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Building and Environment 203 (2021) 108100

Contents lists available at ScienceDirect

Building and Environment


journal homepage: www.elsevier.com/locate/buildenv

A review of optimization approaches for controlling water-cooled central


cooling systems
Lizhi Jia a, b, Shen Wei b, Junjie Liu a, *
a
Tianjin Key Laboratory of Indoor Air Environmental Quality Control, School of Environmental Science and Engineering, Tianjin University, Tianjin, 300072, China
b
The Bartlett School of Construction and Project Management, University College London (UCL), London, WC1E 7HB, United Kingdom

A R T I C L E I N F O A B S T R A C T

Keywords: Buildings consume a large amount of energy across all sectors of society, and a large proportion of building
Building energy energy is used by HVAC systems to provide a comfortable and healthy indoor environment. In medium and large-
Energy efficiency size buildings, the central cooling system accounts for a major share of the energy consumption of the HVAC
Central cooling system
system. Improving the cooling system efficiency has gained much attention as the reduction of cooling system
Optimal control
System-model-based optimization
energy use can effectively contribute to environmental sustainability. The control and operation play an
Data-based optimization important role in central cooling system energy efficiency under dynamic working conditions. It has been proven
that optimization of the control of the central cooling system can notably reduce the energy consumption of the
system and mitigate greenhouse gas emissions. In recent years, numerous studies focus on this topic to improve
the performance of optimal control in different aspects (e.g., energy efficiency, stability, robustness, and
computation efficiency). This paper provides an up-to-date overview of the research and development of opti­
mization approaches for controlling water-cooled central cooling systems, helping readers to understand the new
significant trends and achievements in this area. The optimization approaches have been classified as system-
model-based and data-based. In this paper, the optimization methodology is introduced first by summarizing
the key decision variables, objective function, constraints, and optimization algorithms. The principle and per­
formance of various optimization approaches are then summarized and compared according to their classifi­
cation. Finally, the challenges and development trends for optimal control of water-cooled central cooling
systems are discussed.

energy consumption of the central cooling system. However, it is


insufficient to minimize overall system energy consumption due to the
1. Introduction
interaction of different subsystems or components. Therefore, the con­
trol and operation become extremely important for system energy-
Buildings account for almost 40.0% of the global energy consump­
saving [12]. In real applications, this is mainly achieved at two levels,
tion and CO2 emissions [1–3], so reducing the energy demand of
namely, supervisory control and local control [11,13], as shown in
buildings has become an essential component of global sustainability [4,
Fig. 2. The supervisory control determines the operation mode and
5]. In buildings, a large proportion of energy is consumed by the central
specifies setpoints for the local control loops. The local control adjusts
cooling system to provide a comfortable and healthy indoor environ­
the sequences and processes of relevant equipment to maintain the
ment [6–8]. The water-cooled central cooling system is commonly used
operation mode and setpoints determined at the supervisory control
due to its high cooling capacity and energy efficiency [9,10]. Fig. 1
level.
shows a typical water-cooled central cooling system consists of three
In recent decades, numerous studies have focused on optimizing the
main sub-systems, namely, the chilled water loop, the chiller plant, and
control of water-cooled central cooling systems to improve system per­
the cooling water loop [11].
formance [14–16]. Firstly, optimizing the control of central cooling
Due to the common use of water-cooled central cooling systems in
systems could significantly reduce energy consumption while main­
energy-intensive buildings, improving the energy efficiency of the cen­
taining a comfortable indoor environment. For example, by optimizing
tral cooling system is crucial for building energy conservation. Using
cooling water temperature, Huang et al. [14] reduced the total system
energy-efficient equipment is an essential measure for reducing the

* Corresponding author.
E-mail address: jjliu@tju.edu.cn (J. Liu).

https://doi.org/10.1016/j.buildenv.2021.108100
Received 31 March 2021; Received in revised form 24 June 2021; Accepted 24 June 2021
Available online 28 June 2021
0360-1323/© 2021 Elsevier Ltd. All rights reserved.
L. Jia et al. Building and Environment 203 (2021) 108100

