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Construction and Building Materials 285 (2021) 122833

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Utilization of inorganic solid wastes in cementitious materials – A


systematic literature review
Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva, Angela Kinoshita ⇑
University of Western São Paulo - UNOESTE, 19060-900 Presidente Prudente, São Paulo, Brazil

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Application of inorganic solid wastes


in cementitious materials is reviewed.
 Feasibility of replacement in
cementitious materials by wastes
studied are summarized.
 Partial replacements generally
improve the mechanical properties.
 Inorganic solid wastes in concrete
helps to reduce the environmental
impacts.
 This paper aims to encourage and
promote the use of wastes in
cementitious materials.

a r t i c l e i n f o a b s t r a c t

Article history: Civil construction is an opportune way of using industrial by-products, leading to the reduction of con-
Received 29 June 2020 sumption of natural resources. This paper is a systematic review of the literature, addressing the appli-
Received in revised form 18 February 2021 cation of inorganic residues in cementitious composites. The Web of Science search was performed
Accepted 23 February 2021
using keywords: Foundry Sand; Foundry Slag; Electric Arc Furnace Dust; Concrete Waste; Ceramic
Available online 12 March 2021
Waste; Glass Waste; Sugarcane Bagasse Ash; Bamboo Leaf Ash. A total of 107 papers were analyzed,
and the effects of these residues in the mechanical properties, the optimal percentages for substitution,
Keywords:
main applications and suggestions for future research are organized in this paper.
Industrial waste
Inorganic solid waste
Ó 2021 Elsevier Ltd. All rights reserved.
Cementitious composites
Concrete
Mortar

1. Introduction

Concrete is the most popular material worldwide used in the


Abbreviations: C&D, Construction and demolition; WFS, waste foundry sand;
building industry, mainly for its accessibility, low cost and avail-
WFSC, waste foundry sand calcinated; EAFD, electric arc furnace dust; FS, foundry
slag; UHSC, ultra-high strength concrete; OPC, ordinary Portland cement; RCA, ability, among other advantages. The annual consumption of con-
recycled concrete aggregates; CoW, concrete waste; CWP, concrete waste powder; crete in the world is approximately 25 billion tonnes [1].
RHPC, recycled high performance concretes; SCHPC, self-compacting high- Concrete manufacturing requires several natural resources in large
performance concrete; CW, ceramic waste; TCW, tile ceramic waste; RCB, red clay scale, as well as the Portland cement, that accounts for ~ 5–7% of
bricks; CSW, ceramic sanitary ware; GW, glass waste; GP, glass powder; ASR, alkali-
silica reactivity; FA, fly ash; SBA, sugarcane bagasse ash; BLA, bamboo leaf ash.
the CO2 emissions globally for its production [2]. These factors con-
⇑ Corresponding author. tribute to major impacts on the environment. In the last decades, a
E-mail addresses: angelamitie@gmail.com, angela@unoeste.br (A. Kinoshita). series of studies has been carried out to find alternatives to the use

https://doi.org/10.1016/j.conbuildmat.2021.122833
0950-0618/Ó 2021 Elsevier Ltd. All rights reserved.
Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

of natural resources in the manufacture of cementitious materials. Table 1


The replacement of cement and aggregates, by inorganic solid Advanced search keywords used in the Web of Science.

