S & HT/S - TYPE FAN CLUTCHES

PARTS LIST & SERVICING MANUAL

44 Kylta Road, West Heidelberg, 3081 Phone (03) 9450 8200 Fax (03) 9450 8222 email: customerservice@ngclark.com.au

www.ngclark.com.au
 BENEFITS OF USING A
HORTON FAN CLUTCH

Increased Available Horsepower

Increased Kilometers Per Litre

Reduced Warm Up Time

Engine Maintained in Optimum Temperature Range

Reduced Cabin Noise

Ease of Maintenance

Reliability

2
 FAN CLUTCH PERFORMANCE
COMPARISONS
Horton EC450 850+ in/lbs
Horton S TYPE 850+ in/lbs
Horton HT650 1100 in/lbs
Horton HT/S (organic facing) 1250+ in/lbs
Horton HT/S (sintered bronze facing) 2000+ in/lbs
Horton DriveMaster ® 2200+ in/lbs
Horton DriveMaster ® 2-Speed 2600+ in/lbs

Fan clutch sizing is directly related to the amount of torque required to start and run the
engine fan. This is calculated by multiplying the fan horsepower draw by 63000. The
resultant figure is then divided by the maximum RPM of the fan. This provides the Engine
Fan maximum torque requirement to drive the Engine Fan.

Example: 50HP x 63000

= 1432 in/lbs
2200 RPM

Note: Contact Norman G Clark for fan horsepower specifications

3
 HT/S -TYPE FAN CLUTCHES

GENERIC VIEW OF A HT/S - TYPE HORTON FAN CLUTCH

Piston Friction Disc outside

diameter is 9.5” for:
HT/S - Type Fan Clutch

13

ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY

4 Pulley Bearings (Matched Ground Pair) 1 23 Cartridge Assy (Includes Circlip) 1

6 Pulley /Sheave 1 24 Face Seal 1
7 Friction Facing (Sintered Bronze) 1 26 O-Ring ‘Small’ 1
8 Journal Spacer (1/4’’or 3/4”) 1 27 Air Chamber 2” Pilot 1
9 Cap Screws 8 29 Cap Screw 8
13 System Sentry™ (Note: LH Thread) 1 30 Stud 6
15 Piston Friction Disc Assembly 1 31 Washer 6
16 D-Ring ‘Large’ 1 32 Nut 6
17 Fine Spline Hub (Note: Available as 1 44 Bearing Spacers (Inner & Outer set) 1
an Assembly Only. (on some models)
4
 INDIVIDUAL PARTS
TO SUIT HT/S - TYPE FAN CLUTCH

13

ITEM DESCRIPTION PART NO.

4 PULLEY BEARINGS (Matched Ground Pair) F00104
13 SYSTEM SENTRY™ FUSE (L/H Thread) F994098
15 DISC PISTON ASSEMBLY 52 TOOTH F14585
(Suit HT/S Type) Fine Spline only
17 FINE SPLINE HUB 52 TOOTH F15925
(Complete assembly with pre-lubed bearings)
22 HEX LOCK NUT F02693
LUBRICANT TUBE FOR O RING SEALS F14375
FAN CLUTCH ROAD SIDE EMERGENCY KIT F994313
FAN CLUTCH LOCK UP BOLTS F21610
JOURNAL SPACER 1/4" F06438
JOURNAL SPACER 5/16" F06391

INSPECTION LIST FOR HORTON FAN CLUTCHES

CHECK FOR THE FOLLOWING:

