Thread ISO 965-1
Thread ISO 965-1
ISO TC 1 N 586
Date: 2009-12-7
ISO TC 1/WG
Secretariat: SAC
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ISO/NP 965-1:2010 (E)ISO/WD 965-1
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Contents Page
Foreword ............................................................................................................................................................iv
1 Scope ......................................................................................................................................................1
2 Normative references ............................................................................................................................1
3 Terms and symbols ...............................................................................................................................1
3.1 Terms ......................................................................................................................................................1
3.2 Symbols..................................................................................................................................................1
4 Structure of metric tolerance ...............................................................................................................2
5 Tolerance positions...............................................................................................................................2
6 Tolerance grades ...................................................................................................................................4
7 Lengths of thread engagement ............................................................................................................9
8 Recommended tolerance classes......................................................................................................10
8.1 Tolerance quality .................................................................................................................................10
8.2 Recommended tolerance classes......................................................................................................10
8.3 The combination of internal threads and external threads .............................................................10
8.4 Coated threads.....................................................................................................................................11
9 Multiple-start threads ..........................................................................................................................11
10 Formulae...............................................................................................................................................11
10.1 The usage of formulae ........................................................................................................................11
10.2 Fundamental deviations .....................................................................................................................11
10.3 Length of thread engagement ............................................................................................................12
10.4 Crest diameter tolerances ..................................................................................................................12
10.5 Pitch diameter tolerances...................................................................................................................13
11 Designation ..........................................................................................................................................13
11.1 General .................................................................................................................................................13
11.2 Designation of single-start screw threads ........................................................................................14
11.3 Designation of multiple-start screw threads ....................................................................................15
11.4 Designation of left hand threads........................................................................................................15
11.5 Designation of coated threads ...........................................................................................................16
11.6 Designation of the threads with special tolerances.........................................................................16
12 Root contours ......................................................................................................................................16
Bibliography......................................................................................................................................................18
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
This fourth edition cancels and replaces the third edition (ISO 965-1:1998), which has been technically revised.
ISO 965 consists of the following parts, under the general title ISO general-purpose metric screw threads —
Tolerances:
⎯ Part 2: Limits of sizes for general purpose external and internal screw threads – Medium quality
⎯ Part 4: Limits of sizes for hot-dip galvanized external threads to mate with internal threads tapped with
tolerance position H or G after galvanizing
⎯ Part 5: Limits of sizes for internal screw threads to mate with hot-dip galvanized external screw threads
with maximum size of tolerance position h before galvanizing
Introduction
1 Scope
This part of ISO 965 specifies a tolerance system for ISO general purpose metric screw threads (M)
conforming to ISO 261.
The tolerance system refers to the basic profile in accordance with ISO 68-1.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 68-1, ISO general purpose screw threads — Basic profile — Part 1: Metric screw threads
ISO 261, ISO general purpose metric screw threads — General plan
ISO 1502, ISO general purpose metric screw threads — Gauges and gauging
3.1 Terms
For the purpose of this part of ISO 965 the terms given in ISO 5408 apply.
3.2 Symbols
Symbol Explanation
D basic major diameter of internal thread;
D1 basic minor diameter of internal thread;
D2 basic pitch diameter of internal thread;
d basic major diameter of external thread;
d1 basic minor diameter of external thread;
d2 basic pitch diameter of external thread;
d3 minor diameter of external thread (see Figure 6);
P pitch;
Ph lead;
H height of fundamental triangle;
S designation for thread engagement group "short";
N designation for thread engagement group "normal";
L designation for thread engagement group "long";
T tolerance;
TD1, TD2, Td, Td2 tolerances for D1, D2, d, d2;
ei, EI lower deviations (see Figure 1);
es, ES upper deviations (see Figure 1);
R root radius of external thread;
C root truncation of external thread.
Metric tolerances are defined by tolerance grades and tolerance positions. The tolerance grades are
expressed by number, such as 4, 6 and 8. The tolerance positions are expressed by letter, such as H, G,
h and g. Tolerance symbols are the combination of the number and the letter, for example, 6H and 6g.
5 Tolerance positions
The following tolerance positions are standardized:
⎯ for internal threads: G with positive fundamental deviation (EI), shown in Figure 2;
⎯ for external threads: e, f and g with negative fundamental deviation (es), shown in Figure 4;
The fundamental deviations for internal threads and external threads are given in Table 1.
The established tolerance positions comply with the need of current coating thickness and with the demands
of easy assembly.
Figure 2 — Internal threads with tolerance Figure 3 — Internal threads with tolerance
position G position H
a Application only in connection with minimum material a Application only in connection with minimum material
limits (d2 min), see clause 12, Figure 6. limits (d2 min), see clause 12, Figure 6.
