o DOCUMENT TRANSMITTAL FORM aaa oe (Method Statement) Nos OAAM/SPOS/DI/OASS/0094 DAE December 18,2018 tome 1s SPU05C0 John Venbre Pret fect ox ao Tre Foyalecies peices ia Foc toxen wast incest om Stanoteot nen ‘Nome: Mi loannsitkaks- Proje! Director | Atention: Mr. Al Yoqhdon Al Heh "PROJECT. The "Oman Across Ages Musoum” Projet Main Contr! (OPN/13/14) eos tn enclosed heewih he otowing documents rhe ection indicated, ‘ tse [ tev. | no.ot | Acton Ry Document Desefpton Document No. me (eat | ee |e 1 | Method statement for Testing & | OAAM/OASIS/MS/EL/0003 of 2fa (Commisioning TIKV Swichgeor ("Action Gade A—For Aoprova =For Review & Comments €=Foeinvomalion ~ DoFerkecord —For Confmaton/ Clatfcaton FAs pr you request (Gre nplemantation/isuedtorCanswetn H-Oher ipiease Sect ‘Hemant ony Date: December 18, 2018, ‘Acknowtedgemon! 8 Peco Slonate: (Please sn on pholocopy and ren fhe cighaton ‘Siibulon:Gigral~ Giga [ale enakxe elu Te eighatorMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF CONSTRUCTION OF-OMAS ACTOR P LIKY SWITCH GEAR. ell LY gy Royal Court Affairs [METHOD STATEMENT FOR TESTING AND COMMISSIONING OF 1IKV SWITCHGEAR pte ~ | CONSULTANTS | cox Sucris’ ‘aureco| Aanciitecr Lc oxsis ‘mancanguircesr mommeTs conicPRE-QUALIFICATION DOCUMENT OF QUICK SERVICE,DESIEL GENERATOR INSTALLATION SUB- CONTRACTOR FOR OASIS TRADINGSEQUIPMENT Cf wan Acnoss Aces estan ‘ten neon oman ee sanreay | 0a | era | Ye smn “paneweany [onasiwanan| SR BBEINO |) | sams Preqwretiy | wort | TESTING x | ostzaneOF 41KV SWITCH GEAR METHOD STATEMENT FOR TESTING AND COMMISSIONING contents DESCRIPTION PAGENO. 10 Parpeie 7 20 Scope - 4 30 Reernes a {0 Manpower 7 30 Procedure 7 60 Preparation for etn : 5 7. Careat wanforae Fst 5 1 Votagetrnstormer Tt 5 9.0 Circuit Breaker Test, L1kv Bus Mipot test, Protection relays test 10.0 List of equipment LO Safety Precautions and Measures 12.0 Responsibilities 13:0 Emergency 140 Records 1500 Risk assessments 1601Tr10 20 30 40 METHOD STATEMENT FOR TESTING AND COMMISSIONING OF 41KV SWITCH GEAR Parpose “This method statment wil give bi step fo be carried out for esting and commissioning of LIKV switch gear. Scope ‘This procedure describes the method to he aopte for # CTesing. = VP testing “Circuit breaker tating ‘+ Busha Hipot ising ‘+ Protection rely tasting Reference 1 Approved schematic drawing 1 Project HSE Pian Project Quality Pan ‘Tender Specifeaion Man power 4) Testing Fnginvee (CRP) -o1 by Teebnician 208 Procedure Ensue that all ference documents are avalable at si. ‘+ Ensure that valid pent re obtsind from concemed authorities wherever applicable. + zm ony tae persons shal operat the power oc ‘Ensure al concemed personals shall use PPE and al ther items are required ‘sure adequate lighting provided inthe weeking aca at nighttime. ‘+ Ensure service aeawork aren openings are provided with barricade, tape and safety nets ‘+ Bsure hat wtirg is dane as per te schematic and wiring drawings moe me ‘more reasMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 41KV SWITCH GEAR 60 Preparation for testing ‘+ All materials ant relevant documentation to this testing works shall be checked by the responsible persanel prior tothe commencement of esting activities + Before any’tem ef equipment is aceptd for testing a visual inspection wil be cared out on that equipment. Where defective equipment is found it wil be reported to consultant fo further ation ‘+The testing eleccal engncelsupervisor shoul confirm the availability of necessary single pase for testing stvites. “+The testing cleccalengncerlsupervisor should conf the aalabiliy of proper acces o| the site ara in which the equipment has tobe teste “+The testing enter wl nsruet the supervisor garding the testing works and will range forall necesary schematic drawings and est formats fo be avalable at the testing are, + The supervisor wil chek that ll the necessary tols and equipments to be used for testing se available ia he esting are + After the testing work & complete, the supervisor checks all the testing equipment and tus to the storage cabin, ‘While carrying oat the testing work the testing engineer wil ila the necessary test formats After completion of testing work the testing engineer will obtain the signature of relevant oficial constant. 