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XF/EP/HP 125

XF/EP/HP 150
XF/EP/HP/XP 200
ML/MM/MH 90
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ML/MM/MH 132
ML/MM/MH 160

PARTS LIST
RECOMMENDED SPARES

RETAIN THIS MANUAL WITH UNIT.


This Techincal manual contains IMPORTANT SAFETY
DATA and should be kept with the air compressor at
all times.

More Than Air. Answers.


Online answers: http://www.air.ingersoll-rand.com APDD 735A
February 2001
AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in mate-
rial and workmanship for a period of twelve months (see extended airend warranty) from the date of placing the
Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson,
NC, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty,
in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by
suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has
stored, installed maintained and operated such Equipment in accordance with good industry practices and has com-
plied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manu-
factured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be
passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the
Equipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are lim-
ited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such performance war-
ranties are limited to specified tests, the Company’s obligation shall be to correct in the manner and for the period of
time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time pro-
vided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on con-
tract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in
writing of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability.

Limitation or Liability
The remedies of the Purchaser set forth herein are exclusive, and the total liability of the Company with respect to this
contract or the Equipment and services furnished hereunder, in connection with the performance or breach thereof, or
from the manufacture, sale, delivery, installation, repair or technical direction covered by or furnished under this contract,
whether passed on contract, warranty negligence, indemnity, strict liability or otherwise, shall not exceed the purchase
price of the unit of Equipment upon which such liability is based.
The Company and its suppliers shall in no event be liable to the Purchaser, any successors in interest or any benefi-
ciary or assignee of this contract for any consequential, incidental, indirect, special or punitive damages arising out of
this contract or any breach thereof, or any defect in, or failure of, or malfunction of the Equipment hereunder, whether
based upon loss of use, lost profits or revenue, interest, lost goodwill, work stoppage, impairment of other goods, loss
by reason of shutdown or non-operation, increased expenses of operation, cost of purchase of replacement power or
claims of Purchaser or customers of Purchaser for service interruption whether or not such loss or damage is based on
contract, warranty, negligence, indemnity, strict liability or otherwise.

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EXTENDED DRIVETRAIN WARRANTY


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Intellisys Compressors
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?@e@@e3LfJ@@@@)X?eJ5e@@e@?

50-450 HP
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The Ingersoll-Rand Company Rotary Screw Air Compressor that has been
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filled prior to its original shipment from Ingersoll-Rand Company with


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ULTRA COOLANT and which has been operated solely on ULTRA


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COOLANT thereafter shall have its DRIVETRAIN warranted for twenty four
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(24) months from the date of placing the COMPRESSOR in operation or


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?@e@@eV/X??W&@(?'@)X?W.Ye@@e@?
?@e@@L??V/KO&@(Y?V'@)T.Y??J@@e@?

thirty (30) months from the date of shipment, whichever occurs first.
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Except for the above warranty period, the standard warranty provisions
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shall apply and the conditions outlined herein are understood to be a sup-
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W.Y?N@@@(YeW.MI/Xe@@@)X??V/Xe

plement to the standard Ingersoll-Rand Company warranty.


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?7H??W&@(YeW.Y?e?N@@@@@@@)X??N1?

This EXTENDED DRIVETRAIN WARRANTY applies only to 50-450 HP


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?V/XeV'@@L??V'@H??W&@@@@)T.Y?e

Intellisys COMPRESSORS operating on ULTRA COOLANT after


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?7H??W&@(YeW.Y?e?N@@@@@@@)X??N1?
?@eW&@(Y??W&Uf?J@@@(MI'@)Xe@?

February 1, 1990.
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O.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y? ?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/KhfO.Y?eV'@@@(Y?e?V/Kg
W.Y?V'@)?&@(Y??V/Xg@?
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V+Y?hg@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@@@@@@@0Yf?V'@(YgV4@@@@@@
@@@@@@@0Y?fV'@(Y?f?V4@@@@@@?
V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y? V+Y?hg ?V+Y

© INGERSOLL-RAND COMPANY
TABLE OF CONTENTS
ROTARY SCREW AIR COMPRESSOR
This unit was purchased from
Safety and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 ––––––––––––––––––––––––––––––––––––––––––––––-
Intellisys Controller & Starter Box Assembly . . . . . . . . . . . . . .4-5 –––––––––––––––––––––––––––––––––––––––––––––––
Starter Assembly (C85/C60) . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
–––––––––––––––––––––––––––––––––––––––––––––––
Starter Assembly (B110/A75) . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Starter Assembly (B180/B110) . . . . . . . . . . . . . . . . . . . . . . . .10-11
Ingersoll-Rand Company reserves the right to make
Starter Assembly (B180/B180) . . . . . . . . . . . . . . . . . . . . . . . .12-13
changes or add improvements without notice and without
Starter Assembly (B250/B180) . . . . . . . . . . . . . . . . . . . . . . . .14-15
incurring any obligation to make such changes or add such
Starter Assembly (B300/B180) . . . . . . . . . . . . . . . . . . . . . . . .16-17 improvements to products sold previously.
Separator Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
No. of units on order:
Major Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . .20-21
Aircooled Cooler Assembly (125 & 150 HP/90 & 110 KW) . .22-23 Customer Order No.:
Aircooled Cooler Assembly (200 HP/132 & 160 KW) . . . . . .24-25 Ingersoll-Rand Co. Order No.:
Watercooled Piping Assembly (125 & 150 HP/90 & 110 KW) 26-27
Watercooled Piping Assembly (200 HP/132 & 160 KW) . . . .28-29
For ready reference:
Water Piping Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-31 Record the serial number and model number of your unit
6” Inlet Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33 here.
Enclosure Assembly (Standard) . . . . . . . . . . . . . . . . . . . . . .34-35
Enclosure Assembly (Outdoor Modification) . . . . . . . . . . . .36-37
Drive Train Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-39 Serial Number:
Aircooled Intake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .40-41 Model Number:
Watercooled Intake Assembly . . . . . . . . . . . . . . . . . . . . . . . .42-43
O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Recommended Spare Parts List . . . . . . . . . . . . . . . . . . . . . .45-46

1
SAFETY AND WARNINGS Safety instructions in the operators manual are bold-faced for
emphasis. The signal words DANGER, WARNING and
CAUTION are used to indicate hazard seriousness levels as
Before you install this air compressor you should take the follows:
time to carefully read all the instructions contained in the
operators manual form APDD-738. Operators manuals may
be obtained from your local Ingersoll-Rand Distributor or Air
Center. Danger is used to indicate the presence of
D! DANGER a hazard which will cause severe personal
Electricity and compressed air have the potential to cause injury, death, or substantial property
severe personal injury or property damage. damage if the warning is ignored.

Before installing, wiring, starting, operating or making any Warning is used to indicate the presence of
adjustments, identify the components of the air compressor ! WARNING a hazard which can cause severe personal
using the operators manual as a guide. injury, death, or substantial property
damage if the warning is ignored.
The operator should use common sense and good working
practices while operating and maintaining this unit. Follow all Caution is used to indicate the presence of
codes, pipe adequately, understand the starting and stop- ! CAUTION a hazard which will or can cause minor
ping sequence. Check the safety devices by following the personal injury or property damage if the
procedure contained in this operators manual. warning is ignored.

Maintenance should be done by qualified personnel, ade- Notice is used to notify people of installa-
quately equipped with proper tools. Follow the maintenance NOTICE tion, operation, or maintenance information
schedules as outlined in the operators manual to ensure which is important but not hazard-related.
problem free operation after start up.

SAFETY PRECAUTIONS
BEFORE PROCEEDING, READ CAREFULLY BEFORE INSTALLING THE
COMPRESSOR OR PERFORMING ANY MAINTENANCE
WARNING
3. Do not operate the compressor at c.) Vent pressure from the compressor
COMPRESSED AIR AND ELECTRIC- higher discharge pressure than those and isolate the unit from any other
ITY ARE DANGEROUS. specified on the Compressor source of air.
Nameplate or motor overload will
BEFORE DOING ANY WORK ON occur. This condition will result in com- 8. Air line separators, properly select-
THIS UNIT, BE SURE THE ELECTRI- pressor motor shutdown. ed and installed, will minimize any liq-
CAL SUPPLY HAS BEEN CUT uid carry-over.
OFF–LOCKED & TAGGED AND THE 4. Use only safety solvent for cleaning
ENTIRE COMPRESSOR SYSTEM the compressor and auxiliary equip- The use of plastic bowls on line filters
HAS BEEN VENTED OF ALL PRES- ment. without metal guards can be haz-
SURE. ardous. From a safety standpoint,
5. Install a manual shut off valve (iso- metal bowls should be used on any
1. Do not remove the covers, loosen or lation type) in the discharge line. A pressurized system. Review of your
remove any fittings, connections or pressure relief valve, with sufficient plant air line system is recommended.
devices when this unit is in operation. capacity to relieve full compressor
Hot liquid and air under pressure that capacity, must be installed between 9. When a receiver is installed, it is
are contained within this unit can the compressor and the isolation recommended that occupational safe-
cause severe injury or death. valve. ty and health standards as covered in
the Federal Register, Volume 36, num-
2. The compressor has high and dan- 6. Whenever pressure is released ber 105, part 11, paragraph 1910.169
gerous voltage in the motor starter through the pressure relief valve, it is be adhered to in the installation and
and control box. All installations must due to excessive pressure in the sys- maintenance of this receiver.
be in accordance with recognized tem. The cause for the excessive pres-
electrical codes. Before working on the sure should be investigated immedi- 10. Before starting the compressor, its
electrical system, be sure to remove ately. maintenance instructions should be
voltage from the system by use of a thoroughly read and understood.
manual-disconnect-switch. A circuit 7. Before doing any mechanical work
breaker or fuse safety switch must be on the compressor: 11. After maintenance functions are
provided in the electrical supply line completed, covers and guards must
leading to the compressor. a.) Shut the unit down. be replaced.
Those responsible for installation of b.) Electrically isolate the compressor
this equipment must provide suitable by use of the manual disconnect
grounds, maintenance clearance and switch in the power line to the unit.
lightning arrestors for all electrical Lock and tag the switch so that it can-
components as stipulated in O.S.H.A. not be operated.
1910.308 through 1910.329.

