The Marklifts. A Product of Mark Industries SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) OPERATION MAINTENANCE AND PARTS MANUAL THIS TECHNICAL MANUAL APPLIES TO THE FOLLOWING ELECTRIC AND GAS MODELS: 25E 25ETD 30E =. 36E 25GTD 30G 366 REVISION 3 JULY 1984 REVISION 2 OCTOBER 1983 REVISION MARK INDUSTRIES eet 1oet P.O. Box 2255 Brea, California 92622 INITIAL ISSUE 205 South Puente Street, Brea, California 92621 DECEMBER 1980 (714) 879-6275, FAX (714) 879-8885 17202TABLE OF CONTENTS MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) OPERATION MAINTENANCE AND PARTS INTRODUCTION... SPECIFICATIONS . . . AVAILABLE OPTIONS RECORD OF REVISIONS . . . . WARRANTY 5. ee eee eee NEW EQUIPMENT CONDITION REPORT OPERATION UNLOADING AND TRANSPORTING INSPECTION AND CHECKOUT . 2 WARNING AND CAUTION DECALS OPERATING INSTRUCTIONS . . STARTING... +. STEERING. 2... . er CRAVE FREE WHEELING . WARNING HORN... WARNING LIGHT . . HYDRAULIC SYSTEM PRESSURE MONO FILLED TIRES . . - MAINTENANCE HYDRAULIC FLUID TABLE . . - SERVICE TOOLS ...-. ~~ TROUBLE SHOOTING... ~~~ MINIMUM RECOMMENDED SPARE PARTS LISTSTABLE OF CONTENTS MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) OPERATION MAINTENANCE AND PARTS MANUAL MAINTENANCE, PAGE RECOMMENDED SERVICE TOOLS. - 2... ee ee ee ee 231 BATTERY) MAINTENANCE 2) ee) cee es 20 MARKLIFT SCISSOR MAINTENANCE CHECK LIST ...... 26 MARKLIFT SERVICE MAINTENANCE RECORD... ..- + 9 27 SCHEMATICS ELECTRICAL DIAGRAM (25E) (30E) (36E) .....- +. 28 ELECTRICAL DIAGRAM (25ETD) ..--- eee ee ee + 29-2 ELECTRICAL DIAGRAM (25GTD) -..- eee eee eee 2963 ELECTRICAL DIAGRAM (30G) (366)... ++ eee eee 30 HYDRAULIC SCHEMATIC». ee eee et ee ee 32 HYDRAULIC SCHEMATIC (25E) (30E) (36E) (MARCH TO JUNE 900) 33 HYDRAULIC SCHEMATIC (30G) (36G) (MARCH TO JUNE 1980 . 34 HYDRAULIC SCHEMATIC (25E) (30E) (365) (30G) (366) (AEPERYGUNE| 1960) ce 35 HYDRAULIC SCHEMATIC (25ETD) .. -. +--+ eee ee 36 HYDRAULIC SCHEMATIC (25GTD) ..-- + eee ee eee 37 PARTS ILLUSTRATED PARTS LIST INDEX... +--+ eee eee VENDOR CHRISTIE BATTERY CHARGER ONAN ENGINE PRESTOLITE PUMP MOTOR ROSS GEAR DRIVE MOTOR TROJAN BATTERY SERVICE BULLETINSINTRODUCTION MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) OPERATION MAINTENANCE AND PARTS MANUAL ‘The purpose of this manual is to provide the customer with operation maintenance and parts information that will enhance the reliable performance of the Marklift. Schematic and vendor information is also furnished. WARNING: IMPROPER USAGE OF THIS MACHINE MAY RESULT IN SERIOUS PERSONNEL INJURY. TO PROTECT YOURSELF AND THE EQUIPMENT, STUDY THIS MANUAL BEFORE STARTING OPERATIONS. The model capacity, pressure settings and serial number can be found on the ID Plate mounted on the rear of the main frame. The serial number should be used when ordering parts. This will help our parts department in giving prompt and accurate service. If additional information or service is needed, we urge the customer to contact his local dealer. If this is not possible, please get in touch with the Mark Industries Service Department. All Marklifts are tested and operated to assure their proper operating condition before shipment. At this time, all necessary adjustments are made and an overall physical inspection is conducted. After the unit is delivered, some final minor adjustments and inspections must be made prior to putting the unit in service. These functions are outlined in the inspection and checkout instructions in the operation section of this manual. |MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 25E DESCRIPTION ENGLISH METRIC HEIGHT-WORKING (EXTENDED) HEIGHT-PLATFORM (EXTENDED) (LOWERED) 31 25* 45 9.45 m. 7.62 m. 114 cm. LENGTH (OVERALL) 130" 330 cm. WIDTH (OVERALL) 64" 162 cm. PLATFORM-SIZE (INSIDE) 56 x 122" 132 cm X 310 cm. PLATFORM-SAFETY RAILS 42" 106.6 cm. (REMOVABLE) PLATFORM-TOE PLATE 6" 15.2 cm. LIFT CAPACITY 10008 453.6 kg. WHEEL BASE 79.5" 210 cm. WHEEL TRACK 56" 142 cm. TURNING RADIUS (INSIDE) Ay 3.35 m DRIVE SPEED-~CREEP +5 MPH +8 kms/hr. 1.5 MPH 2.4 kms/hr. DRIVE SPEED--HIGH 3.5 MPH 5.6 kms/hr. HIGH SPEED CUTOUT 12" 3.65 meters LIFT/LOWER SPEED 35/29 sec. 35/29 sec. POWER SYSTEM 24 voc 24 voc BATTERY VOLTAGE 6 voc 6 vpc CAPACITIES-BATTERY 375 AMP/BR (4) 375 AMP/HR (4) CAPACITIES-HYDRAULIC TANK 10 GAL. 37.8 Liters CAPACITIES-FUEL TANK - ALTERNATOR - BATTERY CHARGER 40 AMP 40 AMP TIRE SIZE A70-13 (MF) -- OUTRIGGERS/STABILIZERS NoT REQ'D NOT REQ'"D SHIPPING WEIGET 42904 1946 kg. SHIPPING CUBE 240.63 cu.ft. 6.81 cu.mSPECIFICATIONS diel MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 25E (1981) DESCRIPTION ENGLISH METRIC HEIGHT-WORKING (EXTENDED) 31" 9.45 HEIGHT-PLATFORM (EXTENDED) 25" 7.62 (LOWERED) 47.5" 1.21 LENGTH (OVERALL) 129" 3.28 WIDTH (OVERALL) 70.25 1.78 PLATFORM-SIZE (INSIDE) 64 x 122" 1.62 PLATFORM-SAFETY RAILS 42" 1.06 (REMOVABL2) PLATFORM-TOE PLATE 6" -15m LIFT CAPACITY 10008 453.6 kg WHEEL BAS? 79.25 2.01 m WHEEL TRACK 63" 1.60 m TURNING RADIUS (INSIDE) ve 3.35 m DRIVE SPEED--CREEP +5 MPH +80 kms/hr 1.5 MPH 2.4 kms/hr DRIVE SPEED--HIGH 3.5 MPH 5.6 kms/hr HIGH SPEED CUTOUT 12' 3.65 meters LIFT/LOWER SPEED 35/29 SEC. 35/29 sec. POWER SYSTEM 24 vpc 24 vpc BATTERY VOLTAGE 6 voc 6 vpc CAPACITIES-BATTERY 375 AMP/ER (4) 375 AMP/HR (4) CAPACITIES-HYDRAULIC TANK GAL. 37.8 Liters CAPACITIES-FUEL TANK -- ALTERNATOR - BATTERY CHARGER AMP 40 AMP TIRE SIZE 70-13 (MF) - OUTRIGGERS /STABILIZERS NOT REQ'D NOT REQ'D SHIPPING WEIGHT 46438 2106.06 kg SHIPPING CUBE 300.74 CU. FT. 8.25 cu. mSPECIFICATIONS MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) DESCRIPTION HEIGHT-WORKING (EXTENDED) HEIGHT-PLATFORM (EXTENDED) (LOWERED) LENGTH (OVERALL) WIDTH (OVERALL) PLATFORM-SIZE (INSIDE) TRAVERSES - FRONT - REAR PLATFORM-SAFETY RAILS (REMOVABLE) PLATFORM-TOE PLATE LIFT CAPACITY WHEEL BASE WHEEL TRACK TURNING RADIUS (INSIDE) DRIVE SPEED - CREEP DRIVE SPEED - LOW DRIVE SPEED - HIGH HIGH SPEED CUTOUT LIFT/LOWER SPEED POWER SYSTEM BATTERY VOLTAGE CAPACITIES - BATTERY CAPACITIES - HYDRAULIC TANK CAPACITIES - FUEL TANK ALTERNATOR BATTERY CHARGER TIRE SIZE OUTRIGGERS/STABILIZERS SHIPPING WEIGHT SHIPPING CUBE 25ETD ENGLISH au’ 25° 52. 129" 70.25" 64 x 122" 24" ag" 42" 6" 1000# 79.25" 63" ' +5 MPH +8 kms/hr 1.5 MPH 2.4 kms/hr 3.5 MPH 5.6 kms/hr 12" 3.66 m 35/29 sec. 35/29 sec. 24 voc 24 voc 6 voc 6 vpc 375 AMP/ER (4) 375 AMP/HR (4) 10 GAL. 37.85 Liters 40 AMP 40 AMP 70-13 (Monofilled) -- NOT REQ'D NOT REQ'D 54508 2472.12 kg 492.85 cu. ft. 13.96 cu.mMARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 30E DESCRIPTION ENGLISH METRIC HEIGHT-WORKING (EXTENDED) 36" 10.97 meters HEIGHT-PLATFORM (EXTENDED) 30° 9.14 meters (LOWERED) 50" 127.0 om. LENGTH (OVERALL) 146" 370.8 om. WIDTH (OVERALL) 7" 180.3 cm. PLATFORN-S1ZE (INSIDE) 64 x 140" 162.5X355.6 cm. PLATFORN-SAFETY RAILS 42" 106.6 cm. (REMOVABLE) PLATFORM-TOE PLATE 6" 15.2 om. LIFT CAPACITY 1500# 680.3 kg. WHEEL BASE S3u 236.2 cm. WHEEL TRACK 63" 160 cm. TURNING RADIUS (INSIDE) 13" 3.96 meters DRIVE SPEED--CREEP -5 MPH 8 kms/hr. DRIVE SPEED--LOW 1.5 MPH 2.4 kms/hr. DRIVE SPEED--HIGH 2.5 MPH 4,0 kms/hr. HIGH SPEED CUTOUT 12" 3.65 meters LIFT/LOWER SPEED 45/35 sec. 45/35 sec. POWER SYSTEM 24 vpc 24 vpc BATTERY VOLTAGE 6 vpc 6 voc CAPACITIES-BATTERY 375 AMP/HR (4) 375 AMP/HR (4) CAPACITIES-HYDRAULIC TANK 10 GAL 37.8 Liters CAPACITIES-FUEL TANK -- - ALTERNATOR -- -- BATTERY CHARGER 40 AMP 40 AMP TIRE SIZE F60-14 (MF) = OUTRIGGERS/STABILIZERS NOT REQ'D NOT REQ'D SHIPPING WEIGHT 56408 2558 kg. SHIPPING CUBE 377.71 cu.ft 10.70 cu.m __MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 36E DESCRIPTION ENGLISH METRIC HEIGHT-WORKING (EXTENDED) HEIGHT-PLATFORM (EXTENDED) (LOWERED) 42" 36" 56.5" 12.8 meters 10.97 meters 143.5 cm. LENGTH (OVERALL) 146" 370.8 cm. WIDTH (OVERALL) 7" 180.3 cm. PLATFORM-SIZE (INSIDE) 64 x 140" 162.5X355.6 cm. PLATFORM-SAFETY RAILS 42" 106.6 cm. (REMOVABLE) PLATFORM-TOE PLATE 6" 15.2 om. LIFT CAPACITY 10004 453.6 kg. WHEEL BASE 93" 236.2 cm. WHEEL