3 JOURNAL BRACKET SHAFT WEAR OR DAMAGE.

CIRCLIP GROOVE AND THREADED END DAMAGE.
4 SMOOTH ROTATION OF PULLEY BEARINGS. DO NOT LUBRICATE BEARINGS.
6 PULLEY BEARING LAND DAMAGE
7 FRICTION FACING WEAR OR DAMAGE.
8 JOURNAL SPACER DISHING OR CRACKING - REPLACE WITH LIP UP TOWARDS SPLINED HUB.
13 SOME HT/S FAN CLUTCHES HAVE A SYSTEM SENTRY™ LEAD FUSE. THIS FUSE WILL MELT
RELEASING THE AIR WHEN THE FAN CLUTCH OVERHEATS. THIS IS DESIGNED TO PROTECT
VITAL FAN CLUTCH PARTS.
TO REMOVE FUSE TURN CLOCKWISE.
NOTE: THIS IS A LEFT HAND THREAD. TO INSTALL REPLACEMENT TURN ANTI CLOCKWISE.
15 PISTON DISC ASSEMBLY WEAR IN SPLINES OR DISC SURFACE.
17 SPLINED HUB WEAR OR DAMAGE.
NOTE : BEARINGS IN SPLINED HUB ARE PRE PACKED AND SEALED. THIS ASSEMBLY IS
AVAILABLE ONLY IN KIT FORM.
16 & 26 O RINGS CRACKS OR FLAT SURFACES.
23 CARTRIDGE DAMAGE TO THE CARBON TIP.
24 FACE SEAL CRACKS OR MARKS ON SEAL FACE.
CAUTION:
WHEN REPLACING FACE SEAL DO NOT OVERTIGHTEN. (50 INCH POUNDS/5.8 Nm)
27 AIR CHAMBER SURFACE WEAR OR DAMAGE TO SEALING AREA.

5
 HT/S -TYPE FAN CLUTCH KITS

2. 3.
12.

1. 11.
10.

8.
4.
5. 9.

7. 6.

ADVANTAGE SUPA KIT HTS - TYPE PART# F25008XD MAJOR OVERHAUL

HTS
ITEM DESCRIPTION QTY. TYPE
9.5" DIA

1. PULLEY BEARINGS (Matched Ground Pair) 1

2. FRICTION FACING SINTERED BRONZE 1
3. BUTTON HEAD SCREWS 8
4. SPACER 1
5. SYSTEM SENTRY™ FUSE (L/H Thread) 1
6. PISTON FRICTION DISC (PFD) ASSEMBLY (9.5 Inch Diameter) 1
7. FINE SPLINE HUB ASSEMBLY 1
8. HEX LOCK NUT 1
9. D-RING (large) & O-RING (small) 1
10. CARTRIDE ASSEMBLY & CIRCLIP 1
11. FACE SEAL 1
12. CAP SCREWS & SPRING WASHERS 8

6
 HT/S - TYPE FAN CLUTCH
KITS

4.
3.

2. 1.

5.

DISC PISTON KIT HTS - TYPE PART# F25006 UPGRADE KIT

HT/S
ITEM DESCRIPTION QTY. TYPE
9.5" DIA

1. SYSTEM SENTRY™ LEAD FUSE (L/H Thread) 1

2. FINE SPLINE HUB ASSEMBLY (Spacer Included) 1
3. PISTON FRICTION DISC (DFD) ASSEMBLY (9.5 Inch Diameter) 1
4. HEX LOCK NUT 1
5. CAP SCREWS & SPRING WASHERS 8

7
 HT/S - TYPE FAN CLUTCH KITS

1.

3.
4.

2.

FINE SPLINE HUB & BEARING KIT HT/S - TYPE PAR T# F24104
HT/S
ITEM DESCRIPTION QTY. TYPE
9.5" DIA

1. PULLEY BEARINGS (Matched Ground Pair) 1

2. FINE SPLINED HUB ASSEMBLY (Spacer Included) 1
3. LOCK NUT 1
4. CAP SCREWS & SPRING WASHERS 8

2.

1.

FRICTION LINING KIT HT/S - TYPE PART# 994319K

HT/S
ITEM DESCRIPTION QTY. TYPE
9.5" DIA

1. FRICTION FACING SINTERED BRONZE 1

2. SCREW BUTTON HEAD SCREWS 8

8.
 HT/S - TYPE FAN CLUTCH

2.

4.

2. 3.

5.
1.