1. Current Transformer testing: ‘The following CT testing are carried out asite, 7A Visual inspection 72 Rest 173 Secondary winding sistance test, 74 Kee point volage st 1 Katio & polarity es 74 Visual inspeetion: ‘© Damage, pain, cracks checks. 1+ Tignes checks ‘+ Baring connection chaksMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 11KV SWITCH GEAR AN | pe ‘+ LabelvMarkng rating pte correctness checks ‘+ Forulsterminal numbeing checks 12 Rest ‘+ Before proceeding to IRtestensuc ll he ert links ar open condition in switchgca. + Apply igh voltage (SKY) with IR tester o each phase in CT primary with reference to ground and ‘measure the resistance value ‘+ Then measure the Insulation Resistance between Secondary to Eat, Primary to Secondary, Seeonday to Secondary with SOV. 7.3 Secondary winding resistance test ‘+ Measure the winding resistance ofl the secondary cores of the CT with CPC 100 Use ho teat cars Rinaing te measure he resistance of a currant aneformor’ secondary iain. Death or severe ryury essed by nigh vonage or current Newer apen te mmasuring cuit wie current ows chk stter ead ara igi nd te dasha LED ar re ‘onde protective earth Ps ee ali F ses Dy cremeMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 41KV SWITCH GEAR NEY re ‘Keep the primary crcito he CT open and set voltage at secondary side by CPC: 10 with respect ‘to Vk given in the name pate and observe the auto generated graph between Vk and la, CTExcitation (knee point) Last es L ols 4 Demagnetizing the CT core Performing a CT Exctaton messurement demagnetzes the CT core I Demegnetizaton can ato bbe done witheut recording an excitation curve by | waa praaing the bution Demag. ‘Tomake the context dependent menu key Demag, visible putthe focus ont the test card's tab. 175 Ratio & polarity test: “+ Before starting the ratio test ensue all he secondary cores are shored except the measuring CT secondary core. “+ Apply caret to the prinary ofthe current transformer according to ratio ofthe secondary core with (CPC 100 and measure te ratio. + Cheek the polarity of the secondary core with respect to primary core by CPC 100 while ding theMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 41KV SWITCH GEAR NY © Se TT (CTRatio (and Burden) 8.0 Voltage Transformer testing: ‘The following VT testing are carried out at site, a Visual inspection 42 Rees 83 Secondary winding resistance test a4 Rati & polarity test 841 Visual inspection: 4+ Damage, paint, cracks checks 1+ Tighiness cheeks ‘+ Barthing connection checks [telMaking rating late onrmcines heck Ferulesterina numbering checksMETHOD STATEMENT FOR TESTING AND COMMISSIONING ‘OF 44KV SWITCH GEAR NY 9 2 IR test: * Before proceding to IR st ensure al tho earth inks are open condition in wthgeat. * Apply high vokge (SEY) with IR tester to each phase in CT primary with erence to ground and ‘measure the resistance value ‘Then measure the Insulation Resistance betwecn Secondary to Earth, Primary to Secondary, Secondary 1 Secondary with SOV. 83 Secondary winding resistance test: “+ Measure the winding resistance of al the secondary cores ofthe VT by use muhimeter 4 Ratio & polarity test: “+ Before stating the rato test ensure all the secondary cores ae opened excep the measuring VT secondary core ‘+ Apply voltage tothe primary ofthe voltage transformer according to ratio ofthe secondary core with ‘CPC 100 and measure the rato. ‘+ Check the polarity ofthe secondary core with espect to primary core by CPC100 while doing the Ratio tet. ry ee ‘worm raMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 14KV SWITCH GEAR 9.0 11K Circuit breaker testing 9.4 Mechanical Checks and Vinal Inspection: “+ Inspect switchgear anda components for any physics damage /defcts. 