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0009 2509 (72) 87005 2
0009 2509 (72) 87005 2
Abstract-The distributions of residence times, DRTs, and contact times, DCTs, were measured for
ethene reacting with hydrogen, and the ethane thus formed on a palladium catalyst supported on
aluminium silicate in an isothermal packed bed reactor at temperatures between 60 and 200°C.
The reaction strongly influences the DRTs and DCTs of the reactant and product molecules. The
temperature dependence of the DRTs and DCTs of ethane and ethene were investigated with and
without chemical reaction at nearlv constant conversion. The results are explained quantitatively by
means of a generahsed time delay model.
497
P. ORTH and K. SCHUGERL
MS
Fig. 1. Experimental setup. l-lb, needle valves; 2-2b, capillary flowmeters; 3, magnetic valve; 4, precision
pressure controller; 5, magnetic valve; 6, preheater; 7, reactor; 8, cooler; 9, thermostat; 10, flow meter; 11,
thermocouple; MS, mass spectrometer sampling.
unit (Fig. 2). Up to 500 digital values were used the second series (case B) the Pd catalyst was
from each channel for computing one DRT. The distributed uniformly in the whole bed.
fourth channel was used as code channel. In case A no reaction takes place during the
The measurements without chemical reaction flow of molecules through the reactor except of
were carried out with aluminium silicate support the first differential volume.
material alone, and the investigations of the For case B the reaction occurs during the
influence of the chemical reaction with palladium passage of the molecules along the bed (Fig. 3).
on aluminium silicate. Therefore comparison of the DCTs measured in
The latter measurements were all carried out series A (without reaction in the bed) and series
with the same amount of palladium catalyst but B (with reaction in the bed) makes it possible to
in one series (case A) the Pd catalyst was limited evaluate the influence of the chemical reaction
to a differential volume (a disc shape bed with on the DCTs. During the measurements with
small volume) at the entrance of the bed, and in reaction the conversion could be kept almost
constant, since the temperature dependences of
rate constant and mean contact time are nearly
equal and therefore the conversion is tempera-
ture independent (see below).
The DCTs of ethene and the overall DCTs of
ethane were calculated by means of the measured
DRTs of ethene, ethane and helium with and
without reaction.
In case A In case B
(no reaction in the bed) (reaction in the bed)
co CO
lzl
x-0
X= 0
X=L
Length coordinate
Concentration
Reactor
of
entrance
Reactor exit
x x=L
CL
ethene
C
L
x-0
c(x)
Length coordinate x
x-L
CL
1 (2)
c(e)
-= 1 Bo(1 -e)’
exp -
CO 2heIBo [ 48 where 8r = ?/T~. For II equal stages the DRT of
the system can be described by:
with the independent variable 8 = t/r and the
parameters c(t)
-= nn. P-l exp (-t2e)
P(n-- l)! (5)
co
Bo = uLIM and r = Llu[3].
since the DRT and the weight function are equal
Equation (2) and all the other solutions have the (i.e. the input function is a delta function).
499
P. ORTH andI K. SCHijGERL
The first and second moments are: whereg,(t) = s(t-to) = s(f+) (9)
t+ = t-to
!%=i and b&L (W
i- r2 n r3 n2 ’ to is the minimum residence time.
t+
ew C-((.~~+f+b)l
li (OLYf+‘tD)
(10)
R=l n!(n-l)!
with a parallel series of equal stages (Fig. 4).
Each of the stages has the same weight function if the probability p. is neglected.
and each of the series of stages is characterised The moments of Eq. (10) are [4], [2] :
by the probability p,, (n = 0, 1,2,. . .) that a flow
element passes it. If one assumes that each of the /.L; = t,+cYx. to
adsorption steps on the surface delays the tracer (104
molecules by the weight function, I*2 = 2cY.x. g.