SEAL KIT PART #F994205

HT/S
DESCRIPTION QTY. TYPE
9.5" DIA

1. SYSTEM SENTRY™ FUSE (L/H Thread) 1 a

2. D-RINGS (large) O - RINGS (small) 1
3. CARTRIDGE ASSEMBLY AND CIRCLIP 1
4. FACE SEAL 1
5. CAP SCREWS AND SPRING WASHERS 8
6. O-RING LUBRICANT (not shown) 1

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 S -TYPE FAN CLUTCHES
GENERIC VIEW OF AN S - TYPE HORTON FAN CLUTCH

Piston Friction Disc

Dimension is 7.5” for:
S - Type

ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY

3 Journal Bracket 1 22 Lock Nut 1
4 Pulley Bearings (Matched Ground Pair) 1 23 Cartridge Assy (Includes Circlip) 1
6 Pulley /Sheave 1 24 Face Seal 1
7 Friction Facing (Organic) 1 26 O Ring ‘Small’ 1
8 Journal Spacer 1 27 Air Chamber 1
9 Cap Screws 6 29 Cap Screws & Spring Washers 8
30 Stud (various) 6
15 Piston Friction Disc (PFD) 1 31 Washer 6
16 D- ring (Large) 1 32 Nut 6
17 Fine Spline Hub (Note: Available as 1 44 Bearing Spacer Set (Inner & Outer) 1
Assembly Only. (on some models)

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 INDIVIDUAL PART S
TO SUIT S-TYPE FAN CLUTCH

ITEM DE SC R I P T I O N P AR T NO .
4 PULLEY BEARINGS (Matched Ground Pair) F00104
15 DISC PISTON FRICTION DISC ASSEMBLY 52 TOOTH F14585
(Suit HTS Type) Fine Spline only
17 FINE SPLINE HUB 52 TOOTH F15925
(Complete assembly with pre-lubed bearings)
22 HEX LOCK NUT F02693
LUBRICANT TUBE FOR O RING SEALS F14375
FAN CLUTCH ROAD SIDE EMERGENCY KIT F994313
FAN CLUTCH LOCK UP BOLTS F21610
JOURNAL SPACER 1/4" F06438
JOURNAL SPACER 5/16" F06391
BEARING KIT S-STYE F09886

INSPECTION LIST FOR HORTON FAN CLUTCHES

ITEM CHECK FOR THE FOLLOWING:
3 JOURNAL BRACKET SHAFT WEAR OR DAMAGE.
CIRCLIP GROOVE AND THREADED END DAMAGE.
4 SMOOTH ROTATION OF PULLEY BEARINGS. DO NOT LUBRICATE BEARINGS.

6 PULLEY BEARING LAND DAMAGE .

7 FRICTION FACING WEAR ORDAMAGE
8 JOURNAL SPACER DISHING OR CRACKING - REPLACE WITH LIP UP TOWARDS SPLINED HUB.
13 SOME HTS FAN CLUTCHES HAVE A SYSTEM SENTRY LEAD FUSE. THIS FUSE WILL MELT
RELEASING THE AIR WHEN THE FAN CLUTCH OVERHEATS. THIS IS DESIGNED TO PROTECT
VITAL FAN CLUTCH PARTS.
TO REMOVE FUSE TURN CLOCKWISE.
NOTE: THIS IS A LEFT HAND THREAD TO INSTALL REPLACEMENT TURN ANTI CLOCKWISE.
15 PISTON FRICTION DISC ASSEMBLY-WEAR IN SPLINES OR DISC SURFACE.
17 SPLINED HUB WEAR OR DAMAGE.
NOTE : BEARINGS IN SPLINED HUB ARE PRE PACKED AND SEALED. THIS ASSEMBLY IS
AVAILABLE ONLY IN KIT FORM.
16 & 26 O RING CRACKING OR FLAT SURFACES.
23 CARTRIDGE DAMAGE TO THE CARBON TIP.
24 FACE SEAL CRACKS OR MARKS ON SEAL FACE.
CAUTION:
WHEN REPLACING FACE SEAL DO NOT OVERTIGHTEN. (50 INCH POUNDS/5.8 NM)
27 AIR CHAMBER WEAR ON INNER SURFACES .
11
 S-TYPE FAN CLUTCH KITS

2. 3.

1.

10.

9.
8.
4. 7.

6.

5.

