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D 101.11:

9-3460-215-10

TM 9-3460-215-10

DEPARTMENT OF THE ARMY TECHNICAL MANUAL

UNIVERSITY OF VIRGINIA
ALDERMAN LIBRARY

DEC 3 199

OPERATOR'S MANUAL GOVERNMENT DOCUMENTS

GRINDING MACHINE

MACHINE TOOL ATTACHMENT

INTERNAL AND EXTERNAL GRINDING

5 " MAXIMUM EXTERNAL DIAMETER WHEEL

1/4" MINIMUM INTERNAL DIAMETER WHEEL

4,600 TO 42,400 RPM SPINDLE SPEED

1/2 HP, AC / DC , i15 V, 60 - C, SINGLE PHASE

(DUMORE SERIES 5) (3460-243-9607 )

This copy is a reprint which includes current

pages from Changes 1 .

HEADQUARTERS. DEPARTMENT OF THE ARMY

UNIVERSITY OF VIRGINIA LIBRARY

OCTOBER 1967

X004776559
91-771-9
 HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 12, October 1967

TM 9-3460-215-10 is published for the information and use of all concerned.

By Order of the Secretary of the Army:

HAROLD K. JOHNSON,
General, United States Army,
Official: Chief of Staff.
KENNETH G. WICKHAM,
Major General, United States Army,
The Adjutant General.

Distribution :
Active Army:
DCSLOG (1 ) Corps (2)
CNGB (1 ) USAC (2 )
TSG ( 1) USAECFB ( 2)
CofEngrs (6 ) Ft Story ( 1)
Dir of Trans (1) USMA (1)
CC-E (1) USAES (1)
CofSptS ( 2) USAOC&S (3)
USCONARC (3) JPG (1)
USAMC ( 12 ) Army Dep (3) except
USAWECOM (75) TEAD (5)
USAAVCOM ( 10 ) Engr FLDMS (2 )
ARADCOM (2) QM FLDMS ( 2)
ARADCOM Rgn ( 2) USAAPSA ( 1)
OS Maj Comd (1) except USA COMZEUR ( 1 )
USARAL (2) 4th USASA Fld Sta (1)
LOGCOMD ( 3) Units org under fol TOE :
USACDCEC ( 10) 9-9 (2)
Armies (3) except 9-197 (2)
Seventh USA (5) 9-357 (2)
Eighth USA (5 )
NG: State AG (3) .
USAR: None.
For explanation of abbreviations used, see AR 320-50.

TAGO 7288A
 TM 9-3460-215-10
C 1

CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 1 WASHINGTON, D.C., 1 June 1973

Operator's Manual
GRINDING MACHINE
MACHINE TOOL ATTACHMENT
INTERNAL AND EXTERNAL GRINDING
5" MAXIMUM EXTERNAL DIAMETER WHEEL
1/4" MINIMUM INTERNAL DIAMETER WHEEL
4,600 TO 42,000 RPM SPINDLE SPEED
1/2 HP, AC/DC, 115 V, 60-C, SINGLE PHASE
(DUMORE SERIES 5) (3460-243-9607)

TM 9-3460-215-10, 12 October 1967, is changed as follows:

Page 6. Add the following paragraph:

Report of Equipment Publications Im- Commander, US Army Weapons Command,

provements ATTN: AMSWE-MAS-SP, Rock Island , IL.
61201.
The reporting of errors, omissions, and recom-
Parts included with the end item and considered
mendations for improving this publication by the
individual user is encouraged . Reports should be as components of the end item configuration are
listed in the following table:
submitted on DA Form 2028 (Recommended
Changes to Publications) and forwarded direct to

Table 1. Components of the End Item

Components Part No. (FSCM)

ૐ
BELT, FLAT: R-429-0009 (18797) 1
BELT, FLAT: R-429-0010 (18797) 1
CASE, CARRYING : R-479-0038 (18797)
COLLET, SPINDLE: OW-1/8 (62128)
COLLET, SPINDLE : CW-1/4 (62128)
DRESSER, DIAMOND : 5-110 (18797)
GRINDING UNIT: 8311 (18797)
GUARD , BELT: 0011 (18797) 1
GUARD, ABRASIVE WHEEL: 572-0008 (18797)
NIB, DIAMOND DRESSER: 529-0001 (18797) 1
OIL, SPINDLE: 50-011 (18797) 1
PULLEY, SPINDLE : 671-0006 (18797) 1
PULLEY, SPINDLE: 671-0007 (18797)
PULLEY, SPINDLE : 671-0008 (18797) 1
PULLEY, SPINDLE : 671-0009 (18797)
QUILL, SPINDLE: 5T-300 (18797) 1
SPINDLE, INSERT: TC (18797)
SPINDLE, INSERT: TN-1-5/8 (18797)
SPINDLE, INSERT: TX (18797)
WHEEL, ABRASIVE: W -160 (18797)
WHEEL, ABRASIVE: W-193 (18797)
WHEEL, ABRASIVE : W-203 (18797)
WHEEL, ABRASIVE: W.225 (18797)
WHEEL, ABRASIVE : R-774-0010 (18797)
WHEEL, ABRASIVE : R-774-0019 (18797)

