ZFrsan ° www.arsankaucuk.com.tr‘Arsanis a leading manufacturer in Structural and Seismic Bearings, Expansion Joints and variaus type of Pipe Gaskets and Tunnel Segment Gaskets for infrastructure and building construction sectors, Arsan continues to develap with its policy fecused on continuous mpravement since 1957. Research and development department of ‘Arsan warks on innovative projects continuously, Arsan’s vision is to be worldwide reliable supplier of structural products. Currently, 60% of total production is exported and 85% of this turnover is generated from Europe. In addition to these European countries, Arsan exports to more than 50 other countries as well. Structural bearings include all types of elastomeric bearings, which are guided and restraint bearings, pat bearings, spherical and cylindrical bear- ngs. All types of structural bearings have CE Certificate ‘Arsan supplies seismic isolation systems far bridges and buildings by ing lead rubber bearing (CE) and friction pendulum systems. Arsan test laboratory is equipped with carryingout qualification and acceptance tests on structural bearings and seismic isolators. The factory production control tests are carried aut in Arsan Factory according to the project requirements specified in the standards or client requests, Expansion joints for bridges comprises mat expansion jaints, single gap expansion joints, and modular expansion joints. Expansion joint type and design are determined as per project requirements, Expansion joint type and design are prepared accarding to project needs. Tunnel segment gaskets are designed by Arsan engineers and offer excellent water pressure resistance. Variaus types of pipe gaskets are also provided. Design and drawings of all structural products are prepared by Arsan Engineers, Thus, Arsan is a reliable manufacturer for structural products with its experience, capacity in manufacturing and efficient engineering solutions. ‘Arsan factory operates in its facility in Ferizl, Sakarya, with a closed area of 35,000 square meters on an area of 60,000 square meters ‘Arsan Factory is equipped with various production methods such as, extrusion, compression and injection for rubber praducts. Rubber compound tests are also performed in Arsan R&D laboratory. Moreover, mast tools required producing rubber products are built in house with metal machining, In addition, designing and producing molds, machining and assembly of structural bearings and expansion joints are completed by Arsan. 5 Foooon aATLAS POT BEARING ATLAS Pot Bearing is used for structures such as bridges and viaducts which are exposed to different rotational and displacement effects andit is designed according to EN 1337-5, AASHTO LRFO. POT BEARING WORKING PRINCIPLE ATLAS Pot Bearings consist of a steel pot. an elastomeric pad in this pot, and a steel piston element that transinits the vertical load and rotational effects of the superstructure on the elastomeric pad to the substructure. The elastomeric pad can safely accommodate rotational effects up to 0.03 radians by a viscaus fluid mation in the pot. —- Sliding Plate Stainless Steel Plate PTFE Dust Seal POM Seal Anchor Balts The horizontal and vertical forces transferred from superstructure are transferred to the pot by the piston. If required, pot bearings can make free horizontal movernents in one direction arin all directions. The horizontal movement is provided by a special PTFE material placed on the piston with low frictian and high pressure resistance, 8 FooDESIGN CRITERIA + Custom Designed for the project according to the required vertical and horizontal load carrying capacities. ‘+ Has a ratational capacity up to 0.03 radians. + tfrequiredit