Safety

FlexiROC T45 SmartROC T45/

C50

Original Instructions
2022-04-11 | No: TIS0002783.004 en-US
FlexiROC T45 SmartROC T45/C50 Table of Contents

Table of Contents
1 Introduction ............................................................................................................ 5
1.1 The Purpose of the Safety Manual .......................................................................................... 5
1.2 Target Group ............................................................................................................................. 5
1.3 Feedback and Contact Information ......................................................................................... 5
1.4 Product Warranty ...................................................................................................................... 5
1.5 Owner's or Lessee's Responsibility Toward the Product ..................................................... 6
1.6 Safety Messages in Publications ............................................................................................ 6

2 Risks and Hazards................................................................................................. 9

2.1 Entanglement and Shearing Hazard ....................................................................................... 9
2.2 Crushing Hazard ....................................................................................................................... 9
2.3 Stored Energy Hazard ............................................................................................................ 10
2.4 Suspended Load Hazard ........................................................................................................ 10
2.4.1 Suspended Load .................................................................................................................. 10
2.4.2 Risk of Cradle with Rotation Unit or Rock Drill Falling.......................................................... 11
2.5 Tipping Hazard ........................................................................................................................ 12
2.6 Burn Hazard............................................................................................................................. 12
2.7 Scalding Hazard ...................................................................................................................... 13
2.8 Wire Rope Break Hazard ........................................................................................................ 13
2.9 Pressurized Systems Hazard ................................................................................................. 14
2.10 Hazard Zone ............................................................................................................................ 14
2.11 Work Requiring Special Authorization ................................................................................. 15

3 Safety Precautions .............................................................................................. 17

3.1 General Safety Precautions ................................................................................................... 17
3.2 Personal Protection ................................................................................................................ 18
3.3 Safety Precautions When Lifting, Installing, and Connecting ............................................ 18
3.4 Safety Precautions during Tramming ................................................................................... 18
3.5 Safety Precautions During Operation ................................................................................... 19
3.6 Safety Precautions During Service and Maintenance ......................................................... 19
3.7 Safety Precautions When Working with Pressurized Components ................................... 20
3.8 Safety Precautions Working with Compressor .................................................................... 20

4 Safety Functions .................................................................................................. 21

4.1 Emergency Stop...................................................................................................................... 21
4.1.1 Location of Emergency Stop ................................................................................................ 21
4.1.2 Reset the Emergency Stop................................................................................................... 23
4.2 Guard ....................................................................................................................................... 24
4.3 FOPS and ROPS...................................................................................................................... 24
4.4 Firefighting Equipment........................................................................................................... 25
4.4.1 Fire Prevention Readiness ................................................................................................... 25
4.4.2 Fire Extinguishers................................................................................................................. 25
4.4.3 Location of Fire Extinguishers .............................................................................................. 27
4.4.4 In Case of Fire - Using a Handheld Fire Extinguisher .......................................................... 28
4.4.5 Actions to Take After a Fire .................................................................................................. 29
4.5 Emergency Exit ....................................................................................................................... 29

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FlexiROC T45 SmartROC T45/C50 Table of Contents

5 Warning Signals................................................................................................... 31
5.1 Signal Horn Button Location ................................................................................................. 31
5.2 Warning Beacon...................................................................................................................... 31
5.3 Warning Beacon - Automatic Systems ................................................................................. 32
5.4 Warning Beacon on Cab ........................................................................................................ 32

6 Noise and Vibration ............................................................................................ 35

6.1 Noise Levels and Vibration Values ....................................................................................... 35
6.2 Declared Values ...................................................................................................................... 36
6.3 Causes of High Noise Levels ................................................................................................. 36
6.4 Effects of Noise ....................................................................................................................... 36
6.5 Noise Reduction Factors........................................................................................................ 36
6.6 Noise Combined with Other Risk Factors ............................................................................ 37
6.7 Factors Affecting Whole Body Vibration .............................................................................. 37
6.8 Vibration Reduction ................................................................................................................ 37

7 Signs ..................................................................................................................... 39
7.1 General Guidelines for Signs................................................................................................. 39
7.2 Warning Signs ......................................................................................................................... 39
7.3 Mandatory Action Signs ......................................................................................................... 41
7.4 Prohibition Signs .................................................................................................................... 41
7.5 Information Signs ................................................................................................................... 41
7.6 Fire Equipment Signs ............................................................................................................. 43
7.7 Machine Data Plate ................................................................................................................. 43
7.7.1 Definition of Operating and Gross Machinery Mass ............................................................. 44
7.8 Type Designation Signs for Ordering Spare Parts .............................................................. 44

8 Stability................................................................................................................. 45
8.1 Spirit Level............................................................................................................................... 45

9 Environmental Protection ................................................................................... 47

9.1 Environmental Guidelines...................................................................................................... 47
9.2 Environmental Product Compliance - REACH Declaration ................................................ 47
9.3 Oils and Greases..................................................................................................................... 47
9.4 Fuel Spill .................................................................................................................................. 47
9.5 Exhaust Gases ........................................................................................................................ 47
9.6 Handling of Spills and Waste During Maintenance ............................................................. 48
9.7 End-User Responsibility during Disposal of the Machine .................................................. 48

10 EC - Declaration of Conformity .......................................................................... 49

10.1 Additional Directives .............................................................................................................. 49
10.2 Harmonized Standards ........................................................................................................... 49
10.3 Issuer ....................................................................................................................................... 49

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FlexiROC T45 SmartROC T45/C50 1 Introduction

1 Introduction

1.1 The Purpose of the Safety Manual

This safety manual contains important information that must be followed to prevent acci-
dents and property damage while working with and around the machine. The manual is de-
signed to do the following:
• Provide information about detecting and preventing hazardous situations.
• Provide information about safe, correct, and economical use of the machine and re-
lated equipment.
• Provide information about the risks involved and the hazard zones.
• Provide information about safety equipment and the safety signs on the machine.
• Provide information about environmental regulations.
This manual is part of the complete machine delivery and its related equipment.
This manual does not replace the necessary training that is required for the handling of the
machine and its related equipment.
The information in this manual and all applicable local regulations must be followed.