waste from different economic sectors, is one of the most viable Waste Material Advanced Search keyword
solutions that has been explored in several studies, searching for Foundry Sand TS=”Foundry Sand” AND TS=(mortar* OR concrete)
ideal conditions for replacements, considering the properties Foundry Slag TS = Foundry Slag AND TS=(mortar* OR concrete)
required for their application. Electric Arc Furnace TS=”Electric Arc Furnace Dust” AND TS=(mortar* OR
Construction and demolition waste (C&D) represents from 30% Dust concrete)
Concrete Waste TS=”Concrete Waste” AND TS=(mortar* OR concrete)
to 40% of total urban waste, contributes to one of the most signif- Ceramic Waste TS=”Ceramic Waste” AND TS=(mortar* OR concrete)
icant waste flows in the city producing a series of impacts on soci- Glass Waste TS=”Glass Waste” AND TS=(mortar* OR concrete)
ety and the environment, such as landfill or illegal dumping, Sugarcane Bagasse TS=”Sugarcane Bagasse Ash” AND TS=(mortar* OR
emission of harmful gases and water pollution [3,4]. Many research Ash concrete)
Bamboo Leaf Ash TS = Bamboo Leaf Ash AND TS=(mortar* OR concrete)
works have been carried out by using concrete, ceramic and glass
waste as a replacement material for cement, fine aggregate and Legend: TS Topic; *Variation of singular and plural (one column).
coarse aggregate., According to the characteristics of the waste,
its usage and applications, safe building materials are the result
[5–9]. this kind of search is general, covering the title, abstract, keywords
Some industrial wastes are used as substitutes for components of author and keywords plus of the papers. From the results
of cementitious materials enhancing mechanical performance in obtained, the following exclusion criteria were applied:
concrete [10]. The casting industry produced 113 million tonnes 1) papers that are literature review;
of metal casting worldwide [11], resulting in different by- 2) if the application of the residue is not in a cementitious
products, such as waste foundry sand, slag waste and electric arc matrix (concrete, mortar and pastes);
furnace dust, in a similar amount as the metals. Therefore, their 3) papers in which the influence of the residue on the mechan-
application in building materials can be considered as an environ- ical property of the cementitious composite are not reported.
mental benefit. The foundry wastes have different physical and The flow diagram of method part is shown in Fig. 1:
chemical characteristics, according to the process and the type of
metal produced. Many studies have been conducted to explore 3. Results and discussion
their potential, enabling their use as components in cementitious
materials, such as mortars and concrete [12–15]. The number of papers, after advanced searching and exclusion
The agroindustrial sector is responsible for a large volume of criteria applied to compose the systematic literature review, is
fibrous wastes. Among the various cultivation crops, sugarcane shown in Table 2.
stands out for the volume of residues generated. Approximately The data of chemical, physical and mechanical characteristics
1.9 billion tonnes is cultivated annually worldwide [16], from were extracted from the 107 papers in table 2 that satisfied the
which, the juice is extracted for ethanol and sugar production and exclusion criteria. These are displayed in Tables 3, 4 and 5.
the resulting bagasse is incinerated for energy generation. So, ash
is the most common final waste from this agroindustrial sector. 3.1. Physical and chemical attributes of different inorganic solid wastes
Due to pozzolanic activity of ash, several studies have been carried
out to use sugarcane bagasse ash and bamboo leaf ash, among The inorganic solid waste, when used as partial substitute of
others, to substitute cement in cementitious matrices [17–20]. Cur- cement or aggregates in mortar and concrete, should result in suit-
rently, fly ash from combustion of pulverized coal is one of the able cementitious material, meeting all requirements of workabil-
wastes most applied as pozzolanic mineral admixture in cement, ity, durability and mechanical properties. These attributes are
decreasing heat of hydration and enhancing the workability and directly influenced by their physical and chemical characteristics.
durability. Fly ash has commercial application in many countries Table 3 shows the chemical constituents in percentage by weight
and its use is already standardized by the ASTM C618-19 [21]. of inorganic solid wastes as reported in the papers considered in
Therefore, a huge volume of waste is produced in all sectors of this systematic literature review. Table 4 includes the specific grav-
the economy and the use of industrial residues in the composition ity, water absorption, density and fineness modulus of inorganic
of construction materials has aroused wide scientific interest. It is solid wastes as reported.
an advantageous solution to aid the environment, reducing waste
disposed in landfills and/or dumped illegally and, simultaneously, 3.2. Influence on mechanical properties of cementitious materials
the use of natural resources. In this work, a systematic literature produced by waste replacement
review comprising three different economic activities and eight
wastes, which were studied as component of cementitious com- The replacement of components by inorganic wastes in cemen-
posites, are presented. titious material should result in materials that meet several
parameters, mechanical properties being one of the most relevant
2. Materials and methods in the scope of application in civil engineering. Table 5 summarizes
the properties regarding these aspects showing the feasibility of
The Web of Science (Clarivate Analytics company) advanced the use of residue.
search was done, restricted to papers published in the last 5 years.
The following keywords were used in the field ‘‘TOPIC” with the 3.3. Waste foundry sand (WFS)
boolean ‘‘AND” and ‘‘OR”, according to the residue, as shown in
Table 1. WFS is a by-product of ferrous or nonferrous metal casting
These residues were selected because they are generated in industries. The potential of this waste is due to its high concentra-
large volume and several research works have been carried out tions of silica, as demonstrated in Table 3. In the last census (2019)
to enable their application in cementitious materials. a volume of 113 million metric tonnes of metal casting produced
The period of 5 years was chosen because as the theme is of worldwide was related [11], and the most common way to produce
intense research activity, the works of the last 5 years should metal casting is in sand molds. Commonly, the mold is made of
include the previous ones. The field ‘‘TOPIC” was chosen because mixture of natural sand (80–95%), carbonaceous additive (2–
2
Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

Fig. 1. Flow Diagram of systematic review steps.

Table 2 ment at 900 °C and mechanical properties were compared with the
Number of papers found in advanced search using keywords in Table 1 and after non-treated. The replacement with 50% of waste foundry sand cal-
exclusion criteria.
cinated (WFSC) achieved an increase of 13% in compression resis-
Waste Material Total number of Number of papers after tance, while with total replacement, it increased by 134%
papers exclusion criteria compared to non-treated WFS. It was verified that calcination
Concrete Waste 115 6 removed the pulverized coal and formed amorphous phases in
Ceramic Waste 91 39 the WFSC, factors that may have improved its performance [76].
Glass Waste 43 9
Arulrajah et al. analyzed the metal WFS leaching, and found that
Foundry Sand 70 15
Foundry Slag 22 6 the concentration of majority hazardous metals delivered is below
Electric Arc Furnace Dust 19 7 the acceptable safety limits. However, the concentration of poly
Sugarcane Bagasse Ash 57 22 aromatic hydrocarbons exceeds the limits depending on the origins
Bamboo Leaf Ash 9 3
of WFS [125,126]. Sua-Iam et al. [25] studied the effect of partial
Total 426 107
replacement of cement by waste foundry sand. The use of waste
(one column). increased the water required to achieve the desired slump and
decreased compressive strength. Additionally, the increase in
WFS content (10 to 40) leads to a delay in setting times and a
10%), bentonite clay (4–10%) and water (2–5%) [122]. When the higher resistance to sulfates and sulfuric acid attack at 154 days
casting parts are removed from the mold, waste foundry sand is of exposure.
produced. Thus, it can be concluded that usually the replacement of natu-
Depending on the type of casting, it is estimated that each ton of ral sand by waste foundry sand (10–35%) increases the mechanical
castings consumes 0.8 to 1.0 ton of natural sand, which is a mate- resistance. The presence of organic components on the surface of
rial of non-renewable origin, extracted directly from the environ- the residue compromises the mechanical properties, at higher
ment [123]. The accumulation of this waste in landfills generates replacement ratios, but reaches acceptable characteristics accord-
significant environmental impacts due to the presence phenols ing to European Standards. Calcination treatment may represent
and inorganic elements such as lead, chromium, cadmium, iron, an alternative to enhance the mechanical properties allowing
among others. Currently, the literature relates several technologi- replacement of natural sand up to 100%, requiring further studies
cal applications in engineering [12,76,77,96–98]. to analyze the process viability. However, the use as cement substi-
Çevik et al. [13] studied the effects on the mechanical properties tute decreased the mechanical resistance, according to all studies
of cement mortars after partial replacement of natural sand with analyzed. This is associated with reduction of cement hydration
WFS (15% to 60%). The results demonstrated that a replacement rate and high porosity of composites, resulting in high water
with WFS up to 30% increased compressive strength by 13% at absorption, as listed in Table 5.
3 days of curing. Sua-Iam et al. and others found similar results
[14,27,96–98,124], as shown in Table 5. Although this enhance- 3.4. Electric Arc Furnace Dust (EAFD)
ment was not verified at higher proportions, the replacement with
up to 60% of WFS is acceptable for the European Standards - TS EN The generation of EAFD occurs due to the volatility of metals in
standards, even with the reduction of mechanical resistance. In the melting process, that react with oxygen, condensing into solid
recent work, the waste foundry sand was calcinated by heat treat- particles [127]. Approximately 70% of electric arc furnace dust is

