v Projet MEDGAZ/GZ4II_Troncon Nord ZAKHEM International Construction Ltd e Dossier Préliminaire des Actionneurs SHAFER des Vannes. aa—— WARRANTY Shafer Valve Operating Systems warrants the parts as are of its own manufac- ture, to be furnished by it to be free from defects in materials and workmanship under normal use, service and conditions when used for the purposes and service, and within the specifications for which it was sold and agrees to replace at its factory any said parts demonstrated to its satisfaction to be thus defective and which are returned to its factory, transportation prepaid, within the first twelve (12) months period from the date of start-up time for this equipment or within eighteen (18) months from the date of delivery to purchaser, whichever is first. This warranty is made expressly in lieu of all other warranties expressed or implied and the Company's obligation hereunder shall in no event exceed the purchase price of the defective parts. The Company does not assume or authorize any person to assume for it any other liability in connection with this transaction. WAR-00-051790~ WARRANTY SHAFER VALVE OPERATING SYSTEMS 10 YEAR LIMITED WARRANTY ON RV-SERIES ROTARY VANE ACTUATORS Shafer Valve Operating Systems warrants only that all RV-Series Rotary Vane Actuators (the "Products”) manufactured specifically and exclusively by Shafer Valve Operating Systems and Sold thereafter, will be free of defects in material or workmanship, provided that the Products are used under normal use, service and conditions and used for the purposes and services and within the specifications for which the Products were sold, This limited warranty shall be effective for a period of ten (10) years from the date of final delivery of the Product by either Shafer Valve Operating Systems or an authorized distributor, to the purchaser. Upon receipt of a Product from a purchaser, transportation prepaid, within the said ten (10) year warranty period, and provided that such Product is determined and demonstrated to the satisfaction of Shafer Valve Operating Systems to be defective, Shafer Valve Operating Systems shall promptly repair or replace the defective Product without charge, except as hereinafter men- tioned, to the purchaser, or at the sole discretion of Shafer Valve Operating Systems, may refund the price paid by the purchaser for such defective Product. Transportation costs to ship @ Product repaired or replaced by Shafer Valve Operating Systems are not covered under this limited war- ranty and purchaser is responsible for all such costs. Validity of this warranty is conditioned upon the purchaser providing normal and continued recommended preventive maintenance to the Product, ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, FOR THE PRODUCTS INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. IF THESE PRODUCTS ARE NOT FREE OF DEFECTS AS WARRANTED ABOVE, THE SOLE REMEDY OF THE PURCHASER SHALL BE REPAIR, REPLACEMENT OR REFUND AS MENTIONED ABOVE. IN NO EVENT SHALL SHAFER VALVE OPERATING SYSTEMS BE LIABLE TO ANY PURCHASER FOR ANY DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PROD- UCTS. THIS LIMITATION APPLIES TO DAMAGES OF ANY KIND, INCLUDING DIRECT OR INDIRECT DAMAGES, LOSS PROFITS, LOST SAVINGS OR OTHER SPECIAL, CONSEQUEN- TIAL OR INCIDENTAL DAMAGES WHETHER FOR BREACH OF CONTRACT, OR TORT, OR OTHERWISE ARISING OUT OF THE USE OF OR INABILITY TO USE SAID PRODUCT. Products that form an integral part of a larger system or product sold by Shafer Valve Operating Systems, but which products were not specifically manufactured by Shafer Valve Operat- ing Systems are not guaranteed by Shafer Valve Operating Systems but rather are guaranteed solely on the basis of the warranty provided by the original manufacturer. Shafer Valve Operating ‘Systems however, agrees to cooperate with the original manufacture of a product and the warran- ties supplied thereunder in order to facilitate the processing of all such warranties from the original manufacturers. Non-defective components of Products which require repair or replacement due to normal wear and tear are specifically excluded from this limited warranty. This 10 year limited warranty only applies to the following Products of Shater Valve Operating Systems: 1) RV-Seties rotary vane actuators; SHAFER VALVE OPERATING SYSTEMS 2500 Park Avenue West Mansfield, OH 44906Shafer Standard/Primer Coating System SURFACE MINIMUM DRY FILM | eoay ey __PREPARATION THICKNESS a ‘meron Solvent wash with 3 um " Amercoat® 265 “a-Limonene®™— Died 2mis jonal second coat preren aa 63.um eee Amercoat® 450H cer icoe ed ae 25 mils Two Coat Coating System ‘SURFACE MINIMUM DRY FILM CoAT FANT, |___ PREPARATION THICKNESS a "Ameren ] Sandbiast to Near- White 2m e Amercoat® 965 parts eniy) 25 mils cond coat oa leant" coat Dri sum coos nerosat® esos | SBT one ed zemis | Offshore/3-Coat Coating System ‘SURFACE MINIMUM DRY FILM cont peereren cnn PREPARATION THICKNESS res “Ameren ‘Sandblast o Near- White 63m Amercoat” 68HS (ste! parts ony) 25 mils =a “ameton ‘Sandblast to Near- White 76 um [cece Amercoat® 365 ___| (tee pats ony) _3 mils Intermedia Ansion in 1 coat De 76 um | a Amorcoat® 965 Cen Vee oe 3 mis | meron Amercoal® orinte ie meron Amercoat® 4S0H | Clean — and coat id soun @: Stainless steel or anodized eluminum parts are prepared by washing with “é-Limonene® solvent and receive one final coat. (OTE: Itis recommended that a topcoat be applied within 6 mont to prevent fading of paint. AMERON PROTECTIVE COATINGS AMERCOAT® 68HS: An abrasion resistant zinc rich epoxy primer which provides long lasting cathodic protection to steel surfaces. The coating has outstanding resistance to chemicals and severe weathering, and exhibits excellent adhesion to ‘organic and inorganic zinc primers and epoxy topcoats. Low VOC content. AMERCOAT® 385: A superior rust inhibitve Mult-purpose epoxy primer that provides excelent durabiliy in. maine aimosphere, suitable for immersion service, withstands splash or epllage of solens, petroleum products, seawater, salt solutions and sour crude. AMERCOAT" 385 is compatible with a wide range of topcoats including polyurethanes and acrylics has excellent adhesion to inorganic zine silicate. Low VOC content. AMERCOAT® 450H: A glossy atracve aliphatic polyurethane topcoat used as afnish coat where excellent color retention, atacive appearance and corosive resistance are required. Low VOG content TECHNICAL BULETINPCS-506® CERTIFICATION OF THE MANUFACTURE;S SIGNATURES FOR THE FILES TO BE SUBMITTED TO THE PROTECTION OF THE NATIONAL PATRIMONY-MINISTRY OF ENERGY (D.PP.) MANUFACTURE: NAME JOHN KURTZ SIGNATURE e@ SEAL LOCAL CHAMBER OF COMMERCE : NAME, SIGNATURE We certify by these presents that the signatures shown above, of: Name Name @ Name Are those of the signatures of personal mandated by: Name of Manufacture: SHAFER VALVE COMPANY CONSULAT ALGERIAN: Date Signature@ CERTIFICATE OF CONFORMITY AND OF INTERNAL AND EX- TERNAL INSPECTION VISITS FOR PRESSURE EQUIPMENT I THE UNDERSIGNED Name KURTZ First JOHN President of the Society (exact address): SHAFER VALVE COMPANY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44904 U.S.A. Certify that the following piece of equipment (111130-008) intended for the "RMA PIPELINE, SONATRACH-ALGERIA, shall be designed and @ _| manufactured in conformance with the documents submitted to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY- MINISRTY OF ENERGY, and adheres in all ways to the regulations applicable in ALGERIA. This piece of equipement shall be presented for regulatory testing to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY, for both internal and external inspection, by a technician designated under my care. The test checks shall concentrate on the conformity of the piece of equipment with its construction plan, relative to the accuracy of the information included in the descriptive statement, especially with regard to the thickness of the sheets, the characteristics of the metal and the methods of assembly. Moreover, | certify that all pieces of equipment that present any defects in construction whatsoever shall not be presented for testing, and that this equipment is of a construction that conforms to the certification requirements in its home country. MANSFIELD 08.3.07 The Manufacture: The Algerien ConsulatJob No.: 07-4168801-1 thru 5 Clients: RMA PIPELINE LOCATION: ALGERIE DESCRIPTIVE STATEMENT Purchase Order No.: 4500788193 Item No. (Reference): to be indicated Project: SONATRACH Service: RESERVOIR GAS-HYDRAULIC. Manufacture’s name and address: SHAFER VALVE CO., MANSFIELD, OHIO U.S.A. e Year of Manufacture: 2007 Drawing No. : 111130-008 Construction code: ASME VIII DIV. 1 EDITION 2004 (06 addenda) TECHNICAL CHARACTERISTICS Type: RESERVOIR - Equipment name: RESERVOIR GAS-HYDRAULIC - General form: CYLINDRICAL SHELL, ELLIPTICAL HEADS ~ Fluid me NATURAL GAS. - Max service pressure: 102 BAR - Test pressure: 153 BAR ~ Design temperature: -29°C TO +150°C - Service emperature: -29°C TO +121°C @ _- Test temperature: +20°C - Materials utilized: ASME SA106 GR.B - Thickness: 16mm - Ultimate tensile strengh : 413.3Nimm? -Allowable stress: 117.1 Nimm? Joint Coefficient 65% Radiography: NONE, Internal volume: 60It. The manufactureCERTIFICATION OF THE MANUFACTURE;S SIGNATURES FOR THE FILES TO BE SUBMITTED TO THE PROTECTION OF THE NATIONAL PATRIMONY-MINISTRY OF ENERGY (D.P.P.) MANUFACTURE: NAME, JOHN KURTZ, SIGNATURE @ SEAL