can be requlated for free horizontal movements in one direction arin al directions. + Has long service ife under dynamicloads, DESIGN STANDARDS ATLAS Pot Bearings are designed according to Furapean Standards and have a CE Quality Certificate. iF required, pot bearings can be designed according to AASHTO LRFD or other intemational standards. ‘Standards used for design are: EN 1337-1 General Design Rules EN 1337 -2 Sliding Elements EN 1337-5 Pat Bearings AASHTO LRFO Bridge Design Specification ATLAS POT BEARING TYPES Pot bearings can be manufactured as fied, sliding in one-direction or free sliding depending an the requirements of projects. ach type of pot bearings can safely meet ratational movements up to 0.03 radians. ATLAS-F (Fixed Pot Bearing) [ATLAS-F type pot bearing is blocked for horizontal mavernents and can work fn rotational mation up to 0.03 radians. They transmit the vertical and horizontal, forces from the superstructure to the substructure safely through anchar bolts and plates, ATLAS-F ATLAS-U and ATLAS-G (Guided Pot Bearing) ATLAS-U and ATLAS-G type pot bearings are, sliding type with horizantal movement in ane direction by guides placed in the center (ATLAS-U) or placed at sides (ATLAS-6) ofthe piston. The movernent in the perpendicular direction ta the guide is prevented while a free movement Is provided in the direction of the guide, The unidirectional horizontal movement is achieved between lubricated PTFE and stainless steel placed on the piston. ATLAS-U ATLAS-G ATLAS - S (Free Sliding Pot Bearing) Free sliding pot bearing isused in order ta reduce the horizontal forces ‘transmitted to the infrastructure and horizontal mavement in all directions. Free horizontal movement is provided between lubricated PTFE and stainless steel placed on the piston. ATLAS-S,POT BEARING COMPONENTS ATLAS Pot Bearings consist of elastomeric pad, siding material, stainless steel, connection plates and anchorage elements a Sliding Plate 5355 Piston 5355 Pot 5355, Elastomeric Pad NR Lubricant Silicone ‘Anchorage Bolts 103 NOTES: These components may vary according to project requirements. Structural Steel Compliant to €N10025-2 standard, 3-1 Certified, S355 qualty structural steel. According tothe requlrements of the project special design can be made by using structural steel in diferent ‘ualties. The structural ste! for required sie of the pat bearing Is machined by modern [ENC machines in ARSAN plants Elastomeric Pad ia specified in Elastomer pad is produced fram naturarubber (NR) accoring ta the EN 1337-5. Its placedin the pot standard and dimensions determined by the design. Arsan produces highest quality elastomeric pad by its rubber over 60 years. inde high pressure ard temperature in accordance with the PTFE (Polytetrafluoroethylene) Standard PTFE has a characteristic compressive strength af 90 MPa, In sliding type of pot bearings surfaces that come in contact with stainless steel play a key ole due tothe high pressure resistance and low friction properties. They are used with 32 certified ail channels or straight in accordance with EN1337-2 standara Stainless Steel Stainless steel isa material that contacts with PTFE directly and provides smoath and lowefrcton sling action n sliding types of pt bearings.