SUPA K I T S -T YP E M AJ O R O VE R H AUL P AR T # F 25007

ITEM DESCRIPTION QTY. S-TYPE

7.5" DIA

1. PULLEY BEARINGS (Matched Ground Pair) 1

2. FRICTION FACING (Organic) 1
3. CAP SCREWS 6
4. FINE SPLINE HUB ASSEMBLY (Spacer Included) 1
5. POSITION FRICTION DISC (PFD) (7.5 inch Diameter) 1
6. D-RING (large) O-RING (small) 1
7. HEX LOCK UNIT 1
8. CARTRIDGE ASSEMBLYAND CIRCLIP 1
9. FACE SEAL 1
10. CAP SCREWS AND SPRING WASHERS 8

12
 S - TYPE FAN CLUTCH KITS

1.

3.

2.
4.

DISC PISTON KIT S-TYPE PART# F25005

S-TYPE
ITEM DESCRIPTION QTY. 7.5"DIA

1. FINE SPLINE HUB ASSEMBLY (Spacer Included) 1

2. PISTON FRICTION DISC (PFD) (7.5 Inch Diameter) 1
3. HEX LOCK UNIT 1
4. CAP SCREWS & SPRING WASHERS 8

13
 S -TYPE FAN CLUTCH KITS

1.

3.
4.

2.

FINE SPLINE HUB & BEARING KIT S -TYPE PART# F24104

S-TYPE
ITEM DESCRIPTION QTY. 7.5" DIA

1. PULLEY BEARINGS (Matched Ground Pair) 1

2. FINE SPLINED HUB ASSEMBLY (Spacer Included) 1
3. LOCK NUT 1
4. CAP SCREWS & SPRING WASHERS 8

2.

1.

FRICTION LINING KIT S - TYPE PART# F25012

ITEM DESCRIPTION QTY. S-TYPE
7.5" DIA

1. FRICTION FACING (Organic) ON STEEL BACKING PLATE 1

2. CAP SCREWS 6

14
 S -TYPE FAN CLUTCH KITS

3.

4.
2.

1.
1.

SEAL KIT PART# F994205

ITEM DESCRIPTION QTY. S-TYPE

7.5" DIA

1. D - RING (large) O-RING (small) 1

2. CARTRIDGE ASSEMBLY AND CIRCLIP 1
3. FACE SEAL 1
4. CAP SCREWS AND SPRING WASHERS 8
5. O-RING LUBRICANT (not shown) 1

15
 CONTROL SYSTEMS AND ALARMSTATS

Description Temperature Part No.

ALARMSTATS/THERMAL SWITCHES

NORMALLY CLOSED 185ºF/85ºC 8037016P

NORMALLY CLOSED 190ºF/87.5ºC 8037020P
NORMALLY CLOSED 195ºF/90ºC 8037024P
NORMALLY CLOSED 200ºF/93ºC 8037028P
NORMALLY CLOSED 205ºF/96ºC 8037032P
NORMALLY OPEN 195ºF/90ºC 8037026P
NORMALLY OPEN 200ºF/93ºC 8037030P
NORMALLY OPEN 205ºF/96ºC 8037034P
NORMALLY OPEN/CLOSED (Three Terminal) 190ºF/87.5ºC 8037048P
NORMALLY OPEN/CLOSED (Three Terminal) 205ºF/96ºC 8037055P
NORMALLY OPEN/CLOSED (Three Terminal) 240ºF/110ºC 8037127P

HORTON FAN CLUTCH CONTROL KITS S -TYPE AND HT/S - TYPE FAN CLUTCHES

UNIVERSAL 12 VOLT 195ºF/90ºC F00108

UNIVERSAL 12 VOLT 205ºF/96ºC F00109
UNIVERSAL 12 VOLT 200ºF/93ºC F00112
UNIVERSAL 24 VOLT 185ºF/85ºC F00113
UNIVERSAL 24 VOLT 195ºF/90ºC F00110