Figure 4 — External threads with tolerance Figure 5 — External threads with tolerance
positions e, f and g position h
Fundamental deviations
Pitch Internal thread External thread
P
G H e f g h
EI EI es es es es
mm µm µm µm µm µm µm
6 Tolerance grades
The following tolerance grades for each of the four screw thread diameters are standardized:
Tolerance grades
D1 4, 5, 6, 7, 8
d 4, 6, 8
D2 4, 5, 6, 7, 8
d2 3, 4, 5, 6, 7, 8, 9
Details of tolerance grades and combinations of tolerance grades for pitch and crest diameters according
to tolerance quality and length of engagement group required, with order of preference, are shown in
clause 8.
In some grades, certain tolerance values for small pitches are not shown in tolerance tables because of
insufficient thread overlap or the requirement that the pitch diameter tolerance shall not exceed the crest
diameter tolerance.
The minor diameter tolerances of internal thread (TD1) are given in Table 2.
The major diameter tolerances of external thread (Td) are given in Table 3. The tolerance grades 5 and 7 do
not exist for them.
The pitch diameter tolerances of internal thread (TD2) are given in Table 4.
The pitch diameter tolerances of external thread (Td2) are given in Table 5.
The following general rules can be formulated for the choice of tolerance quality:
⎯ fine: for precision threads, when little variation of fit character is needed;
⎯ coarse: for cases where manufacturing difficulties can arise, for example when threading hot-rolled bars
and long blind holes.
In order to reduce the number of gauges and tools, the tolerance classes should preferably be chosen from
Tables 7 and 8. Other tolerance classes shall only be used for special cases.
If the actual length of thread engagement is unknown (as in the manufacturing of standard bolts), group N is
recommended.
Tolerance classes within broad frames are selected for commercial external and internal threads.
Tolerance classes in bold print, ordinary print and parentheses are first, second and third choices respectively.
Any of the recommended tolerance classes for internal threads can be combined with any of the
recommended tolerance classes for external threads. However, in order to guarantee sufficient overlap, the
finished components should preferably be made to form the fits H/g, H/h or G/h. For thread sizes M1,4 and
smaller the combinations 5H/6h, 4H/6h or finer shall be chosen.
For coated threads, the tolerances apply to the parts before coating, unless otherwise state. After coating, the
actual thread profile shall not at any point transgress the maximum material limits for positions H or h.
If the maximum material limits after coating are not the position of H or h, ''BEF'' should be added for before
coating tolerance, and ''AFT'' for after coating tolerance.
NOTE These provisions are intended for thin coatings, e.g. those obtained by electroplating.
9 Multiple-start threads
The tolerances for multiple-start threads are the same as for single-start threads, with the exception of the
pitch diameter tolerances which are enlarged.
For multiple-start threads, the tolerance values for TD2 and Td2, specified in Tables 4 and 5, shall be multiplied
by a factor according to Table 9.
10 Formulae
10.1 General
The tolerance values given in this part of ISO 965 are based on experience. In order to obtain a consistent
system, mathematical formulae have been developed.
The values for pitch and crest diameter tolerances and for fundamental deviations are calculated from the
formulae and then rounded off to the nearest value in the R 40 series of preferred numbers. However, when
decimals appear, the value is further rounded off to the nearest whole number.
In order to reproduce a smooth progression, these rules of rounding off are not always used.
When the tolerance values calculated by the formulae are different from the values specified by the tolerance
tables, the late values shall be preferred to the front values.
Following formulae can be used to decide the tolerances which are not included by the tolerance tables.
The fundamental deviations for threads are calculated according to the following formulae:
EIH = 0;
esh = 0.
For the calculation of the limits of the normal length of thread engagement lN, the following rule is applied.
For each pitch within a certain diameter range, d is set equal to the smallest diameter (within the range) which
appears in the general plan (according to ISO 261).
0,2
lN min (approximate) = 2,24 P d ;
0,2
lN max (approximate) = 6,7 P d .
These tolerances for grade 6 are calculated according to the following formula:
Td -tolerances for the other grades are obtained from the Td(6)-values according to Table 10.
Tolerance grade
4 6 8
0,63 Td(6) Td(6) 1,6 Td(6)
TD1 -Tolerances for grade 6 are calculated according to the following formulae:
The values for the other grades are obtained from the TD1(6)-values according to Table 11.
Tolerance grade
4 5 6 7 8
0,63 TD1(6) 0,8 TD1(6) TD1(6) 1,25 TD1(6) 1,6 TD1(6)
Td2(6)-values are calculated according to the following formulae (d being equal to the geometrical mean value
of the diameter range limits):
0,4 0,1
Td2(6) = 90 P d
The values for the other grades are obtained from the Td2(6)-values according to Table 12.
Tolerance grade
3 4 5 6 7 8 9
0,5 Td2(6) 0,63 Td2(6) 0,8 Td2(6) Td2(6) 1,25 Td2(6) 1,6 Td2(6) 2 Td2(6)
No Td2-values are given when values calculated according to the given formulae exceed the Td-values in
the tolerance grades which are combined for recommended tolerance classes.
TD2-values are obtained from the Td2 (6)-values according to Table 13.