—__- = P: Asal Load D_: Piston Diameter ATLAS-F Sey ste She rec H : Pat Bearing Helght Fixed Pot Bearing =: eRaaonlcgety Ws Fatbentng ee Pot Bearing Wi ae 8 B A oi ry CC ca Ce) Go ATLAS“ sooo [tat ‘ow 310 20 32 15 ATLAS-F2 200 | 203 ow 0 300 so a0 ATLAS so00 | a2 ow 285 365 ee a ATLAS Fa 000 | 56 ‘ow oi aes m & ATLAS =F 3000 | 707 ‘ow 0 220) 76 a ATLAS “Fs ooo |e ow 700 ses 8 5 ‘ATLAS F7 700 | 90 ow 750 ses 32 10 ‘ATLAS Fe oo iar | ow 790 510) 38 700 ATLAS“ soo | 2m | ow 00 ao [am 205) mnas-Fi0 | woo00 [tae | og 50 00 [07 2 ‘anas-Fia | 2000 | W687 | og 35, on 0 anas-Fia | e000 [1980 [og wooo | e109 [wee 400) anas-ri6 | wooo | 2263 | o0w 050 | a60 [8 80 ‘anas-Fis | ooo | 2sas | oow | vies | sto | vat S75 ‘mnas-Feo | 0000 | 282 | oow | vis0_| 960 | 146 ss mnas-res | eso0o | 3535 | oow | 1300 | 1100 | 168 7000) ‘mas-F0 | 0000 | ~azaa | ogo | vas | nna | a 250) mnas-Fa0 | 0000 | 5657 | og 675 | veo | e00 2000 ‘anas=Fs0 | sooo [7073 | ow 075 | nes [a 3050) anas=F75 | 7s000 | 0507 | ow | 207s | 1050 | 270 2650) <= <—__ ATLAS-S P :asattoad V1 Longitudinal placement Cpacty © :RotatonalCapaciye V2 = Trees Dsplacemen Capacty Free Sliding 2 ot Gening With Pot aering Heght ; LL STopptete shor Ege angth —_W_ Pot Beacng Wait Pot Bearing © Tap Plate Long Edge Length a Oa f CC w (ee cy 3) nine-s2-s0/00 | 2o00 | amo | wo | 00] so | eso [sn we [0 aias-53-sa/00 | om onto | wo | 900] ao [sso sa aas-s4=38/29| am] —omr0 | aes | 0 seo 50 | sa oe] 00 ‘6-8-3629 — ooo aro | ea | 0 | eso | sa | | ras-510-s0a0 | “v0000 | ~aavo | 730 | seo | 150 50 [90 | ee | a TAS =S2 Sa | $2000 | — gave | 750 | ew | 00 | 50 a0 | | ras-sva-sret_| 14000 | anv | eso [eo | aso | so] a0 a as-s20-suren | ~at000 | —aowo | —voas | ooo | soon | aso [ sa [ vasa aing-sas-soan | 21000 | aowo | viso | awo | vt00 [sso [sao [aes [vas 5 -590-sa| 30060 | ~ avo | — rasa —| —aeo—| 3300 —| aso] sao] gas ans-s40-sa0 | —at000 | avo | —va0s | viso [vaso [eso [a0 [ase [ano rias=550-sred | —a000 | anv | sat | vaso [aso | aso | aes |e ins575 507 [75000 | ~ avo | —s8 | vas | 959 50a 7osan’ ogATLAS-U Axial Lond Vey: Design Shear Force C+ Top Plate Long Edge Length V1 Longitudinal Displacernent Capacity Guided Pot © Rotational Capacity Hi: Pot Bearing Height . 8: Pot Bearing Wrath W Pot Bearing Weight Bearing L__ sTop Plate Short Edge Length vxy | 8 (en) | (rad) anas-ur-so | soo | va | oom | 35 aos | as +50 100 se aTiAS-u2-30 | 2000 | 283 | om10 | as asf a5 0 708 3 aias-ux30 | 3000 | «2a | agro | 90s ses | 53 150 5 0 ‘arias-us-s0 | so | 173 | oni | 785 eas | 60 +50 asa wras-ui0-s0 | von00 | wae | oni | 5 eso | 00 #50 vm | aes mnas-uie-so | wooo | 697 | oor | 910 mo | 860 150 731 65 aras-u30-s0 | 30000 | a2es | on1o | 1350) nso | 40 +50 a6 | 20 wrtas-w0-s0| «anno | s657 | ag1o | 1428 aan | 1395 350 sara) wrias-uso-so | sooo | 7071 | aoxo | _va2s re 150 ae | ets ATLAS-G Ps Asal Load © Top Plate Lang Edge Length Vey :esign Shear Force V1: Longitudinal isplacement Capacity Guided Pot 8: Rotational Capacity 1H: Pot Bearing Height Bearing 8: Pot Bearing Width W Pot Bearing Weight L_HTom Plate Shar Edge Length Pp vey | A a a vw 4 w CCS CO COC Ca CD anas-cr-so_| tooo | 11 | cow | 395 ais | aes 250 5 so mnas-cz-so_| 200 | 203 | ow | «30 as | as 350 se 70 ‘anAs-ce50 | s000 | «ze | opi | soo 205 sae 750) 3B 500 ‘nas ce-so_| e000 | ses | ow | sao aso | 600. 250 ut 70 ‘nas 65-50 | 5000 oow | 62s as | os +50 7 0 ‘arias 66-50 | 6000 ‘oow | 685 30 | 600. 70 va |e ‘as 67-50 | 7000 ‘ow 75 370 |r 70 aE ATs 68-50 | e000 ow. ms coo | 70 150 148 [330 nas c3-s0_ | 9000 ow | 00 30 | 780 250 157 [300 ‘ras ci0-s0_| 70000 ow [ao so | ooo. 250 vs | 80 ‘ATLAS G12-30_| 12000 oow | 925 v0 | 6s0. 50 wa 50 ‘ATLAS Gte-s0_| 14000 oo | 975 7 | so 350 ssa [740 ‘ATLAS G16=30| 16000 ‘ow [vas a0 | 880. 