1
 Table 1. Components of the End Item -- Continued

Components Part No. (PSCM ) Qty

WHEEL, ABRASIVE: R-774-0029 (18797)
WHEEL, ABRASIVE: R-774-0047 (18797)
WHEEL, ABRASIVE : R-774 0078 (18797)
WHEEL, ABRASIVE : R-774-0098 ( 18797)
WHEEL, ABRASIVE : R-774-0111 (18797)
WRENCH, BOX:
WRENCH, OPEN END FIXED : 601 (65814)

Page 7. Appendix is superseded as follows:

APPENDIX
BASIC ISSUE ITEMS LIST
AND

ITEMS TROOP INSTALLED OR AUTHORIZED LIST

Section 1. INTRODUCTION

1. Scope identification to designate manufacturer or

This appendix lists basic issue items and items
troop installed or authorized required by the
crew/operator for operation of the Grinding
Machine, Machine Tool Attachment, Internal and
External Grinding.
2. General
This Basic Issue Items List and Items Troop In-
stalled or Authorized List is divided into the
following sections:
a. Basic Issue Items List -Section II. A list in
alphabetical sequence of items which are fur-
nished with, and must be turned in with, the end
item.
b. Items Troop Installed or Authorized List.
Not applicable.
3. Explanation of Columns
The following provides an explanation of columns
found in the tabular listings:
a
. Federal Stock Number. Indicates the Federal
stock number assigned to the item and will be
used for requisitioning purposes.
b. Description Indicates the Federal item name
and a minimum description required to identify
the item. The last line indicates the reference
number followed by the applicable Federal Sup-
ply Code for Manufacturer ( FSCM ) in paren-
theses. The FSCM is used as an element in item
distributor or Government agency, etc., and is
identified in SB 708-42.
Items that are included in kits and sets and listed
below the name of the kit or set with quantity of
each item in the kit or set indicated in front ofthe
item name.
c. Unit of Measure (U/ M). Indicates the stan-
dard or basic quantity by which the listed item is
used in performing the actual maintenance func-
tion. This measure is expressed by a two-
character alphabetical abbreviation, e.g., ea, in. ,
pr, etc., and is the basis used to indicate quan-
tities. When the unit of measure differs from the
unit of issue, the lowest unit of issue that will
satisfy the required units of measure will be
requisitioned.
d Quantity Furnished with Equipment (Basic
Issue Items Only). Indicates the quantity of the
item furnished with the equipment.
e. Quantity Authorized (Items Troop Installed
or Authorized Only). Indicates the quantity
authorized to be used with the equipment.
f. Illustration (Basic Issue Item Only). This
column is divided as follows:
(1) Figure number. Indicates the figure num-
ber of the illustration in which the item is shown.
(2) Item number. Indicates the item number
used to identify each item called out in the
illustration.

2
 Section II. BASIC ISSUE ITEMS

(1) (2) (3) (4) (5)

Qty Illustration
Federal Unit furn (a) (b)
stock Description of with Figure Item
number Usable on code meas. equip No No
5120-224-3102 WRENCH , OPEN END FIXED : dibe hd type, 15 deg EA 1 A-1 16
angle of hd , 5/8 and 3/4 wrench opng, 11/32
hd/thk, 7 lg

By Order of the Secretary of the Army:

CREIGHTON W. ABRAMS
General, United States Army
Official:
Chief of Staff
VERNE L. BOWERS
Major General, United States Army
The Adjutant General

Distribution :
Active Army
DCSLOG (3)
CNGB ( 1)
TSG ( 1)
COE (1)
Dir of Trans ( 1 )
ACSC-E ( 1 )
CONARC (2 )
AMC (5)
ARADCOM (2)
ARADCOM Rgn (2)
Armies (3 ) except
7th USA (5 )
8th USA (5 )
Corps (2)
OS Maj Comd (2)
LOGCOMD (2)
WECOM (10 )
AVSCOM (2)
TEAD ( 16 )
USARAL (2)
USACDCEC ( 10 )
USAECFB (2)
Ft Story ( 1 )
USMA ( 1)
USAES (1)
USAOC&S (3)
JPG (1)
Engr FLDMS (2)
QM FLDMS (2)
USAAPSA ( 2)
USACOMZEUR (1 )
4th USASA Fld Sta ( 1 )

NG: State AG (3)

USAR; None.
For explanation of abbreviations used, see AR 310-50.
 TABLE OF CONTENTS

PAGE NO .

OPERATING INSTRUCTIONS 1-3

SELECTING THE PROPER QUILL 4-5

INTERCHANGEABLE SPINDLES 5

MAINTENANCE INSTRUCTIONS 6

OPERATING INSTRUCTIONS

GROUNDING

In line with the latest requirements set forth by the

Underwriters ' Laboratories and the National Electrical
Code on Safety , the Series 5 Tool Post Grinder is
equipped with a three prong grounding plug . We
strongly recommend that suitable grounded outlets be
provided to receive this plug .

GROUND PLUG

BOX COVER- FIG. 1

SPECIFICATIONS The Series 5 Grinder is designed for use on lathes

with a 13 " to 18 " swing . All tool post grinding is
Motor 1/2 H.P. , Series , Universal done with the grinding spindle center adjusted to the
Distributed Field exact height of the work center . Therefore , the dis-
Spindle Speed Range —— 4,600 to 42,500 RPM tance from the top of the compound to the center line
Grinding Wheel Capacity -- 1/8 " to 5 " of the lathe , " X" , (Fig . 2 ) must always be equal to or
(
Varies with Quill used . ) greater than the distance from the base of a grinder
Internal Grinding Capacity -- 18 " deep at diameter frame to center line of spindle (commonly referred to
of 1-7/8 " . (Varies with Quill used . ) as the minimum mounting distance . ) If this condition
Mounting -- T Bolt does not exist , grinder will not fit lathe , because the
DIMENSIONS: grinding spindle cannot be set at work center . If the
Center line of spindle to base —— 1-1/8 " grinder is being used on one lathe specifically , a
Center line of spindle to center line of mounting good time -saving idea is to make a metal spacer plate
post 1-3/4" to fit between the mounting post base and the base of
the grinder frame so the tool automatically lines up
OPERATION with the work center .