2
PARTS LIST
compressor. A series of illustra- HOW TO USE THIS PARTS
INTRODUCTION
tions show each part clearly and MANUAL
GENERAL in it’s correct location relative to
1. Turn to the Parts Section to
the other parts in the illustration.
locate the desired illustrations.
This manual, which contains an Each part on an illustration is ref-
illustrated parts breakdown, has erenced with a number. The num- 2. Locate the part on the illustra-
been prepared as an aid in identi- ber, description and quantity tion by visual identification and the
fying and ordering parts in the needed per assembly is listed in reference number.
SSR compressor. All of the com- numerical order on the following
pressor parts listed in the parts pages. 3. Find the referenced number on
breakdown are manufactured with the Tabulated page, along with the
the same precision as the original Items with a description of NSS Part Number and Description.
equipment. are not sold separately and must
be purchased as an assembly. SERIAL NUMBER BREAK
Ingersoll-Rand Company service Items with a description of Ref.
When a part is changed and it
facilities and parts are available indicate that the item is located doesn’t supersede the previous
worldwide. There are Ingersoll- elsewhere in the parts list. part, this change must be docu-
Rand company Branch Offices mented by a serial number break.
and authorized distributors located OPTIONAL EQUIPMENT By using the last (6) digits of the
in the principle cities of the United serial number, as outlined below,
States. In Canada, our customers Several optional accessories/ this change is recorded in the
are serviced by the Canadian items are available for conve- parts list.
Ingersoll-Rand Company, Limited. nience or special application.
There are also Ingersoll-Rand These accessories have been ➞> U99240 indicates part is
selected as being particularly suit- used on units up to and including
Company subsidiaries and autho-
able for use on the SSR compres- serial number ending in U99240.
rized distributors located in the
sor.
principle cities throughout the U99241 ➞> indicates part is
world. used on units with serial number
For complete details on Optional
ending in U99241 or higher.
DESCRIPTION Equipment, contact your Sales
Representative. HOW TO ORDER PARTS
The illustrated parts breakdown
illustrates the various assemblies, In order that all avoidable errors
sub-assemblies and detailed parts be eliminated when ordering parts,
which make up this particular SSR please specify the following:

1. The model number of the unit


as shown on the Compressor Data
Plate.
F 0000 U 99 240 2. The serial number of the unit as
shown on the Compressor Data
Plate.

3. The form number of this manual


MANUFACTURED IN U.S. (shown on front cover).
YEAR OF MANUFACTURE 4. The reference number, part
number, description and quantity
JULIAN DATE OF MANUFACTURE needed exactly as listed.

5. The motor data code shown on


the motor data plate.

3
4

39894613
REV 03
INTELLISYS CONTROLLER AND STARTER BOX ASSEMBLY

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 39875158 1 ASSEMBLY, INTELLISYS CONTROLLER


1A 39874375 1 GASKET
1B 39128988 6 BOLT
1C 95379392 6 WASHER, STAR
2 39485032 1 LIGHT, AMBER COMPLETE
2A 39485024 1 BULB, 24V
3 39549167 1 SWITCH, EMERGENCY STOP
4 39877618 1 TRANSDUCER, 0-15 PSIG
4A 39875570 1 CABLE, TRANSDUCER
5 39875539 4 TRANSDUCER, 0-225 PSIG (TWO STAGE)
5A 39875539 3 TRANSDUCER, 0-225 PSIG (SINGLE STAGE)
5B 39875570 4 CABLE, TRANSDUCER (TWO STAGE)
5C 39875570 3 CABLE, TRANSDUCER (SINGLE STAGE)
6 39461868 5 BULKHEAD CONNECTOR
(FOR MTG TRANSDUCER) (TWO STAGE)
6A 39461868 4 BULKHEAD CONNECTOR
(FOR MTG TRANSDUCER) (SINGLE STAGE)
6B 95922761 5 WASHER, STAR (TWO STAGE)
6C 95922761 4 WASHER, STAR (SINGLE STAGE)
7 39124813 X NYLON, TUBE
39497847 X TUBING, FLEXIBLE TEFLON (LOW AMBIENT)
8 39476221 1 CABLE, STEPPER MOTOR
9 39242367 4 PLUG, 2 POSITION
10 39204441 5 PLUG, 3 POSITION
11 39242375 2 PLUG, 10 POSITION
12 39186093 2 PLUG, 6 POSITION
17 39124813 X TUBING, NYLON (NEMA 1 AND 4)
39497847 X TUBING, FLEXIBLE TEFLON (LOW AMBIENT)
18 39124813 X TUBING, NYLON (NEMA 1 AND 4)
39497847 X TUBING, FLEXIBLE TEFLON (LOW AMBIENT)
20 39155478 1 ELBOW, 90° (NEMA 1 AND 4)
21 39155478 1 ELBOW, 90° (NEMA 1 AND 4)
22 39124813 1 TUBING, NYLON (NEMA 1 AND 4)
39497847 X FLEXIBLE TEFLON (LOW AMBIENT)
23 54428537 1 BRACKET, TRANSDUCER

NOTES:
1. X - ORDER PER NUMBER OF INCHES REQUIRED

2. STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 2A).
5

3. ALL CONTROL TUBING FOR LOW AMBIENT UNITS TO BE TEFLON FLEXIBLE TUBING, STAINLESS STEEL TUBING
OR METAL FLEX. ALL CONTROL TUBING TO BE HEAT TRACED.
6

39910237
REV 02
STARTER ASSEMBLY C85/C60 SD

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 54367628 1 BACKPANEL
2 39251020 2 CONTACTOR, 85 AMP
2A 39251335 2 COIL, CONTACTOR
3 39251129 1 CONTACTOR, AUXILIARY (4 N.O.)
4 39251137 1 CONTACTOR, AUXILIARY - 1N.O., 1N.C.
5 39251087 1 RELAY, OVERLOAD
6 39251186 1 INTERLOCK, MECHANICAL
7 39251004 1 CONTACTOR, 60 AMP
7A 39251335 1 COIL, CONTACTOR
8 39251145 1 CONTACTOR, AUXILIARY - 2N.O., 2N.C.
9 39203443 2 SUPPRESSOR, ARC
10 39164520 1 BLOCK, MOTOR TIE OFF
11 39252903 12 BLOCK, TERMINAL
12 39252929 1 SECTION, END
13 39252937 2 BLOCK, END STOP
14 39252945 1 JUMPER, 5-POLE
15 39251228 1 STARTER, FAN MOTOR 1.7-2.5A
39251244 1 STARTER, FAN MOTOR 4.1-6.3A
15A 39251285 1 CONTACTOR, AUXILIARY (N.O.)
16 39874425 1 ASSEMBLY, POWER SUPPLY
16A 39173810 4 STANDOFF
17 39201918 1 FILTER, RFI
18 39196225 1 LIGHT, POWER ON
19 39480504 2 HOLDER, FUSE-2 POLE
19A 39178728 2 FUSE, 600V - 2.5A (1FU)
19B 39113527 1 FUSE, 250V - 3.2A (2FU)
19C 39242458 1 FUSE, 600V - 5A (3FU)
20 39318100 1 TRANSFORMER, 380VA, 50HZ, 380, 415, 550V
39475975 1 TRANSFORMER, 380VA, 60HZ, 200, 230, 460, 575V
39483292 1 TRANSFORMER, 380VA, 380V-60HZ, 220V-50HZ
21 39190939 1 LUG, GROUND
21A 39141809 1 BOLT, GROUND LUG
21B 39128541 1 NUT, GROUND LUG
7
8

39910245
REV 02
STARTER ASSEMBLY B110/A75 SD

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 54367628 1 BACKPANEL
2 39251038 2 CONTACTOR, 110 AMP
2A 39251350 2 ASSEMBLY, COIL
2B 39251392 2 KIT, CONTACT
3 39251160 1 CONTACTOR, AUXILIARY (N.O.)
4 39251152 1 CONTACTOR, AUXILIARY (N.O.)
5 39251095 1 RELAY, OVERLOAD
6 39251194 1 INTERLOCK, MECHANICAL
7 39251525 1 CONTACTOR, 75 AMP
7A 39251343 1 COIL, CONTACTOR
7B 39251384 1 KIT, CONTACT
8 39251178 1 CONTACTOR, AUXILIARY (N.O., N.C.)
9 39203443 2 SUPPRESSOR, ARC
10 39251434 1 KIT, TERMINAL LUG
11 39164520 1 BLOCK, MOTOR TIE OFF
12 39252903 12 BLOCK, TERMINAL
13 39252929 1 SECTION, END
14 39252937 2 BLOCK, END STOP
15 39252945 1 JUMPER, 5-POLE
16 39251228 1 STARTER, FAN MOTOR 1.7-2.5A
39251251 1 STARTER, FAN MOTOR 6.4-10A
39251269 1 STARTER, FAN MOTOR 10.1-16A
16A 39251285 1 CONTACTOR, AUXILIARY (N.O.)
17 39874425 1 ASSEMBLY, POWER SUPPLY
17A 39173810 4 STANDOFF
18 39201918 1 FILTER, RFI
19 39196225 1 LIGHT, POWER ON
20 39480504 2 HOLDER, FUSE-2 POLE
20A 39178728 2 FUSE, 600V - 2.5A (1FU)
20B 39113527 1 FUSE, 250V - 3.2A (2FU)
20C 39242458 1 FUSE, 600V - 5A (3FU)
21 39318100 1 TRANSFORMER, 380VA, 50HZ, 380, 415, 550V
39475975 1 TRANSFORMER, 380VA, 60HZ, 200, 230, 460, 575V
39483292 1 TRANSFORMER, 380VA, 380V-60HZ, 220V-50HZ
22 39190939 1 LUG, GROUND
22A 39141809 1 BOLT, GROUND LUG
22B 39128541 1 NUT, GROUND LUG
9
10