0 208 | 0 ATLAS. Gta 30 | 19000 ‘oo | v100 ‘aso [a0 70 aie) 1020 ‘ATLAS 20-30 | 20000 ‘ow | 50 ‘300 [1030 70 235 | 1270 [ATLAS 625-30 | 25000 ow | 17s 330 | 10 350 sa) 120 ‘ATLAS 630-30 | _ 30000 ow | 1350 7080 | 1190 250 2a aat0 ‘ATLAS e030 | 0000 ‘oow | 1525 ‘ees [ tao [50 ae | 3560 ‘ATLAS 50-30 | _soo00 ow | 1825 saeo_ [1570 750) 337460 ‘ATLAS G75-30_| 75000 eo [2100 aio | aa 70 a ea70 onan’CORROSION PROTECTION In order to protect pot bearings from environmental effects, corrosion protection measures are defined clearly in EN 1337-9, ‘Steel parts which are exposed to external effects must be protected against corrosion, ‘Standard corrosion protection is as follows: + Sandblasting SA3 ‘+ Galvanizing with zine metal spray + 2073 layers coating according ta painting classifications ‘Special precaution must be taken to protect surfaces since hard chrome plating is not resistant to chlorine or fluoride in acid solution and may be damaged by airborne particles existing in industrial environments. ‘Additional measures rmust be taken for protection against electraytic corrosion at locations where ather types of metals are used PROTECTION AGAINST DIRT ‘The sliding surface must be protected against dit by suitable materials. Such protection materials should be easily removable in the event of inspection, Sliding surfaces should be cleaned before installation. During installation pracess, greasy surfaces must be protected against dit. WARRANTY Pot bearings manufactured by ARSAN are guaranteed for 10 years from delivery date, provided that bearings are transported, tored and installed in accardance with EN standards. MAINTENANCE AND INSPECTION Maintenance and inspection of pot bearings must be realized visually at the frequency of structure inspection, Pat bearings should also be inspected after natural disasters such as large-scale accidents and earthquakes which will affect the structure. According to EN 1337-10 there are two types of inspections ta be carried out for pat bearings. + Regular Inspection + Main inspection In regular Inspection: + Whether adequate displacement capacity is availabe for the type of pat bearing and the temperature of the structure, + Existence of visible defects such as cracks, misplacement, unexpected movement and deformation, « Status of platform where bearing is placed and the connections, + Corrosion protection, dust protection and gasket condition, + Condition of sliding surfaces, + Contacts with neighboring structural elements, «The adequacy of the distance between pat and piston (s1min and stmax) should be examined, The main inspection can be done less frequent than regular Inspections. During main inspection, examinations carried out at regular inspections must be dane more detailed. tis ecammended that the first main inspection to be dane after 7 year service life of structure, BoSTORAGE Bearings are sent ta site as ready for instalation and iti recommended to install bearings immediately. I the installation cannat bbe done immediately, bearings must be stored in a way that they are protected from dust, det, impact and other harmful effects. INSTALLATION Installation instruction is sent for each type of bearing that has been delivered to site. In case an exceptional installation method required, ARSAN engineers can develop a project specific installation method. DISPLACEMENT SCALE Displacement scale is placed an the sliding type pot bearings showing horizantal displacements. PRODUCT LABELING Each pot bearing has a label an it with technical details of its type, properties and installation details.CE CERTIFICATE CIT att Conincat of constancy of performance asec rari si VEE A nee (ee ents eee ATLAS Pot Bearings are fully compatible with EN standards and have CE certificate approved by MPA Karlsruhe. The CE certificate proves that all quirements of the relevant European Standard are fulfilled during design and praduction of bearing. 7Frsan>Fanan' PUL ee eu aU LEU LR Re ae ae Ree eee a ee Cee oT Ferizli Factory: Ferizli OSB 1. Cadde No: 20/1 54110 Ferizli - Sakarya Dro Ce eC ecue et ae www.arsankaucuk.com.tr