Voltage --O Normally 115 Volts —— 230 Volts Available .

'X'
POWER SUPPLY The Dumore Grinder is equipped
with a high speed , universal motor which can operate
on AC or DC ( 0 to 60 cycle) current . Be sure that the
voltage of the power supply agrees with the voltage
shown on the motor nameplate . FIG. 2

AGO 7288A
 SETTING UP ON A LATHE Before setting the grinder up on a
lathe , mount the workpiece either in a chuck , collet or between
centers . The Series 5 Grinder is designed to fit in the T- slot
of a lathe compound . To set up , remove the mounting post from
the grinder by loosening the lock nut on the right side of the
frame and pulling the post free . Insert the T-bolt of the mount-
ing post into the T- slot of the lathe compound and tighten nut
at the top as illustrated in Fig . 3 .

After the mounting post is tightened , set the lathe compound at

any angle listed on the chart , Fig . 8. The starred 60 ° angle
setting seems to be ideal as the feed is set at .001 " and the
actual cut into the work is .0005 while the reduction in the dia-
meter of the workpiece is .0010" . The graduations on a lathe
FIG. 3 compound dial are in thousands and your work will often call
for accuracies of tenths of thousands . This chart will be help-
ful in determining how much stock is being removed , the actual
cut, and approximately what reduction is being made in the dia-
meter of the work .

Next slip the grinder onto the mounting post and tighten the
lock nut , Fig . 4. Loosen the two screws on the front of the
grinder and insert the quill into the grinder with the stop screw
on the quill engaged in the slot in the grinder . Tighten the two
screws on the front of the grinder.

Now loosen the lock nut and position the tool so that the spin-
dle is parallel with the workpiece . Set the center line of the
FIG. 4 spindle at the approximate center line of the workpiece and
tighten the lock nut.

Select the proper pulleys for the wheel size to be used and in-
stall pulleys on motor and quill as shown in Fig . 5. Check the
motor nameplate for proper pulley recommendations for each
wheel size.
WARNING: DO NOT EXCEED WHEEL SPEED RECOMMENDATIONS .
The wheel guard is assembled to the grinder by slipping it over
the quill and tightening the screw as illustrated in Fig . 6.

WARNING: DO NOT EXCEED MAXIMUM RECOMMENDED WHEEL

SPEEDS AS MARKED ON EACH GRINDING WHEEL . RING TEST
EACH WHEEL FOR CRACKS PRIOR TO ASSEMBLY ON THE SPIN-
DLE . OBSERVE CAREFUL HANDLING AND STORAGE OF GRIND-
FIG. 5 ING WHEELS AT ALL TIMES . ALL NEW WHEELS SHOULD BE RUN
AT FULL OPERATING SPEED WITH SAFETY GUARD IN PLACE FOR
AT LEAST ONE MINUTE BEFORE APPLYING WORK, DURING
WHICH TIME , AND PARTICULARLY WHEN STARTING , THE OPER-
ATOR SHOULD STAND AT ONE SIDE .

With a collar on each side , place the large straight wheel on

the spindle and tighten nut to hold wheel and collars in place .
This is for external grinding . FOR YOUR PROTECTION , ALWAYS
USE THE WHEEL GUARD ON EXTERNAL GRINDING OPERATIONS .

The Series 5 Grinder has automatic belt adjustment by means of

a tension spring . Since the motor pivots on a tension shaft ,
the belt can be assembled by pushing the motor forward and
FIG & slipping the belt over the pulleys . By releasing the motor , the
belt automatically becomes taut . Attach belt guard hanger to
frame and add belt guards as shown in Fig . 7 .

Next, dress the wheel to make the grinding face parallel with
the workpicco . This is done by clamping the diamond dresser
to the wo. p . ece as illustrated in Fig . 9. This is for external
grinding . 1ressing for internal grinding and facing is described
later. Turn the grinder switch on and make a very light pass
over the diamond nib using the hand wheel to traverse . Make
several passes back and forth over the nib without resetting
depth dial . Since wheels are costly and have to be replaced
as they wear down , always take a very light pass over the dia-
KEL mond nib .
FIG. 7
2 AGO 7288A
 ANGLE SETTING FEED ON COMPOUND ACTUAL CUT TAKEN REDUCTION IN
OF LATHE COMPOUND IN INCHES INTO THE WORK WORK DIAMETER
300 .001 .00086 .00172
450 .001 .00070 .00140
*600 *.001 *.00050 * .00100
700 001 .00034 .00068
750 .001 000259 .000518
800 .001 00017 .00034
840 .001 .00014 .00028
FIG 8

After removing the dresser , set the work speed of the

lathe for approximately 50 RPM which is a normal oper-
ating speed and ideal for most grinding conditions .
Although this speed is suitable for many operations ,
the work RPM can be set to meet any requirements .
Advance grinder slowly until wheel barely touches
surface to be ground .
Upon wheel contact with the workpiece , increase the
feed on the lathe compound to .001 " or any suitable
feed selected and engage the traverse mechanism .
When grinding to very close tolerances , redress the
wheel as outlined above before making the final grind
over the stock . Allow the wheel to spark out on this
final grind by taking several passes back and forth over
the piece , using the hand wheel to traverse the car-
riage .
Occasionally , when grinding the full length of a piece
mounted between lathe centers , the grinder must be po-
sitioned to allow pulley end to clear tail stock . To do
this , loosen mounting post lock screw (43) , and turn FIG TO
wheel end in toward workpiece sufficiently to cleartail
stock with pulley . Lock grinder in position and dress
wheel face parallel with workpiece .