39910252
REV 02
STARTER ASSEMBLY B180/B110 SD

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 54367628 1 BACKPANEL
2 39251046 2 CONTACTOR, 180 AMP
2A 39251368 2 ASSEMBLY, COIL
2B 39251400 2 KIT, CONTACT
3 39251160 1 CONTACTOR, AUXILIARY (N.O.)
4 39251152 1 CONTACTOR, AUXILIARY (N.O.)
5 39251103 1 RELAY, OVERLOAD
6 39251194 1 INTERLOCK, MECHANICAL
7 39251038 1 CONTACTOR, 110 AMP
7A 39251350 1 COIL, CONTACTOR
7B 39251392 1 KIT, CONTACT
8 39251178 1 CONTACTOR, AUXILIARY (N.O., N.C.)
9 39203443 2 SUPPRESSOR, ARC
10 39251442 2 KIT, TERMINAL LUG
11 39164520 1 BLOCK, MOTOR TIE OFF
12 39252903 12 BLOCK, TERMINAL
13 39252929 1 SECTION, END
14 39252937 2 BLOCK, END STOP
15 39252945 1 JUMPER, 5-POLE
16 39251228 1 STARTER, FAN MOTOR 1.7-2.5A
39251244 1 STARTER, FAN MOTOR 4.1-6.3A
39251269 1 STARTER, FAN MOTOR 10.1-16A
39251277 1 STARTER, FAN MOTOR 16.1-20A
16A 39251285 1 CONTACTOR, AUXILIARY (N.O.)
17 39874425 1 ASSEMBLY, POWER SUPPLY
17A 39173810 4 STANDOFF
18 39201918 1 FILTER, RFI
19 39196225 1 LIGHT, POWER ON
20 39480504 2 HOLDER, FUSE-2 POLE
20A 39178736 2 FUSE, 600V - 3.5A (1FU)
20B 39118484 1 FUSE, 250V - 5A (2FU)
20C 39242458 1 FUSE, 600V - 5A (3FU)
21 39318118 1 TRANSFORMER, 580VA, 50HZ, 380, 415, 550V
39475983 1 TRANSFORMER, 580VA, 60HZ, 200, 230, 460, 575V
39485800 1 TRANSFORMER, 580VA, 380V-60HZ, 220V-50HZ
22 39190939 1 LUG, GROUND
22A 39141809 1 BOLT, GROUND LUG
22B 39128541 1 NUT, GROUND LUG
11
12

39900956
REV 04
STARTER ASSEMBLY B180/B180 SD

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 54367628 1 BACKPANEL
2 39127188 AS REQ’D DUCT, WIRING
3 N/A 1 RAIL, DIN
4 39251046 1 CONTACTOR, 1M
5 39251160 1 CONTACTOR, AUXILIARY (NORMALLY OPEN)
6 39251103 1 RELAY, OVERLOAD
7 39251046 1 CONTACTOR, 2M
8 39251152 1 CONTACTOR, AUXILIARY (NORMALLY OPEN)
9 39251194 1 INTERLOCK, MECHANICAL
10 39251046 1 CONTACTOR, 1S
11 39251178 1 CONTACTOR, AUXILIARY
12 N/A 1 SHORTING BAR
13 39203443 2 ARC SUPPRESSOR
14 39251442 2 TERMINAL LUG KIT
15 39164520 1 MOTOR TIE OFF BLOCK
16 N/A 2 BUS BAR
17 N/A 2 BUS BAR
18 N/A 2 BUS BAR
19 39252903 12 BLOCK, TERMINAL
21 39252929 1 END SECTION
22 39252937 2 BLOCK, END STOP
23 39252945 1 JUMPER, 5-POLE
13
14

39910260
REV 03
STARTER ASSEMBLY B250/B180 SD

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 54367628 1 BACKPANEL
2 39251053 2 CONTACTOR, 250 AMP
2A 39251376 2 ASSEMBLY, COIL
2B 39251418 2 KIT, CONTACT
3 39251160 1 CONTACTOR, AUXILIARY (N.O.)
4 39251152 1 CONTACTOR, AUXILIARY (N.O.)
5 39253158 1 RELAY, OVERLOAD
6 39251194 1 INTERLOCK, MECHANICAL
7 39251046 1 CONTACTOR, 180 AMP
7A 39251368 1 COIL, CONTACTOR
7B 39251400 1 KIT, CONTACT
8 39251178 1 CONTACTOR, AUXILIARY (N.O., N.C.)
9 39203443 2 SUPPRESSOR, ARC
10 39251459 3 KIT, TERMINAL LUG
11 39253174 1 TRANSFORMER, CURRENT
12 39252903 12 BLOCK, TERMINAL
13 39252929 1 SECTION, END
14 39252937 2 BLOCK, END STOP
15 39252945 1 JUMPER, 5-POLE
16 39251244 1 STARTER, FAN MOTOR 4.1-6.3A
39252887 1 STARTER, FAN MOTOR 19.1-32A
16A 39251285 1 CONTACTOR, AUXILIARY (N.O.) - USED WITH
STARTER #39251244
39924758 1 CONTACTOR, AUXILIARY (N.O. - N.C.) USED WITH
STARTER #39252887
16B 39924741 1 SWITCH, TRIP - USED WITH STARTER PART #39252887
17 39874425 1 ASSEMBLY, POWER SUPPLY
17A 39173810 4 STANDOFF
18 39201918 1 FILTER, RFI
19 39196225 1 LIGHT, POWER ON
20 39480504 2 HOLDER, FUSE-2 POLE
20A 39178736 2 FUSE, 600V - 3.5A (1FU)
20B 39118484 1 FUSE, 250V - 5A (2FU)
20C 39242458 1 FUSE, 600V - 5A (3FU)
21 39318118 1 TRANSFORMER, 580VA, 50HZ, 380, 415, 550V
39475983 1 TRANSFORMER, 580VA, 60HZ, 200, 230, 460, 575V
39485800 1 TRANSFORMER, 580VA, 380V-60HZ, 220V-50HZ
22 39190939 1 LUG, GROUND
22A 39141809 1 BOLT, GROUND LUG
22B 39128541 1 NUT, GROUND LUG
15
16

39910278
REV 03
STARTER ASSEMBLY B300/B180 SD

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 54367628 1 BACKPANEL
2 39252879 2 CONTACTOR, 300 AMP
2A 39251376 2 ASSEMBLY, COIL
2B 39251384 2 KIT, CONTACT
3 39251160 1 CONTACTOR, AUXILIARY (N.O.)
4 39251152 1 CONTACTOR, AUXILIARY (N.O.)
5 39253158 1 RELAY, OVERLOAD
6 39251194 1 INTERLOCK, MECHANICAL
7 39251046 1 CONTACTOR, 180 AMP
7A 39251368 1 COIL, CONTACTOR
7B 39251400 1 KIT, CONTACT
8 39251178 1 CONTACTOR, AUXILIARY (N.O., N.C.)
9 39203443 2 SUPPRESSOR, ARC
10 39251459 3 KIT, TERMINAL LUG
11 39253174 1 TRANSFORMER, CURRENT
12 39252903 12 BLOCK, TERMINAL
13 39252929 1 SECTION, END
14 39252937 2 BLOCK, END STOP
15 39252945 1 JUMPER, 5-POLE
16 39251244 1 STARTER, FAN MOTOR 4.1-6.3A
39252887 1 STARTER, FAN MOTOR 19.1-32A
16A 39251285 1 CONTACTOR, AUXILIARY (N.O.) USE WITH
STARTER #39251244
39924758 1 CONTACTOR, AUXILIARY (N.O.- N.C.) USE WITH
STARTER #39252887
16B 39924741 1 SWITCH, TRIP - USED WITH STARTER PART #39252887
17 39874425 1 ASSEMBLY, POWER SUPPLY
17A 39173810 4 STANDOFF
18 39201918 1 FILTER, RFI
19 39196225 1 LIGHT, POWER ON
20 39480504 2 HOLDER, FUSE-2 POLE
20A 39178736 2 FUSE, 600V - 3.5A (1FU)
20B 39118484 1 FUSE, 250V - 5A (2FU)
20C 39242458 1 FUSE, 600V - 5A (3FU)
21 39318118 1 TRANSFORMER, 580VA, 50HZ, 380, 415, 550V
39475983 1 TRANSFORMER, 580VA, 60HZ, 200, 230, 460, 575V
39485800 1 TRANSFORMER, 580VA, 380V-60HZ, 220V-50HZ
22 39190939 1 LUG, GROUND
22A 39141809 1 BOLT, GROUND LUG
22B 39128541 1 NUT, GROUND LUG
17
18

39917125
REV F
SEPARATOR TANK ASSEMBLY

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 98378361 1 PLUG
2 39105739 1 VALVE, BALL - TANK DRAIN 27 39259676 2 OIL FILTER ELEMENT
3 39477526 1 ELBOW, 90° - IN TANK DRAIN 28 39911631 1 FILTER, OIL
4 39139563 1 ELBOW, 45° - SUMP TANK OUT 28A 39128467 4 SCREW (FILTER TO BRACKET)
5 39476916 1 SIGHT GLASS 29 95937686 2 ELBOW, 90° (FILTER DELTA P)
39406996 1 O-RING (SIGHT GLASS) 30 95981346 1 CONNECTOR
6 39478953 1 PLUG, OIL FILL 31 39318233 1 VALVE, OIL STOP NEMA 1
7 42424739 1 TANK, SEPARATOR (ASME/CANADIAN) 39318241 1 VALVE, OIL STOP NEMA 4
42424598 1 TANK, SEPARATOR (AUSTRALIAN) 32 39916911 1 TUBE, OIL FEED
8 39155478 1 ELBOW 33 39916648 1 ELBOW
39124813 X TUBING, NYLON 34 39560628 2 SENSOR, TEMPERATURE THERMISTOR
9 54509427 1 ELEMENT, SEPARATOR 35 39419668 1 SWITCH, TEMPERATURE 245°F
10 39417118 1 ADAPTER (SCAVENGE TUBE) 35A 39404165 1 O-RING
11 39155478 1 ELBOW 36 39114079 1 CONDUIT, LOCKNUT
12 39478748 1 ELBOW 37 39106240 2 EXPANDER
13 39477369 1 VALVE, MINIMUM PRESSURE 38 39155478 3 ELBOW
95022372 1 O-RING 39 95037412 1 BUSHING
13A 39179403 4 STUD 40 95976775 1 ELBOW
13B 95922910 4 NUT 41 39911284 1 TUBE, FRONT BRG HOUSING
14 39802814 1 TUBE, BLOWDOWN 42 95978235 1 CONNECTOR
15 54619960 1 TUBE, TANK SCAVENGE 43 39925045 1 ORIFICE, INJECTION 11.5 MM (XF200)
16 39303284 1 ORIFICE (.070) 39330626 1 ORIFICE, INJECTION 14 MM
17 54619978 1 TUBE, SCAVENGE (XF125/XF150/EP150/EP200/
18 95981429 1 CONNECTOR HP200/ML90/ML110/MM110/ML132/
19 39588058 1 VALVE, 200# SAFETY MM132/MH132/ML160/MM160/MH160)
20 95944104 1 ELBOW, 90° - SAFETY VALVE 39925060 1 ORIFICE, INJECTION 17MM (EP125/HP125/
21 39244512 1 SWITCH, OIL DELTA P HP150/XP150/MM90/MH90/MH110)
21A 39178827 2 SCREW 43A 95021754 1 O-RING
22 95937579 2 ADAPTER 47 95938049 1 ELBOW
23 39545942 2 TUBE, OIL DELTA P
24 39798004 1 SUPPORT, OIL FILTER ITEMS TO BE PLACED IN STARTER BOX
24A 39128509 2 SCREW (BRACKET TO TANK) 44 39137542 1 ADAPTER
25 39479944 1 ADAPTER (OIL FILTER TO OIL STOP VALVE) 45 95220844 1 CLAMP, HOSE
26 39128673 1 ELBOW 46 39137518 1 TUBING, SYNFLEX

NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 13A).

X - ORDER PER NUMBER OF INCHES REQUIRED.


XX - CONTACT FACTORY FOR PART NUMBER..
19
20

39878905
REV 02
MAJOR COMPONENTS ASSEMBLY

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 -------- 1 TANK, ASSEMBLY 16 -------- 1 JUNCTION BOX, CONDUIT ASSEMBLY


2 95694287 4 BOLT, LEG TO BASE 16A 39206271 2 SCREW, JUNCTION BOX
2A 95947651 8 WASHER, FLAT 17 39179072 4 BOLT, AIREND TO PIPE
2B 95923355 4 NUT 18 39797279 1 PIPE, DISCHARGE (AIREND)
3 39851928 1 SUPPORT, MOTOR 405 FRAME (125 & 150 HP) 19 95860748 4 BOLT, MOUNT TO BASE
39851936 1 SUPPORT, 280MK MOTOR (90 & 110 KW) 19A 95923355 4 NUT
39851936 1 SUPPORT, MOTOR 445 FRAME (200 HP) 20 39487434 2 GASKET
39917398 1 SUPPORT, 315MK MOTOR (132 & 160 KW) 21 39477096 2 MOUNT, ISOLATION AIREND
ROTATE 180° 22 39479852 1 VALVE, DISCHARGE CHECK
4 95929139 2 BOLT, SUPPORT TO MOUNT 23 95898151 8 BOLT, AIREND PIPE TO TANK PIPE
4A 95923363 2 NUT 23A 95923355 8 NUT
5 39178686 4 SCREW, MOUNT TO BASE 24 39797287 1 PIPE, DISCHARGE (TANK)
6 39476882 2 MOUNT, ISOLATION MOTOR 25 95934170 8 BOLT, TANK PIPE TO TANK
7 39479860 1 GROUND STRAP 25A 95923355 8 NUT
8 95929105 2 BOLT, MOTOR TO SUPPORT 26 39452362 1 GASKET, PIPE TO TANK
8A 95923363 2 NUT 27 39843347 1 BASE, STANDARD
9 39851944 1 SUPPORT, AIREND 28 39878558 2 LEG, TANK
10 -------- 1 DRIVE ASSEMBLY 29 39128509 4 SCREW, LEG TO TANK
11 -------- 1 INLET ASSEMBLY
12 -------- 1 AIREND ASSEMBLY
13 95861449 2 BOLT, SUPPORT TO MOUNT
13A 95317707 2 NUT
14 39179080 2 BOLT, AIREND TO SUPPORT
15 39454533 1 GASKET, AIREND TO PIPE

NOTE: STANDARD FASTENERS SUCH AS NUTS AND WASHERS ARE LISTED AS SUB-ITEMS (EXAMPLE: 2A).
21
22

39924147
REV D
AIRCOOLED COOLER ASSEMBLY (125 - 150 HP/90-110 KW)

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 39480173 2 SIDES, COOLER BOX 26 54370564 2 TUBE-AFTERCOOLER TO MOISTURE


1A 39133145 18 SCREW SEPARATOR
2 39919394 1 COOLER, OIL 27 95937561 1 CONNECTOR
2A 39133152 8 SCREW 28 39798525 1 PLATE, BOTTOM EXHAUST
2B 95929071 8 WASHER 28A 39133145 11 SCREW
3 39494133 1 BRACE, ORIFICE 29 XXXXXXXX 1 MOTOR, FAN
3A 39133145 3 SCREW 29A 39110309 4 BOLT
4 39919428 1 SUPPORT, OIL COOLER 29B 39128566 4 NUT
4A 39133145 4 SCREW 30 39885397 1 SUPPORT, FAN MOTOR
5 54367404 1 ORIFICE, FAN RIGHT 30A 39178678 4 BOLT
5A 39133145 16 SCREW 31 39923628 1 FAN WITH TAPER BUSHING & HUB, 60 HZ
6 39128673 3 ELBOW 39911649 1 FAN WITH TAPER BUSHING & HUB 50 HZ
7 39479209 1 TUBE, OIL COOLER OUT - THERMO VALVE 32 54367396 1 ORIFICE, FAN LEFT
8 39545843 1 TUBE, OIL COOLER IN - THERMO VALVE 32A 39133145 12 SCREW
9 39128624 1 CONNECTOR 33 39925920 1 BRACE, FAN MTR SUPPORT
10 39478193 1 VALVE, THERMO 33A 39128483 1 BOLT
10A 39437645 1 ELEMENT, THERMO VALVE 33B 39128566 1 NUT
10B 39412127 1 O-RING, BODY 33C 39178678 1 SCREW
10C 95022257 1 O-RING, ELEMENT 34 39319728 4 PLUG, NYLON BLACK
11 54634894 2 GUARD, FAN 36 54423280 1 ADAPTER, DRAIN TRAP VENT
11A 39133152 12 SCREW 37 54624622 2 FOAM (BETW. OIL COOLER AND SUPPORT -
11B 95929071 12 WASHER TOP AND BOTTOM)
12 39572482 1 HOSE, THERMO VALVE - FILTER
13 39476353 1 TEE, SIDE OUTLET UNIT WITHOUT AFTERCOOLER
14 39572441 1 HOSE, SEPARATOR TANK - OIL COOLER (PORT “IN”) 35 39878343 1 PIPE, DISCHAGE MPV-OUT
15 54365945 1 AFTERCOOLER 35A 95934154 4 BOLT, PIPE TO MPV
15A 39133152 8 SCREW 35B 95934741 4 WASHER
15B 95929071 8 WASHER 35C 95022349 1 O-RING
16 39560628 1 SENSOR, TEMPERATURE 35D 39546775 1 SUPPORT, PIPE
16A 39404157 1 O-RING 35E 39133152 2 SCREW
17 39124813 X TUBING, NYLON 35F 39128541 2 NUT
18 39156393 1 CONNECTOR 35G 95481800 1 U-BOLT
19 39922109 1 BRACKET, MOISTURE SEPARATOR 35H 39116348 2 NUT
19A 39128566 4 NUT
20 39586292 1 SEPARATOR, MOISTURE UNIT WITH AFTERCOOLER
20A 95920674 2 SCREW 35 39878319 1 PIPE, DISCHARGE MPV- AFTERCOOLER
20B 39128566 2 NUT 35A 95934154 4 BOLT
21 39530159 1 TRAP, CONDENSATE 35B 95934741 4 WASHER
22 39137518 24 HOSE, MOISTURE SEPARATOR DRAIN 35C 95022349 2 O-RING
23 39137534 2 ELBOW 35D 95934154 4 BOLT, TUBE TO AFTERCOOLER
24 95220844 1 CLAMP 35E 95934741 4 WASHER
25 95985578 1 CONNECTOR

NOTE: STANDARD FASTENERS SUCH AS NUTS AND WASHERS ARE LISTED AS SUB-ITEMS (EXAMPLE: 2A).
23

X - ORDER PER NUMBER OF INCHES REQUIRED.

MPV - MINIMUM PRESSURE VALVE


24

39925193
REV C
AIRCOOLED COOLER ASSEMBLY (200 HP/132 & 160 KW)

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 39480173 2 SIDES, COOLER BOX 25 95948766 1 NIPPLE