Table 3
Chemical constituent (wt%) of ordinary Portland cement and waste materials according to the 107 papers in Table 2.

Materials SiO2 Al2O3 ZnO Fe2O3 CaO MgO SO2 PbO2 LOI References
OPCa 19.5–19.9 4.21–4.52 3.19–3.46 62.7–68.0 1.25–1.45 1.59–5.17 0.92–3.26 [13,22,23]
Waste Foundry Sand 78.5–94.1 0.21–6.10 – 0.95–5.80 0.17–2.44 0.20–3.56 0.04–0.57 0.95–3.50 0.95–3.63 [13–15,23–28]
Electric Arc Furnace Dust 2.65–3.89 0.94–1.04 31.3–38.3 28.9–35.9 2.93–13.3 1.58–2.25 1.07–2.60 0.25–0.3 4.25 [22,29–32]
Foundry Slag 33.1–45.0 8.20–13.3 – 0.69–3.54 25.4–42.8 5.57–10.6 1.41–1.81 – 0.99–2.08 [33–36]
Sugarcane Bagasse Ash 51.1–72.9 1.68–14.6 – 0.21–11.6 2.26–7.77 0.57–2.82 1.80–4.33 – 10.5–22.9 [37–41]
Bamboo Leaf Ash 70.5–80.2 0.63–2.27 – 0.47–2.34 3.30–7.86 1.46–1.84 0.84–3.31 – 7.79–11.3 [17,18,42]
Concrete Waste 17.3–68.1 0.16–18.5 – 0.45–5.59 14.4–38.5 0.31–9.20 0.79–1.50 – 13.3–30.8 [5,43–47]
Glass Waste 64.9–88.4 0.81–6.30 – 0.26–3.72 2.14–18.5 0.26–1.16 0.11–2.66 – 1.14–5.42 [9,48–50]
Ceramic Waste 28.8–71.2 13.3–26.9 – 0.55–16.6 0.10–24.1 0.36–5.50 0.01–3.30 – 0.10–3.63 [7,51,52,53–59,60–69,
70,71]

Legend: aOrdinary Portland Cement; LOI Loss on Ignition. (two columns).

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Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

Table 4
Physical properties of ordinary Portland cement, natural sand and waste materials.

Materials Specific gravity (g/cm3) Water absorption (%) Density (kg/m3) Fineness modulus References
a
OPC 3.01–3.14 1.78 – – [23,35,72,73]
Natural Sand 2.57–2.64 1.63–3.65 2700 2.45–2.95 [49,72–74]
Waste Foundry Sand 2.18–2.61 1.40–4.82 1378–2589 1.00–3.36 [12,14,15,22–26,75,76,77]
Electric Arc Furnace Dust 3.81–3.84 – 3488 – [22,29–31]
Foundry Slag 2.38–3.57 0.26–2.30 1315 2.58–3.00 [24,73,78,79]
Sugarcane Bagasse Ash 1.51–2.69 0.79–0.80 2100–2190 1.04 [19,20,37,38,40,41,74,80–82,83]
Bamboo Leaf Ash 2.00 – – – [42]
Concrete Waste 1.90–2.69 2.94–4.30 2631–2880 – [44,84,85].
Glass Waste 2.50–2.63 0.10–0.40 – 7.86 [9,86,87]
Ceramic Waste 2.13–2.87 0.23–22.84 2200–2720 2.20–7.95 [6,7,52,53,59,60,70,71,91,92,93–98]

Legend: aOrdinary Portland Cement. (one column).

Table 5
Waste material, replaced material, general feasibility of replacement, workability and mechanical strength (compressive, flexure and tensile) attributes of cementitious materials.

