Satish)
The JICA Expert
(tayame, Michiya)
‘The Member (Projects)
(Pandey, RK.)
‘The Prelessor
(Chakecboty, Or. Partha)
‘The Secretary
(vassve, SB)
‘The Secrotary (Roads)
(doshi, 2)
‘The Secrotary (Tech,)
(Tioka0 Bimal) (Reta)
“The Special Di
General (Rett)
(Bansal MC)
‘Venkatesh, MC.
Wasson, Ashok
Jsigopal, RK,
Justo, Prot. (Dr) CES.
Veoraregavan, Prof
(OA
President
Incian Roads Congress
Director General (Road
Development) & Special
Secrotay to Govt. of India
Secretary General,
Indian Roads Congress
[DG{RO) & SS (Retd), Ministry of Road Trarsport and Highways, New Deh
PWD Arunachal Pradesh
Border Roads Organisation, New Dei
"Natonal Rural Infrastructure Development Agency, New Deli
‘Nabonal Highways and Infrastructure Development Corporation,
New Delhi
Japan Intemational Cooperation Agency New Delhi
National Highways Authoriy of India, New Delhi
Incian Institue of Technology, Kanpur
Roads and Bulldings Department, Gujarat
PWO Maharashtra
Roads and Buildings Department, Jamu & Kashmir
CCPWD, Nirman Bhawan, New Delhi
Consuitant
Member (Tech, (Ret), Natonal Highways Author of india, New Delhi
Corresponding Members
MO, Struct Geotech Research Laboratos (P) Lid, Bengaluru
Professor (Retd), Emeritus
Professor, Indian Insitute of Technology Madras
Ex.Officlo Members
(Reddy, Dr. KS. Krishna), Secretary, Pubic Works, Ports & Inland
Water Transport Department, Karnataka
(Singh, B.N.), Ministy of Road Transport and Highways, New Delhi
Nirmal, Sanjay Kumar~~
IRC37-2018
ABBREVIATIONS AND SYMBOLS
‘atthe abbreviations and symbols ere explained in the guidelines wherever they appeared frst
Ae Jocument Some ofthe abbreviations and symbols are listed below
AASHO. ‘American Association of State Highway Officials,
MASHTO American Association of Stale Highway and Transportation Officials
TM ‘American Society of Testing and Materials
RUSTROADS - Association of Australian and New Zealand Road Transport and Traffic
‘Authorities
0 ~ Benkolman Beam Deflection
Bc Bituminous Concrete
BIS Bureau of Indian Standards
BM Bituminous Macadam
car California Bearing Ratio
CFD ‘Cumulative Fatigue Damage
oa Cumulative standard axles
cTBICT Cement Treated Base (includes all types of cement and chemical stabilized
bases)
crse. ‘Cement Treated sub base (includes alltypes of cement and chemical stabilized
sub-bases)
cvep Commercial Vehicles Per Day
bam Dense Bituminous Macadam,
FWD Falling Weight Deflectometer
ca Granular Base
Gop Gross Domestic Product
GGRB Gap Graded Mix with Rubberized Bitumen
csp Granular Sub-base
IRC Indian Roads Congress
is Indian Standard
ims Indirect Tensile Strength
KN Kilonewton
Lor Layer Coefficient Ratio
MEPOG Mechanistic Empirical Pavement Design Guide
MIE Modulus Improvement Factor
mm Milimetre
MoRTH Ministry of Road Transport & Highways
MPa ~ Mega Pascal
NHAI = National Highways Authority of india
Reclaimed Asphalt Pavement
Reliability Factor
+ Stress Absorbing Membrane Intertayer
= Semi-Dense Bituminous Concrete
Stone Matrix Asphalt
Special Publication
+ Slow Setting-2 Emulsion
+ Unconfined Compressive StrengthIRC:37-2018
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Vehicle Damage Factor
Water Bound Macadam
‘Wet Mix Macadam
Degree Celsius
Initial traffic
Radius of circular contact area
‘Adjustment factor for fatigue life of bituminous layer
Lateral distribution factor
Elastic modulus of CTB material
Elastic modulus of cement treated