1A 39133145 18 SCREW 26 39479050 1 ADAPTER, SEPARATOR IN
2 39924048 1 COOLER, OIL 27 39545157 1 TUBE, DISCHARGE
2A 39133152 8 SCREW 27A 95934154 4 BOLT, AFTERCOOLER DISCHARGE
2B 95929071 8 WASHER 27B 95934741 4 WASHER
3 39494133 1 BRACE, ORIFICE 27C 95022349 1 O-RING
3A 39133145 3 SCREW 27D 95943163 4 BOLT, SEPARATOR INLET
4 39798491 1 SUPPORT, OIL COOLER 27E 95934733 4 WASHER
4A 39133145 4 SCREW 27F 95028502 1 O-RING
5 54367404 1 ORIFICE, FAN RIGHT 28 39798525 1 PLATE, BOTTOM EXHAUST
5A 39133145 16 SCREW 28A 39133145 11 SCREW
6 39128673 3 ELBOW 29 XXXXXXXX 1 MOTOR, FAN
7 39479209 1 TUBE, OIL COOLER OUT - THERMO VALVE 29A 39110309 4 BOLT
8 39545843 1 TUBE, OIL COOLER IN - THREMO VALVE 29B 39128566 4 NUT
9 39128624 1 CONNECTOR 30 39885397 1 SUPPORT, FAN MOTOR
10 39478193 1 VALVE, THERMO 30A 39178678 4 BOLT
10A 39437645 1 ELEMENT, THERMO VALVE 31 39923628 1 FAN WITH TAPER BUSHING & HUB, 60 HZ
10B 39412127 1 O-RING, BODY 39911649 1 FAN WITH TAPER BUSHING & HUB, 50 HZ
10C 95022257 1 O-RING, ELEMENT 32 54367396 1 ORIFICE, FAN LEFT
11 54634894 2 GUARD, FAN 32A 39133145 12 SCREW
11A 39133152 18 SCREW 33 39925920 1 BRACE, FAN MTR SUPPORT
11B 95929071 18 WASHER 33A 39128483 1 BOLT
12 39572482 1 HOSE, THERMO VALVE - FILTER 33B 39128566 1 NUT
13 39476353 1 TEE, SIDE OUTLET 33C 39178678 1 SCREW
14 39572441 1 HOSE, SEPARATOR TANK - OIL COOLER (PORT “IN”) 34 39319728 4 PLUG, NYLON BLACK
15 39924055 1 AFTERCOOLER 36 54624622 2 FOAM (BETWEEN OIL COOLER & SUPPORT -
15A 39133152 8 SCREW TOP AND BOTTOM)
15B 95929071 8 WASHER
16 39560628 1 SENSOR, TEMPERATURE UNIT WITHOUT AFTERCOOLER
16A 39404157 1 O-RING 35 39878343 1 PIPE, DISCHAGE MPV-OUT
17 39251467 1 ADAPTER 35A 95934154 4 BOLT, PIPE TO MPV
17A 39124813 X TUBING, NYLON 35B 95934741 4 WASHER
18 39156435 1 CONNECTOR 35C 95022349 1 O-RING
19 39798343 1 BRACKET, MOISTURE SEPARATOR 35D 39546775 1 SUPPORT, PIPE
19A 39128566 4 NUT 35E 39133152 2 SCREW
20 39900394 1 SEPARATOR, MOISTURE 35F 39128541 2 NUT
20A 39483789 2 U-BOLT 35G 95481800 1 U-BOLT
20B 39116348 4 NUT 35H 39116348 2 NUT
21 95902045 1 COUPLING
22 39137518 12 HOSE, MOISTURE SEPARATOR DRAIN
23 39137542 1 ADAPTER UNIT WITH AFTERCOOLER
24 39137526 1 ADAPTER 35 39878319 1 PIPE, DISCHARGE MPV- AFTERCOOLER
35A 95934154 4 BOLT
35B 95934741 4 WASHER
NOTE: STANDARD FASTENERS SUCH AS NUTS AND WASHERS ARE LISTED AS SUB-ITEMS (EXAMPLE). 35C 95022349 2 O-RING
35D 95934154 4 BOLT, TUBE TO AFTERCOOLER
25

X - ORDER PER NUMBER OF INCHES REQUIRED. 35E 95934741 4 WASHER


MPV - MINIMUM PRESSURE VALVE
26

39925219
REV C
WATERCOOLED PIPING ASSEMBLY (125 & 150 HP/90 & 110 KW)

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION
1 -------- 1 MOTOR, FAN 16 39560628 1 SENSOR, TEMPERATURE
1A 39130828 4 BOLT 16A 39404157 1 O-RING
1B 39128558 4 NUT 17 39251467 1 ADAPTER
2 54376660 1 SUPPORT, FAN MOTOR 17A 39124813 X TUBING, NYLON
2A 39178678 4 SCREW 18 39156393 1 ADAPTER
3 54376678 2 GUARD, FAN 19 39922109 1 BRACKET, MOISTURE SEPARATOR
3A 39133152 10 SCREW 19A 39128566 4 NUT
3B 95929071 10 WASHER 20 95937561 1 CONNECTOR
4 39197835 1 FAN, 24 INCH, 8 BLADE (60 HZ) 21 39530159 1 TRAP, CONDENSATE
54569546 1 FAN, 24 INCH, 10 BLADE (50 HZ) 22 39137518 18 HOSE, SYNFLEX (INCHES)
5 54380308 1 ORIFICE, FAN 23 39137534 2 ELBOW
5A 39133145 8 SCREW 24 95220844 2 CLAMP
6 39824164 1 ANGLE, SUPPORT 25 39586292 1 SEPARATOR, MOISTURE
6A 39133145 7 SCREW 25A 95920674 2 SCREW
25B 39128566 2 NUT
UNIT WITH AFTERCOOLER 26 39922299 1 FLANGE, AFTERCOOLER OUT
7 39799531 1 AFTERCOOLER 26A 95934170 4 BOLT
7A 39178678 4 BOLT 26B 95929188 4 WASHER
8 39800289 1 SUPPORT, COOLERS 26C 95022349 1 O-RING
8A 39133145 2 SCREW 27 95937678 1 ELBOW
9 39878350 1 PIPE, DISCHARGE MPCV - AFTERCOOLER 28 39546718 1 MANIFOLD
9A 95934154 8 BOLT 29 39546585 1 TUBE, OIL COOLER - AFTERCOOLER
9B 95934741 8 WASHER 30 39881321 1 TUBE, S.W.V. - A/C (WITH A/C)
9C 95022349 2 O-RING 31 95937553 5 CONNECTOR
32 39479811 1 VALVE, SOLENOID WATER
UNIT WITHOUT AFTERCOOLER (NOT SHOWN) 33 39838990 1 TUBE, BASE IN - S.W.V.
9 39878343 1 PIPE, DISCHARGE MPV - OUT 34 39546601 1 PLATE, COUPLING
9A 95934154 4 BOLT 34A 39133152 4 SCREW
9B 95934741 4 WASHER 35 39800313 1 TUBE, OIL COOLER TO BASE OUT
9C 95022349 1 O-RING 36 39572557 1 HOSE
9D 39546775 1 SUPPORT 36A 35114271 1 CLAMP
9E 39133152 2 SCREW 37 95279477 3 ELBOW
9F 39128541 2 NUT 38 39800297 1 PLATE, BOTTOM EXHAUST
9G 95481800 1 U-BOLT 38A 39133145 9 SCREW
9H 39116348 2 NUT 39 39139563 1 ELBOW, 45°
10 39799523 1 COOLER, OIL - 90° UNITS 43 54423280 1 ADAPTER, MOISTURE TRAP VENT
39799515 1 COOLER, OIL - 115° UNITS
10A 39178678 4 SCREW
11 39849005 1 TUBE, OIL COOLER-THERMO VALVE - 90° UNITS 90 DEGREE WATER SERIES WITH THERMOSTATIC WATER CONTOL VALVE
39857388 1 TUBE, OIL COOLER-THERMO VALVE - 115° UNITS 40 39546684 1 MANIFOLD, THERMO VALVE PORT C
12 39128624 2 CONNECTOR - THERMO VALVE PORT A & C 41 39546692 1 TUBE, OIL COOLER TO MANIFOLD
13 39478193 1 VALVE, THERMO 115 DEGREE WATER PARALLEL WITH THERMOSTATIC WATER CONTROL VALVE
13A 39437645 1 ELEMENT 160° 40 39546684 1 MANIFOLD, THERMO VALVE PORT C
13B 39412127 1 O-RING, BODY 42 39546700 1 TUBE, OIL COOLER TO MANIFOLD
13C 95022257 1 O-RING ELEMENT
14 39572441 1 HOSE, THERMO VALVE PORT A TO OIL FILTER
15 39572300 1 HOSE, TANK TO COOLER MANIFOLD
NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS
(EXAMPLE: 2A).
X - ORDER PER NUMBER OF INCHES REQUIRED.
27

MPCV - MINIMUM PRESSURE CHECK VALVE.


SWV - SOLENOID WATER VALVE.
A/C - AFTERCOOLER
28

39878665
REV 08
WATERCOOLED PIPING ASSEMBLY (200 HP/132 & 160 KW)
REF. PART REF. PART
NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 ----- 1 MOTOR, FAN 17A 39124813 X TUBING