FACE GRINDING -- When face grinding , it is necessary

to dress the wheel so that the surface contacting the
workpiece is bevelled , as shown in Fig . 13. Clamp
the diamond dresser onto the workpiece or a piece of
stock chucked in the lathe with the diamond nib facing
the operator . Remove the nib by loosening the locking
set screw and insert the diamond into the right side FIG.11
slot so that it extends about 1/8 " beyond the holder
and faces to the operator's right as illustrated in Fig-
ure 12. Pass the wheel lightly back and forth over the
nib until a suitable bevel for the particular grinding
operation is obtained . The grinding operation will de-
terminethe amount of bevel required . However , a small
bevelled face wili break down faster than a wider face
and consequently will require redressing oftener.

FIG. 13
INTERNAL GRINDING -- To grind internally , remove the
Wheel guard , grinding wheel , collars , and quill , and
insert an internal quill , the selection of which is de-
termined by the depth of the hole to be ground . For
more information of internal grinding , see " Selecting
the Proper Quill . " A wheel from 2/3 to 3/4 the diame-
ter of the hole to be ground is recommended .
DRESSING A WHEEL -- INTERNAL GRINDING -- To dress
a wheel for internal grinding , clamp the diamond dresser
onto the workpiece or a piece of stock chucked in the
lathe . The diamond will normally face away from the
operator toward the back of the lathe as illustrated in
FIG. 12
Fig . 10. With the grinder running , make several very
light passes over the nib using the hand wheel to tra-
verse. You now have dressed the wheel face nearest
you. Therefore , this face should contact your work-
piece when grinding internally as shown in Fig . 11. THE
SIDE ON WHICH THE WHEEL IS DRESSED IS ALWAYS
THE CONTACT FACE .
SELECTING THE PROPER WHEEL Probably no other
single factor is more important to achieving good grind-
ing results than the selection of a proper wheel . An
ideal wheel is one in which the bond wears away as
fast as the wheel grains are dulled . If the grains dull
or wear down faster than the bond , the wheel is too
hard and it will glaze . If the bond wears away before
the grain , the wheel is too soft , and it will load .

AGO 7288A 3
These conditions can be overcome to a certain extent TWO -BEARING INTERNAL TYPE
by speed adjustment . If the wheel appears too hard,
increase the work speed . If it appears too soft , in- F H
crease the wheel speed . However , the better solu-
tion to the problem is the selection of the proper wheel
for the job.
X
The grain size and grit of a wheel generally determines
the type of finish to be obtained . A coarse wheel is
desirable for rapid stock removal . The grains deeply
anchored in the bond allow greater depth of cut . Also , Solid- spindle type quill used for internal grinding small
the greater porosity of a coarse wheel assures a cool holes up to 6 " in depth . Extension and shaft are one-
cut . While an experienced operator can get a reason- piece . Recommended for production use .
ably fine finish with a coarse wheel , a fine finish is
easier with a finer grained wheel . On finishing grinds ,
allow the wheel to cut freely with a minimum feed . THREE - BEARING INTERNAL TYPE
Heavy feed or pressure on finish grinds may cause over-
heating and possibly work distortion .
D
IMPORTANCE OF BALANCED WHEELS - The selection of
a balanced wheel is essential to precision grinding .
Balanced wheels facilitate grinding to precision toler-
ances and in many instances prevent unnecessary ser-
vice costs . Always use Dumore Balanced Wheels . A solid - spindle one - piece quill used for deep internal
grinding . A third outboard support bearing eliminates
SELECTING THE PROPER QUILL shaft whip caused by extensions longer than 6 " .

Accuracy , quality of finish and metal removal rate de-

pend upon the selection of the right quill for a specific MOUNTED WHEEL TYPE
grinding job . Complete dimensions and specifications
of all Dumore Quills appear in the table at the right .
Select the quill for your grinding job by dimension and F
type as given in the table . Two or more quills in a
model series may meet the dimensional requirements of
your grinding application . Always choose the quill with
the greatest rigidity for greater accuracy , finer finish H
and longer wheel life . For internal grinding , select a
three-bearing quill whenever possible . If job size lim-
its the selection to two- bearing insert type quills , se-
lect the insert spindle with the shortest practical ex-
tension , (dimension E) . For all types of grinding , Used for internal grinding of small holes , for high-
choose the quill that offers the largest possible wheel speed production drilling , and for light burring . Fur-
diameter . Larger wheels operate at lower speeds , run nished with chucks and interchangeable collets to ac-
cooler, last longer and provide greater accuracy and commodate 1/8 " and 1/4" mounted wheels and acces-
finer finishes . sories . For Series 5 and 55 .