1.2 Target Group

The information in this publication is intended for everyone involved in the application, op-
eration, and maintenance of the machine and related equipment. All readers are expected
to possess basic competence regarding mining methods, construction methods, and the
machines used for that kind of operation.

1.3 Feedback and Contact Information

Epiroc works actively to develop and continuously improve its products and associated
documentation. Provide your feedback on products and documentation by contacting your
local supplier at https://www.epiroc.com, under 'CONTACT'.

NOTE: Epiroc values customer feedback. If you give feedback via email, make sure
! that you use a valid email address.

Postal Address:

Epiroc Rock Drills AB

SE-701 91 Orebro
Sweden

1.4 Product Warranty

The product must be used and maintained according to the technical documentation pro-
vided by Epiroc. The warranty is only valid if the product is strictly used for its intended pur-
pose.
• Read and understand the contents of the Epiroc warranty policy.

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• Read and understand the technical documentation provided by Epiroc before using the
product.
• Use only Epiroc genuine parts. Damage or breakdowns caused by using parts other
than Epiroc genuine parts is not covered by the warranty.
• Epiroc is not responsible for any damage caused by unauthorized modification of the
product and its associated equipment.
• Epiroc is not liable for damage caused by misuse of the product.
• Technical warranties cover all defects resulting from materials or workmanship.
• Any damage that occurs as a result of substandard repairs is not covered by the war-
ranty.

1.5 Owner's or Lessee's Responsibility Toward the

Product
The owner or lessee must make sure that:
• The user is provided with relevant Epiroc product training and safety training before
using the product.
• The user is not under the influence of alcohol or drugs.
• The user has the relevant technical documentation provided by Epiroc.
• The user knows about the local laws and regulations and that they are followed.
• The user knows about the product limitations and that the limitations are not exceeded.
• The product is kept in good condition and maintained according to the maintenance in-
tervals, where applicable.
• The product is disposed of according to the local environmental regulations for dispos-
ing of waste and recycling. Disposal must be done in a way that the percentage of re-
cyclable material is maximized and the negative environmental impact is minimized.

1.6 Safety Messages in Publications

Safety messages in publications declare hazards and the related measures to avoid the
hazards in that particular situation. Safety messages contain signal words (Danger, Warn-
ing, Caution, and Notice) that relate to the consequences of those specific hazards. The in-
formation in safety messages must be obeyed.
Safety messages consist of:
• A signal word to determine the degree of the hazard.
• A type of hazard states the potential source of a hazard. For example: Moving parts,
Hot surface, and so on.
• The consequence of the hazard, if not avoided.
• A method to avoid the hazard.
The following are examples of safety message structures.

DANGER
Hazard
The signal word "DANGER" indicates a hazardous situation which will result in death or
serious injury if not avoided.
u The method to avoid the hazard is written here.

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WARNING
Hazard
The signal word "WARNING" indicates a hazardous situation which could result in
death or serious injury if not avoided.
u The method to avoid the hazard is written here.

CAUTION
Hazard
The signal word "CAUTION" indicates a hazardous situation which could result in minor
or moderate injury if not avoided.
u The method to avoid the hazard is written here.

NOTICE
Hazard
The signal word "NOTICE" contains information that is not related to bodily injury yet
considered important. In a "NOTICE" the damage is related to machines, components,
or systems.
u The method to avoid the hazard is written here.

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FlexiROC T45 SmartROC T45/C50 1 Introduction

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FlexiROC T45 SmartROC T45/C50 2 Risks and Hazards

2 Risks and Hazards

2.1 Entanglement and Shearing Hazard

Location of the Warning Sign for Entanglement and Shearing Hazard

Rotating and moving parts can cause a risk of entanglement or shearing.

To minimize risk:
• Stay clear of the machine work area during operation.

2.2 Crushing Hazard

Location of the Warning Sign for Crushing Hazard

The movable parts of the boom system can cause a risk of being crushed.

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To minimize risk:
• Stay clear of the machine work area during operation.

2.3 Stored Energy Hazard

Before operating the machine, personnel must be aware of the following information re-
garding the dangers from stored energy.
• Personnel must be aware of how the hydraulic components can move.
• Personnel must be aware of how the hydraulic system controls components.
• Personnel must be aware of how related control circuits affect the hydraulic compo-
nents.
• Personnel must prevent movement of any component that could cause personal injury
and property damage.
• Personnel must make sure that no part of the body is in a position where component
movement can cause physical injury.
• Personnel must be aware of situations where component movement cannot be pre-
vented, such as:
– If the hydraulic system fails
– If the hydraulic system disengages
– If the hydraulic system receives a control signal resulting in component move-
ment
• Personnel must release all sources of potential energy.
• Personnel must make sure that any possible component or machine movement is me-
chanically prevented.

2.4 Suspended Load Hazard

2.4.1 Suspended Load

WARNING
Suspended Load
A suspended load that falls or is lowered can cause serious personal injury or death.
u Keep the area underneath the suspended load clear of personnel.
u Keep body parts clear of pinch point areas.
u Secure the suspended load with machine-included safety equipment.
u Secure the suspended load additionally with other approved lifting accessories.

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2.4.2 Risk of Cradle with Rotation Unit or Rock Drill Falling

WARNING
Danger of Falling Cradle with Rotation Unit or Rock Drill
Risk of serious personal injury or death from a falling cradle with rotation unit or rock
drill.
u Place the rotation unit or rock drill against the mechanical stop or make sure that the
rotation unit or rock drill has a rod threaded.

NOTE: A cradle with rotation unit or rock drill is classed as a suspended load when not
! placed against the mechanical stop.

• Personnel must be aware of how the hydraulic components can move.

• Personnel must release all sources of potential energy.
• Personnel must make sure that any possible component or machine movement is me-
chanically prevented.
• Make sure that no personnel are present or working under a suspended load.