TRACK 63" 160.0 cm. TURNING RADIUS (INSIDE) 13" 3.96 m. DRIVE SPEED--CREEP 5 MPH -8 kms/hr. DRIVE SPEED--LOW 1.5 MPH 2.4 kms/hr. DRIVE SPEED--HIGH 2.5 MPH 4.00 kms/hr. HIGH SPEED CUTOUT a2" 3.65 meters LIFT/LOWER SPEED 45/35 sec. 45/35 sec. POWER SYSTEM 24 vpc 24 voc BATTERY VOLTAGE 6 voc 6 vpc. APACITIES~BATTERY 375 AMP/HR (4) 375 AMP/HR (4) CAPACITIES-HYDRAULIC TANK 10 GAL 37.8 Liters CAPACITIES-FUEL TANK -- -- ALTERNATOR -- — BATTERY CHARGER 40 AMP 40 AMP TIRE SIZE F60-14 -- OUTRIGGERS /STABILIZERS NOT REQ'D NOT REQ'D SHIPPING WEIGHT 62204 2821 kg. SHIPPING CUBE 409.18 cu.ft. 11.59 cu.mSPECIFICATIONS $$ MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 25GTD DESCRIPTION ENGLISH METRIC HEIGHT-WORKING (EXTNEDED) 31's" 9.58 m HEIGHT-PLATFORM (EXTENDED) 2515" 7.75 m (LOWERED) 53.5" 1.36 m LENGTH (OVERALL) 129" 3.28 m WIDTH (OVERALL) 76.5" 1.94 m PLATFORM-SIZE (INSIDE) 64 x 122" 1.62 mX 3.09 m TRAVERSES - FRONT 24" +61 m - REAR 4g" 1.22 m PLATFORN-SAFETY RAILS 42" 1.06 m (REMOVABLE) PLATFORM-TOE PLATE 6" +15 m LIFT CAPACITY 1000# 458.59 kg WHEEL BASE 79.25" 2.01 m WHEEL TRACK 64.5" 1.64 m TURNING RADIUS (INSIDE) oy 3.35 m DRIVE SPEED - CREEP -- - DRIVE SPEED - LOW 1.0 MPH 1.6 kms/hr DRIVE SPEED - HIGH 2.0 MPH 3.2 kms/hr HIGH SPEED CUTOUT 12" 3.66 m LIFT/LOWER SPEED 31/29 sec. 31/29 sec. POWER SYSTEM 20 HP 20 hp. BATTERY VOLTAGE 12 voc 12 voc CAPACITIES - BATTERY 100 AMP/ER 100 amp/hr CAPACITIES - HYDRAULIC TANK 10 GAL 37.85 liters CAPACITIES - FUEL TANK 15 GAL 56.78 liters ALTERNATOR 20 AMP 20 amp BATTERY CHARGER -- - TIRE SIZE F60-14 (MONOFILLED) -- OUTRIGGERS/STABILIZERS NOT REQ'D NOT REQ'D SHIPPING WEIGHT 54808 2485.73 kg SHIPPING CUBE 516.65 CU FT 14,63 CUMMARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 306 DESCRIPTION ENGLISH METRIC HEIGHT-WORKING (EXTENDED) 36" 10.97 meters HEIGHT-PLATFORM (EXTENDED) 30! 9.14 meters (LOWERED) 50" 127.0 em. LENGTH (OVERALL) 146" 370.8 cm. WIDTH (OVERALL) 7" 180.3 cm. PLATFORM-SIZE (INSIDE) 64x140" 162.5X355.6 cm. PLATFORM-SAFETY RAILS 42" 106.6 cm. (REMOVABLE) PLATFORM-TOE PLATE 6" 15.2 cm. LIFT CAPACITY 15008 680.3 kg. WHEEL BASE 93 236.2 cm. WHEEL TRACK 63" 160 cm. TURNING RADIUS (INSIDE) 13" 3.96 meters DRIVE SPEED--CREEP 5 MPH -8 kms/hr. DRIVE SPEED--LOW 1.5 MPH 2.4 kms/hr. DRIVE SPEED--HIGH 3.5 MPH 5.6 kms/hr. HIGH SPEED CUTOUT 12" 3.65 meters LIFT/LOWER SPEED 35/35 sec. 35/35 sec. POWER SYSTEM 20 HP 20 hp. BATTERY VOLTAGE 12 vpc 12 voc. CAPACITIES-BATTERY 100 AMP/HR 100 amp/hr. CAPACITIES-HYDRAULIC TANK lo GAL 37.8 liters CAPACITIES-FUEL TANK 15 GAL 56.78 liters ALTERNATOR 20 AMP 20 amp. BATTERY CHARGER -- -- TIRE SIZE F60-14 (MF) -- OUTRIGGERS /STABILIZERS NOT REQ'D NOT REQ'D SHIPPING WEIGHT 53008 2404. kg. SHIPPING CUBE 377.71 CU.PT 10.70 CU.MMARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 366 DESCRIPTION ENGLISH METRIC HEIGHT-WORKING (EXTENDED) 42" 12.8 meters HEIGHT-PLATFORM (EXTENDED) 36" 10.97 meters (LOWERED) 56.5" 143.5 cm, LENGTH (OVERALL) 146" 370.8 cm. WIDTH (OVERALL) 218) 180.3 cm. PLATFORM-SIZE (INSIDE) 64x140" 162.5X355.6 cm. PLATFORM-SAFETY RAILS 42" 106.6 cm. (REMOVABLE) PLATFORM-TOE PLATE 6" 15.2 cm. LIFT CAPACITY 1000# 453.6 kg. WHEEL BASE 93" 236.2 cm. WHEEL TRACK 63" 160.0 cm. TURNING RADIUS (INSIDE) 2B! 3.96 m. DRIVE SPEED--CREEP 5 MPH 8 kms/hr. DRIVE SPEED--LOW 1.5 MPH 2.4 kms/hr. DRIVE SPEED--HIGH 3.5 MPH 5.6 kms/hr. HIGH SPEED CUTOUT 12" 3.65 meters LIFT/LOWER SPEED 35/35 sec. 35/35 sec. POWER SYSTEM 20 HP 20 hp BATTERY VOLTAGE 12 voc 12 voc. CAPACITIES-BATTERY 100 AMP/HR 100 amp/hr CAPACITIES-HYDRAULIC TANK 10 GAL 37.8 liters CAPACITIES-FUEL TANK 15 GAL 56.78 liters ALTERNATOR 20 AMP 20 amp BATTERY CHARGER ~~ -- TIRE SIZE F60-14 (MF) oa OUTRIGGERS /STABILIZERS NOT REQ'D NOT REQ'D SHIPPING WEIGHT 59408 2490 kg. SHIPPING CUBE 409.18 CU.FT 11.59 CU.M[| AVAILABLE OPTIONS MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) OPTION TITLE a ROTATING AMBER BEACON 2s TRAVEL WARNING HORN 3. MOVEMENT WARNING HORN 4. DECK EXTENSION-BOLT 5. SWING DECK 6. 2000 WATT GENERATOR, 110 VAC 1 HOURMETER 8. OUTRIGGERSpany 3 RECORD OF REVISIONS cr MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) OPERATION MAINTENANCE AND PARTS MANUAL REV. PAGE REV. PAGE REV. | PAGE REV. | PAGE DATE} NuMBERS |/pATE | NUMBERS |] DATE | NUMBERS |] parE | NUMBERS Rev. 1 [FRONT 96.1,99 67,6869 | 4-31 | TITLE PAGE 100,101 70,71,77.1 } CONTENTS 102 80,84,93.1 Xk Sete Ld PARIS. FEV.3 FRONT 104,105,106 [anpex iii || 7-84 [armor pace 107,108 Mod4.2.4,3 a la. 4718.1 di.2,iv.i lg.2.27.1 viii ea | SCHEM 7.453741 a B7.2,56.1 29.3,29.4 6.2 36,37 aS —| 4 ERO INDEX iii 10-83] TITLE PAGE Tii,4.5,4.6 |_CONTENTS 4.7.4, fii vii 10.2,10.3 10.4,18.3 18.4,18.5 +} 18.6,22.1 22.2,22.3 22.4,22.5 22.6,27.1, 27.2,27.3 27.4,37.3 37.4/37.5 b4,42.43,1 37.6,40.1 [43.2,43.3 40.2,40.3 T [33.4,43,5 1 40.4,40.5 I43.6,43, 1 51.1,51.2 } fee 43.9 | 57,58,59 } 0.43.11 60,60.1,60.2 ren pds 43, 60.3,60.4 60.5,60.6 -7,60.8 61,62,62.1 62.2,62.3 63,64,65 66 ,66.1,66.2MANUFACTURERS' LIMITED WARRANTY MARK INDUSTRIES makes no warranty, express or implied, on any product manufactured or sold by MARK INDUSTRIES except for the following limited warranty against defects in materials and workmanship on products manufactured by MARK INDUSTRIES. MARK INDUSTRIES warrants the products manufactured by MARK INDUSTRIES to be free from defects in material and workmanship under normal use and service fora period of six (8) months from the date ‘of shipment. This limited warranty does not extend to any product of another manufacturer or to any part, component, accessory or attachment not manufactured by MARK INDUSTRIES, The warranty, if any, with respect to any product of another manufacturer or fo any part, component, accessory or attachment not manufactured by MARK INDUSTRIES is limited to the warranty, if any extended to MARK INDUSTRIES by the manufacturer of the other product, part, component, accessory or attachment. ‘This limited warranty does not extend to any product (or any part or parts of any product which has been subject to improper use or application, misuse, abuse, operation beyond its rated capacity. repair or maintenance except in accordance with the sales and service manuals and special instructions of MARK INDUSTRIES, or modification without the prior written authorization of MARK INDUSTRIES (whether by the substitution of nonapproved parts ‘or otherwise). The sole obligation and labity of MARK INDUSTRIES under this limited warranty (and the exclusive remedy for ‘any purchaser, owner or user of MARK INDUSTRIES products) is limited to the repair or replacement, at the option of MARK INDUSTRIES, of any product (or any part or parts of any product) manufactured by MARK INDUSTRIES which, within six (6) months from the date of shipment, shall have been returned to the MARK INDUSTRIES facility in Brea, California. (or any other location within the United States as shall be designated by MARK INDUSTRIES), at no expense to MARK INDUSTRIES, and demonstrated to the satistaction of MARK. INDUSTRIES as being defective in material or workmanship. To make a claim under this limited warranty, contact MARK INDUSTRIES or the MARK INDUSTRIES distributor from whom the product was originally purchased. A statement giving the model and serial number of the allegedly defective product, the date and a description ofthe alleged defect, the date of the purchase and proof ‘of the purchase and purchase date must accompany the returned product (or any part or parts of any product). ‘Any product (or any part or parts of any product) determined by MARK INDUSTRIES to be defective will be repaired or replaced, atthe option of MARK INDUSTRIES, fre of charge, f.0.b. Brea, California. No credit wil be given for any allegedly defactive product (or any part or parts of any product) not returned to MARK INoUSTRIES. There are no other warranties, express oF implied, in addition to this limited warranty. This lmited warranty Is ‘exclusive and In Hleu of all other warranties, express or Implied (In fact or by operation of law or otherwise), Including the implied warranties of merchantability and fitness for a particular purpose. MARK INDUSTRIES shall not be tiable for any special, indirect or consequential damages. Further, no representation or warranty made by any person, including any representative of MARK INDUSTRIES, which is inconsistent or in conflict with, or in addition to the terms of the foregoing limited warranty (or the limitations of the liabllty of MARK INDUSTRIES as set forth above) shall bs binding upon MARK INDUSTRIES unless reduced to writing and approved by an officer of MARK INDUSTRIES. Tires, batteries, fiter elements and electrical components are specifically excluded from this limited warranty. a Mark Industries P.O. BOX 2255 Brea, CA 92622-2255 714-879-6275 800-448-MARK TELEX 194402 FAX 1-714-879-8884REV. 1 x 4-81 This is a reduced copy of the actual report that is sent with each Machine. NEW EQUIPMENT CONDITION REPORT (WARRANTY REGISTRATION) bos Ee] bam Ble Se Se a be PCPER OFF LEVEE BRIE Youth FORGE feel |e sfx MODEL NUMBER, SERIAL NUMBER. oprrons, INSPECTOR ¢REV.1 XI 4-81 CSET ORE crr i HP Coo a DATE OF mHVOICE DATE SHIPMENT RECEIVED DATE UNIT PUT TWO SERVICE TD ons warts ne usen x REEAL, FLEET (Oy ome vert ne soup; mim Se23rAL, WoRK APPLICATION WILE BES INSPECTION, GGER'E MAIRTENARCE PAINTING /SANDBIASTING rd HEATING/AIR Com, “STEEL FABRICATION WELDING ouPErT RicarKs constROCTIOW PUNBING ROOFING [SCAFFOLDING ELECTRICAL cusne HECHARICAL SPRINKLER (Orme, comsmners: INSPECTION COMPLETED BY Wiease print Tegibly) WARRANTY WILL BE VOID UNLESS THIS INSPECTION REPORT 15 POSTWARKED TO HARK INDUSTRIES MOT MORE THAN 14 DAYS FROH DATE SHIPMENT RECEIVED.MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) UNLOADING Before unloading the Marklift, inspect for any physical damage. Note any such damage on the freight bill and report same to carrier. When a loading dock is unavailable and a fork lift must be used, make sure that the fork lift used has forks as long as the Marklift is wide. Do not attempt to lift the machine from under either the front or rear cross members. ALWAYS LIFT THE MACHINE FROM THE SIDE. If a rollback truck with a winch is used, attach the winch cable to the tie down brackets and pull the unit onto the truck. ‘TRANSPORTING The Marklift may be free wheeled for very short distances at a speed no greater than 5 mph. To transport the Marklift over long distances a truck or trailer mist be used. When securing the Marklift to the truck, put the chains or straps through the tie down brackets ONLY. DO NOT CHAIN OR STRAP OVER THE PLATFORM OR GUARD RAILS. Severe damage to the scissor arms may result from excess pressure due to securing the machine over the top of the platform. Note: The emergency lowering valve must be OPEN whenever the Marklift is transported. This will prevent damage to the unit if a short occurs in the electrical system.INSPECTION AND CHECKOUT MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) All Marklift units are tested and operated to assure their proper operating condition before shipment. At this time, all necessary adjustments are made and an overall physical inspection is conducted. After the unit is delivered, some minor adjustments and inspections must be made before putting the unit into service. The following items should be reviewed: 1. Check gasoline power units. A. Engine oil level B, Air filter c. Fuel filter D. Fuel level E, Fuel lines and valves 2. Check electrical system by plugging hand control box into platform receptacle. A. Forward C. Left E. up B. Reverse D. Right F. Down 3. Inspect all electrical connections. A. See B. Feel C. Tighten 4. Check hydraulic system. A. Hydraulic Fluid Level B. In-Line Pressure Valve Filter C. Hydraulic Lines D. Hydraulic Pump E. Hydraulic cylinders F. Emergency Lowering valveINSPECTION AND CHECKOUT Check Tires & Wheels. A. For Cuts B. Correct pressure C. Tight Lugs Structural connections and fittings. A. Check all nuts and bolts for tightness. Brakes. A. Check for holding on incline up to four (4) degrees.SAFETY -—— MARKLIFT SELF-PROPELLED SCISSOR (MIDIUM SLAB MODELS) Every operator of the Marklift must know, understand and follow the safety rules set forth herein 1. The Marklift self-propelled aerial work platform is a personnel lifting device, and it is essential that it be properly maintained and operated to perform all functions with maximum safety and efficiency. 2. The operation of any new and unfamiliar equipment can be hazardous in the hands of untrained operators. Only trained operators must be assigned to operate the Marklift. 3. It is the responsibility of the operator to be fami- liar with this manual and to follow all recommenda- . tions made. Never exceed manufacturer's recommended platform load capacity. 4. Although the Marklift conforms to specified ANSI & OSHA requirements, it is the responsibility of the owner to instruct the operators with safety require- ments made not only by Mark Industries, but by the various safety boards in your area, as well as addi- tional requirements set forth by ANSI & OSHA. 5. The Marklift is a non-insulated personnel carrier and must not be operated with in 10 feet of a 50,000 volt line. (See page 7 & 8 articles 6. Remember, the load capacity of the Marklift is total combined weight of personnel and tools, fixtures, accessories, etc.ee [| 10. ll. 12. 13. 14. 15. 16. 7. Always distribute load evenly over platform floor area. Make sure platform rail holding bolts are secured. It is recommended that head gear (Hard Hats) be worn by all personnel in the work platform. Under no conditions should horseplay be tolerated. Report any misuse of equipment to the proper per- sonnel The Marklift structure must not be used as a welding ground. Disconnect both battery leads prior to performing any welding operations. Do not lean over platform guard railings to perform work. Do not use ladders or scaffolding on the platform to obtain greater height. Battery sulphuric acid can cause a serious burn. Flush away acid with water. Hydrogen and oxygen gases are produced during normal battery operation. This gas mixture can explode if flames or sparks are near battery vents. Monitor battery during charging. Do Not allow battery to overcharge and boil. Do not override any hydraulic, mechanical, or elec- trical safety devices.SAFETY 6 Do not drive on uneven, sloping or soft terrain, as this is hazardous and must be avoided. 19. Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way. 20. Do not jump start other vehicles using Marklift battery. 21. When machine is not in use, remove hand control box to prevent unauthorized use.L | aa TITLE 8 Division oF INDUSTRIAL SAFETY 358.98,113 (Register 73, Me, 7.287 ‘Article. Provisions for Preventing Accidents Article 86. Provisions for Preventing Accidents Due to Proximity to Overhead Lines 2946, Provisions for Preventing Accidents Due to Proximity to Over- head Lines. (a) General. No person, firm, or corporation, or agent of same, shall require or permit any employee to perform any function in proximity to energized high-voltage lines; to enter upon any land, building, or other premises and thereto engage in any excavation, demolition, construction, repair, or other operation; or to erect, install, ‘operate, or store in or upon such premises any tools, machinery, equip- ment, materials, or structures (including scaffolding, house moving, wel drilling, pile driving, or hoisting equipment) unless and until dan: ger from accidental contact with said high-voltage lines has been effec- tively guarded against. (b)_ Clearances or Safeguards Required. Except where electrical distribution and transmission lines have been de-energized and visibly grounded or effective barriers have been erected to prevent physical and arcing contacts with the high-voltage lines, the following