SEALED MAINTENANCE FREE NUM) FOR TELECOM APPLICATIONIntroduction to EXIDE India's number one storage battery manufacturing company, having one of the largest range of batteries in the world covering the entire gamut of applications from motor cycles to large commercial vehicles; from small UPS batteries to gigantic Submarine batteries © Market leader in battery business for more than half a century © Largest network in India with 4 Regional Offices, 24 Branch Offices & 30 Power Centres, © 8 factories strategically located across the country, with each factory specializing on specific range of products © Full fledged in-house R&D facility in Kolkata backed by long term strategic and technical collaborations with other leading global manufacturers like Shin Kobe Electric Machinary Co., Japan ‘The Furukawa battery Co., Japan © 1809001 certified organization © ISO 14001 certified Eco friendly manufacturing process © Most reliable power back up provider for Telecommunication Applications for both mobile and fixed networks The Technical Edge of SMF URLA Battery of Exide HASSLE FREE HANDLING & EASY INSTALLATION | SPACE Economy ‘© Nowater topping up required everresuiting in saving ‘Sealed construction allows use in any orientation without of hundreds of ites of dstiled water and manpower leakage / spillage, without affecting the performance and Fequired for topping up throughout life ofthe battery. hence resulting in saving of flor space. Factory Charged & Ready to use and hence no delay between receipt and use resulting in instant ECO FRIENDLY power source. © Superior Cadmium free grid alloy ¢ Modular design ensures easy handling and : Installation hence does not require any specially © The gas recombination technology oycie effectively nulifies fained reangoiee 4 iefaledion | generation of gas during normal use resuling inno emission LORERRCR, of corrosive fumes under normal operative conditions. and . with no free acid. | hence no elaborate air exhaust system is required.‘SUPERIOR PERFORMANCE © Enhanced plate length for high power density © Excellent recovery from deep discharge © Low self discharge ‘SAFETY otter Thermal Management in the system Resistant to thermal runaway due to lead calcium tin alloy Flame Arrestor fitted safety valve. LOW SELF DISCHARGE Antimony free alloy and hence self discharge less than 0.5% per week of jo capacity at 27°C Low self discharge allows the battery to be stored for 3-6 months depending on ambient temperature and with occasional freshening charges, there is no subsequent loss of performance. PERFORMANCE CONFORMING TO: UFE © Servic ie comparable wth the best ofthe interatonal | TEC: GRIBAT-01/08.MAR 2004 wih atest amendment fron, Js 8704-2: 1999 Designed ites 20 yrs at 27°C under ideal float conto © 4000 cycles at 20 % DOD eons! © 1000 cycies at 60 % DOD ANSI: T1 330 (US specification for Telecom battery) ® 1400 cycles at 80% DOD RDSO : IRS $93-96 with latest amendment Float voltage settings «© Recommended Float Votages AMBIENT TEMP (°C) RECOMMENDED FLOAT MAXIMUM CHARGING VOLTAGE PER CELL (VOLT) CURRENT (AMPERE) Sot 2zre100e 0.186 1sto2e 225010.02 ose 25094 223%/002 ose 351040 22091002 ose : Nominal 10 hr. capacity ofthe battery at 27°C Exploded diagram of cell with basic reaction diagram Construction Specaty desgrea tor SBisiet i cent ‘aecnorge ame aesting Vent Pa ang elena pressure regulating). container & ua made of Cooder PCr (ene lm tay gr for ow -corrasion & low sett Sarge, Separator (Boule yer, High Denaty nonwoven Atsortve ern wth ecesent poohCharacteristics of URLA Batteries Charge Characteristics Chae Quarty = 8 Cenage cant (8) 8 Capacity Retention Characteristics 202948 swnuenannnemnue = sc Charge rs) e 5 “ieparion 276 3 00 Rocha 3 223 pe i 0| es a > i a 2 4 6 8 10 2 Strage Ped ath) Discharge Characteristics « suplevartny charg recommended oe capac i ‘montonraio opens ran oO%, bar 10 Zao 2 S19 3 a sis g cal ec Effect of Temperature on Capacity 18 v=NEPsT NEPST NepsT NEPST NepsT Battery Cr NwsT NwsT Nwst Nwst Nwst NwsT Nwst Nwst nwst NwST Nwst NMST Technical Specifications Capacity @ 10 he cro 240 280 300 Table 1 cerry nominal rere 2 2 2 703, 703 682 733, : NEPST Module Dimension Cer Co + 423 423 423 428 45 Hmm) + BRR ee Table 1b : MST / NMST Module Dimension Cr @10h cen 600 800 +000 1250 1600 2500 ‘3000 4000 ‘5000 6000 cer co ero 462 496 436 496 436 426 ara ere are 540 540 540 540 540 540 540 540 540 255 363 963 on sit 363 sit sit 363 sit sit 108 114 118 & faa S fea 3 fea 3 feeTable 2a: NEPST 48V System Configuration & Overall Dimension Crome Ls es yee Tony fered IM See eee mo SES eer =e Eee ee ee rere seo [oes ses ee rT PL ve Se Le Les Se Ee Table 2b : MST / NMST 48V System Configuration & Overall Dimension Precis Come 1.750 NMST 1 Stack, 6mod /stack NMST 600 1'Stack, 6mod stack 789-«« 5401655 = 1002 NMST 800 3Stack,4mod/stack 1386-540, 1577— 1479 NMST 1000 3Stack,4mod/stack «1386-««840. 15771635 NMST 1250 «4Stack,Smod/stack 1744540 16582194 NMST 1500 4Stack,Smod/stack 1744 «54016582446 NMST 20006 Stack,4mod/stack 2616 «540.1573 (3550 NMST 2500 «Stack, 4mod/stack 2616 «54021694365 NMST 30008 Stack, 3mod/stack «3488540, 16584802 NMST 4000-12 Stack, 4 mod / stack (nese) 6232 $40 18737100 NMST 400012 Stack, 4 mod / stack (Back to Back) 2616 1240 «18737100 NMST 5000 12 Stack, 4 mod stack (near) 6232 540 2169-8730 NMST 500012 Stack, 4 mod / stack (Back to Back) 2616 1240 «21698730 NMST 6000-16 Stack, 3 mod / stack inest) 6976 54016589784Table 3a : NEPST 24 V System Configuration & Overall Dimension Battery | Capacity ee Co Umm) ] dimm) [ Himm) | (Kg) ag He 2001 stack, 2mod /stack 100 NEPST 240 tstack,2mod/stack -703.-=«423.—= «58H «200 NEPST 280 1 stack, 2mod/stack 703423886220 NEPST 3001 stack, 2mod/stack «68224 MO 85 NEPST 400 stack, 2mod/stack -733.= 415838 Table 3b : MST & NMST 24V System Configuration & Overall Dimension Perey erry er Ord Uonm) ] B(mm) NMST 500s Slack, Smod/stack 789 NMST 600 1 Slack, 3mod stack 7895408280 NMST 600 3Stack, 2mod/stack 1388. 840,789,740 NMST 1000 -«3Stack, 2mod/stack 1386540789 HB NMST 1250 -«2Stack,3mod/stack a72.—«=««SHO—1658—1097 NMST 1500 2Stack, 3mod/stack 72,—«=«5AO—16581228 NMST 2000 3Stack,4mod/stack 1308 $40 «18731775 NMST 2500 «3 Stack,4mod/stack 1308 «$40 «21692194 NMST 30004 Stack,3mod/stack 1744 «4016582446 NMST 40006 Stack, 4mod/stack 2616. «54018733550 (ines) NMST 6000 Slack, 4mod/stack 26168402169 4365 (Uinear) NMST 6000 «8 Stack,3mod/stack 3488 «54016584892 (Ginear)ped) Discharge Current in Amps at 27°C Table 4a: EPST Range BASS SSeS Ge dee a a Wa Da led eed ene) ee ae ||) tee || tt) || er | 7a) ed) | 4s) |) sa | se oe) || af NEPST 240 180 141 109 «91 78 8 48 & 35 8 24 475° 178 «12910285 a 5 8 7 8 5 470 |) 186) || 493. || 105|| er || twa || sz || 44 | cea | 30) || 20) NEPST 280 1.80 165 127106 8 & 8 aoa 8 28 478 207151119 7h wt & Fy Siro) | zis) ||| 466) || zz) | toot || 78) | et || et | aa || 55: || 80; NEPST 300 180 176 «198 «1140873688880 175 281 taTs 1087] g a7 3 40 || 231 || ier || ist | 40a: || cet || os || ox | 48 | 38 || 32 NEPST 320 180 188 © 145122105, 2 g g a7 8 8 ice) eczras trae latent jetta: g & 8 3 & 8 170 286017814018]Discharge Current in Amps at 27°C BREESE eral fac icc eed Nust nus Nust NsT ust Nusr nus nusr nus ‘ast 500 1000 1280 1500 175 170 180 178 470 120 475 170 180 178 470 180 175 170 180 175 170 180 17 170 180 175 170 190 178 170 180 178 170 180 178 170 190 178 170 1.0 17 170 296 08 208 370 an 599 ais mt 735 26 am 1158 1178 ast 1538 an 082 1928 1765 2a 2308 2353 2963 3077 201 708 046 3829 4615: Table 4b : MST & NMST Range Sc 215 22 2ar 209 28 e334 8 or 22822889758 888 8 222 zara 2688 218 arr 