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Water Tank Injection Training
Water Tank Injec'
Water Tank Leak Seal Injection Training
Large Water Tank Injection Leak Repair with SealBoss 1510 Water Stop Foam
SealBoss offers full system solutions for water stop & leak repair with high pressure polyurethane injection
Introduction
Drinking water tanks are specifically constructed to maintain a sealed, watertight environment; however, cracks
and leaks in expansive concrete water storage structures, frequently detected during construction, can lead to
numerous undesired outcomes, These may encompass significant water loss ot water ingress contarninated by
pollutants and germs, potential health risks, and structural damage to the tank
Cracks and leaks in large concrete water tanks can lead to significant water loss or water ingress
(Palluion/germs), potential health risks, and structural damages. Repairing these issues in a timely and efficient
‘manner is crucial for maintaining water quality and preventing further damage. In this article, we wil discuss the
process of repairing large concrete water tank cracks and leaks using the SealBoss Water Stop and Leak Seal
Polyurethane Injection Foam, SealBoss Injection Packers, and SealBoss Professional injection Pumps
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Ensuring Product Safety ~ Using NSF Certified Waterproofing Polyurethane Foam System
Western U.S. Regional Manager Chris Coderre instructs a construction team on urethane waterstop injection
methods in Seattle, Washington
‘The NSF Drinking Water Contact Certified SealBoss 1510 Water Stop Foam and the SealBoss P2002 single
‘component injection pump system with SealBoss 13-115S +’) high pressure packers were used live in the
training session at a large concrete water tank with active leaks.
‘The National Sanitation Foundation (NSF) enforces stringent standards to reduce the negative impact of products
interacting with potable water.
Facilites ike water treatment plants, water containment structures, and other related structures should be
maintained and repaired using approved products that are deerned safe for contact with crinking water and won't
introduce contaminants that could cause health issues or regulatory concerns. The NSF is an independent
organization that establishes public health standards and certification programs to safeguard food, water, and the
environment. The American National Standards Institute (ANS), a private non-profit entity, oversees the
developrnent of consensus standards for products, services, processes, and systernsin the United States,
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Inspecting the Water Tank
The first step in the water tank injection repair process is a thorough inspection ofthe tank to identify all cracks and
leaks. This inspection should be performed by a trained professional, as they will have the experience and
knowledge to detect even the most subtle signs of damage. Once the inspection is complete, the repair team can
develop a plan for addressing the identified issues
Preparing the Tank for Repair
Before beginning the water tank injection repair process, itis necessary to prepare the tank. Fitst, drain the tank
completely to ensure a safe and dry work environment. Then, clean the surface around the cracks, rernoving any
debris. This step is crucial for the success of the repair, as a clean surface allows for optimal detection of crack
development and subsequent injection packer placement.
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Installing SealBoss Injection Packers
Toinject the SealBoss Polyurethane Injection Foam into the cracks and leaks, Injection Packers must be installed
‘These packers serve as the entry points for the foarn and ensure that its directed precisely into the damaged
areas. To install the packers, cll holes at regular intervals along the length of the crack, and then insert the packers
into the holes. The number and spacing of the packers will depend on the size and severity of the cracks, as well as
the specific requirements of the water tank injection repair project,
Preparing the SealBoss Polyurethane Injection Foam.
‘The SealBoss Polyurethane Injection Foam is a single cornponent accelerator adjusted system that requires
proper mixing before use. Follow the manufacture’s instructions for accelerator percentages, ensuring that the
correct proportions are used to achieve the desired expansion rate and strength, Once the product is thoroughly
mixed, the foam is ready for injection,
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Injecting the SealBoss Polyurethane Water Stop Foam
With the Seal8oss Professional Injection Pump, begin injecting the leak sealing foam into the installed packers. The
foam will expand upon contact with moisture, filing the cracks and stopping the leaks. As the foam fils the cracks,
it will create a strong and flexible seal, preventing further water infitration.
Monitor the foarrs progress and continue injecting until the foam fils the entire crack and reaches the next
injection port, Repeat this process for allinjection ports, ensuring a complete and thorough repair. Reinject packers
two or three times until product refusal
Post-Injection Cleanup
Once the SealBoss Polyurethane Injection Foam has fully cured, itis tine to clean up. Remove the injection packers
and any excess foam from the surface of the tank Patch any remaining holes with a suitable patching material to
ensure a smooth and watertight finish
Refilling and Testing the Water Tank
With the water tank injection repair complete, itis time to refi the tank and test for any remaining leaks. This step is
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monitoring achedule to prevent fut
isaues. Ingpect the tank periodically for signs of new cracks or leaks and
address them promptly to avoid more extensive and costly repairs. Proper maintenance and monitoring will ensure
the longevity of the water tank and the quality ofthe water t stores,
Conelu
Using SealBoss Water Stop and Leak Seal Polyurethane Injection Foarn, SealBoss Injection Packers, and SealBoss,
Professional Injection Pumps, large concrete water tank crack and leak repairs can be completed efficiently and
effectively. This comprehensive water tank injection repair process provides a durable and flexible solution for
sealing cracks and leaks, ensuring the structural integrity of the tank and the quality of the water it stores. By
employing professional techniques, the contractor can successfully restore the water tank to optimal condition and
prevent more extensive darnage
if you have any questions on crack injection waterstop procedures or any injection related applications, please
contact our team of qualified SealBoss representatives to schedule an on site consuation & full injection systems
training
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