Waste Replaced General Workability Mechanical Considerations References


material Component feasibility of strength
replacement
(%)
Waste Cement 10–40 Generally Generally Decrease in workability and mechanical strength [12,23,25]
Foundry decreases decreases are mainly due to higher water absorption, reduced
Sand hydration rate and high porosity of the composites
Fine 10–35 Generally Generally Generally, the presence of coal and clay in the [12,13,14,15,26,27,75–
Aggregate decreases increases residue prevents high percentages of incorporation. 77,99,100–102]
However, the treatment with calcination allowed
total substitutions.
Electric Arc Cement 3–10 Comparable Comparable The high contend of Zn and Pb and high specific [22,29–32,100,101]
Furnace surface area of the waste results in porous
Dust composites and impair replacements higher than
10%.
Slag Foundry Fine 10–60 Generally Generally The increase in mechanical strength is generally [24,26,36,73,78,79]
Aggregate decreases Slightly attributed by formation of longer C-S-H chain,
Improves owing to the rapid hydration of cement, leading to
homogeneous and a compact microstructure
Sugarcane Cement 5–20 Generally Comparable The high concentrations of silica in ash and their [18,19,20,37–41,74,80,81–
Bagasse decreases ultrafine particle size enable pozzolanic reactivity, 83,105–111,112–114]
Ash improving the packing density of the composite.
Bamboo Leaf Cement 10–30 Generally Generally The reaction between the silica or aluminosilica [17,18,42]
Ash decreases increases with the calcium hydroxide forms additional C-S-H,
which fills the capillary pores, increasing the
mechanical strength.
Concrete Cement 10–30 Generally Comparable Alkaline activation of concrete residue enables [5,43–47]
Waste decreases formation of nucleation sites of C-S-H and C-S-A-H,
leading to fast hardening.
Ceramic Cement 10–50 Generally Generally The reduction in the early compressive strength is [51,52,54,55,56,58–61,63,64–
Waste decreases decreases mainly due to the immature pozzolanic reaction in 66,68–70,98,115–117,118]
the concrete; the growth of C–S–H gel is affected by
the non-hydraulic feature of ceramic powder.
Fine 10–100 Generally Generally The increase of mechanical strength is mainly due [6,53,62,66,67,93,94,96,119,120,121]
Aggregate decreases Increases to the higher fine particle percentage in ceramic
residue, that acted as a filler, providing a dense
matrix and additional pozzolanic behavior.
Ceramic Coarse 10–100 Generally Generally The increase on mechanical strength is mainly due [7,64,69,90,92,94,95,119]
Waste Aggregate decreases Increases to its hardness which is higher than that of
conventional coarse aggregate and the better
bonding with the cement paste.
Glass Waste Cement 10–20 Generally Comparable Mechanical strength increases due to hydrolysis of [9,50]
increases the GP into free ions of SiO2, CaO and Na2O in the
water solution, forming C–S–H.
Fine 10–50 Generally Generally The improvement in mechanical properties is due [8,48,49,87,120,121]
Aggregate increases Slighty to the amorphous content of glass that should
Improves eventually participate in the cement hydration
reaction and develop a compact matrix.
Coarse 10–30 Generally Generally The mechanical strength generally decreases due to [86]
Aggregate decreases decreases the smooth glass surface and less water absorption
resulting in a weak aggregate-matrix interfacial
bond.

(two columns).

deposited in landfills worldwide [2]. The composition of EAFD is posites is studied, but with a previous treatment to avoid metal
variable, depending on the type of steel produced, scrap used mobility and further leaching of potential heavy metals into the
and furnace operating conditions. Its application in cement com- environment [2].

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Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

The partial replacement of the siliceous filler component of tial replacement of Portland cement and quartz sand by foundry
cement by 25, 50 and 100% of Electric Arc Furnace Dust was stud- slag as a sustainable alternative for production of cleaner mortars
ied [29,128]. These results differ since in the first study [128], the and concretes [24,36,73,78,134]. Usually, 95% of the foundry slag
compressive strength increased 5% with 100% of replacement and composition is silica, calcium, aluminum, magnesium and oxygen
in the second study [29], the results indicated similar mechanical (Table 3). This chemical composition is very important for better
properties with 25% and a high decrease with total replacement, hydraulic activity [135].
associated with higher open porosity of composites. Gholampour et al. [33] analyzed the effects of concrete with
The positive characteristic of EAFD is its small size, resulting in partial replacement (50, 70 and 90%) of cement by granulated blast
greater capability of filling voids, increasing the density of the mor- furnace slag (GGBS). The replacement of cement by 90% GGBS
tar. On the other hand, the detriment of cement hydration leads to resulted in a decrease of 51% in slump properties, attributed to
low mechanical resistance; the negative aspect. the lower capillarity of GGBS mixes, a factor also responsible for
Additionally, leaching of Pb was verified in mortar with up to reducing water absorption by concrete. However, GGBS mixes
50% replacement, but within acceptable limits, according to the resulted in similar or slightly higher compression, since the curing
environmental assessment [128]. Ledesma et al. [32,129] analyzed period is extended (28 and 90 days) compared to the control con-
chemical composition, for a compliance test, of two different crete. These results are associated with the higher volume of SiO2
EAFDs and found high concentrations of Se, Cd, Mo, Pb and chloride (~35%) and Al2O3 (~13%) compared to Portland cement (Table 3).
that exceeded the legal limits. Thus, the EAFDs. were classified as These components increased hydration in late periods, leading to
hazardous waste requiring adequate treatment for landfill destina- higher formation of tricalcium silicate (C3S), dicalcium silicate
tion. However, when incorporated into mortars, the leakage of (C2S) and tricalcium aluminate (C3A) in the mixture. The late reac-
metals into the environment is inhibited, different from a waste tion is also reported, associated with the pozzolanic reaction that is
in pure form. Its incorporation in mortars inhibited the release slower and require more time for calcium hydroxide formation
launching of metals as occurs in a waste pure form. Only Pb release [136]. In contrast, Javali et al. [134] studied the partial replacement
continued with levels above the acceptable (>10 mg/kg) thus, it (5–20%) of cement by aluminum slag, obtaining similar properties
cannot be classified as non-hazardous. New techniques to improve to control concrete at 5% replacement, and a marked loss of
Pb encapsulation are necessary. mechanical strength with 10 to 20% replacement.
Magalhães et al. [31] studied the mechanical properties of mortar Rajasekar et al. [78] studied copper slag as a substitute of quartz
composites with 5 and 10% of cement replaced by EAFD, also varying sand up to 100% of replacement in Ultra High Strength Concrete
the water/binder (w/b) ratios, from 0.35 to 0.7. The best mechanical (UHSC). The results demonstrated that the replacement of 100%
properties were achieved with 0.35 w/b and 10% of cement replaced results in minimum acceptable compressive (150 MPa), flexural
by EAFD, reaching an increase of 5.2% in compressive strength. How- (18 MPa) and splitting tensile strength (14 MPa). However, the
ever, higher water/binder ratio damaged the mechanical properties replacement of 60% by copper slag resulted in the optimum
due to the decrease of the cementing efficiency. Alizadeh et al. [101] mechanical properties of concrete, attributed by formation of
reported similar results with the replacement of 5 and 10%, obtaining greater amount of C-S-H chain, owing to the rapid hydration of
a smaller increase in compressive strength with 5% cement replace- cement. Nonetheless, strength reduction characteristics were
ment, as well as the significant delay in the setting time and retarding observed with replacement higher than 60%, which is associated
the cement hydration time. These results are associated with high with an increase of free water present in the mix, resulting in more
specificsurfaceareaoftheEAFDparticlesinrelationtocementparticles quantity of pores in the cured concrete. A similar result with 40%
and high concentration of Zn and Mn that lead to some reactions on replacement of sand by foundry slag is related. An increase in the
cementgrainswhich,inturn,leadtopostponingthehardeningprocess compressive strength in comparison to control concrete was
of the concrete mixture. A similar effect is reported by Fauz et al. [130]. observed, associated with the reactivity characteristic of foundry
Few studies have reported a significant improvement in slag, increasing the compactness and resistance of concrete [79].
mechanical properties with the addition of Electric Arc Furnace Torres et al. [24] studied the effect of un-separated foundry slag
Dust. In general, this dust in low concentrations (<10%) is accept- and sand waste in concrete, the content primarily being slag and
able, as demonstrated in Table 5. The high concentration of Zn foundry sand waste. The mechanical properties were not affected
and Pb results in a more reticular and porous microstructure, with replacement of coarse or fine aggregate by foundry slag up
impairing the incorporation in greater proportions. However, it to 30%. For both fine and coarse aggregates replacement by un-
was found that most of the residues collected had a high content separated waste, the same mechanical strength of the control is
of heavy metals, such as Zn and Pb (Table 3), which, even when achieved with a ratio of 20% of replacement. However, a decrease
incorporated in the cement composites, presented leaching levels of 15% and 20% in compressive strength was observed with
above the acceptable (>10 mg/kg). Therefore, more approaches replacement of 40% and 60%, respectively.
are necessary to inhibit the mobility of heavy metals to enable Therefore, the foundry slag has been considered as an alterna-
application in building materials. tive in the replacement of cement, resulting in mortars with simi-
lar mechanical properties. However due to higher volume of SiO2
3.5. Foundry slag (FS) and Al2O3 present in FS, the pozzolanic reactions at the beginning
of hydration are slower, consequently more time is necessary to
The foundry slag is a by-product of the casting of metallic mate- obtain similar or better properties than the control concrete. More-
rials in industry and its chemical properties depend on the metal over, the chemical composition of foundry slag provides additional
produced (iron, zinc, copper, steel, etc.). Just the ground granulated formation of C-S-H when it substitutes natural sand, owing to the
blast furnace slag from pig iron and steel production generates 530 rapid hydration of cement, as well as a homogeneous and a com-
million [131] and 250 million tonnes [132] respectively, worldwide pact microstructure, enabling replacements of up to 60% (Table 5).
annually. The production of granulated slag consists of rapidly
cooling the molten slag with water in a pond, or with powerful 3.6. Concrete waste (CoW)
water jets, resulting in a fine, granular and almost fully non-
crystalline powder, with hydraulic properties [133]. Concrete and mortar are the cement matrix composites most
Portland cement production accounts for ~ 5–7% of the CO2 used in construction. Approximately 30 billion tonnes of concrete
emissions globally, and several researchers have evaluated the par- are estimated to be produced per year worldwide [137]. In the civil
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Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