3228 3538 169 175 190 22 218 eae) é = 2 ee 475 530 246 ars sat 142 45 164 ww 102 197 213 218 282 28 2a 228 355 410 463 485 402 582 656 709 mr 20 ear 94 1086 1001 an 1418 1485 1620 a3 1618 4967 2128 2102 ey 105 108 12 12 14 46 158 161 195 ant 215 263 269 305 329 403 488 525 58 610 62 789 206 76 1053 1075 1220 1316 1344 03 1579 1613 85 o 400 108 109 120 18 130 160 170 174 213 217 250 266 ze 319 400 426 435 sa 53 600 638 652 ast 1000 1084 1200 en 1304 ut us 178 182 210 1008 1057 001 mena? 3 2 eee 3S 50 st 50 «2 ea n ™ 6 95, ey 401 118 14 v2 148 155 158 178 188 0 oar 28 253 296 a0 316 385 372 380 473 495 508 x2 619 0x3 70 m3 759 207 213 250 ‘00 an 319 415 428 ‘00 518 sx 600 ex 68a Heat Dissipation: AVRLA battery under normal float condition shall dissipate heat into the atmosphere. For the overall heat load calculation, taking into account a worst case ‘operation, the rate of heat dissipation may be taken ‘as 0.45 Walts/100 Ah C1o capacity/cell. Hydrogen Evolution: Hydrogen gas evolved by a lead acid battery may be estimated from the folowing formula: Hydrogen gas evolved per hour = 0.45 X 10° xn x1xC mat N.T.P. where, n = number of 2V cells Float current, 0.2 A/100 Ah for a VRLA cell C= Cro capacity of Cell ‘To design for the ventilation (air flow) requirement so that the hydrogen percentage in the air is always below 4% (lower explosive limit), the airflow rate may be estimated as: Q=dx9x0.45x 10° xnxIxCmIhr Where, d = dilution ratio (100 - 4)/4 = 24 S = factor of safely, 6.9.5 For a VRLA, the above may be simplified as: Q=0,0108xnxC Ripple Current: VRLA batteries should be charged by pure D.C. source only. For optimum life the A.C. ripple content should not exceed 5A per 100 Ah Cro capacity. Additional Information Regarding Exide Powersafe Overdischarge: Compared to the alkaline battery, the sealed lead acid battery is very sensitive to overdischarge resuling In failure to recover to normal capacity i.e reduction in capacity and shortened service life. Overdischarge also occurs by leaving the battery in a discharged state, The Exide powersafe VRLA type sealed lead acid battery overcomes this due to its alloy composition. If this battery is overdischarged and left standing in a discharged state for a few days, it can recover its original capacity when charged. However, itis recommended to avoid overdischarge situations. as much as possible. Also check the following points. when charging Precautions: (a), @ ‘Always perform constant voltage charging with 2.35 Vicell or constant current charging with 0.05 CA. The charge voltage of 2.25 Vicell may not be enough to recover to the capacity above.in this case repeat ccharge and discharge two or three times. The original capacity can be recovered after two or three consecutive charge-discharge cycles, Beyond this limit, the battery may not recover its original capacty eeFAQ’s ‘What is a URLA battery ? \VRLA stands for Valve Regulated Lead Acid battery where- ina valve is used to vent out the excess evolved Hydrogen, Concept of a VRLA battery is evolved, to make the practice Cf topping up obsolete. Exide Powersafe employs Absorptive Glass Matt (AGM) separator technology in the VRLA batteries. ‘At any point of time VRLA battery should not be topped up with water. Conversely, any battery that demands water after cycling cannot be a VRLA battery. What ae the parameters on which capacity ofa battery is declared? Capacity of battery is declared with respect to rate of, discharge , cut off voltage and temperature e.g. 1000 Ah @C 10 to 1.75 End Cell Voltage (E.C.Y) at 27°C means ‘a discharge of 100 A (=1000Ah / 10h) from the battery for 10 hours at 27°C will result in end cell voltage of 1.75 V. 100 % capacity is obtained only during discharge at nominal rate of discharge. For higher rates, discharge curve / table to be