LOCAL CHAMBER OF COMMERCE : NAME SIGNATURE We certify by these presents that the signatures shown above, of: Name Name e Name Are those of the signatures of personal mandated by: Name of Manufacture: SHAFER VALVE COMPANY CONSULAT ALGERIAN: Date Signaturee CERTIFICATE OF CONFORMITY AND OF INTERNAL AND EX- TERNAL INSPECTION VISITS FOR PRESSURE EQUIPMENT | THE UNDERSIGNED Name KURTZ First JOHN President of the Society (exact address): SHAFER VALVE COMPANY | 2500 PARK AVENUE WEST MANSFIELD, OHIO 44904 U.S.A. Certify that the following piece of equipment (111130-007) intended for the "RMA PIPELINE, SONATRACH-ALGERIA, shall be designed and e manufactured in conformance with the documents submitted to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY- MINISRTY OF ENERGY, and adheres in all ways to the regulations applicable in ALGERIA. This ploce of equipement shall be presented for regulatory testing to 1e Administration for the PROTECTION OF THE NATIONAL PATRIMONY, for both intemal and extornal inspection, by a technician designated under my care. The test checks shall concentrate on the conformity of the piece of equipment with its construction plan, relative to the accuracy of the information included in the descriptive statement, especially with regard to the thickness of the sheets, the characteristics of the metal and the methods of assembly. Moreover, | certify that all pieces of equipment that present any defects in construction whatsoever shall not be presented for testing, and that this equipment Is of a construction that conforms to the certification requirements in its home country. MANSFIELD. 08.3.07 The Manufacture: The Algerien Consulat :Job No.: 07-4168802-1 thru 8 Clients: RMA PIPELINE LOCATION: ALGERIE DESCRIPTIVE STATEMENT Purchase Order No.: 4500788193 ltem No. (Reference): _to be indicated Project: SONATRACH e Service: RESERVOIR GAS-HYDRAULIC Manufacture's name and address: SHAFER VALVE CO., MANSFIELD, OHIO U. Year of Manufacture: 2007 Drawing No. : 111130-007 Construction code: ASME VIII DIV. 1 EDITION 2004 TECHNICAL CHARACTERISTICS ~Type: RESERVOIR - Equipment name: RESERVOIR GAS-HYDRAULIC - General form: CYLINDRICAL SHELL, ELLIPTICAL HEADS = Fluid medium: NATURALGAS - Max service pressure: 102 BAR e = Test pressure: 153 BAR - Design temperature: -29°C TO +150°C - Service emperatut -29°C TO+121°C ~Test temperature: +20°C - Materials utilized: ASME SA106 GR.B - Thickness: 16mm - Ultimate tensile strengh : 413.3 Nimm? -Allowable stress: 197.4. Nimm? ~Joint Coefficient 65% - Radiography: NONE Internal volume: 451. The manufactureCERTIFICATION OF THE MANUFACTURE;S SIGNATURES FOR THE FILES TO BE SUBMITTED TO THE PROTECTION OF THE NATIONAL PATRIMONY-MINISTRY OF ENERGY (D.PP) MANUFACTURE: NAME JOHN KURTZ SIGNATURE @ SEAL LOCAL CHAMBER OF COMMERCE : NAME SIGNATURE We certify by these presents that the signatures shown above, of: Name Name e Name Are those of the signatures of personal mandated by: Name of Manufacture: SHAFER VALVE COMPANY CONSULAT ALGERIAN: Date Signaturee CERTIFICATE OF CONFORMITY AND OF INTERNAL AND EX- TERNAL INSPECTION VISITS FOR PRESSURE EQUIPMENT | THE UNDERSIGNED Name KURTZ First JOHN President of the Society (exact address): SHAFER VALVE COMPANY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44904 U.S.A. Certify that the following piece of equipment (90264-004) intended for the "RMA PIPELINE, SONATRACH-ALGERIA, shall be designed and @ _| manufactured in conformance with the documents submitted to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY- MINISRTY OF ENERGY, and adheres in all ways to the regulations applicable in ALGERIA. This piece of equipement shall be presented for regulatory testing to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY, for both internal and external inspection, by a technician designated under my care. The test checks shall concentrate on the conformity of the piece of equipment with its construction plan, relative to the accuracy of the information included in the descriptive statement, especially with regard to the thickness of the sheets, the characteristics of the metal and the methods of assembly. Moreover, | certify that all pleces of equipment that present any defects in construction whatsoever shall not be presented for testing, and that this equipment is of a construction that conforms to the certification requirements in its home country. MANSFIELD 08.3.07 The Manufacture: The Algerien Consulat :@ —sobNo.: 07-4168803-1 Clients: RMA PIPELINE LOCATION: ALGERIE DESCRIPTIVE STATEMENT Purchase Order No.: 023136 Item No. (Reference): To be indicated Project: SONATRACH Service: RESERVOIR GAS-HYDRAULIC @ _Manufacture's name and address: SHAFER VALVE CO., MANSFIELD, OHIO