provisions shall be met: (1) Over Lines. The operation, erection, or handling of tools, machinery, apparatus, supplies, or materials, or any part thereof, over energized high-voltage lines shall be prohibited. (2) Equipment and Materials in Use. The operation, erection, or handling of tools, machinery, equipment, apparatus, materials, ot supplies, or any part thereof within the minimum clearances from energized lines set forth in Table X shall be prohibited Table X Required Clearances from Overheud High Voltage Lines Nominal voltsge Minimum Required (Phase to Phase) Ghearance (Feet) 750- $0,000 10 over $0000: 75,000 a ‘ver 75000 > 125,000 1B ‘over 125.000 - 175,000 15 ver 175.000 - 250,000 1 over 250000 - 370,000 2 ver 370000 - $50,000 n ‘over $50,000 - 1,000,000 e (3) Transportation or Transit. The transportation or transit of any tool, machinery, equipment, or apparatus, or the moving of any house of other buiding in proximity to overhead high-voltage lines shall be expressly prohibited ifat any time during such transportation or transit such tool, machinery, equipment, apparatus, or building, or any part thereof, can come closer to high-voltage lines than the mini: mum clearances set forth in Table Y.CU wn ea i 358.38.114 INDUSTRIAL RELATIONS TITLE 8 (Ropiater 7, No. 30-7872) [Artie 64. Provisions for Preventing Accidents Except where the boom of boom-type equipment is lowered and no load is imposed thereon, the equipment in transit shall conform to the minimum required clearances set forth in Table X. Toomey [Required Clearances from Enarged Migh Voltage Conductors (While mn Treva Nominal Voltage ‘Minimum Required (Phase to Phase) Glesrance (Feet) 130. 30000 6 cover 40.000- 345,000 10 ‘over 45.000- 730,000 16 ‘over 730,000- 1,000,000, 2 (4) Storage. The storage of tools, machinery, equipment, su plies, materials, or apparatus under, by, or near energized high-volt age lines is hereby expressly prohibited if at any time during such handling or other manipulation it is possible to bring such tools, ma chinery, equipment, supplies, materials, or apparatus, or any’ part thereof, within the minimum required clearances from high-voltage lines as set forth in Table X. (c) The specified clearance shall not be reduced by mevement due to any strains impressed (hy attachments or otherwise) upon the struc: tures supporting the high-voltage line or upon any equipment, fistures, or attachments thereon (d) Insulated cage-type boom guards, boom stops, insulating links, or proximity warning devices may be used on cranes, but the use of such devices shall not alter the required clearances set forth in Table X (e) Any overhead conductor shall be considered to be energized unless and until the person owning or operating such line verifies that the line is not energized, and the line is visibly grounded at the work site 2947. Warning Signs Required. The owner, agent, or employer re- sponsible for the operations of equipment shail post and maintain in plain view of the operator and driver on each crane, derrick, power hovel drilling rig, hay loader, hay stacker, pile driver or similar appa Fatus, a durable warning sign legible at 12 feet reading: “Unlawful To Goerate This Equipment Within 10 Feet Of High-Voltage Lines of 30,000 Volts Or Less.” in addition to the above wording, the following statement in small lettering shall be provided on the warning sign: “For Minimum. ei ‘oltage Lines In Excess of 50,000 Volts, See Article 86, Title 8, High-Voltage Electrical Safety Orders.”CO castor a C MARKLIFT SELP-PROPELLED SCISSOR (MIDIUM SLAB MODELS) Be completely familiar with all warning and caution decals that are posted on the unit. Keep in mind to be alert and use common sense and judge- ment in responding to dangerous situations and conditions that might develope during unit operation. 79 106 VIEWA HAND CONTROL BOXO isnt IMOICATES UNSTABLE. CONDITION avrows PLATFORM Witt LoWeR TICALLY 4 This machine has been designed and tested to meet these standards: ANSI A92.2 1969 © IMPORTANT CHECK BATTERY deta cise iove.e7 i] | WATER LEVEL a AT LEAST ONCE A WEEK. USE VAPOR TANK ONLY ON BATTERY BOX COVER 5 LOAD CAPACITY LBS. {EVENLY DISTRIBUTED LOAD) 9 EMERGENCY LOWERING VALVE ¥ OPEN VALVE TO LOWER PLATFORM ® DO NOT LIFT FROM THIS END, VIEW C&D THE HYDRAULIC SYSTEM = = OF TRIS MACHINE IS DESIGNED TO USE G.M. TRANSMISSION FLUID TYPE “B" WITH DEXRON | 10 — WARNING — NOT WORK UNDERNEATH THIS LIFT UNLESS 17 1S MECHANICALLY LOCKED. see service manual for location and use of mechanical locks| OPERATING INSTRUCTIONS | ul MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) It shall be the responsibility of all users of the Marklift to read and comply with the following operating instructions. They are designed to promote safety and a better understanding of the operation of the self-propelled aerial platform. STARTING The Marklift can be started from either the hand control box or the switch panel located in the component box on the side of the machine. Before either position will function the Selector Switch must be activated. Push the Selector Switch in the component box to the left to activate the hand control box -- to the right to activate the component box switch panel. A, HAND CONTROL BOX After the Select Switch has been turned to the left, pull out the emergency ON/OFF button located in the middle of the hand control box. Electric models are now operational. For gas models, push the start button until the engine starts. B. COMPONENT BOX SWITCH PANEL After the Select Switch has been turned to the right, electric models are immediately operational. For gas models, push the start button on the component box switch panel until the engine starts. NOTE: The only functions that can be operated from the component box are ON/OFF and the lift curcuit.STEERING The steering of the machine is done from the hand con- trol box only. When the engine is running, by pushing the toggle switch for the steering to the left, the front wheels will go left. Pushing the switch to the right, the front wheels will go to the right. Because a momentary type switch is used, when the operator releases the switch it will automatically return to the off position. The wheels will remain at an angle until returned, by pushing the toggle switch in the opposite direction. LIFT Raising and lowering of the platform is done from either the hand control box or the switch panel in the component box. A momentary switch has been positioned so that in order to raise the platform the operator must push the switch to the up position, and to lower the platform the operator must push the switch to the down position. When the switch is released, it will automatically return to the off position, and the plat- form will remain stationary. There is an emergency lowering valve which can be reached through the hole in the front cover of the component box. This valve, as part of the hydraulic system, can be used to safely lower the platform if there is a loss of electrical power, or if the oper- ator is injured while on the fully extended platform. Before the platform will lift again the emergency lowering valve must be closed.TRAVEL Forward and reverse travel of the machine is done from the hand control box only. The machine is capable of three speeds for both forward and re~ verse travel: Low speed, high speed and creep speed, Low and high speed travel is activated with a rotary switch. Turning the switch to forward travel; firt position is low speed; second position is high speed. Turning the switch to reverse travel; the first position is low speed; second position is high speed. A. CREEP SPEED Creep speed will automatically cut-in when the plat- form is raised over one half of its rated height The hand control box has a creep speed switch in the middle right side. If creep speed is needed before the platform reaches one half of its extended height, the operator can manually activate the creep