ALARM SWITCHES

NORMALLY OPEN 1 TERMINAL 215ºF/101.5ºC 8039019P

NORMALLY OPEN 1 TERMINAL 220ºF/104.5ºC 8039023P
NORMALLY OPEN 1 TERMINAL 225ºF/107ºC 8039025P

CONTROL KIT PARTS

MANUAL OVERRIDE KIT WITH DASHLIGHT F00300

AIR FILTER ASSEMBLY F09390
REFRIGERANT PRESSURE SWITCH (AIR CONDITIONING) F08853
BREATHER F00131
RESTRICTOR ASSEMBLY (2 pcs) 994000
HORTON AIR SOLENOIDS

12 VOLT SOLENOID ONLY NORMALLY OPEN F093206

24 VOLT SOLENOID ONLY NORMALLY OPEN F993211
12 VOLT SOLENOID - FILTER ASSEMBLY NORMALLY OPEN/CLOSED F093400
24 VOLT SOLENOID - FILTER ASSEMBLY NORMALLY OPEN/CLOSED F993401

16
 FAN CLUTCH

SYSTEM SENTRY™ FUSE

All HT/S-Type Fan Clutches with a 9.5 inch Diameter Drive Disc have been
equipped with a System Sentry™ Fuse.

The System Sentry Fuse ( Part No.F994098) is located in one of the raised nodes on the front
section of the Piston Friction Disc (PFD) Assembly. Should the Fan Clutch be subjected
to excessive and prolonged slippage causing overheating, the System Sentry Fuse will melt,
thereby releasing the air.

This is designed to protect vital Fan Clutch parts.

Note: The System Sentry™ Fuse has a left hand thread identified with an arrow on the Piston
Friction Disc (PFD) Assembly.

Dust Seal between Air

Chamber and PFD Check for discoloration or
other signs of overheating.

Pilot hole

5/16” UNC Come-home

bolt holes

System SentryTM
fuse and exhaust hole

17
 INSTALLATION AND OPERATION
INSTRUCTIONS

This information is provided to assist with the installation and operation of the Horton Fan Clutch.

CAUTION!
WORK SAFELY AROUND FAN AREA.
USE CARE WHEN WORKING WITH COMPRESSED AIR LINES.

Air Pressure at Fan Clutch input should be 100 psi for correct Fan Clutch operation. Low air pressure can lead
to Fan Clutch slippage. This can cause damage to vital Fan Clutch components if left unattended.

Air System should be clean and dry of moisture. Drain the Filter twice weekly. The Filter bowl is located at the
Solenoid.

Air Lines, avoid excessive bends in air line: (1) to the Air Solenoid, (2) from the Air Solenoid to the Fan Clutch.

Fan Clutch Drive Belts should be matched sets (where applicable) and tensioned to manufacturers specification.

Fan Blades should be checked for correct clearance to radiator, shroud and engine components. If fan blade
damage or cracks are detected, replace the fan.
Routine inspection of Horton Fan Clutch should be carried out every 200,000 km. Switch off engine. Do
notwork around the fan area with the engine running. The Fan Clutch could engage at any time.
Check for air leaks at the Fan Clutch and air lines leading to the Fan Clutch.

Remove and plug air line at the Fan Clutch input. Loosen fan belts. Rotate the pulley and feel for smooth
rotation of bearings. Repeat this procedure on the front section of the Fan Clutch. Check friction facing for
wear. The Friction Facing should not be less than approx. 4mm thick.

Avoid applying steam or high pressure cleaner directly to the Fan Clutch espesially when hot. Cover Fan
Clutch and all electrical components prior to cleaning radiator cooling fins.

HORTON FAN CLUTCH MANUAL LOCK UP PROCEDURE

Disconnect and plug air line to Fan Clutch. Align the two bolt holes in front section of Fan Clutch with the two
tapped holes located in the pulley sheave. Install the 2 grade 8 5/16” UNC socket head cap
screws supplied in the glove box kit. Tighten cap screws to 25-30 ft.lbs. Clamping the clutch, not the screws,
provides the turning force. Part Number for lock up bolt kit F21617.
Note: The lock up procedure is a temporary measure only. Fault should be found and rectified as soon
as possible.

A full range of spare parts is available from your nearesr Horton Authorised Dealer.