1 Chek nameplate information for correctness ‘spot enclosures for pop alignment, foundation fixing, and grounding & vermin entry. ‘+ Inspectll covers, panel section and doors for paintwork and proper it 4+ Check ll the transport es are removed. ‘Cheek for smooth and poper movement of racking mechanisms, shuter, oles, rail and guides. ‘+ Check proper alignment fhe primary and secondary contacts ‘+ Chek opetation of all mechanical inteloeks. ‘+ Check tighines fal bled connetions ‘+ Cheek for comes phasing connection of busbar. ‘+ Perform mechanical ches and visual inspection fr breaker / Contactor asp section ‘+ Perfor mechanical eek and visual inspection for instrument transformer as per setion “+ Perform mechanical chek and visual inspection on all disconnect / grounding switches a per 92 Inseation Resistance Tet: + Tenetudes pane enclosure, bus bar, CT and MCCB. The following precautions shouldbe taken care, before starting the esting. +A visual inspection will 2 made to ensure the surface dust and moisture has heen removed fom the component under est + nse the component isisolated from other connected system, which may feedback to ober ‘components or cuits nt unde tet. + Ontesting, voltage shale applied between one phase and other phases comected with ground, ‘esting shal be repeated for othe phases as mentioned above. 9.3 Contact Resistance Test “This test isto confi te bus bar joints are connected propery and verify the tightness, “The test shall be done wih CBs inserted and closed. Measure the contact de resistance betwen panels by injecting 100A DC. This wilinchode bus br joint, CB contet resistance. ‘+ Bath one side ofthe esing point of sircut breaker starting et. ‘Contac resistance ofthe wil be measured using CRM. “Measuring of DC resistance by Vil principe ‘Connect the current leads nd vltage leads across R-phase, “+ Voltage measurement es should be put inside the current leads,METHOD STATEMENT FOR TESTING AND COMMISSIONING (OF 44KV SWITCH GEAR NEN SS “© Close the Circit Breaker ‘Switch onthe aux. supply othe test kit + Contact resistaneeof min contacts shall be measured by injecting the 100A of DC Current through ‘the connecting pont in zach phase R, , and B) one by one. ‘+ Theresul displayed on the it shall be recorded ‘Repeat the same test for ther phases. 94 Vacuum Interrupter Test: “Tis test sto confi tl ity of 1TRV breaker “The tes sll be done with CBs open condition and by injecting 25KV DE. Rest is observed by Accepale or Defet ication window ofthe kt ‘+ Insulation resistance shal be repeated after Vaewum pot to ensure the halthiness of vacuum pot 95 Breaker Timing Test ‘This test ist confi theme duration of I 1kV breakers during closlopen operations ‘Connect test equipment and leads to breaker as per instruction manual ‘Select the test mode to be performed (Close, Open or CO) one by one. ‘Operating mes ofall the oles shal e measured “Recor the vale inthe tt report and pint stall be made ‘+ Measure the close and rip oil current during measurement ‘After test crit shall be normalized as per schematic. ‘Spring charge motor curent canbe meesured using clamp meter while breaker closing, ‘+ Allthe activities shal inspect an recorded as per OFS requirements. 