Example Showing Rotation Unit Placement

A Rotation unit or rock drill placed against mechanical stop

B Rotation unit or rock drill with threaded rod, positioned along the feed

C Rotation unit or rock drill without threaded rod, positioned along the feed

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FlexiROC T45 SmartROC T45/C50 2 Risks and Hazards

Function tests with personnel near a vertically positioned feed beam are only allowed if the
rotation unit or rock drill is run down to the mechanical stop (A) or the rotation unit or rock
drill has a threaded rod (B).
If a test must be done with a rotation unit or rock drill without threaded rod (C), all person-
nel must keep a safe distance of at least 2 m.

2.5 Tipping Hazard

Location of the Warning Sign for Tipping Hazard

To minimize risk:
• Never exceed the maximum allowed inclination angles for the machine.
• Always wear a seat belt when operating the machine.

2.6 Burn Hazard

Location of the Warning Sign for Burn Hazard

The hot surface of the particulate filter and the exhaust pipe can cause a risk of being
burned.
To minimize risk:
• Stay clear of the particulate filter and the exhaust pipe during regeneration.

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2.7 Scalding Hazard

Location of the Warning Sign for Scalding Hazard

High liquid temperature can causes a risk of scalding.

To minimize risk:
• Release pressure before removing the radiator filler cap (A).
• Release pressure before removing the filler plug (B) on the compressor oil tank.

2.8 Wire Rope Break Hazard

Location of the Warning Sign for Wire Rope Break Hazard

Breakage of winch wire rope can cause a risk of tipping, sliding, or whipping.
To minimize risk: Always do the following checks before using the winch.
• Check that the cable is attached correctly in the connector sleeve and eye. The cable
must run in line with the eye on the connector sleeve.
• Check that the cable has not sustained any damage.

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FlexiROC T45 SmartROC T45/C50 2 Risks and Hazards

• Check that there are at least four turns remaining on the drum. Do not use the winch
with fewer than four turns remaining on the drum.
• Check that the cable is wound onto the drum in a correct way. The turns must be lying
neatly against each other in even layers.
• Check that the rope guard is present and functioning.
• Check the winch hardware for signs of leakage or damage.

2.9 Pressurized Systems Hazard

Leaking fluid systems can cause fluid injection into your skin and the erosion of your skin.
To minimize risk:
• Make sure that the system is depressurized before maintenance work is started.
• Replace worn hoses.
• Do not replace a high-pressure hose with a hose of lower quality than the original.
• Do not replace a high-pressure hose with a hose that has a removable coupling.

2.10 Hazard Zone

Hazard zones are the areas within or around the machine in which a person can be ex-
posed to a hazard. Take necessary precautions while working within a hazard zone.

NOTE: Observe the following when tramming the drill rig.

! • Make sure that nobody is in front of the drill rig direction of travel.
• Make sure that nobody is within the hazard zone of the drill rig.

Hazard Zone during Tramming

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Hazard Zone during Bench Drilling

Hazard Zone during Toe-Hole Drilling

2.11 Work Requiring Special Authorization

Only authorized personnel, depending on the type of system and local regulations must do
the work that requires special authorization.
Example of work that requires special authorization:
• Diagnosis
• Repairs
• Maintenance
• Troubleshooting

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Example of systems that require special authorization:

• Electrical system
• Pneumatic system
• Hydraulic system
• Mechanical system
• Fire suppression system
• Water system
• Fuel system
• Battery system
• Air conditioning system
• Machine software
• Tires and wheels or crawler tracks
• Diesel particulate filter

! NOTE: The list is not exhaustive and availability of systems vary between machines.

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FlexiROC T45 SmartROC T45/C50 3 Safety Precautions

3 Safety Precautions

3.1 General Safety Precautions

• Read and understand the contents of the manual before using the machine and its
equipment.
• Personnel who use, maintain, or repair the machine must be trained and knowledge-
able about the machine and the dangers involved.
• Personnel who use the machine or work on or around the machine, must under no cir-
cumstances be under the influence of alcohol or drugs.
• Always follow local laws and regulations.
• Follow the safety instructions and observe the warnings provided in the machine docu-
mentation.
• Have manuals readily available to the operator.
• Before starting the machine, make sure that all personnel is cleared from the machine
hazard zones.
• Observe the machine warning signals.
• Check the safety equipment and emergency stops before each shift and after moving
the machine.
• Step on designated areas only. Do not step on open hatches.
• If the machine or a machine system stops due to an indicated fault, do not use the
equipment. Call maintenance personnel.
• Use the equipment only after all faults are rectified.
• Make sure that all control levers are working satisfactorily.
• Do daily maintenance checks before each shift.
• Work done with the machine involves impact on the surrounding environment, for ex-
ample, vibrations and landslides. All work must be done in accordance with the local
safety directives.
• Make sure that needless tools and material are cleared from the work area.
• Checks and adjustments made while the machine is in operation must include at least
two people. One person must be within the reach of an emergency stop, while having
a good overview of the work.
• No work must be done near the machine when there is a risk of lightning.
• Special attention must be paid to the safety section and all the warnings in the manual.
• Only the personnel conversant with the equipment and the dangers involved must use,
maintain, and repair the drill rig.
• Do not carry out service or maintenance work while the drill rig is in operation.
• When replacing hydraulic hoses, make sure that the new ones are equipped with
crimped couplings, are in the right quality category, and are the correct dimension.
• All hatches must be closed during operation so that they do not disrupt the flow of
cooling air or reduce noise suppression. A hatch may only be kept open for a short pe-
riod, for example, for inspection or adjustment.
• The electrical system must not be tampered with.

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FlexiROC T45 SmartROC T45/C50 3 Safety Precautions

3.2 Personal Protection

• Always use the following Personal Protection Equipment (PPE) when working with or
near the machine:
– Safety helmet
– Approved and close-fitting clothing with high visibility
– Safety shoes or boots
– Hearing protection
– Protective safety glasses
– Seat belt
– Other necessary safety gear
• Secure long hair.
• Do not wear jewelry.
• Always use protective gloves while handling components, cleaning the machine, and
doing maintenance work.
• Use hearing protection with high noise reduction capacity.
For some applications, sound pressure levels can be high even with hearing protection.
• Always use protective safety glasses when using a hammer, as chips or debris can
cause eye injury.
• Use a hammer with a soft face when driving hardened pins.
• Use a respirator in dusty conditions.
• Make sure that compressed air for cleaning the machine does not exceed 2 bar (30
psi).
• Put on a protective face shield and clothing when cleaning the machine or components
with compressed air.