speed by pushing the switch to the up position. NOTE: If creep speed is left on, NORMAL, HIGH and LOW speed will not operate. FREE WHEELING In order to move the machine in a free wheeling condition for loading, unloading and positioning, make sure that the component box selector switch is in the OFF position. The Marklift can be free~ wheeled at a low speed (5 mph maximum)without damage to any of the components or structure,[| OPERATING INSTRUCTIONS WARNING HORN (OPTION) For some industrial applications, and to meet certain particular safety requirements, a warning horn may be needed. The warning horn option on the Marklift can be used as an automatic movement idicator, or manually activated, as required. The horn is activ- ated by a 3-position switch on the hand control box The middle position is OFF, When the switch is pushed to the right the horn will sound when either the arive or lift function is activated (forward and re- verse up and down). WARNING LIGHT As a safety feature the Marklift has been equipped with a series of mercury switches that will cut-out the lift circuit whenever the unit is in an unstable condition. An unstable condition consists of a tilt of three (3) degrees side and six (6) degrees forward and aft, the platform is extended it will automatically descend, If the platform is already in the down position, it cannot be raised. This unstable condition is indi~ cated by a light located in the top center of the con- trol box. HYDRAULIC SYSTEM PRESSURE MARK INDUSTRIES has incorporated an integrated hydraulic system in all models. To prevent damage to either the pumps or any other part of the hydraulic system, the pump settings should be as follows: Maximum pressure 1950 PSIG (25E) 2300 PSIG (30E) (368) (30G) (36G).OPERATING INSTRUCTIONS MONO FILLED TIRES To increase platform stability, the tires on the Medium Slab Marklift should be filled with urathane. Each wheel is equipped with a water-fill valve stem as standard equipment. The most widely recommended practice for liquid weighting of tires is 75% fill or to the level of the valve. Tire pressure should be maintained at 35 pounds.CO com MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) HYDRAULIC FLUID TABLE Oil Company Chevron Union ATF are Brand Name Dexron 11 Dexxon Viscosity - Sus @ 100°F 187.4 200 Sus @ 210°F 49.2 52.3 Viscosity Index typical 153° zee Flash PointOr 400° 395° Pour PointOF -40° ~45° SERVICE TOOLS To properly and efficiently service your Marklift, several basic tools are required. The following list of tools should be available. Volt/Ohm Meter Hydraulic Pressure Guage (0-3000 PSI) Female Quick Disconnect Coupler (P/N 842) Battery Hydrometer Battery Load Tester Standard Mechanics Hand Tools Scissor Arm Supports Fuel Pump vac./pres. Gauge (Automotive Type) Electrical Test Light Hydraulic Pressure Gauge (0-1000 PSI)LJ TROUBLE SHOOTING MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 2 | INTRODUCTION Whenever trouble shooting any problem the initial consider- ation MUST be to "Check the basics". Check the basics, means to insure that the batteries are in good shape, and have at least a three quai ter charge, determined by use of a hydrometer, and bat instructions (page 24) ry maintenance A large percentage of electrical problems can be attributed to insufficiently charged or defective batteries. (Some Helpful Hints ELECTRICAL If problem seems to be electrical, utilize your appli- cable schematic, and test light to trace power flow (electrical current) starting at battery and continuing through system until the problem is located Keep in mind, if you DO NOT have a good ground to a valve coil, relay etc., then even if you have proper electrical current to the coil or relay, the item will not function properly. 3. Diodes can be thought of as “One way electrical check valves" they permit current flow in one direction and stop it in the opposite direction. Current Flow. > ee ACTUAL SCHEMATICTROUBLE SHOOTING The basic purpose of a relay is to maintain full elec- trical current. when sending an electrical signal to the relay coil, the electrical current flows through relay contacts and to the desired valve coil. HYDRAULIC 1. For the various functions the system pressure is utilized. If a slower drive speed is needed, a portion of the hydraulic fluid is dumped to tank by the creep or low speed valve. Directional valves (Outriggers, Steering, Drive) have two opposite electrical coils with a moveable spool between the coils. one way valves (Lift, Descent, Dump, Creep) can be both N/C (Normally Closed) or N/O (Normally Open) depending on if flow is desired or not. (Trouble Shooting Check List LIFT 1. Will not lift. All other functions work. Emergency lowering valve is open Loose electrical connections. Descent valve stuck open Pressure limit switch out of adjustment. Tilt switches out of adjustment. Will not lift rated load. A. Low system pressure. B. Pressure limit switch out of adjustment Cc. Internal seal leaking in cylinder.TROUBLE SHOOTING STEERING 1. Steers in one direction only. Loose electrical connection. Loss of ground to coil on affected direction. Spool sticking in one direction. Faulty steering switch in hand control box. Flow control valve to steering cylinder out of adjustment. Faulty diode. Will drive forward. No reverse. Loose electrical connection in reverse circuit. Faulty drive switch. Valve spool sticking in one direction. Faulty diode. forward or reverse drive. Free wheeling valve open. Faulty drive switch Both forward and reverse diodes inoperative on terminal strip. Stuck valve spool Drive cut out switch in outrigger inoperative. high speed. Loose electrical connections. Low speed relay inoperative. High speed dump valve inoperative. High speed valve inoperative (3 speed machines only). creep speed. Loose electrical connections. Creep speed relay inoperative. Faulty creep switch.TROUBLE SHOOTING Faulty creep dump valve. Creep or low speed flow valve out of adjustment. No functions working. Faulty circuit breaker. Loose power connections. Power relay inoperative (Electric Machines Only). Dump relay. Dump valve inoperative. No system pressure. No hydraulic oil. Hydraulic tank valve is in "OFF" position. Loose electrical connections in dump circuit. Dump relay inoperative. Dump valve inoperative. Pressure relief valve inoperative. Hydraulic pump inoperative. System pressure. Pressure relief valve out of adjustment. Dump valve faulty. Low speed dump valve faulty. Hydraulic pump faulty. Hydraulic tank sump filter obstructed. If this trouble shooting check list does not help to solve your problem, contact your local MARKLIFT representative or the MARK INDUSTRIES Service Department.MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 25E Io 3 bes PART _NO. DESCRIPTION 4014 MERCURY SWITCH 4045 6 AMP DIODE 16947 RETURN FILTER ELEMENT 3004 SUMP FILTER 66063 LIFT/LOWERING VALVE CARTRIDGE 66082 DUMP/CREEP VALVE 66059 EMERGENCY LOWERING NEEDLE VALVE 3065A (HCE) MAIN LIFT CYLINDER SEAL KIT 3062-1 (HPWR) STEERING CYLINDER SEAL KIT 44a (CE) CUSHION CYLINDER SEAL KIT 4032 6 VOLT RELAY 4073 6 VOLT SHORT COIL 4074 6 VOLT LONG COIL 4021 MOMENTARY SWITCH 4106 DRIVE SWITCH 4018 EMERGENCY ON-OFF SWITCH 5300 EMERGENCY ON-OFF KNOB 2667 DRIVE SWITCH KNOB 16321 PUMP TO MOTOR COUPLING Pee Pee eee a |[| MINI4GM RECOMMENDED SPARE PARTS LI6T [=] MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 30B 36E Ig 3 re PART_NO. DESCRIPTION 4014 MERCURY SWITCH 4045 6 AMP DIODE 16947 RETURN FILTER SLEMENT 3004 SUMP FILTER 66063 LIFT/LOWERING VALVE CARTRIDGE 66082 DUMP/CREEP VALVE 66059 EMERGENCY LOWERING NEEDLE VALVE 66017 (SE) MAIN: LIFT CYLINDER SEAL KIT 3062-1 (HPWR) STEERING CYLINDER SEAL KIT 44a (CE) CUSHION CYLINDER SEAL KIT 4032 6 VOLT RELAY 4073 6 VOLT SHORT COIL 4074 6 VOLT LONG COIL 4021 MOMENTARY SWITCH 4106 DRIVE SWITCH 4018 EMERGENCY ON-OFF SWITCH 5300 EMERGENCY ON-OFF KNOB 2667 DRIVE SWITCH KNOB 16321, PUMP TO MOTOR