U.S.A. Year of Manufacture: 2007 Drawing No. : 90264-004 Construction code: ASME VIII DIV. 1 EDITION 2004 (06 addenda) TECHNICAL CHARACTERISTICS ~Type: RESERVOIR -Equipmentname: RESERVOIR GAS-HYDRAULIC - General form: CYLINDRICAL SHELL -Fluid medium: NATURAL GAS - Max service pressure: 143 BAR - Test pressure: 217 BAR - Design temperature: -29°C TO +150°C. @ Service emperature: 29°C TO +121°C ~Test temperature: +20°C - Materials utilized: ASME SA106 GR.B - Thickness: 62mm - Ultimate tensile strengh : 413.3 Nimme -Allowable stress: 417.4 Nim? ~Joint Coefficient 100% - Radiography: NONE = Intenal volume: 23K. The manufactureCERTIFICATION OF THE MANUFACTURE;S SIGNATURES FOR THE FILES TO BE SUBMITTED TO THE PROTECTION OF THE NATIONAL PATRIMONY-MINISTRY OF ENERGY (D.P.P.) MANUFACTURE: NAME JOHN KURTZ, SIGNATURE e SEAL LOCAL CHAMBER OF COMMERCE : NAME ‘SIGNATURE We certify by these presents that the signatures shown above, of: Name Name e Name Are those of the signatures of personal mandated by: Name of Manufacture: ‘SHAFER VALVE COMPANY CONSULAT ALGERIAN: Date SignatureVER TIPIGALE UP UVUNIURMILT ANU UP INTERNAL ANU CA TERNAL INSPECTION VISITS FOR PRESSURE EQUIPMENT | THE UNDERSIGNED Name KURTZ First JOHN President of the Society (exact address): SHAFER VALVE COMPANY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44904 U.S.A. Certify that the following piece of equipment (90264-002) intended for the "RMA PIPELINE, SONATRACH-ALGERIA, shall be designed and manufactured in conformance with the documents submitted to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY- MINISRTY OF ENERGY, and adheres in all ways to the regulations applicable in ALGERIA. This piece of equipement shall be presented for regulatory testing to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY, for both internal and external inspection, by a technician designated under my care. The test checks shall concentrate on the conformity of the piece of equipment with its construction plan, relative to the accuracy of the information included in the descriptive statement, especially with regard to the thickness of the sheets, the characteristics of the metal and the methods of assembly. Moreover, | certify that all pieces of equipment that present any defects in construction whatsoever shall not be presented for testing, and that this equipment is of a construction that conforms to the certification requirements in its home country. MANSFIELD 08.3.07 The Manufacture: The Algerien Consulat :Job No.: 07-4168804-1 Clients: RMA PIPELINE LOCATION: ALGERIE DESCRIPTIVE STATEMENT Purchase Order No.: 023136 tem No. (Reference): Tobe indicated Project: SONATRACH Service : RESERVOIR GAS-HYDRAULIC Manufacture's name and address: SHAFER VALVE CO., MANSFIELD, OHIO U.S.A. Year of Manufacture: 2007 Drawing No. : 90264-002 Construction code: ASME VIII DIV. 1 EDITION 2004 (06 addenda) TECHNICAL CHARACTERISTICS, ~Type: RESERVOIR - Equipment name: RESERVOIR GAS-HYDRAULIC General form: CYLINDRICAL SHELL = Fluid medium: NATURAL GAS - Max service pressure: 114 BAR Test pressure: 471 BAR -Design temperature: -28°C TO +150°C - Service emperature: -29°C TO +121°C ~Test temperature: +20°C - Materials utilized: ASME SA106 GRB - Thickness: 5.25mm - Ultimate tensile strengh : 413.3 Nimm? -Allowable stress: 447.4 Nimm? ~Joint Coefficient 100% - Radiography: NONE -Intenal volume: 4Alt The manufactureCERTIFICATION OF THE MANUFACTURE;S SIGNATURES FOR THE FILES TO BE SUBMITTED TO THE PROTECTION OF THE NATIONAL PATRIMONY-MINISTRY OF ENERGY (D.PP.) MANUFACTURE: NAME JOHN KURTZ SIGNATURE SEAL LOCAL CHAMBER OF COMMERCE : NAME. SIGNATURE We certify by these presents that the signatures shown above, of: Name Name Name Are those of the signatures of personal mandated by: Name of Manufacture: SHAFER VALVE COMPANY CONSULAT ALGERIAN: Date SignatureCERTIFICATE OF CONFORMITY AND OF INTERNAL AND EX- @ TERNAL INSPECTION VISITS FOR PRESSURE EQUIPMENT I THE UNDERSIGNED Name KURTZ First JOHN President of the Society (exact address): SHAFER VALVE COMPANY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44904 U.S.A. Certify that the following piece of equipment (90264-001) intended for the "RMA PIPELINE, SONATRACH-ALGERIA, shall be designed and @ | manufactured in conformance with the documents submitted to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY- MINISRTY OF ENERGY, and adheres in all ways to the regulations applicable in ALGERIA. This piece of equipement shall be presented for regulatory testing to the Administration for the PROTECTION OF THE NATIONAL PATRIMONY, for both internal and external inspection, by a technician designated under my care. The test checks shall concentrate on the conformity of the piece of equipment with