3.3 Safety Precautions When Lifting, Installing, and

Connecting
• Make sure that only authorized personnel lift, install, and connect the equipment.
• De-energize the machine before lifting, installing, or connecting equipment or a com-
ponent to the machine.
• Use only approved tools and methods.
• Use lifting devices for lifting heavy components.
• Use lifting devices that are inspected and approved and that are in compliance with lo-
cal regulations.
• Only attach lifting devices to specified suspension points.
• Make sure that no personnel are present or working under a suspended load.
• Use only ladders and platforms designed for that specific purpose.

3.4 Safety Precautions during Tramming

• Follow local traffic regulations.
• Observe that no personnel are present within the machine hazard zone or in the direc-
tion of travel.

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FlexiROC T45 SmartROC T45/C50 3 Safety Precautions

• Be cautious that impaired visibility can cause a collision risk and also severe injuries.
• Always check ground conditions where the machine is in operation.
• Adapt the speed to the terrain.
• Never exceed the maximum allowed inclination angles for the machine.
• Make sure that the boom system is set to the correct tramming position.

3.5 Safety Precautions During Operation

• Check that the operator has easy access to pedals and controls before starting the
machine. Do not operate the machine if pedals and controls are not accessible to the
operator.
• Make sure that all warning signals on the machine are tested before starting the ma-
chine.
• Make sure that all controls, indicators, and fire extinguishers (optional items) are work-
ing satisfactorily.
• Make sure that all warning signs and safety labels are in place, clean, and fully legible.
• Report any damage or defects immediately.
• For machines with a Cab, keep all doors closed while the machine is in operation.
Keeping the door closed helps the flow of cooling air and avoids reducing the amount
of noise suppression. If necessary, a door can be kept open for a short period.
• Do not lean against the closed doors due to the risk of them being opened from the
outside or unintentional contact with the door handle.
• Turn the rotation off when manually handling drill bits and drill rod.
• Turn the diesel engine off before refueling. Do not handle flammable liquids near hot
surfaces, sparks, or a naked flame.
• Activate the machine functionality of collecting dust (water flushing, water mist, or dust
collector) during drilling. Rock dust is created during the drilling process and is harmful
to health.
• Stay clear from the exhaust system and the exhaust pipes on exhaust openings. High
temperature gases escape from the unit.
• During regeneration the exhaust gases and exhaust system becomes hot. Do not
touch the exhaust system. Do not cover the exhaust system or expose it to any
flammable materials.
• Only do a standstill regeneration in open terrain and within a safe distance to
flammable objects.

3.6 Safety Precautions During Service and Maintenance

• Turn off the machine.
• Switch off the main power supply.
• Switch off the battery isolation switch and secure it with a security pin.
• Follow maintenance procedures in accordance with the maintenance schedule.
• Before working on the machine, make sure that all parts are cooled down.
• Start service or maintenance on the machine only when the machine is on firm and
level ground.
• Make sure that the work area is illuminated and clean.
• Make sure that systems are depressurized before starting service or maintenance.
• Make sure that the electrical system is de-energized before starting service or mainte-
nance.
• Secure and strap moveable components before starting service or maintenance.

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FlexiROC T45 SmartROC T45/C50 3 Safety Precautions

• If one or more of the following conditions are needed for fault-finding or other work, at
least two people must be present. One person must be within the reach of an emer-
gency stop while having a good overview of the work being done.
– The motors or engines are switched on.
– The hydraulic pumps are activated.
– The hydraulic, pneumatic, or water systems are pressurized.
– The electric power is switched on.

3.7 Safety Precautions When Working with Pressurized

Components
• Do not expose pressurized components to welding or heat treatment.
• Safety equipment such as pressure gauges, pressure control devices, and safety
valves must be used while working with pressurized components.
• Do not modify pressure valve Installations, designs, or connections.

3.8 Safety Precautions Working with Compressor

• Stop the machine if there is an indication that the compressor is overheated.
• Do not open any inspection hatch until the equipment has cooled down.
• Check and maintain the safety devices such as safety valves and over-pressure de-
vices regularly.
• Avoid clogging the compressor with paint, carbonized oil, or dirt, which could disrupt
compressor operation.
• Check pressure and control gauges regularly and replace with new ones when they
can no longer measure the permitted values.
• Position the machine so that no dust blows against it.
• Close the compressor air outlet valve before connecting or disconnecting a hose.
Make sure that the hose is fully-vented before disconnecting.
• Make sure that the open end of the hose or air line is steady before blowing com-
pressed air from the other end. Impact from a loose end could cause injury or damage.
• Do not use external force on the air outlet valves, for example, pulling the hoses.
• Do not install extra equipment directly on air outlet valve. For example, a water separa-
tor or a lubricating device.
• Use distribution lines, hose couplings, clamps, and air hoses which are of correct di-
mension and suitable for the working pressure. Do not use damaged or worn hoses.
• Make sure that there is no pressure before removing the oil filler plug.
• Make sure that compressed air for cleaning the machine does not exceed 2 bar (30
psi).

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FlexiROC T45 SmartROC T45/C50 4 Safety Functions

4 Safety Functions

4.1 Emergency Stop

NOTICE
Risk of Machine Damage
Incorrect use of the emergency stops can cause technical problems and damage to the
machine and related equipment.
u Only use the emergency stops in hazardous situations or when a hazardous situation is
likely to occur.

Example of an Emergency Stop

• If a hose ruptures or any other dangerous situation occurs, immediately activate the
emergency stop to turn off the diesel engine and automatically turn off the hydraulic
pumps.

4.1.1 Location of Emergency Stop

There are four emergency stops on the machine, three emergency stop buttons, and one
trip edge.

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FlexiROC T45 SmartROC T45/C50 4 Safety Functions

A Emergency stop on both sides of the machine

B Emergency stop in the cab

C Reset button

D Emergency stop on the feed, trip edge

! NOTE: The remote control units are optional equipment.