Tolerance grade
4 5 6 7 8
0,85 Td2(6) 1,06 Td2(6) 1,32 Td2(6) 1,7 Td2(6) 2,12 Td2(6)
No TD2-values are given when values calculated according to the given formulae exceed 0,25P.
11 Designation
11.1 General
The complete designation for a screw thread comprises a designation for the thread system and size, a
designation for the thread tolerance class followed by further individual items if necessary.
A screw thread complying with the requirements of the International Standards for ISO general purpose metric
screw threads in accordance with ISO 68-1, ISO 261 and this part of ISO 965 shall be designated by the letter
M followed by the value of the nominal diameter and of the pitch, expressed in millimeters and separated by
the sign "×".
EXAMPLE M8 × 1,25
For coarse pitch threads listed in ISO 261, the pitch may be omitted.
EXAMPLE M8
The tolerances class designation comprises a class designation for the pitch diameter tolerance followed by a
class designation for the crest diameter tolerance.
⎯ a letter indicating the tolerance position, capital for internal threads, small for external threads.
If the two class designations for the pitch diameter and crest diameter (minor or major diameter for internal
and external threads respectively) are the same it is not necessary to repeat the symbols.
EXAMPLES
External thread
M10×1 – 5g 6g
Thread of 10 mm nominal diameter have a pitch of 1 mm
M10 -- 6g
Thread of 10 mm nominal diameter in the coarse pitch series
Internal thread
M10×1 – 5H 6H
Thread of 10 mm nominal diameter have a pitch of 1 mm
M10 -- 6H
Thread of 10 mm nominal diameter in the coarse pitch series
A fit between threaded parts is indicated by the internal thread tolerance class followed by the external thread
tolerance class separated by a stroke.
EXAMPLE M6 – 6H/6g
M20 × 2 – 6H/5g6g
The absence of tolerance class designation means that tolerance quality "medium" with the following
tolerance classes is specified:
Internal threads
NOTE Except for threads with pitch P = 0,2 mm for which the tolerance grade 4 is defined only.
External threads
The designation for the group of length of thread engagement "short" S and "long" L should be added to
the tolerance class designation separated by a dash.
EXAMPLE M20 × 2 – 5H – S
M6 – 7H/7g6g – L
The absence of the designation for the group of length of thread engagement means the group "normal"
N is specified.
Multiple-start metric screw threads shall be designated by the letter M followed by the value of the
nominal diameter, the sign ''×'', the letters Ph and the value of the lead, the letter P and the value of the
pitch, a dash and the tolerance class. Nominal diameter, lead and pitch are expressed in millimeters.
For extra clarity the number of starts, i.e. the value of Ph/ P, may be added in verbal form and in
parenthesis.
When left hand threads are specified the letters LH shall be added to the thread designation, separated by a
dash.
EXAMPLE M8 × 1 – LH
M6 × 0,75 – 5h6h – S – LH
M14 × Ph6P2 – 7H – L – LH
If the actual thread profile after coating does not transgress the maximum material limits for positions H or h,
the tolerance class before coating should be added to the designation for coated threads.
EXAMPLE M8 × 1 – 6H
M6 × 0,75 – 6g
If the maximum material limits after coating are not the position of H or h, ''BEF'' and ''AFT'' should be added
to the before coating tolerance class and the after coating tolerance class respectively.
EXAMPLE M8 × 1 – 6g AFT
M8 × 1 – 6f BEF
If special tolerances are not included by the tolerance tables, the tolerance formulae can be used to decide
them. In this case the special tolerances should be added to the designation of the threads.
EXAMPLE M8 × 0.35 – 5H
TD2 = 80
M6×0.35 – 5h6h
Td2 = 60
12 Root contours
For internal threads as well as for external threads, the actual root contours shall not at any point transgress
the maximum material limit which is decided by the basic profile and the tolerance position, shown in Figure 6.
For external threads on fasteners of property class 8.8 and higher (see ISO 898-1), the root profile shall have
a non-reversing curvature, no portion of which shall have a radius of less than 0,125 P. The minimum radius,
Rmin, is given in Table 14.
In the maximum minor diameter position, d3max, the two radii Rmin = 0,125 P will go through the points of
intersection between the maximum material flanks and the minor diameter cylinder of the Go-gauges
according to ISO 1502 and blend tangentially into the minimum material flanks.
It is, however, advisable to aspire to a truncation of H/6 (R = 0,144 34 P) and to take H/6 as the basis for
stress calculation of the minor diameter, d3, of external threads (for corresponding values see ISO 965-3).
External threads on fasteners of property classes below 8.8 should preferably conform to the requirements
stated above. This is particularly important for fasteners or other screwed connections which are subjected to
fatigue or impact. However, there are in principle no restrictions other than that the maximum minor diameter,
d3max, of the external thread shall be less than the minimum minor diameter of the Go-gauges according to
ISO 1502.
Bibliography
[1] ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts,
screws and studs with specified property classes — Coarse thread and fine pitch thread
[2] ISO 965-3, ISO general purpose screw threads — Tolerances — Part 3: Deviations for constructional
screw threads