Model 8103 Grinder is reverse rotation and must use INSERT SPINDLE TYPE INTERCHANGEABLE SPINDLES
the 5X- 350 R Quill .

EXTERNAL TYPE

Handles all external grinding within limits of lathe or

machine on which it is mounted . Also used for internal
grinding in shallow holes or surface grinding on shaper
or planer . Matched , pre - loaded duplex bearing at wheel
end of quill permits higher radial loading . Grease packed
sealed bearings provide long life , continued precision
performance .
Has an internal tapered , threaded socket to receive
various insert spindles for external and small internal !
grinding up to depths of 6 " . Interchangeable spindles
in a single quill take the place of the complete set of
quills ; simplifies changing from one type of work to
another . Insert spindles seat accurately in the quill .

AGO 7288A
 INTERCHANGEABLE SPINDLES TN -3

TC MOUNTED -WHEEL TYPE INSERT SPINDLE

Same as TN- 1-5/8 but for internal grinding down to

5/8" dia . and 3 " deep . Maximum recommended speed
25,000 rpm .
Complete with chuck , one each 1/8 " and 1/4 " precision
collet and four assorted mounted wheels . For internal TN -4
grinding small holes with mounted wheels . Maximum
recommended speed 42,500 rpm .

TX EXTERNAL TYPE INSERT SPINDLE
Complete with two balanced wheel collars and three
general -purpose balanced wheels . For external grinding
with wheels up to 5 " dia . Maximum recommended speed
15,000 rpm .
TN -1% INTERNAL TYPE INSERT SPINDLE
Same as TN - 1-5/8 but for internal grinding down to
5/8" dia . and 4 " deep . Maximum recommended speed
15,000 rpm .
TN- 5
Same as TN - 1-5/8 but for internal grinding down to
5/8 " dia . and 5.1 deep . Maximum recommended speed
15,000 rpm .
TN -6

Complete with two balanced wheel collars and three

general- purpose wheels . For internal grinding down to Same as TN - 1-5/8 but for internal grinding down to
5/8" dia . and 1-5/8 " deep . Maximum recommended 5/8 " dia . and 6 " deep . Maximum recommended speed
speed 32,500 rpm . 15,000 rpm .

Max .
Recom- Max .
Catalog mended Wheel
Type No. A B C D E F G H J X Speed Dia .
2 Bearing External 5X- 350 12-1/8 8-15/16 3-1/4 1.750 39/64 1/2-20 3/8-24 1-53/64 15,000 5
2 Bearing External 5X- 350 R 12-1/8 8-15/16 3-1/4 1.750 39/64 1/2-203/8-24 1-53/64 15,000 5
Reverse Rotation For Model 8103 Only L.H. L.H.

2 Bearing Internal 5N-202 12-1/4 8-13/16 4-3/8 1.750 2-5/64 1/2-20.368 5/8 1/4-28 32,500 1-1/2
3 Bearing Internal 5N-305 17 8-13/16 8-3/16 1.750 5-3/ 16 1 /2-20 3/8-24 1-1/2 1-13/64 15,000 2-1/2
3 Bearing Internal SN- 306 17-1/4 8-13/16 9 1.750 6 1/2-20 1 /4-32 3/4 5/8 18,000 1-1/4
3 Bearing Internal 5N-310 21-3/4 8-13/16 13-1/4 1.750 10-5/16 1/2-20 1 /4-321-1/8 7/8 15,000 1-1/2
3 Bearing Internal SN- 315 27 8-13/16 18-3/16 1.750 15-3/ 16 1 /2-20 3/8-24 1-1/ 2 1-13/64 15,000 2-1/2
Mtd .
Mounted Wheel SC-260 11-3/32 8-13/16 3-15/32 1.750 1-1/8 1 /2-20 1.650 42,500 Wheels
Insert Spindle 5T-200 10-21/64 8-13/16 - 1.750 - 1/2-20 - See Insert Spindles
Insert Spindle 5T- 300 10-21/64 8-15/16 w 1.750 - 1/ 2-20 - See Insert Spindles
Interchangeable TX - 3-5/32 5/8 3/8-24.375 15,000 5
Insert Spindles
TN- 1-5/8 4-23/32 2-1/4 - .368 .563 1/4-28 32,500 1-1/2
TN-3 6 3-9/16 - .250 .563 5-40 25,000 1
TN-4 7 4-9/16 .250 .563 - 5-40 15,000 1
TN - S 8 5-9/16 .250 .563 - 5-40 15,000 1
TN-6 9 : 6-9/16 .250 .563 - 5-40 15,000 1
Mtd .
TC 3-7/8 1-9/16 1.563 42,500 Wheels
⭑ The maximum wheel diameter is the largest wheel recommended . In most cases the
largest wheel CANNOT be safely operated at the maximum recommended speed .
Never exceed the maximum RPM as marked on each wheel .
For safe operation of mounted wheels , refer to ASA B7 . 1-1964 available from
The American Standards Association , 70 East 45th Street, New York 17, New York .