Nomenclature COP Coefficient of Performance


CSA Cuckoo Search Approach
CL Cooling load (kW) CTBA Camel Traveling Behavior Algorithm
CP Critical point DCSA Differential Cuckoo Search Approach
D Vector of discrete decision variables DE Differential Evolution
DP Differential pressure (kPa) DMM Data Mining Method
f Frequency (Hz) DOF Degree of Freedom
J Objective function DS Differential Search
H Head (kPa) EDOC Event-Driven Optimal Control
N Number of equipment EIWO Enhanced Invasive Weed Optimization
M Mass flow rate (m3/h) EMA Exchange Market Algorithm
OM Operation mode EP Evolutionary Programming
P Power consumption (kW) EPSO Elitism-based Particle Swarm Optimization
PLR Partial load ratio (%) ES Evolution Strategy
Q Cooling supply (kW) ESM Extremum-Seeking Method
S Operation state ExS Exhaustive Search
T Temperature (◦ C) FA Firefly Algorithm
t Time GA Genetic Algorithm
U Vector of continue decision variables GD Gradient Descent
ΔT Temperature difference (◦ C) GRG Generalized Reduced Gradient
HAVC Heating Ventilation and Air Conditioning
Subscripts HJ Hooke Jeeves
a Air HOC Hierarchical Optimal Control
ahu Air handle unit IAFSA Improved Artificial Fish Swarm Algorithm
app Approach IFA Improved Firefly Algorithm
chw Chilled water IFFA Improved Fruit Fly Algorithm
ct Cooling tower IGA Improved Grasshopper Algorithm
cw Cooling water IPSO Improved Particle Swarm Optimization
ex Exchanger IRBSO Improved Ripple Bee Swarm Optimization
fan Cooling tower fan IWO Invasive Weed Optimization
i Number of equipment LM Lagrangian Method
j Number of equipment LMA Levenberg-Marquardt Algorithm
k Number of equipment MAOC Multi-Agent Optimal Control
pum Pump MAPSO Multi-Agent Particle Swarm Optimization
r Water return MGA Modified Genetic Algorithm
rated Rated MILP Mixed Integer non-Linear Program
s Supply MPGA Multi-Phase Genetic Algorithm
set Setpoint NMS Nelder-Mead Simplex
ss Substations PSO Particle Swarm Optimization
ter Terminal unit QN Quasi-Newton
total Sum of the variables RLM Reinforcement Learning Method
wet Wet-bulb temperature ROC Robust Optimal Control
Abbreviation SA Simulated Annealing
AFSA Artificial Fish Swarm Algorithm SAM Systematic Analysis Method
AGSO Augmented Group Search Optimization SEOC Stability-Enhanced Optimal Control
ANN Artificial Neural Network SOC Stochastic Optimal Control
B&B Branch & Bound TDE Two-stage Differential Evolution
BGA Binary Genetic Algorithm TDOC Time-Driven Optimal Control
CGA Continuous Genetic Algorithm TLBO Teaching-Learning Based Optimization
COC Conventional Optimal Control

energy demand by 9.7%. Secondly, the optimization can help to enhance dynamic behavior. This system model was used to evaluate the energy
the control performance (e.g., stability and robustness) [17–23]. For consumption or operation cost in each iteration of the optimization
example, using a multiplexed optimization method, Sun et al. [18] process [13]. The optimization process is to identify control variables
improved the system control stability with a 50.0% reduction in tracking that minimize the system energy use or operation costs [24,25]. The
error of setpoints. Kumar et al. [21] employed a stochastic optimization methods that do not involve system models during the optimization
method to mitigate constraint violations and enhance the robustness of process are classified as data-based optimization. The data-based opti­
control by explicitly incorporating uncertainties in the optimization. mization methods are generally based on the experience of engineers
The existing optimization methods can be classified into [26,27], learned knowledge from historical data [28–31], or regulation
system-model-based and data-based approaches [13]. Whether a on real systems directly [32–34].
method is specified as a system-model-based or a data-based method is In the literature, numerous studies talk about optimal control of the
dependent on whether the numerical models are used to describe system central cooling system, while only two reviews focused on this specific

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L. Jia et al. Building and Environment 203 (2021) 108100

2. Material and methods

2.1. Search keywords

This research aims to provide an overview of the literature on opti­


mization approaches for improving the energy efficiency of the water-
cooled central cooling system. This study used the “Web of Science”
and “Scopus” scientific databases to search relevant publications. The
main search keywords included: “optimization”, “optimal control”,
“central cooling system”, “chiller plant”, “chilling system”, “chilled
water system”. To focus on the most recent technologies and ap­
proaches, only studies published in or after 2005 have been included.