18
 HORTON DIESELTEMP ™
HT650 FAN CLUTCH

Replacement for Horton HT550 and HT750 Fan Clutches

Suitable as an u pgrade for your Viscous or D irect Fan Drive
Purpose built for vehicles with Live Sha ft Fan Drives
Saves fuel, save s horsepower
Switch es your engine fan OFF
Suitable for some Mack, S cania, Volvo; European and Japanese models
Repair kits for HT550 & HT750 available

Description Part No.

COMPLETE UNIT HT650 ASSEMBLY F991439

REPAIR KIT HT650 F994317
REPAIR KIT HT550 F994200
REPAIR KIT HT750 F994278

19
 HORTON DIESELTEMP
HT650 FAN CLUTCH ™

The Horton HT650 on-off Fan Clutch represents the ultimate in medium duty fan
clutch technology. A light weight aluminium housing with a torque capacity of up to
1150 in/lbs, the HT650 is suitable as a replacement for a viscous fan drive, or an upgrade
for a direct (constant) fan drive.

All Horton pneumatic fan clutches are field serviceable by any Horton authorised agent.
Repair kits are readily available and are easy to intall.

1
5
9
4
14

11
13
22 3
28 5
12 9
14
8 29
10
16
13
22
15
27

ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY

1 Mounting Bracket Shaft 1 12 Socket Head Cap Screw 6

3 Drive Sleeve (incl. Bearing) 1 13 Set Screw 2
4 Friction Disc 1 14 Seal Washer 2
5 Silicone Sleeve 2 15 Retaining Washer 1
8 Piston (incl. Friction Fa cing 1 16 Pan Head Screw 3
and Sleeve Bearings) 22 Shoulder Screw (Locking) 2
9 Compression Springs 2 27 Rotary Air Union 1
10 O-ring Seal 1 Assembly
11 Air Chamber 1 28 O-ring Seal 1
29 Wa rning Stticke r 1

20
 ENGINE COOLING FANS - FAN SELECTION

MAXIMUM RECOMMENDED
FAN DIAMETERS:

HT/S - TYPE.............................32"
6
HT650........................................28"28
S - TYPE....................................28"
®
DriveMaster...... ........................36"

N.G.C

Mounting Bolts &

21
 FAN CLUTCH PARTS

HTS - Type Fan Clutches with 9.5” Diameter Disc Piston

and
S - Type Fan Clutches with 7.5” Diameter Disc Piston

The following upgrade kits replace the now obsolete 22 Tooth

Splined Hub & Disc/Piston assemblies:

Upgrade Kit Part Number: F25006 to suit HTS - Type Fan Clutch

Upgrade Kit Part Number: F25005 to suit S - Type Fan Clutch

Please Note: 1. All.Fan Clutches manufactured by Norman G. Clark

now.contain the new 52 Tooth Fine Splined Hub Assemblies.

2. All Fine Splined Hubs now contain split ring bearings.

3. All HTS - Type Fan Clutches manufactured by Norman G. Clark

are now fitted with Sintered Bronze Friction Facings unless
specified otherwise.

Representatives of Norman G. Clark are available to assist spare parts and

service personnel on all technical aspects of Horton Fan Clutch assemblies.

22
 FAN CLUTCH PRODUCT UPGRADE

HT/S FRICTION FACING KIT

Part No. 994319K contains a Sintered Bronze Friction Facing, and 8

Mounting Cap Screws.

This type of Friction Facing is only available for the HTS.-.Type.Fan

Clutch (9.5 inch diameter).

The Sintered Bronze Facing can be used on 450 HP plus engines and will
help reduce Fan Clutch slippage for high torque Fan Drive applications.

Part No. F25008XD Advantage Supa Kit to suit HTS.-.Type Fan Clutches
contains the Sintered Bronze Lining plus all the parts shown on Page 6 of
this Horton Fan Clutch Parts Manual.

Please note that all of the preceeding information is available on our website,
www.ngclark.com.au. From the 'products' button on the menu bar, go to the
Fan Clutches page and follow the link.

44 Kylta Road, West Heidelberg, 3081 Phone (03) 9450 8200 Fax (03) 9450 8222 email: customerservice@ngclark.com.au

w w w . n g c l a r k . c o m . a u
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