7ads - Tinert _-
_ 712
pz i?= (13)
Tinert Tinert
Output
x(t) p3 ^ y(t)
For pulse input the DCT was characterised by
9,(t) p4 its moments:
(14)
-_o-_o- - -_o--o_
1
For a first order reaction with the rate constant
Fig. 4. Time delay model. k the fraction of reactant remaining in the output
500
Packed bed reactors
of the reactor can be calculated using Eq. (15): and with chemical reaction from Eq. (17a)
c
-= mexp
CO J 0
(-kt)f(t) dr (15)
and
where t is the residence time andf(t) is the DRT
of the reactant molecules in the reactor. The
DRT should be described by the time dealy
model: for03 % kt,+ 1.
2t,ffx
for cwcs &,+I. (17b) 2.5
P2R = (kt,+ 1)”
or (18a) I3
c
Plc = A ads- Pl inert = WtD I.0
0.5
and the second moment ( 16b) into Eq. (18b): 0 20 40 120 140
kc = 1-12
ads- P2 inert= 2tD*a (18b) Fig. 5. Fitting of the DRTs to the 1D-diffusion model.
501
P. ORTH and K. SCHUGERL
tures, but very poor for ethene and ethane at low recalculated and compared with the measured
temperatures. ones (Fig. 7). For all of the temperatures and
The extension of the l-D-diffusion model by components an excellent agreement between the
an adsorption-term according to Chao et a1.[63 measured and recalculated curves was found.
did not improve the quality of fitting. The ratio (a) of the lateral. flow along the bed
The model parameter n of the cell model was with length of x to the throughput flow rate
calculated from Eq. (5a) and the DRT was depends only slightly on the temperature and the
recalculated using Eq. (5). Figure 6 shows a properties of the tracer. It has an average value
comparison of the measured and recalculated of 12.4.
curves. Again the agreement is only satisfactory Figure 8 shows the reduced mean contact time
for high temperatures. At low temperatures the & as function of the temperature of the bed for
model can not be used. ethane and ethene. I?~depends exponentially on
the temperature. At low temperatures the ratio
0.10 of mean contact time 7c to the mean residence
008 time of non-adsorbing component Tinertis as high
0.06 as 3. The mean contact time 7c does not depend
c :n-24 r -21,7s
0.04 6 n-49 r .29,81 on the flow rate and the mean residence time Tinert
GIG? . :n-44 T-30,6*
of the non-adsorbing component does not depend
0 on the temperature.
0.10
OOB Figure 9 shows the second moment b,, of the
0.06 Temp.
160-c DCT as function of the inverse temperature.
c :n-24 r-23.6*
The width of the DCT increases exponentially
OQ4 ‘“-50 T-36.6s
0.02
:n- 40 T -39,3r with decreasing temperature. At low tempera-
0 tures the mean contact time is large and the DCT
002
502
Packed bed reactors
6C
4c
2c
IC
: f
I I I I 1 1 1 I I
f
2.1 2.2 2.3 2.4 2.5 2.6 2-7 2-6 2.8
f x 103. k-’
4
I I I I I I I
0 2.2 2.4 2.6 2.6 3.0 3.2 ? 4
$x103
Fig. 10. First moments of the DCTs for ethane and ethene
with and without reaction
0 ethane without reaction
0 ethane with reaction
A ethene without reaction
A ethene with reaction.
$x103, k-’
whereas with decreasing temperatures the differ-
Fig. 9. Second moment of the DCT of ethene hLzcas function ence gradually disappears, so that at low tempera-
of the inverse temperature. tures
of the DCTs of ethene and ethane molecules residence time delay model (see Eq. (16)):
(Figs. 12 and 13) is possible, if one considers
the time lag of ethane molecules with respect to
ethene molecules at the exit of a differential
reactor (Fig. 14a) and the relative shift of ethene
and ethane peaks in an integral reactor (Fig. 14b). According to the contact time delay model r,
can be calculated from the moments of the DCf
51
._ Time lag
(see Eq. (18)):
‘0
L
E
s i& _
--- 1
(21)
?I Ethane ,Ethene P2c 2’D,’
0
::
s The apparent energies of activation of rcr to and
B N-L
&, are:
Time
Table 1
k, which is calculated from Eq. (23) from the same conversion. Therefore the influence of the
DCTs with and without reaction according to temperature could be separated from that of the
the contact time delay model conversion.