AGO 7288A 5
 PULLEY COMBINATION CHART

DIAMETER IDLING SPINDLE PULLEY ON PULLEY ON BELT

OF WHEEL SPEED SPINDLE MOTOR NUMBER

1/8 TO 1/2 42,500 #1 #4 R- 429-0010

5/8 TO 3/4 32,500 1 3 R-429-0009
1 TO 15/8 14,600 2 2 R-429-0009
13/4 TO 23/4 8,600 3 2 R-429-0010
3 TO 31/2 6,500 4 2 R-429-0010
4 TO 5 4,600 4 1 R-429-0010

MAINTENANCE INSTRUCTIONS

LUBRICATION The motor requires no lubrication ,
since it is equipped with grease sealed ball bearings .
Quills Some Dumore Quills are equipped with ball
bearings packed with grease in assembly . These re-
quire no lubrication . They can be operated in any
position .
Other quills are made with " Fog of Oil " lubricating
system , and are identified by the plug marked " OIL . "
Before these quills are put into use , and also after
having been stored for a long time , 180 drops ( 1 table-
spoon) of Spindle Oil should be added . Oil quills reg-
ularly but not to excess since too much oil causes the
quills to overheat . Allow no dirt to enter when adding
oil .
All Dumore precision quills are equipped with water
and dust throwers . When used for wet grinding , al-
ways start the spindle rotating before coolant is turn-
ed on; and turn coolant off before stopping the spindle .
Never allow coolant to flow on quill when spindle is
not rotating .
BRUSHES -- Normal brush life varies from 500 to 2000
hours depending on the severity and continuity of ser-
vice . Inspect brushes periodically and wipe clean be-
fore returning them to their respective brush holders if
they are long enough for additional use . Each brush
should be returned to its exact position as before re-
moval to prevent changes in the brush seating . Brushes
should be replaced when worn to 1/4 " length .
Whenever brushes are replaced , the commutator should
be turned down and undercut . New brushes on a badly
wom commutator will spark excessively , giving very
little life and will have to be replaced again shortly .
REPAIR SERVICE -- This grinder is made with the high-
est quality material and workmanship , and if not
abused should give long and trouble - free service . If ,
for any reason , this grinder does not operate satisfac-
torily after the above precautions have been taken , re-
turn it to your nearest Dumore service station or direct
to The Dumore Company , Racine , Wisconsin , to se-
cure prompt and efficient service .

6 AGO 7288A
 APPENDIX
BASIC ISSUE ITEMS LIST
Section I. INTRODUCTION
1. Scope
This appendix lists items which accompany
the Grinding Machine or are required for
installation , operation , or operator's mainte-
nance.
2. Requisitioning a part to which FSN has
not been assigned
When requisitioning a C source ( local pro-
curement ) item identified only by a manufac-
turer's part number, it is mandatory that the
following information be furnished the Supply
Officer:
a. Manufacturer's code number ( 5 digit num-
ber preceding the colon in the descriptive
column ) .
b. Manufacturer's part number (the number,
and sometimes letters , following the colon,
((a) above ) . Dashes, commas, or other marks
must be included exactly as listed .
c. Nomenclature exactly as listed herein , in-
cluding dimensions if necessary.
d. Name of manufacturer of end item (from
cover of TM or manufacturer's name plate ) .
e. Federal stock number of end item (from
™M ) .
f. Manufacturer's model number (from TM
or name /data plate, preferably name/data
plate ) .
g. Manufacturer's serial number (from
name/data plate ) .
h. Any other information such as type, frame
number, and electrical characteristics , if appli-
cable.
i . If DD Form 1348 is used, fill in all blocks
except 4 , 5 , 6 , and Remarks field , in accordance
with AR 725-50 . Complete form as follows:
(1 ) In blocks 4, 5 , and 6 , list manufac-
turer's code and manufacturer's part
AGO 7288A
number (as listed in description col-
umn) .
( 2 ) In Remarks field , list noun name ( re-
pair part) , end item application ( FSN
of end item ) , manufacturer, model
number ( end item ) , serial number
(end item) , and any other pertinent
information such as frame number,
type , etc.
3. Explanation of Columns
The following provides an explanation of col-
umns in the tabular list in section II.
a. Source, Maintenance, and Recoverability
Codes , column la, are as follows :
( 1 ) Source Code column 1a , indicates the
selection status and source for the
listed item . Source codes are:
Code Explanation
C Obtain through local procurement. If
not obtainable from local procure-
ment, requisition through normal
supply channels with a supporting
statement of non- availability from
local procurement.
Р Applied to repair parts which are
stocked in or supplied from GSA/
DSA, or Army supply system , and
are authorized for use at indicated
maintenance categories.
( 2 ) Maintenance Code, column 1b , indi-
cates the lowest category of mainte-
nance authorized to install the listed
item. The maintenance level is :
Code Explanation
C Operator or crew maintenance
(3 ) Recoverability Code, column 1c, indi-
cates whether unserviceable items
should be returned for recoverability
or salvage. Items not coded are ex-
pendable. Recovery code is:
7
 Code Explanation 4. Abbreviations
R Items which are economically repair-
able at direct and general support Abbreviation Explanation
maintenance activities and are nor- al-oxide aluminum oxide
mally furnished by supply on an assy assembly (ies)
exchange basis. brg bearing (s)
CI cast iron
b. Federal Stock Number, column 2, indi- circ circumference
cates the Federal stock number for the item. cntr _container
deg degree (s)
c. Description, column 3, indicates the Fed- exter external
eral item name and any additional description fl flat
hd high, height
required . A five digit manufacturer's code and
int internal
part number is included in parentheses for mtd mounted
reference. o/a ..overall
ru rubber
d. Unit of Issue, column 4, indicates the unit
sp special
used as a basis for issue , e.g. , ea, pr, ft, etc. spdl _spindle
std -standard
e. Quantity Incorporated in Unit Pack, col-
S - steel
umn 5 , indicates the actual quantity contained stght straight
in the unit pack . W wide, width
w/ with
f. Quantity Incorporated in Unit, column 6,
indicates the total quantity of the item used on 5. Federal Supply Code
the equipment. Federal Supply Code Manufacturer
g. Quantity Authorized, column 7, indicates 18798: Dumore Company
62128: Universal Engineering Company
the total quantity of an item to be on hand and 65814 : J. H. Williams & Company
necessary for operation and maintenance of the 74545 : Hubbel Harvey Incorporation
equipment.
6. Errors, Comments, and/or Suggestions
h. Illustration, column 8, is divided as fol-
lows : Reports of errors , omissions, and recommen-
dations for improving this publication are en-
( 1 ) Figure Number, column 8a , indicates
couraged. Reports should be submitted on DA
the figure number of the illustration
Form 2028 ( Recommended Change to DA Pub-
in which the item is shown.
lications ) and forwarded direct to : Command-
(2 ) Item Number, column 8b, indicates the ing General, Headquarters , U.S. Army Weapons
callout number used to reference the Command, ATTN : AMSWE-SMM-P , Rock
item in the illustration . Island Arsenal, Rock Island, Ill . 61201 .