its construction plan, relative to the accuracy of the information included in the descriptive statement, especially with regard to the thickness of the sheets, the characteristics of the metal and the methods of assembly. Moreover, | certify that all pieces of equipment that present any defects in construction whatsoever shall not be presented for testing, and that this equipment is of a construction that conforms to the certification requirements in its home country. MANSFIELD 08.3.07 The Manufacture: The Algerien ConsulatJob No.: 07-4168805-1 thru 5 & 07-4168806-1 Clients: RMA PIPELINE LOCATION: ALGERIE DESCRIPTIVE STATEMENT Purchase Order No. 023136 Item No. (Reference): Tobe indicated Project: SONATRACH Service : RESERVOIR GAS-HYDRAULIC Manufacture's name and address: ‘SHAFER VALVE CO., MANSFIELD, OHIO U.S.A. Year of Manufacture: 2007 Drawing No. : 90264-001 Construction code: ASME VIII DIV. 1 EDITION 2004 (06 addenda) TECHNICAL CHARACTERISTICS ~Type: RESERVOIR - Equipment name: RESERVOIR GAS-HYDRAULIC ~General form: CYLINDRICAL SHELL -Fluid medium: NATURAL GAS -Max service pressure: 114 BAR ~Test pressure: 171 BAR - Design temperature: -29°C TO +150°C - Service emperature: -29°C TO +121°C ~ Test temperature: +20°C - Materials utilized: ASME SA106 GRB - Thickness: 5.25mm - Ultimate tensile strengh : 413.3 Nimm? -Allowable stress: 117.4 Nimm? ~Joint Coefficient 100% - Radiography: NONE -Intenal volume: 28it, The manufactureShafer = Table of Contents A WORKING CONDITIONS Pag. 1 B) CALCULATION DATA Pag. 1 c) MATERIAL Pag. 2 C1) TUBE (Shell of Reservoir): Carbon Steel, ASME SA 106 gr B Pag. 2 C2) Steel plate (heads of reservoir); Carbon Steel, ASME SA516 gr 70 Pag. 3 D) CALCULATION FORMULA Pag. 4 D1) Thickness of cylindrical shell under intemal pressure {according to ASME VIII Division 1 Appendix 1,Paragraph1.1) Pag. 4 D2) Thickness of elliptical head under internal pressure (according to ASME VIII Division 1, Paragraph UG 32 d) Pag, 4Shafer’ E) MAXIMUM ALLOWABLE STRESS (according to ASME VIII Division 1, Table UCS 23) E1) maximum allowable for the steel ASME SA 106 gr B E2) maximum allowable for the steel ASME SA516 gr 70 F) CONTROL OF THE WELD JOINT EFFICIENCY {according to ASME VIII Division 1, Parts UW 11 and UW 12) G) WELDING PROCEDURES H) MATERIAL THICKNESS TOLERANCES H1) thickness tolerance of shell according to ASME II SA 106 112) thickness tolerance of steel plate according to ASME II SA20 1) CONSTRUCTION PROCEDURE FOR RESERVOIR L1) Procedure of construction for the reservoir with the bottom heads formed from plate steel (welding to form cylindrical shell) J) HYDRAULIC TEST PRESSURE Page Il Pag. 5 Pag. 5 Pag.5 Pag. 6 Pag.7 Pag.7 Pag.7 Pag. 7 Pag. 8 Pag. 8 Pag. 8Shafer A) WORKING CONDITIONS B) Ambient Temperature Fluid medium Pressure of fluid medium CALCULATION DATA Construction Code Fluid Caloulation pressure Calculation temperature Radiography Weld joint efficiency Hydrualic pressure test Page 1 -29 at + 60°C gas 70 bar ASME VIII div. 1, edition 2004 gas 102 to 143 bar -29° TO+ 100°C NONE 65% 153 to 217 bare Shafer at Cc) ct) MATERIAL TUBE (shell of reservoir): carbon steel, ASME SA 106 gr B for thickness <22 mm Mechanical Charactoristic’s for steel ASME SA 106 gr B Minimum tensile strength R= 413,7 Nimm? Elongation % minimum A = 30 Chemical Composition maximum = 03 M, = 0,29 101,06 P maximum = 0,025 S_ maximum = 0,025 Si maximum = ofe Shafer oe C2) Steel Plate (heads of reservoir): carbon steel, ASME SA 516 gr 70 Mechanical Characteristic’s " Minimum tensile strength R 482 Nimm? Elongation % minimum A = 24 Chemical Composition e © maximum = 0,28 M, = .85t01.20 P maximum = 0,035 S maximum = 0,04 Si = de.13.4.45Shafer’ fens D) D1) D2) CALCULATION FORMULA Thickness of cylindrical shell under internal pressure (according to ASME VIII Division 1 Appendix 1, Paragraph 1 .1) PR (SE - 0,6P) Minimum required wall thickness (No corrosion allowance) = Working pressure = Inside radius P R S = Maximumallowable stress E Joint efficiency Thickness of Ellipsoidal heads under pressure on concave side (according to ASME Vill Division 1, Paragraph UG 32 d) PD i (2SE-0,2P) t= Minimum thickness necessary for heads after stamping (No corrosion allowance) P = Working pressure D = _Inside diameter of Ellipsoidal head S = Maximum allowable stress E = Weldjoint efficiencye Shafer Pees E) MAXIMUM ALLOWABLE STRESS (according to ASME VIII Division 1, Table UCS 23) E1) Maximum allowable stress for steel ASME SA 106 gr. B S = 7A ksi = 197.1. Nimm? £2) Maximum allowable stress for steel ASME SA516 gr. 70 S = 20ksi= — 137.8Nimm*Shafer mre F) CONTROL OF WELD JOINT EFFICIENCY (according to ASME VIII Division 1, Parts UW 11& UW 12) F1) Thecylindrical shell is obtained from a pipe