referred. ‘When is the time to change a battery bank ? Capacity (Ah ) given by a battery diminishes with age and when it reaches 80 % of the rated capacity, battery bank needs to be changed. In the above example, if 1000 Ah battery bank reaches 1.75 Volt per cell at the 8th hour while discharging 100 Amperes, battery has reached it's end of life. Which type of charger is recommended for Exide Powersafe URLA 2 Constant Potential chargers with current limit facility (Constant Current Constant Potential ype) chargers are to be used for charging VRLA batteries. Recharge current ‘maximum limit to be set at 15 % of the rated capacity. cca How does the alloy help in delivering better performance & What makes Exide Powersafe batteries give a better float performance ? Alloy used in plates plays a major role in terms of battery performance & life. The float current requirement is totally dependent on alloy composition. Various types of alloys are used in plates of VRLA battery. Exide Powersafe uses: Lead Calcium Tin alloy in both positive & negative plates. itis technically established that this alloy requires minimum ‘float current than all other types of alloys like lead antimony or cadmium. This gives Exide Powersafe VRLA batteries a clear edge over other makes in terms of performance & life of battery in float application. What is the advantage of modular arrangement in URLA batteries ? Modules can be stacked one over the other and overall bank dimension can be adjusted to meet the site requirement both in terms of foot print and floor loading. Why freshening charge is required in batteries even if the batteries are not discharged by external load ? A battery gets discharged on its own when kept in idle condition (Not connected to load). This phenomenon is 0 as self discharge whichis governed by the grid alloy, ambient temperature and other factors. In order to compensate the charge lost in self discharge, batteries are to be given a freshening charge on a periodic basis. Batteries are always put on a float mode for the same reason , where the battery picks up the required charge to remain ina full charge condition. {s there any requirement of a separate battery room for URLA batteries ? Immobilised electrolyte ensures that there is no free acid in the VRLA battery. TIG welding followed by epoxy resin sealing ensures double assurance against acid leakage, Oxygen recombination technology effectively nullfies generation of gas during normal use. Hence there is no need for a separate battery room with costly acid proof flooring and elaborate air exhaust system as in conventional flooded installations. PSNETWORK eines 3 eames — S/S @ cnmcgan —L [teu (@ Jalandhar Ji / » © Jaipur RD 2 nee © Ahmedabad ~. as LZ ere ——_ ee | Soe peer ys ome a a \ (© HEAD OFFICE AV (© REGIONAL OFFICE ‘© BRANCH OFFICE @ FACTORY (@ RAD CENTRE For more information please contact us: For Emergency Service requirements, please Contact at 18004255151 Registered Office : Exide dusts Lit, Exide Hovso, SSE, Chominghoe Road, Kolkata 700020, Ph: (33) 2283 2120/2133, Fax: (033) 2288 26372283 2532 Corporate Marketing Ofie: GA, Hatbagan Rood, Kahala 700014, Ph (038) 288 615480, Fax (038) 2288 8186, Factory Address: Mosur Suvoy No. 246, CChnchuakanepatl Vlege, Sevaganepaty Panchoyst, Hosur Tluk, Dharmapur Dit, Tar Neds - 635 103 Ph: (O44) 258251258253, Fax: (04344) 258255, RAD Address 217, Nazi Avon, Katka = 700059, Ph (039) 2500 545852255000, Fax: (33) 2505545, Regional & Branch Offices New Delhi ico House, 3E/1 JhandowalanExtoreon. 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(0642) 22518807280522" 1040, Fax (0612) 2251568 ‘The Cottagus ie taved to provide cute information ony and is ot doomed to form prof noe cone "Scrpeley i onl connvad proven nd we tare te igh fo change aba wikou rir nolee