Emergency Stop on Winch Control Unit (E)

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Emergency Stop on Radio Control Unit (F)

4.1.2 Reset the Emergency Stop

! NOTE: Only reset the emergency stop if it is safe to start the machine or resume work.

1. If the emergency stop is a knob, turn the pressed emergency stop in the direction of
the arrows. This action causes the button to release. For a non-rotational button
without directional arrows, pull the emergency button that has been activated.

2. Press the reset button (A) in the cab.

3. Restart the machine according to the start-up instructions.

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4.2 Guard

The guard is a steel structure that is installed on the feed. The guard provides increased
safety when the machine is in operation.
The following applies for machines that are equipped with a guard:
• The guard must be closed during drilling.
• The machine must be switched off before the guard is opened for maintenance or for
any other type of work.
• The hatch must be locked in the open position when the guard is opened.
• The guard does not affect the operating procedures of the machine.

4.3 FOPS and ROPS

The cab has a Falling Object Protective Structure (FOPS) and Roll Over Protective Struc-
ture (ROPS). FOPS (ISO 3449) provides the operator with protection from falling debris
and objects. ROPS (ISO 3471) is designed to provide protection for the operator if the ma-
chine turns over.

! NOTE: The seat belt must always be worn to provide full ROPS protection.

• If the FOPS or ROPS construction is damaged, contact the Epiroc local customer cen-
ter before starting any repairs.
• Do not modify the FOPS or ROPS construction. Modifications like welding, drill holes,
cutting, or installation of tools on the FOPS or ROPS structures, invalidate the FOPS
and ROPS certification and reduce operator protection.
• Do not add attachments that cause the total weight of the machine to exceed the total
gross weight displayed on the FOPS and ROPS label.

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• Do not modify the roof grille, as it is part of the FOPS. Modifications invalidate the
FOPS certification and reduce operator protection.
• Machines with a low cab, only for seated operators, are FOPS approved for the seated
operator.
• The FOPS and ROPS data plate is located inside the cab.

Example of the FOPS and ROPS Data Plate

4.4 Firefighting Equipment

4.4.1 Fire Prevention Readiness

Fire prevention readiness means that personnel know how to use the fire extinguisher be-
fore they operate or work on the equipment.
It is important to do the following before you operate or work on the equipment:
• Read the instructions and know the location, function, and use of fire extinguishers and
activating devices.
• Identify if the equipment has a main power switch or a battery isolation switch or both.
Be trained on how to turn the switches off in the case of fire.
• Identify if the equipment has a fuel supply. Be trained on how to close the fuel supply
in case of fire.

4.4.2 Fire Extinguishers

The handheld fire extinguishers are optional.

NOTE: The machine is equipped with designated locations for fire extinguishers. The
! owner of the machine is responsible for equipping the machine with approved fire extin-
guishers.

NOTE: Epiroc recommends using powder extinguishers (Class A, B, C) of at least 6 kg

! (13.23 lb) of efficiency class 43A 233B C or higher. The fire extinguishers must be ap-
proved according to local laws and regulations.

25 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 4 Safety Functions

NOTE: A fire extinguisher can only be used once. After a fire extinguisher has been
used, it must be replaced with a new fire extinguisher or an authorized service techni-
! cian must recharge it. It does not matter how much or how little extinguishant that is
used. The fire extinguisher that has been used must be handled according to local laws
and regulations. It is important to follow the instructions on the fire extinguisher always.

NOTE: A fire extinguisher whose gauge indicator is outside of the green zone or whose
seal is broken must be replaced with a new fire extinguisher. Thus, it is important to
! check so that the gauge indicator is in the green zone and that the seal is intact regu-
larly.

Example of a Fire Extinguisher with the Gauge Indicator in the Green Zone

Different types of fires require different types of extinguishants, which is the reason why
handheld fire extinguishers are divided into different fire classes.

Classification of Fire Extinguishers

Fire Efficiency Extinguis- Type of Fire

Class Class hant

A 5–55 • Powder Fires of common solid materials such as:

• Foam • Wood
• Water • Paper
• Textiles
• Some plastics
These solid materials burn with flames and glow like most of
the interior materials.

B 21–233 • Powder Fires of common fluids such as:

• Foam • Gasoline
• Carbon • Oil
dioxide • Paint
• Some plastics
• Synthetic materials
• Solid materials which can transform into liquid form.

26 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 4 Safety Functions

Fire Efficiency Extinguis- Type of Fire

Class Class hant

C N/A • Powder Fires of common gases.

D N/A • Special Fires of metals and metal alloys.

powder

F (EU) / N/A • Special Fires of cooking oil and cooking fat.

K (US) liquid

The machine is equipped with designated locations for the fire extinguishers. It is important
to put only portable fire extinguishers that are approved and in accordance with local laws
and regulations at the designated locations. For example, in the EU, the fire extinguishers
must be approved according to the European standard EN 3. It is preferable to equip the
machine with a fire extinguisher of a high efficiency class. For example, 43A 233B C or
higher. The efficiency class is a measurement of how large fire that can be extinguished.
43A 233B C means that the fire extinguisher has a capacity to extinguish a class A fire of
size 43, a class B fire of size 233, or a class C fire. The higher the number of the efficiency
class, the larger the fire can be extinguished.
Powder extinguishers are the most common extinguishers that are used. They are easy to
use and can be used on most fires. The powder extinguishant is a collection of salt. The
powder is finely ground so that it can penetrate into all spaces. The powder does not con-
duct electricity. Powder extinguishers range in size 5–7 m (16.40–22.97 ft) and the wind
conditions affect the performance. Powder extinguishers are available in the following
mass sizes:
• 2 kg (4.41 lb)
• 4 kg (8.82 lb)
• 6 kg (13.23 lb)
• 9 kg (19.84 lb)
• 12 kg (26.46 lb)
The duration of operation varies 10–15 seconds for one powder extinguisher of 2 kg (4.41
lb) to 25–30 seconds for one powder extinguisher of 12 kg (26.46 lb). A powder extin-
guisher can work for up to 15 years if it is placed at a dry location and checked regularly, at
least once a year.