construction industry, concrete waste (CoW) represents about 60% properties were reduced by 10%. In within-batch, concretes with
of the total solid waste generated in renovation and demolition 100% RCA did not present high variability, while the intermediate
activities [138]. ratios (25% and 50%) were slightly more variable.
American Society for Testing and Materials (ASTM) defines that In relation to recycled high performance concretes (RHPC),
recycled concrete aggregates (RCA) are granular materials, which Wang et al. [142] proposed a simplified method for mix proportion
can be separated or removed from the solid waste stream in order of RHPC using 100% of recycled coarse aggregate, reducing the
to be processed for use as a raw material or product. Several spec- extensive trial tests. The water absorption was used as a quality
ifications for the use of RCA establish that they should contain, at parameter of the RCA and the mixtures were designed taking into
least 90% of their mass composed of Portland cement and natural account this absorption and RHPC resistance to frost. Freeze resis-
aggregates such as sand and rocks [139–141]. tance was measured by the loss of compressive strength and by
The utilization of CoW as a component of cementitious materi- relative dynamic modulus of elasticity after freeze cycles.
als presents several advantages such as reducing waste disposal in Other authors [146] studied the durability of self-compacting
landfills; reducing raw materials extraction; reducing energy con- high-performance concrete (SCHPC) with replacement of 25% and
sumption. These minimize the environmental impact and also rep- 50% of the coarse aggregate by RCA. All concretes with substitution
resent a sustainable circular economy in construction activities of aggregate by RCA had a slump similar to that of the control con-
[142–144]. crete. The compressive strength of concrete with 50% natural
Currently, several works have focused on concrete waste treat- aggregate replaced by RCA resulted in better mechanical properties
ments and processing before addition to cementitious composites at 90 and 270 days. The SCHPC were also evaluated for chloride
[45,46,145]. He et al. [5] utilized autoclaved aerated concrete migration, water penetration, absorption, resistance to freezing
waste for cement replacement in pastes, improving the particle and thawing up to 270 days and the results showed that the use
fineness (~2.3 lm) using the wet-milling technique. The grinding of up to 50% RCA did not influence these properties.
process facilitated the dissolution of alkali (Ca(OH)₂) and improved The compressive strength of concrete with 50% natural aggre-
the pH value, accelerating the hydration of clinker. Replacement up gate replaced by RCA resulted in higher strength values after 90
to 30% produced paste with compressive strength similar to the and 270 days. Also, water absorption and freeze resistance have
reference. been investigated up to 270 days and the results showed that using
Abdel-Gawwad; Rashad; Heikal [45] treated concrete waste RCA has no significant effect on the durability properties of RHPC
with NaOH and added lead bearing sludge to produce alkali acti- when used up to 50%.
vated cement, getting good results. The NaOH to concrete waste As shown in Table 4, the high water absorption of RCA has been
weight ratio amount was monitored, 2 wt% Na2O content resulted reported by other authors [84,144,147]. The permeability of old
in better performance in compressive strength. Similarly, Robayo- paste/mortar and the presence of voids in RCA can provide inter-
Salazar; Riviera; Gutiérrez [145] treated the waste with NaOH and connectivity of pores, forming microcracks, allowing the penetra-
found that the ratio of 6% of Na2O is better to produce alkali acti- tion of water that affects the durability of new composites.
vated cement. Rangel et al. [144]; classified and characterized concrete waste
Kumar; Ananthan; Balaji conducted studies with utilization of from different origins (concrete-plant, demolition waste and labo-
coarse and fine fractions of RCA in self compacting concrete ratory produced) to establish quality-control parameters. The old
(SCC). The concrete was designed per ‘‘Modified Nan-su Method” binder adhered to the surface of RCA can establish a new quality
[43] 4 mixes (control, 20% fine RCA, 20% coarse RCA and 20% parameter in terms of water absorption. They concluded that the
fine + 20% coarse RCA) were submitted to mechanical testing. Also, ideal mortar percent adhered to the RCAs is from 20 to 70%.
the durability tests with Na2SO4 and H2SO4 solutions were con- New treatments, processes and technologies can provide the
ducted. Based on the results, the SCC with 20% fine RCA + 20% application of concrete waste as constituents of cementitious com-
coarse RCA resulted in better mechanical properties and durability posites and even in structural concretes. As well as other waste, it
performance in comparison to the control concrete. is essential that concrete wastes are categorized by different phys-
Other studies have reported on techniques that improve the ical and chemical properties. In addition, their performance needs
grain quality of CoW to use as aggregates [44,84,85]. Drissi; Ling; to be tested through standardized tests prior to application in con-
Mo [84] used a pelletization process with Phase Change Material struction materials [148–150]. The variability of the source
on concrete waste powder (CWP) to produce aggregates with a [144,151,152]; the type of cement used [153]; the age of the con-
size of approximately 10 mm. The process enhanced the artificial crete [154]; and other components in the dosages [151,155] are
aggregates due to the formation of a less-permeable carbonate- important parameters to guide the best use.
rich layer leading to a 29% water absorption reduction and
increased the density up 4% of artificial aggregates. They showed
the feasibility of use of this material as artificial aggregates for 3.7. Ceramic waste (CW)
concrete due to the increase of mechanical strength and less
water demand. Shi et al. [44] used CWP for production of artificial Ceramics are used as building materials as tiles, brick floors and
carbonated aggregates with 6 to 15 mm in diameter. Two differ- roofing tiles. Their main components are natural materials with a
ent cures were tested (normal and in presence of CO2) to acceler- high content of clay minerals, silica (SiO2) and alumina (Al2O3)
ate the reaction with minerals containing calcium or magnesium and represent>80% of their composition [156,157]. These results
and two cement proportions (10 and 20%). The aggregate with are summarized in Table 3. The global production of ceramic waste
CWP with a size of 150 mm cured in CO2 presented higher com- exceeds 22 billion tons per year [157]. Approximately 30% of the
pressive strength in comparison with the smaller particle total ceramics produced is discarded as waste due to failures dur-
(75 mm). ing its production [157,158]. Ceramic wastes are usually classified
Pacheco et al. [85] determined the variability of the mechanical into two types, according to their source or raw material [159]. The
properties (compressive strength, Young’s modulus and splitting first type is the waste generated during the firing process, common
tensile strength) in several within-batch natural coarse aggregates in pottery and ceramic industries, which produces parts for use in
and RCA, on 5 concrete mixes with different replacement ratios. roofs (bricks, tiles and roof tiles). The second type comprises cera-
They noticed that the mechanical properties were similar with mic waste with surface treatment, such as gres ceramics (tiles,
up to 25% replacement, however with 50 and 100% the mechanical floors and sanitary wares).
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Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