without welding, For that the value of the efficiency for the thickness calculation is: BE. 1 F2) The heads are formed by stamping the disc which are obtained from flame cutting plate steel without welding, For that the value of the efficiency for the thickness calculation of heads is: e214 F3) The weld joints between the cylindrical shell and heads (where existent) are radiographed to ASME VIII Division 4 parts UW 11 and UW 12. For that the value of the efficiency for the thickness calculation is: E = .65and.85%Shafer Page 7 G) WELDING PROCEDURES ‘The weld procedures are qualified according to ASME sect. IX. H) MATERIAL THICKNESS TOLERANCES Ht Thickness tolerance of shell according to ASME II SA106 The minimum thickness value of the pipe can not be more than 12.5 % under the nominal value. H2 Thickness tolerance of steel plate according to ASME Il SA20 ‘The minimum thickness value of the steel plate can not be more than 12.5 % under the nominal value.e Shafer ed 1) CONSTRUCTION PROCEDURE FOR RESERVOIRS 11) Procedure of construction for the reservoir with the bottom heads formed from plate steel (welding to form cylidrical shell) a) Cutthe pipe b) _ Cutthe plate steel for the disc for the heads ©) _Hotstamp the heads d) Sandblast the pipe and heads e e) _Tuming of the heads and pipe (preparation for welding) 1) Welding 1) Welding procedure fla) Welding between heads and pipe -First pass: Mig -second: manual - Final pass: automatic (Electric-arc with flux) 9) Welding of supports to the pipe h) Cleaning i) Washing J) HYDRAULIC PRESSURE TEST ‘The hydraulic pressure test of reservoirsis 1.5 times the calculation pressure.Reservoir calculations for gas hydraulic actuators ROTARY VANE “SHAFER” MODELES: 16 1/2 X 16 RMA PIPELINE SONATRACH PROJECT ALGERIA SHAFER VALVE COMPANY HEADQUARTERS SALES DEPARTMENT, FACTORY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44906 U.S.A. Telephone: (419) 529-4311 Fax: (419) 529-3688Shafer RESERVOIR FOR GAS HYDRAULIC’S Volume 6ott Calculation pressure 102 bar Hydraulic test pressure 153bar Drawing No. 111130-008 Code of construction ASME Sec. Vil A) Pressure calculation for cylindrical shell PR (SE - 0.6P) 102 94.5 (1179 x .65)- (0.6 x 102) Nominal thickness used = 13.2mm_ B) Thickness calculation for Ellipsoidal heads PD (2SE-0.2P) 102 x 189 = 10.51mm (2 x 1379 x .65)- (0.2 x 102) Nominal thickness used = 13.9mmg erm $ 3 a A e 15.68 79 ron Ft. - a 1.59 mer & 7 ay, \ sw 2 A conte gues % WPS NO. 84-1 i e@ prawnc 111130-008 Shafer valve operating systems LADATE: 08/3/07 DR. PAR: REB GAS HYDRAULIC RESERVOIR REV. NO.: Volume Lt. 60Reservoir calculations for gas hydraulic actuators ROTARY VANE “SHAFER” MODELES: 14 1/2 X 16 RMA PIPELINE SONATRACH PROJECT ALGERIA SHAFER VALVE COMPANY HEADQUARTERS SALES DEPARTMENT, FACTORY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44906 U.S.A. J Telephone: (419) 529-4311 Fax: (419) 529-3688Shafer’ RESERVOIR FOR GAS HYDRAULIC’S Volume 45it Calculation pressure 102 bar Hydraulic test pressure 153bar Drawing No. 111130-007 ‘Code of construction ASME Sec. Vill A) Pressure calculation for cylindrical shell PR (SE-0.6P) 102x94.5 t o= ee = 13.2mm (1179 x .65)-(0.6 x 102) Nominal thickness used = 13.2mm B) Thickness calculation for Ellipsoidal heads PD (2SE -0.2P) 102 x 189 too= ——_ = 10.51mm (2 x 1379 x .65)- (0.2 x 102) Nominal thickness used = 13.9mm=~ ASHE SA 516 6R70 bo 37 oa ASHE SA 106 GRB a gk rN 47 oi Te. We N POR NO. SVO-4-1 WPS NO. SV-4-1 1 ed oo k—— 23 mmn———1 pessn_ 111130-007 Shafer LADATE: 083.07 valve operating systems DR. PAR: REB RESERVOIR GAZ HYDRAULIQUE REV. NO.: Volume Lt. 45Reservoir calculations for gas hydraulic actuators ROTARY VANE “SHAFER” MODELES: @ 9X12 RMA PIPELINE SONATRACH PROJECT ALGERIA e SALES DEPARTMENT, FACTORY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44906 U.S.A. ‘J Telephone: (419) 529-4311 Fax: (419) 529-3688Shafer’ RESERVOIR FOR GAS HYDRAULIC’S Volurne 14ailt Calculation pressure 143 bar Hydraulic test pressure 247 bar Drawing No. 90264-004 Code of construction ASME Sec. Vill A) Pressure calculation for cylindrical shell PR (SE-0,6P) 143.4x73.16 et = = = 9.6mm (1179 x 21.59)- (15.24 x 143) Nominal thickness used= 9.6mme 19.05 m| tt on +h e - th ASME SA 106 GRB NO SEAM WELD e | t- 1683 nl prawns 90264-004 | ane coerate Hotoms | DR PAR, RED” GAS HYDRAULIC RESERVOIR REV. NO. Volume Lt. 11.1Reservoir calculations for gas hydraulic actuators ROTARY VANE “SHAFER” MODELES: 6 1/2X8 RMA PIPELINE SONATRACH PROJECT ALGERIA SHAFER VALVE COMPANY HEADQUARTERS SALES DEPARTMENT, FACTORY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44906 U.S.A. a Telephone: (419) 529-4311 Fax: (419) 529-3688Shafer’ RESERVOIR FOR GAS HYDRAULIC’S Volume 44 tt Calculation