In contrary with (kcTc) the product (kt,)
k, = 2(!+$5)
deminishes with increasing temperature in dis-
(23)
agreement with the experimental findings. There-
fore the contact time delay model is more suitable
depends on the temperature. The apparent energy to describe the complex process in the catalytic
of activation Eke of kc amounts (Fig. 15): bed reactor than the residence time delay model.
activations” ET, of the contact time T, were Et, “apparent energy of activation” of fD,
evaluated from these measurements: kcal/mol
EtDc “apparent energy of activation” of tDc7
E_ = 3.6 kcal/mol (hydrogenation) kcal/mol
J% “apparent energy of activation” of T,,
E,c = 3.7 kcal/mol (tritiation). kcal/mol
f(t) distribution of residence times, DRT
CONCLUSIONS L(t) distribution of contact times, DCT
It is reasonable to separate the time, which the g(r) weight function of the system
particles spend in a packed bed catalytic reactor, k rate constant evaluated by means of the
in two parts: the residence time in the gas phase, DRT, l/set
which is nearly independent of the temperature k, rate constant evaluated by means of the
and depends on the flow rate, and the contact DCT, l/set
time, which is independent of the flow rate and k+ rate constant evaluated in stationary
strongly depends on the temperature. open flow reator by stationary
The generalised time model (contact time delay measurements, Vsec
model) treats these two times separately. The kit rate constant evaluated in batch (closed
application of this model to the catalytical loop) reactor, l/set
hydrogenation of ethene in a packed bed reactor L length of the reactor, cm
was successful in a wide temperature range. The A4 coefficient of axial mixing, cm*/sec
results show that the contact time is significantly n number of stages
influenced by the chemical reaction but the Pll probability that the molecules pass the
strong temperature dependence of the contact series with n stages
time is preserved during the reaction. t time, set
Because of this strong temperature dependence tD delay time calculated from DRT, set
of the contact time the separate estimation of the fDC
delay time calculated from DCT, set
contact time and the rate constant for stationary to residence time without any delay, set
open flow heterogeneous packed bed reactors is t+ = t-to, set
recommended. tc= fads - contact time, set
finert
T temperature in reactor, K
Acknowledgement-The authors gratefully acknowledge the u flow rate, cmlsec
financial support of the Deutsche Fors&ungsgemein&haft, x length of the bed, cm
Bundesminister fib Bildung und Wissenschaft and Max-
Buchner-Stiftung. x(t) input function
y(t) output function
REFERENCES
VI NAUMANN E. B. and COLLINGE C. N., Chem. Engng Sci. 1968 23 1309.13 17.
PI ORTH P., Dissertation, Technical University of Hannover 1970.
[31 LEVENSPIEL 0. and SMITH W. K., Chem. Engng Sci. 1957 6 227.
[41 BUFFHAM B. A., GIBILARO L. G. and KROPHOLLER H. W., Chem. EnanaSci. 1969 24 7.
[51 BUFFHAM B. A. and GIBILARO L. G., Chem. EngngJ. 1970 132. - -
[61 CHAO R. and HOELSCHER H. E..AJ.Ch.EJI 1966 12 271.
[71 GARTNER E., Dissertation, Hannover 1968.
[81 FRENKEL J., Z. Physik 1924 26 117.
Resume-On mesure les distributions des temps de residence, DRT, et des temps de contact, DCT,
dans le cas de l’ethylene reagissant avec de l’hydrogene; on mesure tgalement l’ethane ainsi formee
dans un catalyseur palladium support6 par du silicate d’aluminium dans un reacteur muni dun lit
gami isotherme a des temperatures ahant de 60 a 200°C.
La reaction intluence fortement les DRT et DCT du corps reagissant et des molecules des produits
resultants. La dependance des DRT et DCT, de l’ethane et de l’ethylea la temperature est Ctudiee
avec et sans reaction chimique et avec un rendement presque constant. On explique quantitativement
les resultats a l’aide dun modele generalise de retardement du temps.
509