COUPLING 2 4 2 1 1 Tv 1 1 1 a 1 1 1 2 a 1 a 1 aq[ ] MINIMUM RECOMMENDED SPARE PARTS LEST MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) 306 366 Ig 3 2 PART NO. DESCRIPTION 4014 MERCURY SWITCH 4045 6 AMP DIODE 16947 RETURN FILTER ELEMENT 3004 SUMP FILTER 20930 SPIDER COUPLER 16975, MICRO VAC KIT 16925 FILTER LOCK 16974 GAS SHUT-OFF VALVE 66063 LIFT/LOWERING VALVE CARTRIDGE 66082 DUMP/CREEP VALVE 66059 EMERGENCY LOWERING NEEDLE VALVE 66017 (SE) MAIN LIFT CYLINDER SEAL KIT 3062-1 (HPWR) STEERING CYLINDER SEAL KIT 44a (CE) CUSHION CYLINDER SEAL KIT 4032 6 VOLT RELAY 4073 6 VOLT SHORT COIL 4074 6 VOLT LONG COIL 4020 PUSH BUTTON START SWITCH 4021 MOMENTARY SWITCH 4106 DRIVE SWITCH 4018 EMERGENCY ON-OFF SWITCH 5300 EMERGENCY ON-OFF KNOB 2667 DRIVE SWITCH KNOB NEHER EN ea ffRECOMMENDED SERVICE TOOLS To properly and efficiently service your scissor lifts, several basic tools are required. The following list of tools should be available: Volt/Ohm Meter Hydraulic Pressure Gauge (0-3000 PSI Female Quick Disconnect Coupler (P/N 842) Battery Hydrometer Electrical Jumper Wires Standard Mechanics Hand Tools Scissor Arm Supports Fuel Pump Vac./Pres. Gauge (Automotive Type) Electrical Test Light Hydraulic Pressure Gauge (0-1000 PSTBATTERY MAINTENANCE MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) A new fully charged battery will have a specific gravity of 1.260 or 1.280 at 80° PF. The tables (on page 25) show the specific gravity as a function of percentage battery charge. 1.260 Sp. Gr. 1.280 100% charged 1.230 1.250 75% charged 1.200 1.220 508 charged 1.170 1.190 25% charged 1.40 1.160 very little useful capacity 1.110 1.130 Discharged The percentage charge of a battery should be checked with a good hydrometer that has a thermometer and temperature correction scale built into it. This allows a temperature correction to be made readily. A correction of .04 points in gravity shall be made for each ten degrees either above or below 80° F. For every 10° F below 80° F, subtract .04 points; and for every 10° above 80° F, add .04 points. Within every thirty day period, the cell of each battery should be checked to determine the percentage charge. If any cell has a hydrometer reading of more than .020 less than the other cells in the battery, that cell is bad and the battery should be removed from service. Periodic checks by hydrometer after charging, but prior to any discharge, is recommended to determine if batteries are receiving a full charge.BATTERY MAINTENANCE Bither excessive overcharge or moderate undercharge can shorten battery life. With proper attention to water level and charging time, compared to hydrometer reading, the batteries should give a long useful life. ‘TEMPERATURE/SPECIPIC GRAVITY CORRECTION TABLE FOR BATTERIES Actual Hydrometer Reading at Actual Temperature* 80°F oF 10°F 20% -30°F ~45°r 65°F (27%) (18°C) (23°) (29%) (234%) (43%) (54°) 1.280 1.312 1.316 1.320 1.324 1.330 1.338 1.250 1.282 1.286 1.290 1.294 1.300 1.308 1.220 1.252 1.256 1.260 1.264 1.270 1.278 1.190 1.222 1.226 1.230 1.234 1.240 1.248 1.160 1.392 1.196 1.200 1.204 1.210 1.2ie Specific Gravity corrected to 80°F (17°C) Freezing Temperature 1.280 30°F 68% 1.250 62% 52% 1.200 16°F -27c 1.150 + 5% -1s°c 1,000 +19 - eoMARK INDUSTRIES MARKLIFT SCISSOR MAINTENANCE CHECK LIST n ai Model: Serial No. Date: Equip. No. Location: Mechanic: ITEM COMMENTS. ITEM CODE COMMENTS 1_Engine O42 26 Safety Cutrouts 2 Engine oil Filter 27 Bushing 3 Air Filter 28_Rollers 4 Fuel Filter 29 Front End Assy. 5 Tune-up I 30_Tire Pressure 6 choke 31_Tire Condition 7 Engine RPM 32_ug Nats @_Chargine system 33 Wheel Bearing 9 Fuel System LPG~ 34_Nut 6 Bolts 1o_ Batteries 35 _Guaré Rails Li_Battery Terminals 36_tubrication 12 Motor Brushes 37_Warning Decals 13_liydraulic Fluid 138 operation sheet 4_sya. 011 Filter | ‘| 39_ General Decals 15 Hydraulic System |{ 40 Paint 16_Hydraulic Pressure 41_All operations 17_Hyaraulic Hoses _| [a2 ire 18 Cylinders [ 43 Steering 19_Drive Motors 44 Creep Drive 20_Brakes 45 tow prive 21_Egneeing’ valve 46_High Drive 22_Hand Control Box 47 Tilt switches 23 Lower Controls 48 Fuel Level 24 Relays 49 Literature 25 Wire Connections 50 options cor F - Filled R - Repaired © - Checked A - Adjusted X - Needs Repair‘ONEDV ‘SHEVA ‘aia SHES, ‘wiv ‘osm =| rym |auit| wazus | Tanz OrinvuaAH sworoa7a | “LNIVWAALWWINSA3Hd = [uaa HH) "HOaW| “O'M | Biva TET Ly : (2) ¥ uivaae cauivaad— GT 79 Voy cae cre faa uenne! ae oe —— = pas oer ONwaS GYOO3Y SONVNALNIVW SOIANSS LATVIA “1300W S3INLSNONI HV =‘ONEOV SHEVA ‘osw [ww] auu| waais | tang ‘OMAWEGAK Lip hig Mp fe) es es ALNVELIWM, mos ava ‘ON was: "300n ‘aia SHVNSE ETT ‘Tworuoa7a | “LNIVW 3AWWINAaHd = [uaLaW BH] ‘HOaM| “OM | iva eS) Ay Ie (Py 13/8 is if) uivesd = aauiva3du S03K-X O3isnroy—V ava MANN C3HO3HO—O "3000 BOIN3S NI ‘Blva SNOILdO GYODSY SONVNALNIVW SOIAYAS LIT YV ‘S3IULSNGNI HEVmit i < i OEE BS ese anancs worsen ow oe 56 ¢ 28 QA Hit homo WE Sikes BE HEkist awe B.eEE Y CIERED HOTES UNLESS OTHERWISE SPECIEIED DWG NO. 30429BILL OF MATERIAL ELECTRICAL DIAGRAM (25E) (30E) (365) 18 FOR REFERENCE ONLY 2. Buzzer 8 lava twrren BATTERY Ci ED AMPE 36) [auc anew oir a6 Lexar aT wouemélee a [near 2 y far aouree? 27) seenaty 28. Meine? 7 asiuser ee enale enaee 2 covoucroe ae 2 0 OF siTEn # rae Detar etcat RIBERTE TE 2 0 a SHEP 2 Cod 08 RATE a %e Bee RESISTOR we 4287 [waweuiner Soren, wie Dine SHE 2 4060 PECEP ACE 083 [eecar 4006 [esrreer cmroce 7 Meroe 32297 earrenr 2) 975 Anes 22562 cones BUaren aH 20 sore 2206 eens V4 Teh idee | 087 TERA Bae 30307 TAT STE 2297 ‘eessine TAIT Sune yoe|vas| Logan 15 nts nor lar oee aeriow ru oF warenia, _DWG NO. 30429DWG NO. 31204 ELECTRICAL DIAGRAM (25ETD) PPRALRARE 28 8.F eee /[Slal- [agile lel re] a) ae =o feed ese SESaaie ELECTRICAL DIAGRAM (25ETD) BILL OF MATERIAL 18 FOR REFERENCE ONLY 29| 20408 |za| 2057/ [e7| srozs 26 | HO20 INVERTER 2500W 5| 40r (AEH BUTTON ons | s/2io | caace 23| 20887 [ow oF cmitcH z2e| 70171 RELAY (6¥) OU RP DE Coebe) e | 3078 | DoRAee Zo) 4019 | aw aw smiren 19| e0803 |zmr simien | sect [ve 9790S 7) #08 ae 16| 4017 \oN-OFF swircw “| 4027 | TeeeLe swrer] S-POSITION Oa eae ‘SWwicH “| 4060 | Aecerracee ve| 4083 |sounoo | saoamr, rv 7 | #006 |earneny comnecr vo| sos | snore 9 | soe07 | earrer av 875 ANAS & 2I562 | YALU BREAKER | 2OAMPS | 7[ 2080s | avarn Jarre | le] sos | Done 6 4M0eS 5 | 774 [eowmn asc EXD é) 9ce7 | vermin wan sf ease | aay = SIO7TE eee = 2297 ee ees LIMIT | co DATA DEEFATION no. | wenrieving no. DeSCRIFTION ES, NOTES, SUPPLIERS DWS NO. 31204 BILL OF MATERIAL,ELECTRICAL DIAGRAM (25GTD) 31217 DWG NO. | -bep fe Jala) [ale]: ah BS x a | f redlsSon vit ane 2 rms 27 33,94,08 156 wna corns sre Be ee aca eeELECTRICAL DIAGRAM (25GTD) BILL OF MATERIAL 1S FOR REFERENCE ONLY H Alc fse| a7 _[eerasrran croc, Al elas] weee_ [peasnce Al else] 2os7 | naememe Al [es [4070 [ereearae 2 a | sere EE cay 7 |se[ aera (Sasa 7 [ea | 70018 _[avrew rocace AL _[e| reee___[eserar nore 7 [ee| 2000s [auzzer 7 ef [soaas exec, commen 7 [et] soeeo [3 ner vacre 7lee| 7077 _| Recay (oro [PAB "KRPIIOG 7 le| sora | eereer 1 fea] ears [wan suiew 7[a| cess [ear smiren 7 [el _2ece [pws a ewe [earrezaey a tel ere oe ern [el 40 [our vac ae] ¢aer_[ewenmersmien (la| 326 [bene smren 7 |s| 260 [eccermcue 2 || ecco [sane annn 7|a| ease [earner (er o6awes 7 [va] 2026 [owe niet Kr 7/2 | 2ese6 _ (ewane assemery 7)e | 2c862 [ercur accune | eoumes 1[z| sizio [eaeue lel aes [evcoe eames 41s | 774 [emnmaacr eno zoe | eae7 [remnant alee 4s) vase | ear Tleh sere [oe Ser 1 [0 | 2297 [GEeMT Tl iommrvaeng | _esewron | sves mutts pus or marenia, DWG NO, 31217| ELECTRICAL DIAGRAM ( | 30 ree waepr 30G) (36G) meee gers, ey LED Fo" Jeaggpere emer mint BU, yasen lg cmap ae Ce o” ‘Xe er] fee ar as ‘arene | OD fe fl cue | mt t ' f Es were e oe eee | ' 1 ' y | I wane OD iF q os Dy He ctevva ease a¢ retoe mie oUcen Staten WOrESsumLess omemse srccirite DWG NO, 30433ELECTRICAL DIAGRAM (30G) (366) SUL OF MATERIAL 