pressure 114.2 bar Hydraulic test pressure 171.3 bar Drawing No. 90264-002 Code of construction ASME Sec. Vill A) Pressure calculation for cylindrical shell PR (SE -0,6P) 14x51 to. —————_ = 526mm (1179x25.4)- (15.24x 114) Nominal thickness used = 6.0mm@ @ 2 S 8 % i e vessin 90264-002 Shafer oe valve operating systems a RESERVOIR GAZ HYDRAULIQUE REV. NO.: Volume Lt. 4.1 e rs eeeReservoir calculations for gas hydraulic actuators ROTARY VANE “SHAFER” MODELES: 6 1/2 X3 1/2 RMA PIPELINE SONATRACH PROJECT ALGERIA SHAFER VALVE COMPANY HEADQUARTERS SALES DEPARTMENT, FACTORY 2500 PARK AVENUE WEST MANSFIELD, OHIO 44906 U.S.A. 2 Telephone: (419) 529-4311 Fax: (419) 529-3688Shafer RESERVOIR FOR GAS HYDRAULIC’S Volume 281 Calculation pressure 114.2 bar Hydraulic test pressure 471.3 bar Drawing No. 90264-001 Code of construction ASME Sec. Vill A) Pressure calculation for cylindrical shell PR (SE - 0,6P) 114x51 tes ———— = 5.26mm (1979 x25.4)~ (15.24 x 114) Nominal thickness used = 6.0mmpessin 90264-001 LADATE: 08/3/07 Shafer valve operating systems RESERVOIR D’AIR Volume Lt. 2.3PROCEDURE QUALIFICATION RECORD PAGE 1 OF 3 ICOMPANY NAME: SHAFER VALVE COMPANY PROCEDURE QUALIFICATION RECORD NO. : SVO-4-1 DATE: DEC. 20, 1990 [REVISION NO.: — DATE: — WELDING PROCESS(ES): GMAW - SAW TYPE(S): MANUAL, SEML-AUTO. Groove Design Used IBASE METALS (QW-403) MATERIAL SPEC: SA106 [TYPE OR GRADE: GRB PNO: 1 TOPNO. 1 JOTHER: BACKING RING MATERIAL : A-109 FILLER METALS (QW-404) WELD METAL ANALYSIS A-NO.: SAW-1, GMAW-1 [SIZE OF ELECTRODE: SAW-3.17 mm, GMAW- 1.14 mm FILLER METAL F NO: SAW-6, GMAW-6 [SFA SPECIFICATION: SAW-5.17, GMAW-5.17 [AWS CLASSIFICATION: SAW-EL-12, GMAW-EN-13K JOTHER: FLUX - #860 (NEUTRAL) POSITION (QW-405) POSITION OF GROOVE: 1G PIPE }WELD PROGRESSION: (Uphill, Downhill) UPHILL ROTATED OTHER: — PREHEAT (QW-406) PREHEAT TEMP: 10°C MIN. INTERPASS TEMP.: 316°C MAX. JOTHER: — POSTWELD HEAT TREATMENT (QW-407) TEMPERATURE: .621°C TO 677°C PTIME: 1 HOUR mm JOTHER: FURNACE COOL TO 316°C MIN.PROCEDURE QUALIFICATION |°”-#5 RECORD PAGE 2 OF 3 TYPE OF GAS OR GASES: GMAW - AIRCO |COMPOSITION OF GAS MIXTURE: 73% ARGON, 25% CO2, 2% OXYGEN JOTHER: — ELECTRICAL CHARACTERISTICS (QW-409) [CURRENT: DIRECT POLARITY: REVERSE AMPS: SAW-300-550, GMAW.-180-200 VOLTS: SAW.-28-30, GMAW-18-70 TECHNIQUE (QW-409) TRAVEL SPEED: SAW-600 mm/min., GMAW-350 mm/min, MULTIPASS OR SINGLE PASS (PER SIDE). MULTIPLE [SINGLE OR MULTIPLE ELECTRODES: SINGLE TENSILE TEST (QW-150) ULTIMATE ULTINATE TYPE OF THICKNESS | AREA TOTAL UNIT STRESS FAILURE & LOAD KN Nim LOCATION 128mm | 5.1mm 56 431 DUCTILE-WELD. 128mm | 5.1mm 35 431 DUCTILE-WELD GUIDED-BEND TESTS (QW-160) TYPE AND FIGURE NO. QW 462.38 RESULT [4-TRANSVERSE SIDE BENDS. ‘ACCEPTABLE - NO DEFECTS: PER ASME SEC. IX, FIG. NO. QW-462.2(a) TOUGHNESS TESTS (QW-170) pact |_LATERAL EXP. NoTcH vest VALUE % TPE TEMP. J SHEAR | _MILS VEE 29°C | 48-54-42 VEE -29°C | 49-57-51 VEE =29°C [60-57-64 VEE 29°C | 29-29-28 VEE “29°C _| 29-27-30Shater PROCEDURE QUALIFICATION RECORD FILLET-WELD TEST (QW-180) RESULT - SATISFACTORY: NA. PENETRATION INTO PARENT METAL: NA. MACRO - RESULTS: NA. OTHER TESTS ‘TYPE OF TEST: NA. DEPOSIT ANALYSIS: NA. OTHER: NA. WELDING DATA TABLE TRAVEL SIDE SPEED Aes vous WELDING PROCESS, POLARITY 1 330-381 mm | _ 180-200 18.20 GMAW REVERSE 2 533-635 mm | 300-550 28-30 SAW. REVERSE 3 833-635 mm | 300-550 28-30 SAW. REVERSE 4 533-635 mm | 300-550 28-30 SAW. REVERSE, N 533-635 mm | 300-550 28-30 SAW REVERSE WELDER'S NAME: C. ROWALT, D. KISLING (CLOCK NO:: 85,77 ‘STAMP NO. fi ‘TEST CONDUCTED BY: HARK LABORATORIES _E.M. RAMSEY LABORATORY TEST NO; E-34413 We CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF THE ASME CODE. MANUFACTURER: SHAFER VALVE COMPANY DATE: JUNE. 13, 1996 By: (DETAIL OF RECORD OF TESTS ARE ILLUSTRATIVE ONLY AND NAY BE MODIFIED TO CONFORM TO THE TYPE AND. NUNBER OF TESTS REQUIRED BY CODE)WELDING PROCEDURE | W-482 SPECIFICATION [____ PAGE10F2| ICOMPANY NAME: SHAFER VALVE CO. BY: C. ROWALT, D. KISLING |WPS NO.: SV-4-1 [DATE: DEC. 20, 1990 PQR NOS): SVQ-4-1 IREVISION NO.: = DATE: — WELDING PROCESS(ES): GMAW, SAW TYPE(S): MANUAL, 'SEMI-AUTO Groove Design Used JOINT DESIGN: SINGLE VEE BACKING (YES). STEEL RING (NO): BACKING MATERIAL (TYPE): A-109, BASE METALS (QW-403) P-NO: 7 GROUPNO. 