1A 39130828 4 BOLT 18 39155478 1 ADAPTER
1B 39128558 4 NUT 19 39798343 1 BRACKET, MOISTURE SEPARATOR
2 54376660 1 SUPPORT, FAN MOTOR 19A 39128566 4 NUT
2A 39178678 4 SCREW 20 39137526 1 ADAPTER
3 54376678 2 GUARD, FAN 21 39137542 1 ADAPTER
3A 39133152 10 SCREW 22 39137518 12 HOSE (INCHES)
3B 95929071 10 WASHER 23 95902045 1 COUPLING, FULL
4 39197835 1 FAN, 60 HZ 24 95948766 1 NIPPLE
54569546 1 FAN, 50 HZ 25 39900394 1 SEPARATOR, MOISTURE
5 54380308 1 ORIFICE, FAN 25A 39483789 2 U-BOLT
5A 39133145 8 SCREW 25B 39116348 4 NUT
6 39824164 1 ANGLE, SUPPORT 26 39479050 1 ADAPTER, SEPARATOR IN
6A 39133145 7 SCREW 26A 95943163 4 BOLT, TUBE TO ADAPTER ON M.S.
26B 95934733 4 WASHER
UNIT WITH AFTERCOOLER 26C 95028502 1 O-RING
7 39799531 1 AFTERCOOLER 27 39800362 1 TUBE (TUBE TO MOISTURE SEPARATOR ADAPTER)
7A 39178678 4 BOLT 27A 95934469 4 BOLT (A/C TUBE TO MOISTURE SEPARATOR TUBE)
8 39800289 1 SUPPORT, COOLERS 27B 95934733 4 WASHER
8A 39133145 2 SCREW 27C 95028502 1 O-RING
9 39878350 1 PIPE, DISCHARGE MPCV - A/C 28 39546718 1 MANIFOLD
9A 95934154 8 BOLT (PIPE TO MPV & A/C) 29 39546585 1 TUBE (O/C - A/C)
9B 95934741 8 WASHER 30 39881321 1 TUBE (S.W.V. - A/C) - WITH AFTERCOOLER
9C 95022349 2 O-RING 31 95937553 5 ADAPTER
32 39479811 1 VALVE, SOLENOID WATER
UNIT WITHOUT AFTERCOOLER (NOT SHOWN) 33 39838990 1 TUBE (BASE IN - S.W.V.)
9 39878343 1 PIPE, DISCHARGE MPV - OUT 34 39546601 1 PLATE, COUPLING
9A 95934154 4 BOLT, (PIPE TO MPV) 34A 39133152 4 SCREW
9B 95934741 4 WASHER 35 39800313 1 TUBE (O/C TO BASE OUT)
9C 95022349 1 O-RING 36 39800354 1 TUBE (A/C DISCHARGE TO TUBE)
9D 39546775 1 SUPPORT 36A 95934154 4 BOLT (A/C DISCHARGE TO TUBE)
9E 39133152 2 SCREW 36B 95934741 4 WASHER
9F 39128541 2 NUT 36C 95022349 1 O-RING
9G 95481800 1 U-BOLT 37 95279477 3 ELBOW, 90°
9H 39116348 2 NUT 39 39139563 1 ELBOW, 45°
10 39799523 1 COOLER, OIL - 90° UNITS 43 39800297 1 PLATE, BOTTOM EXHAUST
39799515 1 COOLER, OIL - 115° UNITS 43A 39133145 9 SCREW
10A 39178678 4 SCREW
11 39849005 1 TUBE, O/C TO TCV - 90° UNITS 90 DEGREE WATER (SERIES) WITH THERMOSTATIC WATER CONTROL VALVE
39857388 1 TUBE, O/C TO TCV - 115° UNITS 40 39546684 1 MANIFOLD, TCV PORT C
12 39128624 2 ADAPTER, TCV PORT A & C 41 39546692 1 TUBE, OIL COOLER TO MANIFOLD
13 39478193 1 VALVE, THERMO CONTROL (TCV)
13A 39437645 1 ELEMENT, THERMO CONTROL VALVE 115 DEGREE WATER (PARALLEL) WITH THERMOSTATIC WATER CONTROL VALVE
13B 39412127 1 O-RING, BODY 40 39546684 1 MANIFOLD, TCV PORT C
13C 95022257 1 O-RING, ELEMENT 42 39546700 1 TUBE, OIL COOLER TO MANIFOLD
14 39572441 1 HOSE, TCV PORT “A” TO OIL FILTER
15 39572300 1 HOSE, TANK TO COOLER MANIFOLD NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-
16 39560628 1 SENSOR, TEMPERATURE ITEMS (EXAMPLE: 2A).
16A 39404157 1 O-RING
17 39251467 1 ADAPTER X ORDER PER NUMBER OF INCHES REQUIRED.

SWV - SOLENOID WATER VALVE.


NOTE: FOR ADDITIONAL PIPING OPTIONS TCV - THERMO CONTROL VALVE.
29

SEE NEXT 2 PAGES. MPV - MINIMUM PRESSURE VALVE.


A/C - AFTERCOOLER.
M.S. - MOISTURE SEPARATOR.
O/C - OIL COOLER.
30

39878665
REV 08
WATER PIPING OPTIONS (125-200 HP/90-160 KW)

SERIES WATER PIPING WITH NO AFTERCOOLER PARALLEL WATER PIPING WITH AFTERCOOLER
REF. PART REF. PART
NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 95937553 3 ADAPTER 1 95937553 6 ADAPTER


2 39838990 1 TUBE, BASE IN TO 2 39546569 2 TUBE, BASE INLET -
SOLENOID WATER VALVE AFTERCOOLER INLET
3 95279477 3 ELBOW 3 39479811 1 VALVE, SOLENOID WATER
4 39479811 1 VALVE, SOLENOID WATER 4 95937751 1 ADAPTER, 45°
5 39881461 1 TUBE, WATER SHUTOFF 5 39572136 1 HOSE
VALVE TO OIL CLR INLET 6 95937850 1 ADAPTER, 45°
6 39800313 1 TUBE, OIL COOLER TO BASE OUT 7 95937165 1 TEE
8 39546650 1 TUBE, TEE TO OIL
COOLER INLET
9 39546619 1 TUBE, AFTERCOOLER
OUT TO GATE VALVE
10 95939351 2 ADAPTER
11 95067203 1 VALVE, GATE
12 95507109 1 NIPPLE
13 95909248 1 TEE, REDUCING
14 95279477 2 ELBOW
15 39546593 1 TUBE, TEE TO BASE
WATER OUT
16 39800305 1 TUBE, OIL COOLER OUT
TO TEE
SERIES WATER PIPING WITH OR WITHOUT
AFTERCOOLER - WITH WATER TEMPERATURE PARALLEL WATER PIPING WITH AFTERCOOLER -
CONTROL VALVE WITH WATER TEMPERATURE CONTROL VALVE
REF. PART REF. PART
NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

7 95279477 1 ELBOW 17 39546627 1 TUBE, BASE OUT TO WATER


8 39546627 1 TUBE, BASE OUT TO WATER TEMPERATURE CONTROL VALVE
TEMPERATURE CONTROL VALVE 18 95939351 1 ADAPTER
9 95939351 1 ADAPTER 19 39143771 1 VALVE, WATER
10 39143771 1 VALVE, WATER TEMPERATURE CONTROL
TEMPERATURE CONTROL 20 95507109 1 NIPPLE
11 95507109 1 NIPPLE
12 95909248 1 TEE, REDUCING
13 95898136 1 PLUG
14 95279477 1 ELBOW
31

15 39800305 1 TUBE, TEE TO OIL COOLER OUT


32

39843206
REV 08
6” INLET VALVE ASSEMBLY

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION
1 42379040 1 VALVE, INLET 6.0
2 39495189 1 COUPLING, INLET VALVE 200 HP
2A 95229555 2 KEY 20 39903281 2 ELEMENT, AIR FILTER
3 39494844 1 GASKET, STEPPER MOTOR 39872890 1 ELEMENT, AIR FILTER (HEAVY DUTY FILTER
4 39823950 1 MOTOR, STEPPER OPTION - NOT AVAILABLE WITH HOODED
4A 39198809 4 SCREW OPTION)
5 39494869 1 GASKET, COUPLING COVER 21 39494901 2 ROD, TWO ELEMENT
6 39494877 1 COVER, COUPLING 39311295 2 ROD, AIR FILTER (HEAVY DUTY FILTER
6A 39198809 4 SCREW OPTION - NOT
7 39564364 1 BOARD, PRINTED CIRCUIT AVAILABLE WITH HOODED OPTION)
7A 95073946 3 SCREW 22 39558713 1 PLATE, AIR FILTER TOP
8 39494851 1 ARM, INDICATOR 23 39195151 2 WASHER, RUBBER (QTY 4 FOR HOODED
8A 39128434 1 SCREW VERSION)
8B 39128541 1 NUT 24 95933313 2 WASHER, FLAT (QTY 4 FOR HOODED
9 39494836 1 GASKET, CAP PCB VERSION)
10 39823943 1 CAP, PRINTED CIRCUIT BOARD 25 95938775 2 NUT, WING (QTY 4 FOR HOODED VERSION)
10A 39198809 4 SCREW 26 39160999 2 FITTING, HYDRAULIC
11 39483151 4 SPACER, INLET VALVE BOLT ISOLATION 27 95049359 1 PLUG, SOCKET
12 39483169 4 GASKET, BOLT 28 39479894 1 ADAPTER, STRAIGHT
13 95081618 4 WASHER, FLAT 29 39572110 1 HOSE, BLOWDOWN VALVE TO INLET
14 96715594 4 BOLT 30 95937512 1 ADAPTER, BLOWDOWN
15 95946158 1 SCREW 31 39312897 1 VALVE, BLOWDOWN, NEMA 1
16 39495395 1 GLAND, WIRE 39312905 1 VALVE, BLOWDOWN, NEMA 4
17 39483144 1 GASKET, INLET VALVE ISOLATION 32 95937637 1 ELBOW
18 39494885 1 GASKET, AIR FILTER
19 39569439 1 PLATE, AIR FILTER BOTTOM HOODED OPTION
19 39569447 1 PLATE, AIR FILTER BOTTOM
125-150 HP 21 39494919 2 ROD, HOOD
20 39903281 1 ELEMENT, AIR FILTER 33 39842695 1 HOOD, AIR FILTER
39873112 1 ELEMENT, AIR FILTER (HEAVY DUTY
FILTER OPTION - NOT AVAILABLE WITH
HOODED OPTION)
21 39494893 2 ROD, ONE ELEMENT
39308960 2 ROD, AIR FILTER (HEAVY DUTY FILTER OPTION
- NOT AVAILABLE WITH HOODED OPTION)
33
34

39882527
REV 03
ENCLOSURE ASSEMBLY

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 54612254 1 LOUVER, AIR INTAKE 20A 39133145 8 SCREW