Several studies show the feasibility of replacing natural aggre- firmed that the increase is related to hydrolysis of the GP into free
gates, coarse [90,94,95] and fine [65,89,116,117], by ceramic resi- ions of SiO2, CaO and Na2O in the water solution, forming more C–
dues in cementitious matrix composites. The partial replacement S–H than control samples. Similarly, Kamali and Ghahrema-
of natural aggregates by ceramic waste (CW) can provide an ninezhad [164] examined the effect of GP on the mechanical
increase in compressive strength. Mohammadhosseini et al. [160] strength, durability and behavior of cementitious materials modi-
observed better mechanical resistance performance when using fied with two types of GP and an addition of class F fly ash (FA)
ceramic residue as fine aggregate and binder (substitution of to various levels of cement replacement. The mixes have the
cement) in mortars. At 90 days of curing, the compressive and ten- water/cement ratio fixed at 0.50, with replacement of cement by
sile strengths of the samples with 40% CW replacing cement and GP at 0%, 5%, 10%, 15%, 20% and also, another admixture with
100% replacing fine aggregates obtained higher mechanical replacement of 20% cement by fly ash (FA). Two glass powders
strength values compared to conventional mortar. Similarly, with 8.4 mm were used (GP 1 and 2). GP1 was a post-industrial
Awoyera et al. and others [6,65,88,89,91] found the same effect by-product from waste glass fiber and GP2 is a post-consumer
and the results are shown in Table 5. The increase in the resistance by-product derived from recycled glass. The compressive strength
of the mortar can be attributed to the pozzolanic reaction between tests were performed at 7, 28 and 91 days of curing and those of
the silicon oxide (SiO2) and aluminum oxide (Al2O3) present in flexural strength were carried at 28 and 91 days of curing. The
high quantity in the CW and hydration products of the ordinary results showed that glass powder improved the compressive
Portland cement (OPC), such as calcium hydroxide (Ca(OH)2). strength in all mortars and concretes. Furthermore, the replace-
Pitarch et al. [69] studied ceramic waste as aggregates in the ment of cement by GP2 increased the flexural strength after
production of structural concrete. Tile ceramic waste (TCW), red 91 days. It formed a secondary hydration product (C–S–H) arising
clay bricks (RCB) and ceramic sanitary wares (CSW) were used as from its pozzolanic property. The strength performance of concrete
a substitute for natural limestone aggregates at a ratio between and mortar made with admixtures with GP were better than
14 and 30% (by mass). Compared to conventional concrete, the first dosages with FA. Most of the studies related that glass waste can
with TCW showed higher compressive strength values, reaching 7% be used for partial replacement of cement. There is potential for
higher than the reference after 28 days of curing. The concretes the utilization of glass powder (GP) in matrix cement as an addi-
containing 30% substitution of CSW presented compressive tion as well as silica fume and fly ash. GP used as partial replace-
strength similar to that of conventional concretes at the 28th ment of cement in concrete and mortar usually resulted in an
day. RCB concrete (30% replacement) presented the highest increase in compressive strength, when used as substitute up to
strength loss percentages at the early curing period (up to 18.4%, 20%, due to pozzolanic reaction and alkali release by glass waste.
after 7 days of curing). These results demonstrate the feasibility The pozzolanic properties of glass waste increased with particle
of using TCW and CSW as recycled aggregates in the production sizes < 90 mm. The replacement of up to 50% natural sand by glass
of structural concrete. waste slightly improved mechanical properties, associated with its
In general, the replacement of fine aggregate and coarse aggre- amorphous characteristic that will eventually participate in the
gate up to 100% by ceramic waste showed an improvement in reaction and develop a strong compact matrix. On the other hand,
mechanical properties, because the ceramic particles provide the when used as a replacement for coarse aggregate in concretes, the
dense matrix, pozzolanic potential and also higher hardness than mechanical strength generally decreases due to the smooth glass
conventional coarse aggregate, with better bonding with the surface and less water absorption compared with natural coarse
cement paste. However, the replacement of cement by ceramic aggregates, resulting in a poor bond aggregate-matrix [86]. There-
waste decreases the mechanical strength, which may be associated fore, finding a percentage range of waste glass as aggregates, with-
with the immature pozzolanic reaction, affected by non-hydraulic out impacting properties of composites, is recommended since few
ceramic powder, retarding the strength development, as related by studies have investigated its use as a coarse aggregate.
El-Dieb et al. and others [62,63,113]. These results are summarized
in Table 5. 3.9. Sugarcane bagasse ash (SBA)