7 TOPNO: 1 GROUP: 2 [SPECIFICATION TYPE AND GRADE: SA 106 GRB ITO SPECIFICATION TYPE AND GRADE: SA 516 GR70 |CHEM. ANALYSIS AND MECH. PROP: — THICKNESS RANGE: BASE METAL: ‘GROOVE: 4.76 mm to 66.68 mm FILLET: ALL THICKNESSES WELD METAL: (DEPOSITED) GROOVE: SAW-30.5 mm, FILLET: ALL THICKNESSES GMAW 3.17 mm. PIPE DIA. RANGE: 73.02 mm MIN. AND UP OTHER: GMAW6 OTHER: GMAW ISPEC. NO. (SFA): SAW- 5.17, GMAW - 5.17 JAWS NO. (CLASS): SAW- EMO13K, GMAW - EL-12 [SIZE OF FILLER METALS: SAW - 3.17 mm, GMAW- 1.14 mm ELECTRODE-FLUX (CLASS): #860 (MEUTRAL) SOLID PARTICLE FLUX TRADE NAME: LINCOLNonarer WELDING PROCEDURE QW-482 (b SPECIFICATION PAGE 2 OF 2 POSITION (QW 405) |POSITION(S) OF GROOVE: 1G PIPE WELDING PROGRESSION: POSITION(S) OF FILLET: FLAT. PREHEAT (QW-406) PREHEAT TEMP. MIN: 10°¢ INTERPASS TEMP. MAX. 316°C [PREHEAT MAINTENANCE: ROOM TEMP. POSTWELD HEAT TREATMENT (QW-407) TEMPERATURE RANGE: 621°¢ TO 67°C [TIME RANGE: 60 MIN. PER mm, [GAS (QW-408) [SHIELDING GAS(ES): GMAW - AIRCO IPERCENT COMPOSITION (MIXTURES): 73% ARGON, 25% CO2, 2% OXYGEN [FLOW RATE: 40 off - 25 cfh ]GAS BACKING: NONE TRAILING SHIELDING GAS COMPOSITION: NONE. ELECTRICAL CHARACTERISTICS (QW-409) ICURRENT AC OR DC: DC POLARITY: REVERSE, JAMPS (RANGE): SAW-300-500, GMAW 180-200 __ VOLTS (RANGE): SAW-28-30, GMAW 18-20 TUNGSTEN ELECTRODE SIZE AND TYPE: NA. IMODE OF METAL TRANSFER FOR GMAW: SHORT CIRCUITING, LESS THAN 3.17 mm, ELECTRODE WIRE FEED SPEED RANGE: _SAW-533-635 mm/min, GMAW 330-381 mm/min TECHNIQUE (QW-410) ISTRING OR WEAVE BEAD: STRING ORIFICE OR GAS CUP SIZE: B - NOZZLE INITIAL AND INTERPASS CLEANING: BRUSH, IMETHOD OF BACK GOUGING: NA. OSCILLATION: NA. [CONTACT TUBE TO WORK DISTANCE: 12.7 mm MULTIPLE OR SINGLE PASS (PER SIDE): MULTIPLE MULTIPLE OR SINGLE ELECTRODES: SINGLE [TRAVEL SPEED (RANGE): 177 - 254 mmimin PEENING: N.A, TANKS ARE SANDBLASTED WELDING DATA TABLE FILLER METALS: ‘COURRENT TYPE | Amp TRAVEL SPEED PROCESS | CLASS pia._| POLAR | RANGE RANGE (eMAW _[EL-12 REVERSE | 180-200 [300-381 mm/min SAW. EM-13K REVERSE | 300-650 533-635 mm/min EM-13K REVERSE |300-550 (533-635 mm/min SAW EM-13K REVERSE |300-550 533-636 mmimin EM-13K REVERSE [300-550 [533-635 mm/min EM-13K REVERSE [300-550 533-635 mm/minaa eE OSE Ow 199.05 030407 84 ASH S=S2cq¢ ox Sunred [3714 SanLvas SavS Tvs ALIN Fanez Slow! TNLISTS OL soLYw3d0 3k. 3snv> GY SN3g0 nm oss01) 1 aionaT05 Yea on” Oa ei I (09 FATVA Ya4dVHS: Wied a30Ni700-7 amma ae < NOLLISOd N30 NT (NvOHs ON $37 (013120 HiVIEW AA i ND PUMP i i i EXHAUST MUFFLER SHAFER ACTUATOR OMER: RMA KEHL GMBH 8 3136 @ SERIAL + 07-4168801-1 THRL ‘AG: SONATRACH fap setoe reco REFER 10 PULET HeamnsriN Hee AVTAGAER WO HLL OF Navesia STOR NTE ane mor AGERE. | eae ee a GOETAL ARINGENENT DRAVING | ee cee’ cm || | a . Fi es sepa POR NOPPILET DRAWING WO. 5 Bee || 3) 119036OPENING SOLENOID CENTERLINE OF PIPELINE CLOSING SOLENOID Gas/HymRAULIC TANK ASSEMBLY LIMIT. SWITCH ASSEMBLY 27 /¢—Guaumees powce ‘S—tiecri COUPLING as NeOPEN Si SPEED ( FoR SPECIFIC THARUCAL OATH EFT PROWUCT IWOOT - STAGED TO ALL OF MATERIA SHAFER astra | wor AKER, = Tce wOMTING OL vaLve, soe coments | ven BU tei aut FED GENERAL ARRANGEMENT DRAWING BCIER TO MSTALATIN tn stpvice mown, | FOR 14 ACTUATOR ____sam Peres anastacNT 2 a sis SCALE 128 Los woJrice] —DRawine No ewe] 3) 119037 aSSY [REV Te 2S" NB. 75 80 S000Ba EaMECTION snare 561VIEW AA e © & : |g votes CONTROL BLOCK O anual Ly 3 KO); SHUTTLE VALVE wg EXHAUST MUFF| v2 NPTF TUBE ONE SIDE TO UPSTREAM SIDE OF VALVE AND ONE SIDE TO THE DOWNSTREAM SIDE OF VALVE SHAFER ACTUATOR CUSTOMER: RMA KEHL GMBH & CO Pa. # 023136 SHAFER SERIAL # 07-4168803-1 THRU 5 TAG SONATRACH [ wQHAFER, ‘CUSTOMER NOTE: YOUNTING ON VALVE. SOME ——=—— GIL GP Tinie Wa See GENERAL ARRANGEMENT DRAWING ot en||| oR ox ACTUATOR ; ewe wre) mane é moe 3/ 119038 : feo aa aay aerate iste aoVIEW AA HAND PUMP CLOSE Sipe SPEED CONTROL OPEN sine ‘SPEED CONTROL ee HeNDLES 10 MANUALLY ACTUATE ACTUATOR SHUTTLE VALVE EXHAUST MUFFLER V2 NET TUBE ONE SIDE 10 UPSTREAM SIDE OF VALVE AND ONE i SIDE TO THE DOWNSTREAM SIDE OF VALVE | CUSTOMER: RMA KEHL GMBH & CO KG FO. # 023136 SHAFER SERIAL + 07-4168804~1 TAG SONATRACH Tor srecric teowaca, bata fefce 10 Pronuct i OaaeiON SHEET | nar, CUSTOMER NOTE. rep venti 24 VALVE. se coroners - - ‘ ERS ER WEARERS" [coca ammcoent owe | | 2 wcaumivocguc nae | rm evens acne |! | I of RPE AGN OF ACTON STOPS SCaLt_976 [ige wofFiLE] _ DRAWING NO pe ee) 3 119039 || ape Syne | AgSY REV. 1a a Toe 50 6o PPD 8 NG 75.05 9aite, ReviCONTROL BLOCK 40 vansFiECD™ OHIC FOR 6/2 x2 SHAFER, GENERAL ARRANGEMENT DRAWING ACTUATOR ReViSsONS SCALE—376 Tap walre]) Date, Wea oe fy ce %60%5) 3 seen a_ MCT ASSY REV. Te2O Te 4a SEE | No. 75.85 $5108 DRAWING NO, 119040HAND PUMP E {I OPEN SIDE © eae SPEED CONTROL CONTROL BLOCK — cause —] 7? SHUTTLE VALVE 1/2 NPTF TUBE ONE siDe To UPSTREAM SIDE OF TO THE Downs jcruaToR om specinic Tecmacal oor orem TO PRODUCT INFOMATION SACET ATTACHED TO IL OF Wate CUSTOMER NOTE EXHAUST MUFFLER CUSTOMER: RMA KEHL GMBH & PO. & o2si35 SHAFER SERIAL # 07-1608 TAG: SONATRACH [AFER GENERAL ARRANGEMENT DRAWING 6-1/2 x2 ACTUATORG SOLENOID OPENING H LOSING SOLENOID LIMIT. SWIT ASSEMBI NK ASSEMBLY Gas /HyDR ee SHAFER Ct MOUNTING RING [sve 2