4.4.3 Location of Fire Extinguishers

The handheld fire extinguishers are optional.

27 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 4 Safety Functions

Fire Extinguisher Location, Cab

Fire Extinguisher Location, Rear

4.4.4 In Case of Fire - Using a Handheld Fire Extinguisher

! NOTE: Obey local regulations if there is fire.

Precondition ü The parking brake is applied.

1. Use a handheld fire extinguisher to extinguish the fire. Follow the manufacturer in-
structions.

28 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 4 Safety Functions

2. Do the following steps only if this does not jeopardize personal safety:

a. Turn off the main power switch and the battery isolation switch, or whichever is
present on the machine.

b. Close the fuel supply valve, if present.

NOTE: Restart the machine only when the cause of the fire
! has been established and the faults have been corrected.

3. Replace used fire extinguishers with approved new extinguishers.

4. Clean any extinguisher residue in the machine before operation.

4.4.5 Actions to Take After a Fire

NOTE: Start the machine only when the cause of the fire has been established and all
! faults have been corrected.

Precondition ü The handheld fire extinguishers are used.

1. Replace the used fire extinguishers with new and approved extinguishers.

2. Do an inspection of the firefighting equipment.

3. Replace the damaged parts on the machine.

4. Clean off any extinguisher residue from the machine.

NOTE: Fire extinguisher medium is corrosive and must be

! cleaned off well.

4.5 Emergency Exit

29 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 4 Safety Functions

The hammer that is provided in the cab is used to shatter the rear window to create an
emergency exit if the cab door is blocked.

Use the belt cutter (A) to cut off the seat belt if it cannot be released in the usual manner.

30 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 5 Warning Signals

5 Warning Signals

5.1 Signal Horn Button Location

The signal horn can be used to alert personnel near the machine of an operational se-
quence, a machine movement, or an emergency.

Signal Horn Button Location

5.2 Warning Beacon

The warning beacon is activated when the machine reverses. The warning beacon indi-
cates that the machine is in motion.

Location of Warning Beacon

31 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 5 Warning Signals

5.3 Warning Beacon - Automatic Systems

Location of Warning Beacon on the Feed

The warning beacon flashes during automated rod handling sequences.

5.4 Warning Beacon on Cab

This equipment is optional.

32 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 5 Warning Signals

Location of Warning Beacon

The warning beacon on the roof of the cab can be set to flash during one of the following
three situations:
• The ignition is on.
• The machine is in tramming mode.
• During tramming
The setting is made in the Rig Control System (RCS).

33 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 5 Warning Signals

34 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 6 Noise and Vibration

6 Noise and Vibration

6.1 Noise Levels and Vibration Values

NOTE: Indicated values in the manual are valid only for the intended use of the ma-
! chine.

Declared Noise Emission Values/Vibration Values

Noise Emission Val- FlexiROC T45 -11 FlexiROC T45 -10, SmartROC C50
ues/Vibration Values SmartROC T45 -11 SmartROC T45 -10

A-weighted sound 131 132 126

power, LWAd (reference
1 pW) in decibels (sin-
gle-value declaration)
(Uncertainty, KpA, 6
decibels)

A-weighted emission 76 79 78
sound pressure level
LpA (reference 20 μPa),
measured in decibels at
the workstation. (dual-
number declaration)
(Uncertainty, KpA, 6
decibels)

Weighted whole-body 0.3 0.3 0.3

vibration value [m/s2 ],
0.2 0.2 0.2
seated (dual-number
declaration) (Uncer-
tainty, m/s2 )

The values were determined in accordance with the sound test code in EN 16228-1 and
EN 16228-2 based on the basic standards ISO 3747, ISO 11201, and ISO 11203 (Q=20
close to machine, free field, remote control, service) and ISO 2631-1.
Dual Number: When combined, the declared noise emission values are the sum of mea-
sured values and uncertainty. They represent an upper limit of the range, in which mea-
sured values are likely to be included.
Single Values: The sum of a measured value and of the associated uncertainty represents
an upper limit of the range, in which measured values are likely to be included.
The sound power is equivalent to the guaranteed sound power level referred to in 2000/14/
EC for machines intended only for surface applications.
The noise emission values have been declared using EN 4871.

35 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 6 Noise and Vibration

6.2 Declared Values

• Declared values for noise and vibration are obtained by testing with the stated stan-
dards and they are comparable with the declared values of other machines tested us-
ing the same standards.
• The declared values are not adequate for use in risk assessments, as values mea-
sured in individual work places can be higher.
• The actual noise levels and vibration values to which an individual is exposed to are
unique and dependent on: work practices, reflected sound from walls, road conditions,
exposure duration, and the physical health of the individual.
• Incorrect use of the machine can cause health problems due to whole-body vibration
and noise. A guide on the management of vibration is available in ISO/TR 25398 and a
guide on hearing protection is available in EN 458.
• Epiroc recommends a program of health surveillance to detect early symptoms caused
by exposure to noise and vibrations so that management procedures can be modified
to prevent future impairment.

6.3 Causes of High Noise Levels

Noise levels higher than the stated values are likely to occur when:
• Working with open cab doors and windows
• Removing drill pipe or drill bit during percussive drilling
• Working underground
• Using the machine incorrectly
• Working with an increased load when compared to the specified values
• Using compressed air

6.4 Effects of Noise

Exposure to noise can cause adverse health effects, such as:
• Permanent hearing loss
• Tinnitus
• Fatigue and stress
• Balance issues
• Poor attention
• Impaired ability to communicate
• Impaired ability to perceive acoustic signals and warning signals

6.5 Noise Reduction Factors

To reduce risk from exposure to noise:
• Do regular maintenance on the noise suppression sealing strips.
• Use approved hearing protection. Refer to guide EN 458.
• Inspect and maintain all hearing protection regularly. Replace the hearing protection
seals every six months.
• Use protective eyewear (safety goggles) and hearing protection (earmuffs). Wearing
both protective eyewear and hearing protection interferes with the seal of the earmuff
to the ear, compromising its sound reduction capability.