2.2. Inclusion criteria

Fig. 1. Basic structure of a typical water-cooled central cooling system. In the initial search, around 1897 publications were found. They
were screened by reading through their titles and abstracts and
restricted by following inclusion criteria:1) only English-written peer-
reviewed articles published in journals, chapters of books, and pro­
ceedings of conferences were included; 2) studies that mainly focused on
optimization of system design, siting and components sizing were
excluded; and 3) articles focused on air-cooled or other types central
cooling system was not included, as the water-cooled central cooling
system is the main object of this review. Applying these criteria, 98
papers were obtained for this review.

2.3. Data collection

The following information was extracted from the selected publica­


tions: 1) the decision variables, the objective function, and constraints
used in the optimization, 2) optimization technologies and algorithms
used for solving optimization problems, and 3) the potential energy and
cost savings, and other aspects of performance for different optimal
control methods.

3. Optimization methodology
Fig. 2. The control structure of water-cooled central cooling systems.
3.1. General formulation
topic [11,13]. Chapter 43 of ASHRAE Handbook-HVAC Applications
[11] has summarized supervisory control strategies and optimization An optimization problem is typically defined in three parts: a set of
methods applied to HVAC systems. In this chapter, the general optimi­ decision variables, an objective function, and a series of constraints. The
zation approach is introduced, and the simplified near-optimal control goal of optimization is to minimize or maximize the objective function
strategies are described in detail to guide the real application. Wang and by varying the decision variables while satisfying a set of constraints.
Ma [13] have reviewed the supervisory optimal control in building Equation (1) is a general objective function, that minimizes the total
HVAC systems and proposed a classification framework for optimal energy or operation cost of the target system. Equations (2) and (3) are
control methods. However, these two reviews do not summarize the equality and inequality constraints to which all potential solutions are
decision variables, objective functions, and constraints of the optimal subject.
control used in this specific field. Moreover, the literature cited by the ( )
two reviews is mainly before 2005. With the rapid development of ∑
N
J(f , D, U) = min Ji (xi , yi , fi , Di , Ui ) (1)
technology and computer science, many advanced optimization ap­ i=1
proaches have been developed for various purposes, as well as algo­
rithms for finding the optimum solution. Therefore, this paper aims to gi (xi , yi , fi , Di , Ui ) = 0 (2)
provide a comprehensive overview of the research and recent develop­
ment of optimization approaches for water-cooled central cooling hi (xi , yi , fi , Di , Ui ) ≥ 0 (3)
systems.
In the rest of this paper, Section 2 described the review material and where Ji represents the operational cost or energy consumption of each
methods. Section 3 introduced the general optimization methodology by component; fi represents non-control variables, such as cooling demand
summarizing the general formulation, decision variables, objectives, and outdoor wet-bulb temperature; Di and Ui are vectors of discrete and
constraints, and optimization algorithms. Then, Section 4 reviewed the continuous control variables, which could be adjusted to minimize the
recent development of optimization approaches and compared their objective function; xi and yi are input and output stream variables,
performance according to their classification. The challenges and po­ respectively; gi are equality constraints; and hi represent inequality
tential future research directions in the optimization of water-cooled constraints.
central cooling systems are discussed in Section 5. A summary of this
review article is then provided in Section 6. 3.2. Decision variables

Decision variables are input parameters that can be adjusted to

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L. Jia et al. Building and Environment 203 (2021) 108100

minimize the objective function. The decision variables used in the and they are typically optimized simultaneously. The energy-saving
optimization of the central cooling systems are summarized in Table 1, potential of different decision variables has also been summarized in
as well as their types, ranges, and corresponding energy performance of Table 1. It shows that the energy savings varying with system structures
the optimization. The decision variable could be classified into continue and weather conditions, and thus the variables should be selected
(e.g., Tchw,i ) and discrete variables (e.g., Si and N). In the reviewed carefully for various applications. Compared with subsystem optimiza­
literature, the partial load ratio (PLRi ) is the most commonly decision tion, holistic optimization generally exhibits greater energy-saving po­
variable used to reduce chillers’ energy consumption since chillers tential, detailed comparative data could be found in Refs. [15,38,39].
consume a large proportion of the system’s energy. Although significant
energy savings could be obtained by optimizing the PLRi , it has not been
widely applied because the PLRi cannot be directly adjusted. Several 3.3. Objective functions
studies [35–37] optimized the chilled water supply temperature (Tchw,s,i )
of each chiller, a directly controllable parameter, to improve the energy An objective function describes the relationship between input and
efficiency. Cooling water supply temperature (Tcw,s ) is another impor­ output variables of the target system. Most studies addressed single-
tant decision variable as it impacts the energy consumption of both objective optimization problems, except for a few studies that consid­
chillers and cooling towers. Due to the coupling feature of subsystems, ered thermal comfort together with system energy consumption [22,
holistic optimization, which explores the synergistic effects of multiple 72]. Various formulations of the objective function used in the optimal
variables to increase whole system energy efficiency, has become a trend control of water-cooled central cooling systems are summarized in
with an increasing number of studies on holistic optimization. In holistic Table 2. The general objective is to minimize the total power con­
optimization, Tchw,s and Tcw,s are the most significant decision variables sumption of the target system at a given instant in time, which is
generally used for static optimization. The accumulated energy