1S FOR REFERENCE ONLY % [oare RESTOR] Na Yar] roars [eeiecroe sual 7 se[4ar _ eeraerron onred 7 fas | _vcen | reasnce 7 36] eos |maememe 7 3) are leacenerae 7 se) coee-o [Ge eee 7 37 | woes [econ 77 [se] cosas [Sere cece | fer] vase [Sete anwar 7 ea | oes. (| aeemeen 7 jer | v020 fewer on naw 7| [ee] eave fewer [pacaacerae 7 [es] vese- lena [3 comacere Zhe [ee] 4077 [avon amen Tles| 2oear [aware swim Tele] ores |rmeacar recar| Wypraue #1 + fer VTA 7 [ols fea] 4019 [ewer semen al || cases [ear omen [al vee [rues ree 7 [leer 7] [e aunee Th fe fee 402 [amwener caren 7 [ofa] ce |aevne omen 7 [aps] reco _|eccernece Tle |a| cose _|aermer er seme 7) 2 )a| 202% bwnue acre 7 [| | eosce femme asemeer Thole | zeae lewawr secure | conve 7|2) eer | vow neo 2[elalale) voce [veer ane Tele] 174 bomncanroe wolza|e | ese? (rama aeoee {s[s|s} rose [neue a 7] fel seser [Zeger _] 7[ |e | e297 [oeessyre mr cepa ras oh wre] meno [oars lary nee core larrneta, ous or marenat DWG NO. 30433[| HYDRAULIC SCHEMARTC (HEDTOM STAB HODES) @) q | } ome rl as i i =n ‘pave | srecane ut i | et ATI ALIGNS? naa oe | qweoureon vaive 7 hemo Pa 20336 y “1 roan TT see! 0-4 nek vigeLng MARE NO. Phu 204 GER _CHUNDERS rion MAKINO. hs 2028-4 BNSMome ecLSS oat s20-4mne : PRESSURE SHnTEH MaRcNC Pn ees DWG No. 30613HYDRAULIC SCHEMATIC - (25E) (30E) (36E) (MARCH TO JUNE 1980) SERCEE bu a0 sat RSE Eo eg? face ' r ' LoneRng, Se Ks RIE STEERING ourascer LIFT sou. VALVE PACKAGE Mage WD PA 3161 i WATERMAN Pin 18695 vevociry rust ‘ores Os Beta | tae = } i 4 ; my * y [ naw cosreg. vases ar meets neces im SELIG PETROL Py FLOS r K tHORO ev mG Ste sacar es sreoce Sarno Ps 8 Lo 5 SE ae weet PN SOE3 WEE Udkoe “wae 3 wae Won cvANOERs | ae Seer ee Welt ha ese,HYDRAULIC SCHEMATIC (30G) (36G) (MARCH TO JUNE 1980) (eeccssrt pm coiatort ne (eure nem leveoe] AL sys [oma euurs rx Sot289 nwo treed Mi zooa2 Lowen, Se ES rit Fe rae pave STEERING ouTAGGER VALVE BACKAGE [Mage we os 3101 | Wareeian M895 VELociTy ruse Cage us Am 87 (eoreecau Oi Bee saben My S06e | 4 werowte isso, Wg FOS7S fae eS, Biseocrm #208 ir ‘QUIAIGGER CrLDERS Samu en sore-a Detioer wot pn S20 DRIVE wOTORS metus em 50243, BEE UStoe “WEE Sedo ue WON CV \INDER: oy Revere. oe nee,eeu HYDRAULIC SCHEMATIC (25E) (30E) (36E) (30G) 35 10-83 (366) (AFTER JUNE 1980) Faye) SoDAAUIC RESON S=r==o ; useuo ma 3gaS, MAIN PAL ESLO“ (envares on scarta ornene [06] ARASH IDS, ro | ee al i i WATER MAN Pi 18695, Pipe} ‘REL Cnpees Riecno PA S000 SOR EV Mu TRE Boa nae es FreOKe isuoree sas 205) Paturmce Aw 29 aHYDRAULIC SCHEMATIC (25ETD) ee noes iitra ee Gert Ae Ma naes at USED oN 25 ETD MEDEL ONLY fate j20270 Mirra sosoe WrbROCRART MNES Seo iE TOR Taw fF tout wre oooe . e148 | cow —_| tow seep 3 [a [sre wrt, oven sa) | I Ria STU DXF sxcwe wn PRE 3107, reversins 1 trou, peseo steel Riis cates Pons a getes eon REPS, Betieoe aarrsos Cs) Ce 2B e<0 ewscK vaLve mae A oni esohera) Beuiuc Be500 roth 1? ti 1 | commwe| earns 1 4 Ly uy ut cyunpees CALIPER sc peace MAnESOR auToHeTAN Mh oH830-¢00 srereuc Groupee, Mien “ssaos + a C rt rt DWG. NO. 30592micne goue | [er fusxzmo om sone Mae 6 PRicaoe | [Helwceares meseveoben, uve uo ca hnars-m SETA EATER HYDRAULIC SCHEMATIC (25GTD) 2000°81 ARK IND. HYDRAULIC MOTOR urraKcer STEERING a 5 ave PN 20520 GED av 2567 omy ant aah it QUIRIGGER_CYLNOERS PTO ONRTISGE26GTD MARK ND. Os BOZ44 DaNSuoRe WALANG PR S20-4n > VALVE PACKAGE (WATERMAN HYO. MODEL NO.18702) USE MARK IND-F/N3069/3043 [WITH OUTRIGGER VALVE )FOR_SRT 31G USE MARK IND P N_3069(WITH OUT OUTRIGGER VALVE) FOR RT 256425 GTD Kj setarsof nay oe = SEEERING CYLINDER AB WO P5048 Nepowen Ma iets wee RNG hs soto scones aie) LET crunoens, pac [Sraeag te evecee = P32 fees] leeeereoee eee wibeic ive WARE mE. wie 201 Peo Tea hm Wee # BEFORE SER.NO. 21-729 peesauee owen Siam uo eA 2697 ‘pa MoueDe Pa ARDS HE DWG NO. 30591ILLUSTRATED PARTS LIST MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) INDEX FIG. No. TITLE & MODEL PAGE 1 FINAL ASSEMBLY (25E) .--- +--+ eee ed FINAL ASSEMBLY (25E) (1981) .... +--+ FINAL ASSEMBLY (25ETD) ..-- -- eee PINAL ASSEMBLY (30E) .--- +--+ ee eee FINAL ASSEMBLY (36E) ..- - + ++ ee eee 1B.1 FINAL ASSEMBLY (25GTD) ..- +. eee eee 10.1 ac FINAL ASSEMBLY (30G) . 2. + ee eee eee 1 1p FINAL ASSEMBLY (366)... +--+ - 2 ++ s 14 2 DECK ASSEMBLY (25E) ..---- +e eee 7 2.2 DECK ASSEMBLY (25E) (1981) ...-.-.--- 18.1 iy} TRAVERSING DECK ASSEMBLY (25ETD) (25GTD) . . 18.3 2a DECK ASSEMBLY (30E) (36E) (30G) (366) . ~~ 19 3 HAND CONTROL BOX ASSEMBLY (25E) (30E) (36E) 21 3.1 HAND CONTROL BOX ASSEMBLY (25ETD) .. ~~ + 22.1 3.2 HAND CONTROL BOX ASSEMBLY (25GTD) .. ~~ - 22.4 3A HAND CONTROL BOX ASSEMBLY (30G) (366) .. « 23 SCISSOR ASSEMBLY (255). ~~ 5); 4.1 SCISSOR ASSEMBLY (25) (1981) (25ETD) (Q5GTD) wwe ee et ee 27.1 L4a SCISSOR ASSEMBLY (30E) (30G)....--.-- 28 4B SCISSOR ASSEMBLY (36E) (366)... +--+ ++ 31 5 FRAME ASSEMBLY (25E) -- - + + eee ees 35 5.1 FRAME ASSEMBLY (25E) (1981) .. +--+ ++ 37.2 5.2 FRAME ASSEMBLY (25ETD) ..- +--+ +--+ + 37.3 5A FRAME ASSEMBLY (30E) (36E) - .. +--+ e+ 38 SA.L FRAME ASSEMBLY (25GTD) .--- +--+ ee 40.1 5B FRAME ASSEMBLY (30G) (366)... +--+ 41 5c FRAME ASSEMBLY (25E) (JULY 1982) ....-.. 43.1 5D FRAME ASSEMBLY (30E) (JULY 1982)... .-- 43.5 FRAME ASSEMBLY (36E) (JULY 1982)ILLUSTRATED PARTS LIST MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) INDEX TITLE & MODEL FRAME ASSEMBLY (30G) (JULY 1982)... ..- FRAME ASSEMBLY (36G) (JULY 1982)... ..- MAIN LIFT CYLINDER ASSEMBLY-REAR (30E) (30G) MAIN LIFT CYLINDER ASSEMBLY-FRONT (30E) (30G) MAIN LIFT CYLINDER ASSEMBLY-REAR (36E) (366) MAIN LIFT CYLINDER ASSEMBLY-FRONT (36E) (36G) MAIN LIFT CYLINDER ASSEMBLY-REAR (25E) (25ETD) (25c1D te ee ee MAIN LIFT CYLINDER ASSEMBLY-FRONT (25E) (25ETD) (25GTD)e ee MAIN LIFT CYLINDER-REAR (30E) (306). - - - MAIN LIFT CYLINDER-FRONT (30E) (306)... - MAIN LIFT CYLINDER-REAR (36E) (366) MAIN LIFT CYLINDER-FRONT (36E) (36G) MAIN LIFT CYLINDER (25E) +... . +--+ MAIN LIFT CYLINDER-REAR (25E) (1981) . . - MAIN LIFT CYLINDER-FRONT (25E) (1981) . - COMPONENT BOX ASSEMBLY (25ETD) (25E) (30B) iyo 5o gue0ugecocg so 0cu0 COMPONENT BOX ASSEMBLY (25GTD) ... + - + COMPONENT BOX ASSEMBLY (30G) (366) .. ~~ COMPONENT BOX PANEL ASSEMBLY (25ETD) (25E) U30R 0360 oe eg COMPONENT BOX PANEL ASSEMBLY (25GTD) . ~~ COMPONENT BOX PANEL ASSEMBLY (30G) (366) . MANIFOLD ASSEMBLY (25ETD) (25E) (30B) (365) (306) (366) 0 ee ee ee ee ee es MANIFOLD ASSEMBLY (25GTD) .- .- +--+ ++ + MANIFOLD PACKAGE (25ETD) (25E) (30E) (36E) (30G) (366). eee ee ee ee et ee MANIFOLD PACKAGE (TO JUNE 1980) (255) AND (25CTD)ILLUSTRATED PARTS LIST MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) INDEX TITLE & MODEL MANIFOLD PACKAGE-WITH OUTRIGGER BANK (ALL MODELS = (OR TION )) eee ee TILT SWITCH ASSEMBLY & INSTALLATION (ALL MODELS) 2. ee eee ee ee ee PRESSURE LIMIT SWITCH ASSEMBLY (ALL MODELS) PRESSURE REDUCING VALVE ASSEMBLY (25ETD) (25B) (30E) (36E) (30G) (366) ......- HYDRAULIC TANK ASSEMBLY (ALL MODELS) . . HYDRAULIC TANK (ALL MODELS) ....-- ++ GAS TANK ASSEMBLY (25GTD) (306) (366) . . ~ DUAL FUEL ENGINE & PUMP ASSEMBLY (30G) (366) BATTERY BOX ASSEMBLY (25E) (30) (36E) . . - BATTERY BOX INSTALLATION (30G) (366)... ~- FRONT AXLE ASSEMBLY (PRIOR) (ALL MODELS) . - FRONT AXLE ASSEMBLY (ARTROX) (ALL MODELS) FRONT & REAR WHEEL INSTALLATION (25E) . FRONT HUB ASSEMBLY (ALL MODELS) . . ~~ FRONT HUB ASSEMBLY (ALL MODELS & 25ETD & Q56TD) 2 ee ee ee ee ee TIRE & WHEEL ASSEMBLY (25E) .-. ~~. - ‘TIRE & WHEEL ASSEMBLY (25ETD) (30E) (36B) (25GTD) (30G) (366)... - +. eee ee STEERING CYLINDER (ALL MODELS)... ~~ - STEERING CYLINDER (ALL MODELS) (JULY 1982) CUSHION CYLINDER ASSEMBLY (ALL MODELS) . . CUSHION CYLINDER (ALL MODELS) .... ~~ CALIPER DISC BRAKE (ALL MODELS (JULY 1982) DISC BRAKE INTENSIFIER (ALL MODELS) (Game) 550000500000 000 AUSCO BRAKE TO GEAR BOX ASSEMBLY (25GTD) SOLENOID VALVE ASSEMBLY (25GTD) .. ~~ +26 26a a MARKLIFT SELF-PROPELLED SCISSOR (MEDIUM SLAB MODELS) INDEX TITLE & MODEL PAGE HYDRAULIC HOSE DIAGRAM (25ETD) ....