36 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 6 Noise and Vibration

• Make sure that earplugs are placed in the ear canals correctly to create a tight seal. In-
correct sizing of ear plugs reduces the damping effect.
• Do regular maintenance of the door and cab seals, insulation, and mufflers.
• Work with a closed cab door and closed windows.

6.6 Noise Combined with Other Risk Factors

Noise, with other risk factors, can cause serious health issues.
• Vibration and noise in combination can cause higher health hazards.
• People with sensitive conditions like pregnancy and people already with impaired hear-
ing need protection against noise even at lower levels.
• Exposure to ototoxic substances and noise can increase the risk of hearing damage
(even under 80 dB). Styrene, toluene and xylene, and certain solvent mixtures are oto-
toxic. Certain fuels such as kerosene and certain metals such as mercury and lead
have also been proven to be potentially ototoxic.

6.7 Factors Affecting Whole Body Vibration

The following factors affect whole body vibration:
• Tramming for long periods of time.
• Speed, duty cycle, and ground conditions while operating from a cab or canopy. These
factors are primarily influenced by the operator who controls, for example, speed,
working cycle, and route options.

6.8 Vibration Reduction

• Do not expose the machine to higher loads, speeds, or performance factors than spec-
ified. Excessive loads and mechanical wear increase vibration.
• Use the machine correctly together with related equipment required for the task. Use
of incorrect equipment can cause increase vibrations.
• Using remote control can reduce vibrations.
• Avoid large holes and uneven ground when tramming. Adapt the speed to the tram-
ming conditions to reduce vibrations.
• Make sure that the seat is adjusted correctly and maintained regularly.
– Use only original parts when replacing the seat or its included components.
– Adjust the seat and its suspension according to the operators height and
weight.
– Do not overload the seat.
– Inspect and maintain the suspension and adjustment mechanism.
– Always wear a seat belt.

37 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 6 Noise and Vibration

38 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 7 Signs

7 Signs

7.1 General Guidelines for Signs

• All machine signs must be in the correct locations, clean, and fully legible.
• To clean a sign, use only a soft cloth, water, and soap. Do not use gasoline or other
harsh solvents.
• Replace any missing or damaged signs. Contact your Epiroc representative for new
safety signs.

7.2 Warning Signs

Image Description

Danger from Remote Controlled Machine

• Remote controlled machine can start to move, even if no operator is visible.

Danger from swinging and crushing parts.

Can cause severe injuries.
Keep away from hazardous areas during operation.

Danger from moving and rotating parts.

Could cause severe injuries.

Automatic operation.
Keep away from hazardous areas during operation.

Danger from high air pressure.

Can cause severe injuries.
Release pressure before removing the cap or lid.

Burn hazard, hot surface

Can cause severe injuries.

Danger of scalding and pressure

Can cause severe injuries.
Release pressure before removing the cap or lid.

39 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 7 Signs

Image Description

Danger of tipping over if permitted inclination angles are exceeded.

Incorrect handling can cause personal injury and damage to the machine.

Wire rope break hazard

Can cause a risk of tipping, sliding, or whipping.
Always complete prescribed checks before using the winch.

Refrigerants under pressure.

Could cause severe injuries.
Risk of compressor breaking down.
Service of refrigerant system must be carried out by authorised personnel.
Do not use the air conditioning unit in the event of refrigerant deficiency, leakage
or other faults.

Laser Beam

Laser Beam
Risk of injury to eyes.
Do not look at the beam.

Laser Beam
Risk of injury to eyes.
Do not look at the beam.
Do not put optical instruments in the way of the beam.

40 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 7 Signs

Image Description

Laser Beam.
Risk of injury to eyes.
Avoid exposure to radiation.

7.3 Mandatory Action Signs

Image Description

Read the instructions.

Incorrect use of the machine may cause personal injury and property damage.
Observe the indications given by the warning signs and follow instructions to
avoid serious injuries.

7.4 Prohibition Signs

Image Description

No admittance.
No admittance for unauthorized personnel.
Violation of these instructions can result in personal injury.

Do not step here.

7.5 Information Signs

Image Description

Lifting point

Low sulfur diesel

41 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 7 Signs

Image Description

Hydraulic oil drain

Drain point hydraulic oil

Drain point engine oil

Drain point coolant

Drain point compressor oil

Battery isolation switch

Air intake

Information noise level

Diesel Exhaust Fluid - DEF

42 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 7 Signs

Image Description

1. When the lamp comes on, DEF (Diesel Exhaust Fluid) is purged out from the
hoses into the DEF tank. Do not turn off the battery isolation switch.
2. Wait until the lamp goes off. The purging of the hoses takes maximum 2 min-
utes.
3. The lamp goes off when the purging is completed.
4. Now it is safe to turn off the battery isolation switch without any risk to dam-
age the DEF system.

7.6 Fire Equipment Signs

Image Description

Location of fire extinguisher.

Instructions to activate the automatic fire suppression system.

Location of firefighting system actuators.

7.7 Machine Data Plate

Example of a Machine Data Plate

43 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 7 Signs

NOTE: The machine data plate that is installed on the machine varies depending on
! the type, specification, and territory in which the machine is operated.

The machine data plate contains the serial number (product identification number) for each
individual machine, and is required when:
• Contacting Epiroc for support
• Ordering components or kits
• Creating records
• Maintaining records
The machine data plate indicates if the machine is CE certified or EAC certified. If no CE or
EAC mark is present on the machine data plate, the machine is not CE or EAC certified.

NOTE: The letters CE is an abbreviation for Conformité Européenne which means in

conformity with the EC directives. The existence of a CE mark on a product means that
! the manufacturer or importer certifies that it complies with the European Union (EU)
health, environmental, and safety requirements. The CE mark is also a trademark,
which means that a CE-marked product can be sold freely within the EU.

NOTE: The letters EAC is an abbreviation for Eurasian Conformity, which means in
conformity with the technical regulations of the Eurasian Economic Union (EAEU). The
existence of an EAC mark on a product, means that the manufacturer or importer certi-
! fies that it complies with the EAEU requirements of the corresponding technical regula-
tions. Furthermore it means that the product has passed all conformity assessment pro-
cedures.