Section II. BASIC ISSUE ITEMS LIST

(1) (2) (3) (4) (5) (6) (7) (8 )
Source
Maint. and Qty. Qty. Qty. Illustration
Recov. code Federal Unit Inc. Inc. Furn.
Stock Description of in in With (a) (b)
(a) (b) (c) No. Issue Unit Unit Equip Fig. Item
Source Maint. Recov. Pack No. No.

TOOLS AND EQUIPMENT FOR

GRINDING MACHINE
MACHINE TOOL ATTACHMENT
(18797 : Series 5)
SPARE PARTS
C C BELT, FLAT : ru, % w, 19 in. circ EA 1 1 1 A- 1 3
‫تت‬

(18797 : R-429-0009) .
C C BELT, FLAT : ru, % w, 20½ in. circ EA 1 1 1 A-1 4
( 18797 : R-429-0010 ) .

AGO 7288A
 ( 1) (2) (3) (4 ) (5) (6) (7) ( 8)
Source
Maint. and Qty . Qty. Qty. Illustration
Recov. code Federal Unit Inc. Inc. Furn.
Stock Description of in in With (a) (b)
(a) (b) (c) No. Issue Unit Unit Equip Fig Item
Source Maint. Recov. Pack No. No.

TOOLS AND EQUIPMENT- Continued

GRINDING MACHINE (18797 : Series 5 ) —Continued
C C BRUSH , ELECTRICAL : carbon, 2 sq, SET 1 1 A- 1 18
elg, w/spring, set of 2 (18797: R-
457-0800) .

TOOLS AND EQUIPMENT FOR

GRINDING MACHINE
MACHINE TOOL ATTACHMENT
(18797 : Series 5 )
P C 5935-552-4372 ADAPTER, CONNECTOR : 2 connector EA 1 1 1 A- 1 13
mating ends, stght shape, 5 contacts ,
1 -female, U-hollow, 2 female, fiat one
end, 2 male flat other end, nonlocking,
1.078 in. lg 1.438 in. dia ( 74545 : 5273L ) .
C C BELT, FLAT: ru, % w, 19 in. circ EA 1 1 1 A- 1
(18797 : R-429-0009 ) .
C C BELT, FLAT: ru , w, 201 in. circ EA 1 1 1 A- 1 4
( 18797 : R-429-0010 ) .
с C CASE , CARRYING : S, 16 w, 102 h, 11 EA 1 1 A- 1 1
deep ( 18797 : R-479-0038 ) .
C C COLLET, SPINDLE :, for TC spdl EA 1 A- 1 30
(62128 : 0W- % ).
C C COLLET, SPINDLE : 4 , for TC spdl EA A- 1 31
(62128 : CW- 14 ).
C C DRESSER, DIAMOND : assy, 216 span EA 1 1 1 A- 1 11
( 18797 : 5-110 ) .

12
C C R GRINDING UNIT : ( 18797 : 8311 ) EA 1 1 1 A- 1 10
C C GUARD , BELT: S, 3 % w, 10 o/a lg EA 1 1 1 A- 1 2
(18797 :572-0011 ) .
C C GUARD, ABRASIVE WHEEL: CI EA 1 1 1 A- 1 12
( 18797 : 572-0008 ) .
C C NIB, DIAMOND DRESSER : 0.25 caret EA 1 1 1
(18797 : R- 529-0001 ) .
C C OIL, SPINDLE : sp, hi- speed, No. 0 , 1.6 EA 1 1 1 A- 1 17

T
oz plastic cntr ( 18797 :50-011 ) .
C C EA 1 1 1 A- 1

6
PULLEY , SPINDLE : S, % w, 8 dia,
No. 1 ( 18797 : 671-0006 ) .
C C PULLEY , SPINDLE : S, % w , 14 dia , EA 1 1 2 2 7& 8
No. 2 ( 18797 : 671-0007 ) .
C C PULLEY , SPINDLE : S, 8 w, 24 dia, EA 1 1 1 A- 1 6
No. 3 (18797 : 671-0008 ) .
C C PULLEY, SPINDLE : S, % w, 3 dia, EA 1 1 1 A-1 5
No. 4 ( ( 18797 : 671-0009 ) .
20

C C QUILL, SPINDLE : insert spdl, 14 dia , EA 1 1 1 A- 1 20

10 % lg, sealed ball brg ( 18797 : 5T-
300 ) .
C C SPINDLE, INSERT : TC collet type, 46 EA 1 1 1 A- 1 29
29

dia, 3 % lg ( 18797 :TC ) .