(WATER COOLED OUT DOOR MOD. & 21 39799366 2 FOAM (END)
ALL AIR COOLED) 22 39546668 1 PLATE, COVER (AIRCOOLED ONLY)
54393061 1 PANEL, AIR INTAKE (WATER COOLED ONLY) 22A 39133152 4 SCREW
1A 39133152 8 SCREW (WATRER COOLED ONLY) 23 39799119 1 PANEL, RIGHT END
39133152 10 SCREW (WATER COOLED OUTDOOR 23A 39142690 2 SCREW
MOD. & ALL AIRCOOLED) 24 39799333 1 FOAM
2 39799127 1 ANGLE, LEFT END 25 39138490 14 PIN, LOCATOR
2A 39133145 4 SCREW 26 39798772 3 SUPPORT, VERTICAL
3 39799168 1 CORNER, LEFT REAR 26A 39133145 6 SCREW
3A 39133145 4 SCREW 27 39133954 8 LATCH, DOOR
4 39799291 1 SUPPORT, SHORT 28 39495981 4 COVER, FORKLIFT
4A 39133145 2 SCREW 28A 39133145 8 SCREW
5 39799200 1 ANGLE, FRONT 29 39878434 1 STARTER/INTELLISYS ENCLOSURE (NEMA 1)
5A 39133145 8 SCREW 39877816 1 STARTER/INTELLISYS ENCLOSURE (NEMA 4)
6 39798624 2 SUPPORT, TOP 29A 39178678 4 SCREW
6A 39133145 8 SCREW 30 39799242 1 FOAM
7 39798806 1 PANEL, TOP LEFT 31 39799044 1 PANEL, LEFT END
7A 39142690 8 SCREW 31A 39142690 2 SCREW
8 39796339 1 FOAM 32 39795471 1 PANEL, UPPER FRONT
9 39798475 1 PANEL, LEFT REAR 32A 39133145 4 SCREW
39800446 1 PANEL, LEFT REAR (NO AFTERCOOLER 33 39799341 1 FOAM
ONLY) 34 39799150 1 CORNER, LEFT FRONT
9A 39142690 2 SCREW 34A 39133145 5 SCREW
10 39799259 1 FOAM 35 39799028 1 PANEL, DISCHARGE (AFTERCOOLER)
39856901 1 FOAM (NO AFTERCOOLER ONLY) (WATERCOOLED STD ENCLOSURE)
11 39798798 1 PANEL, TOP CENTER 54616040 1 PANEL, DISCHARGE (AFTERCOOLER)
11A 39142690 8 SCREW (WATERCOOLED OUTDOOR MOD.)
12 39796321 1 FOAM (AIRCOOLED)
13 39798780 1 PANEL, TOP RIGHT 39800479 1 PANEL, DISCHARGE (NO AFTERCOOLER)
13A 39142690 8 SCREW (WATERCOOLED)
14 39796321 1 FOAM 54624515 1 PANEL, DISCHARGE (NO AFTERCOOLER)
15 39798814 4 PANEL, COMMON (WATERCOOLED OUTDOOR MOD.) (AIRCOOLED)
16 39796347 4 FOAM 35A 39133145 4 SCREW
17 39799218 1 ANGLE, REAR 36 39799267 1 FOAM (WATERCOOLED AFTERCOOLER)
17A 39133145 8 SCREW (WATERCOOLED NO AFTERCOOLER)
18 39800537 1 GRILL, EXHAUST 54624531 1 FOAM (NO AFTERCOOLER)
18A 39133152 8 SCREW (WATERCOOLED OUTDOOR MOD.)
19 39799358 2 FOAM (SIDE) (AIRCOOLED)
20 39798483 2 CORNER, RIGHT END 37 39913918 1 FOAM, UPPER
38 39913008 1 FOAM, LOWER (AFTERCOOLER ONLY)
REF 39117312 X WEATHERSTRIP
35

NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-
ITEMS (EXAMPLE: 7A).
X ORDER PER NUMBER OF INCHES REQUIRED.
36

39882543
REV 05
ENCLOSURE ASSEMBLY — OUTDOOR MODIFICATION

REF. PART REF. PART


NO. NUMBER QTY. DESCRIPTION NO. NUMBER QTY. DESCRIPTION

1 54612254 1 LOUVER
39799051 1 LOUVER, AIR INTAKE (WATERCOOLED ONLY) 22A 39133152 4 SCREW
1A 39133152 10 SCREW (AIRCOOLED ONLY) 23 39801121 1 PANEL, RIGHT END
39133152 8 SCREW (WATERCOOLED ONLY) 23A 39142690 8 SCREW
2 39799127 1 ANGLE, LEFT END 24 39913926 1 FOAM
2A 39133145 4 SCREW 25 39138490 14 PIN, LOCATOR
3 39799168 1 CORNER, LEFT REAR 26 39798772 3 SUPPORT, VERTICAL
3A 39133145 4 SCREW 26A 39133145 6 SCREW
4 39799291 1 SUPPORT, SHORT 27 39133954 8 LATCH, DOOR
4A 39133145 2 SCREW 28 39479878 4 COVER, FORKLIFT
5 39799200 1 ANGLE, FRONT 28A 39133145 8 SCREW
5A 39133145 8 SCREW 29 39877816 1 STARTER/INTELLISYS ENCLOSURE
6 39798624 2 SUPPORT, TOP (NEMA 4)
6A 39133145 8 SCREW 29A 39178678 4 SCREW
7 39798806 1 PANEL, TOP LEFT 30 39799242 1 FOAM
7A 39142690 8 SCREW 31 39799044 1 PANEL, LEFT END
8 39796339 1 FOAM 31A 39142690 2 SCREW
9 39798475 1 PANEL, LEFT REAR 32 39795471 1 PANEL, UPPER FRONT
39800446 1 PANEL, LEFT REAR (NO AFTERCOOLER 32A 39133145 4 SCREW
ONLY) 33 39799341 1 FOAM
9A 39142690 2 SCREW 34 39799150 1 CORNER, LEFT FRONT
10 39913793 1 FOAM (LOCATED FROM TOP OF PANEL) 34A 39133145 5 SCREW
11 39798798 1 PANEL, TOP CENTER 35 39799028 1 PANEL, DISCHARGE (WATERCOOLED
11A 39142690 8 SCREW ODM ENCLOSURE)
12 39795321 1 FOAM 54616040 1 PANEL, DISCHARGE (AIRCOOLED ODM
13 39800891 1 PANEL, TOP RIGHT ENCLOSURE)
13A 39142690 8 SCREW 39800479 1 PANEL, DISCHARGE (WATERCOOLED
14 39804430 1 FOAM NO AFTERCOOLER)
15 39798814 4 PANEL, COMMON 54624515 1 PANEL, DISCHARGE (AIRCOOLED
16 39919884 4 FOAM NO AFTERCOOLER)
17 39799218 1 ANGLE, REAR 35A 39133145 4 SCREW
17A 39133145 8 SCREW 36 54624531 1 FOAM (AIRCOOLED AFTERCOOLER
18 39801105 1 LOUVER, EXHAUST ODM AND NO AFTERCOOLER)
18A 39142690 4 SCREW 39799267 1 FOAM, (WATERCOOLED AFTERCOOLER
19 39799358 2 FOAM, SIDE (AIRCOOLED) AND NO AFTERCOOLER)
20 39798483 2 CORNER, RIGHT END 37 39913918 1 FOAM, UPPER
20A 39133145 8 SCREW 38 39913900 1 FOAM, REAR PANEL UPPER
21 39799366 2 FOAM, END (AIRCOOLED) 39 39801063 1 ANGLE, RIGHT END
22 39546668 1 PLATE, COVER (AIRCOOLED ONLY) REF 39117312 X WEATHERSTRIP
NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS, AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 7A).
37

X ORDER PER NUMBER OF INCHES REQUIRED.


38

39917117
REV C
DRIVE TRAIN ASSEMBLY

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 X 1 MOTOR
1A X 1 KEY, MOTOR
1B 95935201 7 BOLT, GEARCASE TO MOTOR
1C 95934378 1 BOLT, GEARCASE TO MOTOR
1D 95922928 7 NUT
2 39454558 1 GASKET, MOTOR TO GEARCASE
3 39194915 2 TAPER PIN, GEARCASE TO MOTOR
4 39402300 1 SLEEVE, SHAFT (125-200 HP)
89292460 1 SLEEVE, SHAFT (90-110 KW)
89292478 1 SLEEVE, SHAFT (132-160 KW)
5 39311501 1 SEAL, SHAFT (125-200 HP)
89244024 1 SEAL, SHAFT (90-110 KW)
89292445 1 SEAL, SHAFT (132-160 KW)
6 39454566 1 GASKET, SEAL (125-200 HP)
95023107 1 GASKET, SEAL (90-110 KW)
95023388 1 GASKET, SEAL (132-160 KW)
7 39403803 1 HOUSING, SEAL (125-200 HP)
89244040 1 HOUSING, SEAL (90-110 KW)
89292452 1 HOUSING, SEAL (132-160 KW)
8 95929154 4 SCREW
9 39191283 1 SCREW, MALE ROTOR
10 35255819 1 RETAINER PLATE, MALE ROTOR
11 XX 1 GEAR SET
12 39167150 1 KEY, MALE ROTOR TO GEAR
13 39326483 1 SPACER, GEAR MALE ROTOR
14 95929170 1 SCREW (125-200 HP)
95013785 1 SCREW (90-160 KW)
15 39109129 1 RETAINER PLATE (125-200 HP)
39109129 1 RETAINER PLATE (90-110 KW)
92539311 1 RETAINER PLATE (132-160 KW)
16 39253992 1 O-RING GEARCASE TO FRONT BEARING HOUSING
17 95239919 2 PIN, GEARCASE TO FRONT BEARING HOUSING
18 39112362 1 BREATHER, SEAL SCAVENGE
19 39797550 1 GEARCASE (125-200 HP)
39797550 1 GEARCASE (90-110 KW)
54387485 1 GEARCASE (132-160 KW)
20 89246748 1 O-RING, SEAL (90-110 KW)
95022125 1 O-RING, SEAL (132-160 KW)

X FURNISH MOTOR PART NO. (STAMPED ON MOTOR NAMEPLATE) WHEN ORDERING REPLACEMENT.
XX GEAR SET PART NO. LOCATED ON GEARCASE (ITEM 19).
39

NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 1A).
40

39800404
REV 08
AIRCOOLED INTAKE ASSEMBLY

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 39546981 3 BRACE, ANGLE BATT


1A 39133145 6 SCREW
2 39799002 2 BATT, SMALL
3 39798616 6 RETAINER, BATT
3A 39133145 12 SCREW
4 39798996 1 BATT, LARGE
5 39798921 2 SUPPORT, ANGLE BATT
5A 39133145 4 SCREW
6 39798855 1 SUPPORT, UPPER ANGLE
6A 39133145 5 SCREW
7 39798962 2 SUPPORT, REAR ANGLE
7A 39133145 8 SCREW
8 54614060 1 SUPPORT, BOTTOM ANGLE
8A 39133145 6 SCREW
9 39911250 1 WALL, SILENCER
9A 39133145 3 SCREW
10 54614078 1 SUPPORT, BATT
11 39911243 1 SUPPORT, AFTERCOOLER
11A 39133145 3 SCREW
12 39858444 1 BATT, SMALL

NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 7A).
41
42

39800412
REV 01
WATERCOOLED INTAKE ASSEMBLY

REF. PART
NO. NUMBER QTY. DESCRIPTION

1 39798616 4 RETAINER, BATT


1A 39133145 8 SCREW
2 39546940 1 SUPPORT, BACK PLATE
2A 39133145 2 SCREW
3 39800792 1 BATT
4 39546932 1 SUPPORT, BATT
4A 39133145 2 SCREW

NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 4A).
43
O-RINGS FOR SAE FITTINGS
Part Size/ Tube
No. Thread ID Width Size

39404157 7/16-20 0.351 0.072 1/4


39404132 9/16-18 0.468 0.078 3/8
39404165 3/4-16 0.644 0.087 1/2
39437074 7/8-14 0.755 0.097 5/8
39407531 1- 1/16-12 0.924 0.116 3/4
39404173 1- 5/16-12 1.171 0.116 1
39404140 1- 5/8-12 1.475 0.118 1-1/4
39406996 1- 7/8-12 1.72 0.118 1-1/2
39410279 2- 1/2-12 2.337 0.118 2

44
SSR 125-200HP/90-160KW SPARE PARTS (CONTINUED)
QTY. LOCATION
PART PER OR
COMPRESSOR PART NO. UNIT USE

Maintenance Kit 125-150 HP (90-110 KW) 39676184 0 Maintenance Kit with Ultra Coolant
Maintenance Kit 200 HP (132-160 KW) 39676192 0 Maintenance Kit with Ultra Coolant
Ultra Coolant - (5 Gal. Container) 39433735 6 Fill (30 Gallons) (113.6 L)
Air Filter Element (125-150HP/90-110KW) 39903281 1 At Airend Inlet
Air Filter Element (200 HP/132-160 KW) 39903281 2 At Airend Inlet
Coolant Filter Element 39911631 2 On Coolant Filter
Separator Element 54509427 1 In Separator Tank
Thermostatic Control
Valve Element 39437645 1 In Thermostatic Control Valve
Thermostatic Control Valve 39478193 1 Between Cooler & Oil Filter
Hose 39572300 1 Separator Tank to Oil Cooler (Watercooled)
Hose 39572441 1 Separator Tank to Oil Cooler (Aircooled)
Hose 39572482 1 Thermostatic Valve to Oil Filter
Hose 39572110 1 Blowdown Valve To Inlet
Hose 39572136 1 Water Inlet Line
Blowdown Solenoid Valve
NEMA 1 39312897 1 On Inlet Valve (3SV)
Blowdown Solenoid Valve
NEMA 4 39312905 1 On Inlet Valve (3SV)
Blowdown Solenoid Valve 39225255 0 NEMA 1 & NEMA 4
Rebuild Kit
Oil Stop Solenoid Valve NEMA 1 39318233 1 In Oil Filter Line (5SV)
Oil Stop Solenoid Valve NEMA 4 39318241 1 In Oil Filter Line (5SV)
Oil Stop Solenoid Valve Rebuild Kit 39238639 0 NEMA 1 & NEMA 4
High Air Temperature Switch 39419668 1 In Airend (1ATS)
O-Ring 39404165 1 On HATS
Coolant Filter ∆P Switch 39244512 1 On Coolant Filter Mounting Bracket (1DPS)
Inlet Valve Assembly 42379040 1 Under Air Filter
Inlet Valve Coupling 39495189 1 Between Valve & Stepper Motor
Stepper Motor 39823950 1 On Inlet Valve
Stepper Motor Limit Board 39564364 1 On Inlet Valve
Air Filter Gasket 39494885 1 Under Air Filter
Gasket 39483144 1 Under Inlet Valve
Minimum Pressure Valve 39477369 1 Separator Tank Discharge Line
Minimum Pressure Valve Rebuild Kit 37951761 0 For Minimum Pressure Valve
O-Ring 95022372 1 Minimum Pressure Valve To Separator Tank
Breather Filter 39112362 1 On Gearcase Wall
Dowel Pin 95239919 2 Gearcase to Airend
Dowel Pin 39194915 2 Gearcase to Motor
Sleeve, Shaft (125-200 HP) 39402300 1 On Motor Shaft
Sleeve, Shaft (90-110 KW) 89292460 1 On Motor Shaft
Sleeve, Shaft (132-160 KW) 89292478 1 On Motor Shaft
Seal, Shaft (125-200 HP) 39311501 1 On Motor Shaft
Seal, Shaft (90-110 KW) 39311501 1 On Motor Shaft
Seal, Shaft (132-160 KW) 89292445 1 On Motor Shaft
Gasket, Seal (125-200 HP) 39454566 1 Under Seal Housing
Gasket, Seal (90-110 KW) 95023107 1 Under Seal Housing
Gasket, Seal (132-160 KW) 95023388 1 Under Seal Housing
Gasket 39454558 1 Motor to Gearcase
Discharge Check Valve 39479852 1 Airend Discharge to Separator Tank
Gasket 39487434 2 Both Sides of Check Valve
Fan, 40” (Aircooled Only) 60 Hz 39923628 1 On Fan Motor Drive Shaft
Fan, 40” (Aircooled Only) 50 Hz 39911649 1 On Fan Motor Drive Shaft
Fan, 24” (Watercooled Only) 60 Hz 39197835 1 On Fan Motor Drive Shaft
Fan, 24” (Watercooled Only) 50 Hz 54569546 1 On Fan Motor Drive Shaft
Pressure Relief Valve 39588058 1 On Separator Tank
Panel Locator Pins 39138490 12 On Base
Transformer Fuse (2.0A) 39113535 1 In Starter Box (Remote Starter) (4FU)
Transformer Fuse (2.5A) 39178728 2 In Starter Box - 85/110A (1FU)
Transformer Fuse (3.2A) 39113527 1 In Starter Box - 85/110A (2FU)

45
SSR 125-200 HP / 90-160 KW SPARE PARTS
QTY. LOCATION
PART PER OR
COMPRESSOR PART NO. UNIT USE

Transformer Fuse (2.0 A) 39113535 1 In Starter Box (Remote Starter) (4FU)


Transformer Fuse (2.5 A) 39178728 2 In Starter Box - 85/110A (1FU)
Transformer Fuse (3.2 A) 39113527 1 In Starter Box - 85/110A (2FU)
Transformer Fuse (3.5 A) 39178736 2 In Starter Box - 180/250/300A (1FU)
Transformer Fuse (5.0 A) 39118484 1 In Starter Box - 180/250/300A (2FU)
Transformer Fuse (5.0 A) 39242458 1 In Starter Box - 85/110/180/250/300A (3FU) &
Remote Starter (5FU)
Power On Light (110/120V) 39196225 1 On Starter Back Panel
Power On Light (24V) 39485032 1 On Intellisys Panel
Power On Light Bulb (24V) 39485024 1 24V Power On Light
Emergency Stop Switch 39549167 1 On Intellisys Panel
Pressure Sensor (0-225 PSIG) 39883186 2 On Starter Box (3APT, 4APT, 6APT)
Pressure Sensor (0-15 PSIG) 39883137 1 On Starter Box (1AVPT)
Temperature Sensor 39560628 3 In Airend (2ATT),
Aftercooler (4ATT),
and Oil Piping (2OTT)
Controller, Intellisys 39875158 1 In Starter Box
Gasket, Controller 39874375 1 Intellisys to Starter Box
Coil, for 60/85 Amp Contactors 39251335 * In 60/85 Amp Contactor
Coil, for 75 Amp Contactor 39251343 * In 75 Amp Contactor
Coil, for 110 Amp Contactor 39251350 * In 110 Amp Contactor
Contact Kit, for 110 Amp Contactor 39251392 * In 110 Amp Contactor
Coil, for 180 Amp Contactor 39251368 * In 180 Amp Contactor
Contact Kit, for 180 Amp Contactor 39251400 * In 180 Amp Contactor
Coil, for 250 Amp Contactor 39251376 * In 250 Amp Contactor
Contact Kit, for 250 Amp Contactor 39251418 * In 250 Amp Contactor
Coil, for 300 Amp Contactor 39251376 * In 300 Amp Contactor
Contact Kit, for 300 Amp Contactor 39251384 * In 300 Amp Contactor
Overload Relay 39251087 * For 85 Amp Contactor
Overload Relay 39251095 * For 110 Amp Contactor
Overload Relay 39251103 * For 180 Amp Contactor
Overload Relay 39253158 * For 250/300 Amp Contactors
Mechanical/Electrical Interlock 39251186 * For 85 Amp Contactors
Mechanical/Electrical Interlock 39251194 * For 110/180/250/300 Amp Contactors
Auxiliary Contact 4 N.O. 39251129 * For 85 Amp Contactors
Auxiliary Contact 1 N.O./1 N.C. 39251137 * For 85 Amp Contactors
Auxiliary Contact 2 N.O./2 N.C. 39251145 * For 60 Amp Contactors
Auxiliary Contact 2 N.O. 39251160 * For 110/180/250/300 Amp Contactors
Auxiliary Contact 1 N.O. 39251152 * For 110/180/250/300 Amp Contactors
Auxiliary Contact 1 N.O./1 N.O. 39251178 * For 75/110/180/250/300 Amp Contactors
Fan Motor Starter 2.5A 39251228 * Fan Motor Circuit
Fan Motor Starter 4A 39251236 * Fan Motor Circuit
Fan Motor Starter 6.3A 39251244 * Fan Motor Circuit
Fan Motor Starter 10A 39251251 * Fan Motor Circuit
Fan Motor Starter 16A 39251269 * Fan Motor Circuit
Fan Motor Starter 20A 39251277 * Fan Motor Circuit
Fan Motor Starter 32A 39252827 * Fan Motor Circuit
Trip Switch w/32A 39252952 * Use with 32A Motor Starter
Auxiliary Contact for Fan Motor Starter 1 N.O. 39251285 1 In Fan Motor Starter
A.C. Line Filter 39201918 1 In Starter Box
Power Supply Board 39874425 1 In Starter Box
Decal Kit 39244355 1 All English Units
Stepper Motor Kit 42374942 1 On Inlet Valve
Coupling Set 39181219 1 Between Stepper Motor and Inlet Valve

46

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