- ~~ + 105 HYDRAULIC HOSE DIAGRAM (25GTD) ....- +. + 107 NOTE: ALL NUMBERS LISTED IN THE FOLLOWING PARTS LIST "PART NUMBER" COLUMNS ARE MARK INDUS- TRIES PART NUMBERS.| FIGURE 1 - PINAL ASSEMBLY (25E) |[| FIGURE 1 - PINAL ASSEMBLY (258)FIGURE 1 - FINAL ASSEMBLY (255) 3 FINAL ASSEMBLY (1980) FRAME ASSEMBLY (SEE FIG.5) SCISSOR ASSEMBLY (SEE FIG.4) DECK ASSEMBLY (SEE FIG.2) HAND CONTROL BOX ASSEMBLY (SEE FIG.3) CONTROL CABLE ASSEMBLY CABLE (3 COND. 12 AWG X 57 PT.) HOSE KIT DECAL ~ MARKLIFT DECAL ~ "BATTERY CHARGER PLUG 115 VOLT ONLY" HEX NUT 8-32 UNC DECAL ~ BATTERY WATER LEVEL DECAL - ANSI AND OSHA SPEC. DECAL ~ "LOAD CAPACITY 1000 LBS." DECAL - "DO NOT LIFT FROM THIS END" PLATE - MODEL/SERIAL NUMBER DECAL - HYDRAULIC FLUID SPEC. DECAL - WARNING DO NOT WORK UNDERNEATH ETC. DECAL - "EMERGENCY LOWERING VALVE" 1 DECAL - OPERATING INSTRUCTIONS 1 HOSE CLAMP 24 POP RIVET 1/8 DIA. X 1 28 90° STREET ELBOW REDUCER ADAPTER CHECK VALVE ADAPTER HOSE ASSEMBLY - LIFT CYLINDER MAIN LIFT CYLINDER (SEE FIG.7D) HOSE ASSEMBLY - RETURN TUBE END REDUCER NUT 90° BLBOW | -10 -11 -12 13 -14 -15 -16 -17 RNNNNNNNNNN[| FIGURE 1 ~ FINAL ASSEMBLY (258) [« ] -39 -40 -41 -42 60701 63401 63301 2375 61304 62603 63311 frn|_rar mone [ oncerrow FRONT & REAR WHEEL INSTALLATION (SEE FIG.17) BATTERY CHARGER HEX HEAD CAPSCREW ~ %-20 X 2% HEX NUT - %-20 FLAT WASHER - % LOCK WASHER - %& EAR PIVOT BOLT LOCK NUT ~ 3/4-10 ROUND HEAD SCREW - 6-32 X 1 LOCK WASHER NO. 6FIGURE 1.1 - FINAL ASSEMBLY (25E) (1981) SERIAL NUMBER EFFECTIVITY IS 281-7714 ON.FIGURE 1.1 - FINAL ASSEMBLY (25E) (1981) SERIAL NUMBER EFFECTIVITY IS 281-7714 ON.FIGURE 1.1 - FINAL ASSEMBLY (25E) (1981) PART NUMBER DESCRIPTION FINAL ASSEMBLY FRAME ASSEMBLY (SEE FIG.5.1) SCISSOR ASSEMBLY (SEE FIG.4.1) DECK ASSEMBLY (SEE FIG.2.1) BAR PIVOT BOLT LOCK NUT HAND CONTROL BOX ASSEMBLY (SEE FIG.3) ADAPTER 90° ELBOW COUPLING CONTROL CABLE POWER TO PLATFORN CABLE PLATE-MODEL/SERIAL NO. DECAL - "DO NOT LIFT FROM THIS END" DECAL ~ MARKLIFT DECAL - BATTERY WATER LEVEL LOAD CAPACITY 1000 LBS." BATTERY CHARGER PLUG 115 VOLT HYDRAULIC FLUID SPEC. EMERGENCY LOWERING VALVE" WARNING DO NOT WORK UNDERNEATH ANSI & OSHA SPEC. OPERATING INSTRUCTIONS 90° ELBOW HOSE CLAMP TUBE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY REDUCER REDUCERFIGURE 1,1 - FINAL ASSEMBLY (25E) (1981) PART NUMBER DESCRIPTION jon CHECK VALVE ACTUATOR TUBE PLUG “BY NUT SERIAL NUMBER EFFECTIVITY IS 281-7714 ON.FIGURE 1.2 - PINAL ASSEMBLY (25ETD)FIGURE 1.2 - FINAL ASSEMBLY (25E1D] 31202 30665 31195 31203 30344 31210 30706 61311 30889 61304 80014-05 0042-05 80031-05 80031-03 16222 765 63651 31260 2003 2005 2041 2019 2016 2017 20661 20660 30520 2024 31109 FINAL ASSEMBLY FRAME ASSEMBLY (SEE FIG. 5.2) SCISSOR ASSEMBLY (SEE FIG. 4.1 DECK ASSEMBLY (SEE FIG. 2.2) HAND CONTROL BOX ASSEMBLY (SEE FIG.3.1) ARM CONTROL CABLE CONTROL CABLE EAR PIVOT BOLT LOCK NUT - 5/8-11UNC (GR. 5) EAR PIVOT BOLT LOCK NUT - 3/4-10UNC UNION ELBOW UNION UNION TEE UNION TEE STRAIN RELIEF HOSE CLAMP POP RIVET - 3/16 X 1/2 DECAL ~ MARKLIFT BATTERY WATER LEVEL “BATTERY CHARGER PLUG 115 VOLT “DO NOT LIFT FROM THIS END" "EMERGENCY LOWERING VALVE" = "WARNING - DO NOT WORK UNDER- ETC." - HYDRAULIC FLUID SPEC. ANSI A92 MODEL/SERIAL NUMBER PATENT NUMBER “LOAD CAPACITY 1000 LBS." DECAL ~ "GUARD RAILS ARE FOR YOUR SAFETY - DO NOT REMOVE"31251, 0052-04 31221 80008-08 g0021-03 22175 DECAL - OPERATING INSTRUCTIONS ACTUATOR TUBE PLUG HOSE CLAMP HOSE POP RIVET MODIFIED PLUG PIPE NIPPLE SOLENOID VALVE MALE ELBOW STREET ELBOW DECAL - “CAUTION - MONOFILLED TIRES ONLY"FIGURE 1A - FINAL ASSEMBLY (30E) 3c —[| FIGURE 1A - FINAL ASSEMBLY (30E) PART NUMBER DESCRIPTION FRAME ASSEMBLY (SEE FIG.5A) 1 SCISSOR ASSEMBLY (SEE FIG.4A) 1 30497 DECK ASSEMBLY (SEE FIG.2A) 1 4069-1 HAND CONTROL BOX ASSEMBLY (SEE FIG. 3) 1 30344 CONTROL CABLE ASSEMBLY (NEAR SIDE) 1 CABLE (3 COND. 12 AWG X 63 FT.) 1 (FAR SIDE) 30608 HOSE KIT 1 2005 DECAL-"BATTERY CHARGER-PLUG 115 VOLT 1 SEX NUT 8-32 UNC 4 2003 DECAL-BATTERY WATER LEVEL 1 2018 DECAL-ANSI AND OSHA SPEC. 1 2026 DECAL-"LOAD CAPACITY 1500 LBS." 4 2041 DECAL-"DO NOT LIFT FROM THIS END" 2 2012 PLATE-MODEL/SERIAL NUMBER 1 2017 DECAL-HYDRAULIC FLUID SPEC. 2 ETC. 30416 DECAL-OPERATING INSTRUCTIONS 1 TUBE ASSEMBLY 2 TUBE ASSEMBLY 4 a5 TUBE ASSEMBLY 4 1 765 HOSE CLAMP 24 63655 POP RIVET 1/8 DIA. X 1 28 2421 UNION TEE 1 2436 UNION ELBOW 2 30296 EAR PIVOT BOLT 4 60707 HEX LOCK NUT 3/4 - 10 UNC 4 62613 CAPSCREW 8-32 UNC X 1 RD. SLT. HD. 4FIGURE 1B - FINAL ASSEMBLY (36E)[| FIGURE 2B ~ FINAL ASSEWBLY (362) [rem| nowt monoe | ee! [ary | FINAL ASSEMBLY FRAME ASSEMBLY (SEE FIG.5A) SCISSOR ASSEMBLY (SEE FIG.4B) DECK ASSEMBLY (SEE FIG.2A) 4 4069-1 HAND CONTROL BOX ASSEMBLY (SEE FIG.3) -5 30344 CONTROL CABLE ASSEMBLY -6 30296 EAR PIVOT BOLT -7 62613 ROUND HEAD SLOTTED CAP SCREW 8-32 UNCX1 -8 61502 HEX NUT 8-32 UNC -9 2505 COUPLING -10 2436 UNION ELBOW -11 2421 TEE FITTING -22 2417 TEE FITTING -13 TUBE ASSEMBLY 3/8 -14 TUBE ASSEMBLY 3/8 -15 TUBE ASSEMBLY 3/8 -16 765 HOSE CLAMP -17 63655 POP RIVET 1/8 DIA.X 1 -18 61304 HEX LOCK NUT 3/4-10 UNC -19 2017 DECAL - HYDRAULIC FLUID SPEC. -20 2024 DECAL -"LOAD CAPACITY 1000 LBS" 21 2049 DECAL - MARKLIFT -22 2041 DECAL -"DO NOT LIFT FROM THE END" -23 2019 DECAL -"EMERGENCY LOWERING VALVE" 24 2005 DECAL -"BATTERY CHARGER PLUG 115 VOLT ony" -25 2018 DECAL - ANSI & OSHA SPEC. -26 2012 PLATE - MODEL/SERIAL NUMBER -27 2003 DECAL - BATTERY WATER LEVEL -28 2016 DECAL - WARNING DO NOT WORK UNDERNEATH -29 30416 DECAL - OPERATING INSTRUCTIONS -30 CABLE (3 COND. 12 AWG. X 63 FT.) 31 30603 HOSE KITFIGURE 1B.1 - FINAL ASSEMBLY (25G7D) VW 26 2524 23 56FINAL ASSEMBLY FRAME ASSEMBLY (SEE FIG. 5A.1) SCISSOR ASSEMBLY (SEE FIG. 4.1) DECK ASSEMBLY (SEE FIG. 2.2) HAND CONTROL BOX ASSEMBLY (SEE FIG. 3.2) EAR PIVOT BOLT 61304 LOCK NUT - 3/4-10UNC 80042-05 UNION 80031-05 UNION TEE 80014-05 UNION ELBOW 375 POP RIVET - 1/8 31109 DECAL - "GUARD RAILS ARE FOR YOUR SAFETY - DO NOT REMOVE" 80031-03 UNION TEE 765 HOSE CLAMP 31251 MODIFIED PLUG 80052-04 PIPE NIPPLE 31221 SOLENOID VALVE 0021-03 STREET ELBOW 30520 PLATE - PATENT NUMBER 2004 DECAL - "USE VAPOR TANK ONLY" 2020 DECAL - "GASOLINE OR PETROL" 2003 DECAL - BATTERY WATER LEVEL 2041 DECAL - "DO NOT LIFT FROM THIS END" 2019 DECAL - "EMERGENCY LOWERING VALVE" 2016 DECAL - "WARNING - DO NOT WORK UNDER NEATH ETC." 2017 DECAL - HYDRAULIC PLUID SPEC. 2024 DECAL - "LOAD CAPACITY 1000 LBS.” 20661 PLATE - ANSI A92 30416 DECAL ~ OPERATING INSTRUCTIONS 31260 DECAL - MARKLIFT 20660 PLATE ~ MODEL/SERIAL NUMBERFIGURE 1B.1 - FINAL ASSEMBLY (25GTD) 80008-08 MALE ELBOW 31210 CONTROL CABLE 65188 ACTUATOR TUBE PLUG 30344 ARM CONTROL CABLE 30706 EAR PIVOT BOLT 60706 NUT - 5/8-11UNC (GR. 5) 65451, HOSE CLAMP 31034 HOSE 22175 DECAL - “CAUTION - MONOFILLED TIRES onzy"[] FIGURE 1C - FINAL ASSEMBLY (30G) | 3 yFIGURE 1C - FINAL ASSEMBLY (306) r[| FIGURE 2C - PINAL ASSENBLY (306) 3 -12 -13 -14 -15 16 -17 -22 PART NUMBER 30007 30333, 30231 30497 8325-1 30344 30607 2049 2004 2020 2003 2018 2026 2041 2012 2017 2016 2019 30416 765 63655, 2421 2436 30296 60707 62613 61502 DESCRIPTION PINAL ASSEMBLY FRAME ASSEMBLY (SEE FIG.5B) SCISSOR ASSEMBLY (SEE FIG. 4A) DECK ASSEMBLY (SEE FIG.2A) HAND CONTROL BOX ASSEMBLY (SEE FIG. 3A) CONTROL CABLE ASSEMBLY (NEAR SIDE) CABLE (3 COND. 12 AWG X 63 FT.) (FAR SIDE) HOSE KIT DECAL-MARKLIFT DECAL-"USE VAPOR TANK ONLY" DECAL~"GASOLINE OR PETROL" DECAL-BATTERY CHECK (LOCATED ON BATTERY BOX AT FAR END OF VAPOR TANK) DECAL-ANSI AND OSHA SPEC. DECAL~"LOAD CAPACITY 1500 LBS." DECAL="DO NOT LIFT FROM THIS END" PLATE-MODEL/SERIAL NUMBER DECAL-HYDRAULIC FLUID SPEC. DECAL-WARNING DO NOT WORK UNDERNEATH ETC. DECAL-"EMERGENCY LOWERING VALVE" DECAL-OPERATING INSTRUCTIONS TUBE ASSEMBLY % TUBE ASSEMBLY § TUBE ASSEMBLY & HOSE CLAMP POP RIVET 1/8 DIA. X 1 UNION TEE UNION ELBOW EAR PIVOT BOLT HEX LOCK NUT 3/4 - 10 UNC CAPSCREW 8-32 UNC X 1 RD. SLT. HD. HEX NUT 8-32 UNC BNE NH PPP eee vee nee BR RR NEN NEE NEE