7.7.1 Definition of Operating and Gross Machinery Mass

Operating machinery mass: Mass of machine, as configured:
• Including a 75-kg operator for machines with cab
• Full fuel tank
• All other fluid system volumes according to specification
• A half-full water tank is included if the machine is equipped with the water mist option.
Gross machinery mass: Maximum mass as approved by Epiroc:
• Includes all options
• Including a 75-kg operator for machines with cab
• Full fuel tank
• Full fluid levels
• Maximum mass of rods or pipes in carousel or rod holder

7.8 Type Designation Signs for Ordering Spare Parts

Type designation signs are posted on the larger components. Always quote the type desig-
nation and serial number when ordering spare parts or making inquiries regarding the
products. Type designations and serial numbers are also specified in Machines Online
(MOL). Spare parts can be ordered from Epiroc.

44 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 8 Stability

8 Stability

NOTE: This information is valid for delivered machine. Unauthorized modifications or

! additional equipment can cause instability.

8.1 Spirit Level

The spirit level shows at which angle the machine is standing. The machine can tip over if
the allowed inclination angles are exceeded.

NOTE: The gradient meter on the spirit level shows the chassis frame inclination and
! not the ground inclination.

Location of the Spirit Level

See Reference Documentation

Technical Data in the Operation manual for details about allowed inclination angles.

45 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 8 Stability

46 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 9 Environmental Protection

9 Environmental Protection

9.1 Environmental Guidelines

A well maintained and correctly used machine has the least overall negative environmental
impact. Read and follow the instructions that are provided when using and working with the
machine.

! NOTE: Observe the local risk analysis for the local worksite.

! NOTE: Obey local regulations concerning the use and maintenance of machinery.

• Only personnel who have the proper training can use and maintain the machine.
• Always use biodegradable hydraulic fluids and lubricants when refilling the systems for
machine operation. Contact Epiroc for more information. See https://www.epiroc.com
• Avoid prolonged idling and switch off the engine when not used.
• Use automatic speed control, if available.

9.2 Environmental Product Compliance - REACH

Declaration
The existence of and the names of substances that are found in products are included on
the EU REACH Candidate List of Substances of Very High Concern and are found in the
REACH Declaration annex.

9.3 Oils and Greases

• Leaking hydraulic couplings and grease are hazardous to the environment. Do regular
checks and make sure that there are no leaks on the machine.
• Contact Epiroc at https://www.epiroc.com for information about biologically-degradable
hydraulic fluid and lubricants.

9.4 Fuel Spill

Fuel spill is a fire hazard and an environmental hazard. Avoid fuel spills when filling the
tank. Fumes from fuel spills are explosive.

9.5 Exhaust Gases

• Exhaust gases are toxic. Good ventilation is necessary when the engine is operating.
• Regular maintenance of the air filters can keep emission levels low.

47 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 9 Environmental Protection

9.6 Handling of Spills and Waste During Maintenance

• Clean the oil and fuel residue and spills in accordance with local regulations.
• Dispose off expired or worn out batteries in accordance with local regulations.
• Do not burn residual oil or flush it into drains or water systems.
• Collect oil-content waste, such as filters and rags, in separate containers and dispose
it in accordance with local regulations.
• Do not mix coolant and brake fluids with oil spills. Collect coolant, brake fluids, and oil
spills in separate containers, and dispose in accordance with local regulations.
• A used diesel particulate filter must be handed over to an authorized dealer.

9.7 End-User Responsibility during Disposal of the

Machine
Always follow local environmental regulations for recycling and the discarding waste.
A worn-out machine must be handled and discarded in such a way that maximizes the per-
centage of recyclable material. The negative impact on the environment must be as low as
possible. If the end user has inadequate knowledge about disposal, a locally-authorized
disposal company must be hired.
The following points must be considered during disposal of the machine:
• All steel structures, copper, and aluminum found in electrical cables can be recycled.
• Make sure that fluids are drained and filters are removed and handled in accordance
with local regulations.
• Most plastic parts are recyclable. Check the material type and date marked on each
plastic part to determine if that part can be recycled.
• Rubber parts are not considered as hazardous waste and can be discarded according
to local environmental regulations. Hydraulic hoses must be cleaned before they can
be discarded.
• Air conditioning equipment must be taken to an approved recycling facility.
• The windshield and other cab windows must be discarded as waste, not as normal
glass recycling.
• Electrical components, such as batteries and circuit boards, must be taken to an ap-
proved electrical recycling facility.
• A used diesel particulate filter must be handed over to an authorized dealer.

48 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 10 EC - Declaration of Conformity

10 EC - Declaration of Conformity

NOTE: The declaration of conformity applies only to the machines delivered within the
European Union. The declaration relates exclusively to the machinery in the state in
! which it was placed on the market, and excludes components which are added and/or
operations carried out subsequently by the final user.

NOTE: This EC - Declaration of Conformity is an extract of the original declaration and

must not be seen as a CE certificate. The original EC - Declaration of Conformity is ma-
! chine-specific and delivered as a separate document together with the other technical
documentation.

Postal Address:

Epiroc Rock Drills AB

SE-701 91 Örebro
Sweden

We, Epiroc Rock Drills AB, declare that the machine to which this declaration relates, is in
conformity with demands specified in the Council of the European Union directive of 17
May 2006, relating to harmonization of the legislation of the member countries concerning
machinery (2006/42/EC).

10.1 Additional Directives

The additional directives that are applicable for this machine are:
• 2014/30/EU
• 2014/68/EU
• 2000/14/EC.

10.2 Harmonized Standards

The harmonized standards that are applicable for this machine are:
• EN 16228-1:2014
• EN 16228-2:2014

10.3 Issuer
The following details are found on the original declaration:
• Issuer's signature
• Issuer's position
• Place of issuance
• Date of issuance.

49 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 10 EC - Declaration of Conformity

50 No: TIS0002783.004 en-US

FlexiROC T45 SmartROC T45/C50 10 EC - Declaration of Conformity

51 No: TIS0002783.004 en-US

 2022-04-11 | No: TIS0002783.004 en-US

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