9.6 Bashar high voltage test 9.6.1 Insulation Resistance test ‘+ includes panel enclosure, busbar, CT and iret bresker, The following precations should be taken care, before staring the testing ‘+A visual inspection wil be made to ensure the surface dust and moisture hasbeen remove from, the component under tes. ‘+ Ensure the components sot fom other connected system, which may feedback to other ‘components or eres nt under test. ‘+ On estas voltage shall be applied between one phase and other phases connected with ground, testing shal be repent fo cr phases as mentioned above, 9.62 High Voltage Test ‘+ Connect one side of th supply to salty ground (Fanh ground, The other sie of the supply Is conneted tothe bus being tested. + Connect on contact high voltage and connec al other contacts to ground, Testing a contact in this mthod makes sit soled from al ther contacts.METHOD STATEMENT FOR TESTING AND COMMISSIONING OF 41KV SWITCH GEAR ‘© The esttime for most standards, including products covered under TEC 60950, i | minut. ‘+ Asper OFS the test voltage shall be 28 (where Eis rate line voltage). ‘+ The comesponding leakage current hall be noted fe each phase “+The same procedure sal be repeated for other phases ‘© Allthe stivtes shal be inspected and recorded as per OES requirements 9.7. Protection relay testing 9.7.1 Overcurrent & H/F protectin ‘+ The approved setings are uploaded inthe relay. ‘+ The output relays and opto inputs are configured 3s por scheme diagram. ‘+The logic and LEDs are configured as per scheme requirement. 9.7.2. Measurements: ‘+ Tho voltage & urent connections sre made fom the kit to et pug ofthe ela. ‘+ Thekitis switched ON, “+ Quick CMC moc is opened, ‘The 36 voltages and current are injected as given below: + VR-65V.L00 IR-1ALO0) = V¥-635V L-1200) WY -1AU-1200 = VB-635v L200) 1B-1AL +1200 ‘+The voltage and current readings ae taken from the measurements menu snd compared with Ch VP mo doped 9.13 Over current pick up: ‘+ The EF fut fretion is sale in the relay OMICRON kits switched ON. Quick CMC mocule is opened. + Slowly rise Ri catet til the relay O/C function pickup, Note he reading Silay, ¥4 486 pickup values are noted. + lInjoct2 times curt and not the relay trp imeMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 41KV SWITCH GEAR a ‘Inject S times cunent and note the relay trp ime. ‘+ Corresponding reading shal be noted 9.74 Rarth fale Pick wp: ‘+ Enable Barth au fendion inthe ety. + Switch ON OMICRON kit + Open quick CMC module + Rise Rp current il EF picks up + "Note the eadings. Inject 2 mes curent, + Note the relay rp time, Inject 5 imes curen, ‘Note the relay ip time + Corresponding tipping scheme sal be ehucked for scheme 9.0 Dirsctional Over currant & E/E protection: ‘©The approved setings are uploaded inthe lay. ‘+The ouput relays and opto inputs are congue as per scheme diagram, ‘+The logic and LEDs are configured as per sheme requirement. Measurements: + The voltage & caren connections are made from the kitto test plug ofthe els. + Thekitisswicled ON. + Quick CMC module opened. ‘The 3p voltages and exrrent are injected as gven below: + VR-635V LO" IR-1AL00 + VY-6SV L-1200) Wy -1AL 1200 + vB-65v L+1200 IB-1AL+1201) ‘+The voltage and cutet readings are taken fom the measurements meau and compared with CT & VT ratio opted. 98 Directional overcurrent ray 98. Directional overcurrent plek up: ‘Switch OFF eat fan uneton in the rayMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 11KV SWITCH GEAR RRR ST ‘Apply 36 voltage as given below VR-S0vL00 TR-04 Loo) Vy -633V L-1200) vB-635V L 1200 4 Rise Rf cureat slowly til he OK funtion pickup Note the Rp caret Apply 2 times curent Note the relay atime + Apply S tines curent Note the reay trp time 1 Repeat above test for Yi & Bi having reduced volages in corresponding pass 98.2 Directional overcurrent boundary check: + inject. voltages and Rf current above pick up vale VR-S0VL00 IR-1A Lon Vy-633V L-1201) VB-635V L +1201 ‘+ Find out the boundaries from the given stings, + Keep the phase angle of Rd curentangle one boundary. * Ree the Re caret phase angle til the relay rps Note he phase ange Further reduce the phase ang Note the phase angle. Repeat the procure forthe ¥6& Bh. he relay ests 98.3 Directional Earth fault action tet: 4+ Enable the ath ful funeton inthe rey ‘Inject 3 voltage and Rf cuentas given below Rb-50VLON Rg-04 LOD) Y$-635V L-1200) Bp-63V L1200)METHOD STATEMENT FOR TESTING AND COMMISSIONING OF 11KV SWITCH GEAR NNN ys ‘Slowly se he Ri cure til the relay earth faut funtion pick up. ‘Note the readings. 1 Injec2times caret «Note the relay tiptime. Ins times caret 1 Note the relay rptime “Minimum voltage pick up: + Inject 3 balanced voltage &2 times Recurrent as noted below. Rb-63.5¥ Lon Rp-04A Loo 4-63.50 L-1200) g- 63.5 L100) + Reduce the Rf vo tge slowly til the relay onthe cath ful function Note the Rp voltage 99.5 Directional earth fault boandary chee 4 Inject Rip voltage and curent above pick up vale “+ Find the phase argle boundries from the given characteristics angle “+ Keep the Rd phase angle above the boundary value ‘+ Reduce the R@ phase angle til the relay ips. 4+ Note the phase angle reading. “+ Further reduces te phase angle il the relay resets. + Note the bounds. + Comesponding 109 List of Equipments 1. Omicon CPC 100-1 2. Omicron CMC 256956 - 1 3. Insulation ester - 44. Primary Current Injection Kit 1METHOD STATEMENT FOR TESTING AND COMMISSIONING (OF 41KV SWITCH GEAR ‘Seooary voliageinjeetion kit 1 Maltineter-2 (Camp meter = 1 Millanps clamp meter -1 Breaker vacuum pot kit— 10. AC high voltage kt 1 1.0 Safety Precautions and Measures AA Control Measures ‘+ Calbrson/iness ceritcates shall be provided forall equipment tobe used forthe testing work. ‘+ HSE oficer wil sue ll the IabourSite sf shal be wearing prope PPE insides ‘+ AllworkenSitesatvstrs sal be allowed only after wearing appropriate PPE in the site. ‘+ No work sll becarried out night witout prior approval of Owner Engineer. 112 Safety Provision ‘Th following safety and precautionary measures wll be taken pir to arto the stv. ‘+ Too! box tal shall be conducted and all workers wh stall be involved inthe CT tesing| ‘works shal be wel oriented to the nature of wrk ‘+ Basure the work force deployed for thee activites are having adequate skill and] undergone required HSE taining ‘+ Ensure requied LOTDIPTW is available at site before stating te jo. + Allequipment’, sols & tackles shall be checked hy HSEA before starting the ob Segregated aces for equipment and workers shall be provided. 4 Bnsure enough drinking water is avalable at work ste Ensure work eis provided with adequate transportation facilites + sure all employees are clear about ther job tasks and bzards involved Bure al the testing kits and tools o be ued ar in good working conto,METHOD STATEMENT FOR TESTING AND COMMISSIONING ‘OF 44KV SWITCH GEAR NE SSG 12.0 Responsibilities Project Mangers over al sponsible for Salty, Quality and Progreso he Prot. Safety Engineer Will Monitor all works re safety requirements on site cated out in scordance with the Tesing Engler shall be resposibe for the se westing activities and ‘nmplemenation fal esting plans. 120 Emergency In case of Emergency, ‘Stop the work. Alert the nat workers to reach othe nearest asembly point oot to get panic and donot run, Inform te sit HSE officer and other key personne! from the emergency contacts numbers dspayed in the site. Call emergeny services (999) i required ‘Sopervisor hal make headcount and repr. Quality Records Inspection forms SAP (Site aexepanes tes) reportsMETHOD STATEMENT FOR TESTING AND COMMISSIONING KV SWITCH GEAR 15.RAi i i He TREE TE TETSU a Ba ECreer aMETHOD STATEMENT FOR TESTING AND COMMISSIONING OF 11KV SWITCH GEAR 16. ITP