3.8. Glass waste (GW) Currently, sugarcane ethanol is a better alternative to non-
renewable fuels. Not just because of its sustainability, but also
Glass is an inorganic, amorphous and physically homogeneous for its low cost. The sugarcane bagasse (SBA) is the main residue
substance, [161]. It is formed by fusion and further cooling to a of this industry and its production is approximately 1.9 billion ton-
rigid condition without crystallizing [8,9] (Table 3). nes annually [16]. Its combustion to produce renewable energy
In general, glass waste (GW) from the construction industry results in approximately 0.3% ash, with potential characteristics
includes window components, crystals, light bulbs, neon tubes, to be incorporated in cementitious composites [165]. Brazil and
hollow bricks and others [162]. The reuse of GW from the con- India are the biggest producers of sugarcane in the world; Brazil
struction industry is an environmentally positive, well- produced approximately 706 million tonnes in 2016 [16].
established practice [9,121]. Studies have been done on using Investigations regarding the feasibility of incorporating the sug-
GW in cementitious composites production as supplementary arcane bagasse ash started in 1998 when positive results were
cementitious material [48,49,86] (Table 5). obtained, revealing the formation of hydrated silicates and the con-
Some authors have related that the partial replacement of sumption of calcium hydroxide in composites where the sugarcane
cement by glass powder (GP) can improve the rheology [163], bagasse ash had been incorporated [166]. The replacement of
mechanical strength and durability of concretes [9,50]. Elaqra; cement by SBA improved the physical and mechanical properties,
Haloub; Rustom [50] investigated the effects of GP as replacement and the durability of cementitious materials [18]. Singh et al.
of cement in fresh and hardened concretes. Four percentages of GP [167] also evaluated composites with added SBA and observed an
were studied: 0%, 10%, 20% and 30%. Two mixing methods were increase in compressive strength at all ages when the amount of
used: conventional method (GP added to cement and aggregates) substitution was 10%. Ganesan et al. [168] analyzed concretes with
and the second (GP dissolved in water before addition to cement higher substitution levels, up to 30%, and concluded that SBA
and aggregates). After 90 days, the concretes with 20% GP using improved the mechanical characteristics of concretes when
the second mixing method, showed higher compressive strength replaced with up to 20%. Other studies focused on replacement
than control samples (established at 25 MPa). The authors con- with different quantities of cement, finding the same results.
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Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

Fig. 2. Future researches directions and possible applications for each waste studied in this work.