C C SPINDLE, INSERT : TN int type, 16 EA 1 1 1 A- 1 25
dia, 4 lg, for int grinding, % max
dia, 1 % max depth ( 18797 : TN- 1 % ).

AGO 7288A
 ( 1) (2) (3 ) (4 ) (5) (6) (7) (8)
Source
Maint. and Qty. Qty. Qty. Illustration
Recov. code Federal Unit Inc. Inc. Furn.
Stock Description of in in With (a) (b)
(a) (b) (c) No. Issue Unit Unit Equip Fig Item
Source Maint. Recov. Pack No. No.

TOOLS AND EQUIPMENT - Continued

GRINDING MACHINE ( 18797 : Series 5 ) -Continued

17
C C SPINDLE , INSERT : TX exter type, EA 1 1 1 A- 1 21
1½ flange dia, 36 lg, for external
wheels to 5 dia ( 18797 : TX ) .

344
C C WHEEL, ABRASIVE : mtd std wheel, EA 1 1 1 A- 1
al- oxide, 80 grit, hard grain, resinoid
bond, 4 dia, 4 thk, % spdl dia
(18797 : W- 160) .
C C WHEEL, ABRASIVE : mtd std wheel, EA 1 1 A- 1 35
al-oxide, 80 grit, hard grain, resinoid
bond, % dia, % thk, % spdl dia
(18797 :W- 193 ) .

224
C C WHEEL, ABRASIVE : mtd std wheel, EA 1 1 1 A- 1 32
al-oxide, 80 grit, hard grain, resinoid
bond, 4 dia, ½ thk, % spdl dia
(18797 :W-203 ) .
C C WHEEL, ABRASIVE : mtd std wheel, EA 1 1 A- 1 33
al-oxide, 80 grit, hard grain , resinoid
bond, 14 dia, 4 thk, 4 spdl dia
( 18797 :W- 225 ) .

88
C C WHEEL, ABRASIVE : stght face std EA 1 1 1 A- 1 28
wheel , al-oxide, 46 grit, med grain,
spacing # 5, vitrified bond, 4 dia, 2
thk, arbor hole dia ( 18797 : R-774-
0010) .

27
C C WHEEL, ABRASIVE : stght face std EA 1 1 1 A- 1 27
wheel, al-oxide, 46 grit, med grain,
spacing # 5, vitrified bond, 1 dia,
thk, 4 arbor hole dia ( 18797 : R-774-
0019) .
C C WHEEL , ABRASIVE : stght face std EA 111 A- 1 26
wheel, al-oxide, 46 grit, med grain,
spacing # 5, vitrified bond, 1½ dia,
thk, arbor hole dia (18797 : R-774-
0029) .
C C WHEEL, ABRASIVE : stght face std EA 1 1 1 A- 1 19
wheel, al- oxide, 46 grit, med grain,
spacing # 5, vitrified bond, 2 dia, %
thk, % arbor hole dia (18797 : R-774-
0047) .
227

с | с WHEEL, ABRASIVE : stght face std EA 11 1 A- 1

wheel, al-oxide, 46 grit, med grain,
spacing # 6, vitrified bond, 3 dia, 2
thk, % arbor hole dia ( 18797 : R-774-
0078) .
C C WHEEL, ABRASIVE : stght face std EA 11 1 A- 1 23
wheel, al-oxide, 46 grit, med grain,
spacing # 5, vitrified bond, 4 dia, 2
thk, % arbor hole dia ( 18797 : R-774-
0098) .

10 AGO 7288A
 ( 1) (2) (3) (4) (5) ( 6) (7) (8)
Source
Maint. and Qty. Qty. Qty. Illustration
Recov. code Federal Unit Inc. Inc Furn.
Stock Description of in in With (a ) (b )
( a) ( b) (c) No. Issue Unit Unit Equip Fig Item
Source Maint. Recov Pack No. No.

TOOLS AND EQUIPMENT- Continued

GRINDING MACHINE ( 18797 : Series 5 ) -- Continued
C WHEEL, ABRASIVE: stght face std EA A 24
wheel, al-oxide, 46 grit, med grain,
spacing # 5, vitrified bond , 5 dia,
thk, arbor hole dia ( 18797 : R-774-
0111 ) .
P C 5120-357-8376 WRENCH , BOX : stght hd type. EA A- 1 14
opng, 5 lg.

591
P 5120-224-3102 WRENCH , OPEN END FIXED : dble EA A-i 16
hd type, 15 deg angle of hd, % and 34
wrench opng, 11 hd thk, 7 lg.
С WRENCH , OPEN END FIXED : sgle EA A-1 15
hd type, 15 deg angle of hd, 12 opng
(Williams 601 ) .

AGO 7288A 11
 30360
WE
23

29
22

25
20

Figure A-1. Tools and equipment.

AGO 7288A
127

U.S. GOVERNMENT PRINTING OFFICE : 1991 0 - 281-486 (43015)

PIN : 018500-000