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Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

Replacement up to 20% increases or preserves the compressive Villar Cociña et. al (2020) present the silica fume as the most per-
strength compared to the reference concrete [165,169]. forming siliceous product among the pozzolanic materials, and
Other studies have reported additional mechanical resistance comparing the kinetic parameters with BLA conclude both have a
benefits caused by the incorporation of SBA. One of them is the similar reactivity, demonstrating its potential for practical applica-
higher durability [20,170] of mortars with the mineral addition tion in civil construction [178].
that, due to the filer effect, present less mass loss due to the attack
of external agents. 3.11. Future researches directions
Thus, it can be usually observed that the partial replacement of
cement, up to 10%, by SBA increases the compressive strength. Based on the results of this literature review, the following sug-
However, the 20%wt replacement, shows compressive strength gestions for future research and possible applications illustrated in
values similar to those of the reference [19,37,103]. Due to ultra- Fig. 2, using these wastes were suggested by the authors.
fine particle size, the packing density of the blend is improved
and high active silica enabled pozzolanic reactivity (Table 5). Stud-
ies with longer curing times indicate that after 28 days there is a 4. Conclusion
considerable increase in strength [38].
A systematic literature review on different inorganic solid
3.10. Bamboo Leaf ash (BLA) wastes for application in cementitious materials was conducted
in this study. Based on the published literature, the following con-
Bamboo is a fast-growing plant and has the capability to grow clusions can be derived.
in degraded areas. It can be used in the riparian zone for reforesta-
tion and has a high carbon dioxide sequestration capacity [171]. 1) Extensive research has been done, to date, for the replace-
Bamboo has been widely used worldwide in many economic sec- ment of cement, fine and coarse aggregate by C&D, casting
tors. In 2010, a large area of 31.5 million hectares was produced; industry and agroindustrial wastes in new alternative
Asia being the largest producer [17]. The greatest biodiversity cementitious materials.
and native reserves are in Brazil with an area of 180,000 km2; how- 2) Cementitious composites are a versatile material with high
ever, only the cellulose industry uses bamboo. potential to receive different inorganic solid wastes resulting
ThepaperproductioninBrazilconsumes500milliontonnesayear, in environmentally friendly building materials.
consequentlygeneratingalargeresidualvolumeofleaves(190milton/ 3) The quality of wastes, such as their chemical and physical
years). This waste is left on the planting area without interest from the properties, directly influences the quality of the final cemen-
industry,buthasinterestingpropertiestobeusedinotherapplications titious material, affecting hydration rate, formation of C-S-H,
[172].Ithasthepotentialtobeusedasbiomassinenergyproduction,asit porosity, dense matrix and other characteristics.
isdonewithotheragroindustrialwastes.Theenergyproductionusing 4) The evaluated residues produce cementitious materials with
agroindustrialwastesrepresentsaround35%ofallenergyproducedin good mechanical properties, in specific replacement per-
developingcountries[173].Theashproduced,mainlymadeupofSiO2, centage. In cement replacement: sugarcane bagasse ash,
has thepotentialtobeusedas amineraladditivein cementitiouscom- bamboo leaf ash, glass waste and concrete waste resulted
posites. As a result, environmental damage is reduced, since this in satisfactory results at between 10 and 30% replacement.
replacementdecreasestheenergyconsumptionandemissionofharm- Waste foundry sand, slag, ceramic and glass waste, can
ful gases, such as carbon dioxide (CO2), by cement production [171]. replace up to 100% of fine aggregate. Only the ceramic resi-
Colombia and Ecuador have been using this material in civil construc- due resulted in good mechanical properties when substitut-
tion materialsand agribusinesshas used it muchmore [174]. ing coarse aggregates, at up to 100% replacement.
Many studies have been carried out in order to transform bam- 5) In general, presence of coal and clay in particles of WFS
boo leaf ash (BLA) into a product suitable for use as a binder in civil increase the water absorption, reducing the workability
construction material. The chemical characterization shows a and mechanical strength of cementitious composites when
material with high silica concentration - values between 70.5% it replaces cement. In addition, replacement up to 35% of fine
80.2% (Table 3) - these values are excellent to use BLA as supple- aggregate by WFS increases the mechanical strength and the
mentary cementitious material [17,18,42]. The differences in treatment with calcination allowed total replacement due to
chemical composition can be explained by the characteristics of the removal of impurities on the residue surface.
the soil, age, climatic conditions, etc. The calcination temperature 6) Electric Arc Furnace Dust can be used in replacement of
process was investigated in order to determine the temperature cement, without impairing workability and mechanical
range that resulted in the highest amount of amorphous silica. resistance in small proportions. However, EAFD is classified
Ash produced between 500 and 600 °C showed better results for as hazardous waste due to its high concentrations of Se,
pozzolanic materials [175,176]. The use of pozzolanic materials Cd, Mp, Pb and Zn, needing further studies for efficient
in cement is a normalized worldwide practice. In Brazil the stan- encapsulation in cementitious materials.
dard is NBR 12653; in USA, ASTM D5370 and in Europe, standard 7) Slag foundry results in decrease of workability when replace
EN-197. fine aggregate due to higher water absorption. Moreover,
Mechanical tests in cementitious composites where ordinary mechanical strength is generally slightly improved, attribu-
Portland cement was substituted by BLA showed that 30% of ted by formation of longer C-S-H chain, leading to homoge-
replacement in mass is suitable. Higher percentages lead to a neous and packing density.
reduction in strength when compared to regular composites 8) The replacement of cement by agroindustrial ash (sugarcane
[42,167]. Frías et. al. [177], testing the pozzolanic activity method, and bamboo) resulted in a reduction in workability due to
obtained a very reactive material, comparable to the silica fume. At the higher surface area of the waste particles and the pres-
3 days of reaction, the ash had consumed practically all the avail- ence of carbon which remained unburned. The improvement
able lime in dissolution. However, there is still a need for studies to in mechanical strength was due to the high concentration of
investigate the influence of the incorporation of BLA in cementi- silica and calcium hydroxide that form additional C-S-H, as
tious composites, especially in the long term. In addition, there is well as increased pozzolanic reactivity and the packing
a lack of studies about characterizing a wide range of BLA [17]. density.

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Fábio Friol Guedes de Paiva, Jacqueline Roberta Tamashiro, Lucas Henrique Pereira Silva et al. Construction and Building Materials 285 (2021) 122833

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