Table 1
Decision variables used in the optimization of water-cooled central cooling systems (DES: daily energy savings, WES: weekly energy savings, AES: annual energy
savings. Others are energy savings under specified conditions).
Subsystem Decision Variables Variable Type Range of Variables Energy Savings Ref.

Chillers PLRi , (Si ) Continue PLRi ∈ [0.3, 1.0], Si ∈ {0, 1} Case 1: 3.6–7.2% [40–60]
(Mixed) Case 2: 0.4–29.3%
Case 3: 0.6–18.5%
PLRi , Si Mixed PLRi ∈ [0.0, 1.0], Si ∈ {0, 1} DES: 1.0–21.2% [61,62]
PLRi Continue PLRi ∈ [0.5, 1.0] 0.4–25.7% [63–68]
Qi Continue Qi ∈ [0, Qrated,i ] DES: 0.4–9.4% [69,70]
CPi Continue Qcp,i ∈ [CPi− 1 , CPi ] DES: 0.5–7.8% [15,71]
Tchw,i , Si Mixed Tchw,i ∈ [7.0, 13.0 ◦ C], Si ∈ {0, 1} 0.7–13.8% [22,35–37,72,73]
Cooling water system Tcw,s Continue Tcw,s ∈ [15.4, 29.4 ◦ C] AES: 9.4–9.7% [14,74]
ΔTapp Continue AES: 4.1–15.6% [75–77]
Tcw,s , Qcp,i Continue Tcw,s ∈ [13.9, 23.9 ◦ C] AES: 5.6% [71]
Qcp,i ∈ [Qrated,i , 1.1Qrated,i ]
Tcw,s (, ffan , Nct ) Mixed Tcw,s ∈ [max(18.0, Top − 2.0), Top + 2.0 ◦ C], DES: 14.8–22.6% [78,79]
ffan ∈ [20, 50 Hz], Nct ∈ {1, 2, 3…, 11}
Tcw,s , ffan , PLRi , Nch Mixed Tcw,s ∈ [15.5, 29.4 ◦ C], ffan ∈ [0.3, 1.0] 16.7% [80]
PLRi ∈ [0.4, 1.0], Nch ∈ {1, 2, 3, 4}
Mcw , Mct Continue 2.5–8.6% [81,82]
Tcw , Qi , Si Mixed Q ∈ [0.5Qmax , Qmax ], DES: 14.0% [83]
Tcw,s ∈ [23.9, 29.4 ◦ C], S ∈ {0, 1}
Chilled water system Tchw,s , Tter,s Continue Tchw,s ∈ [5.0, 8.0 ◦ C] , Ta,su ∈ [13.0, 19.0 ◦ C] AES: 6.7% [84]
Tchw,s , DPset , Nchw,pum , Nahu Continue Tchw,s ∈ [5.0, 10.0 ◦ C] DES: 1.3–2.6% [85]
Mchw,j , PLRi Continue 9.9% [86]
Whole system Tchw,s , Tcw,s Continue Tchw,s ∈ [5.0, 13.0 ◦ C] , Tcw,s ∈ [18.0, 32.0 ◦ C] DES: 9.4–11.1% [87]
Tchw,s , Tcw,s (Ta,su ) Continue Tchw,s ∈ [5.0, 8.0 ◦ C] , Tcw,s ∈ [20.0, 35.0 ◦ C], DES: 3.5–11.8% [18,39,88–91]
Ta,su ∈ [12.0, 18.0 ◦ C]
Tchw,s , Tcw,s , Qi Continue DES: 10.5–13.6% [15]
Tchw,s , Tcw,s , Mcw Continue WES: 22.0%. [17,92]
Tchw,s , Tchw,r , Mchw , Continue Tchw,s ∈ [7.0, 13.0 ◦ C], Tcw,s ∈ [30.0, 35.0 ◦ C] DES: 9.1–23.3%. [93]
Tcw,s , Tcw,r , Mcw Tchw,r − Tchw,s ∈ [5.0, 7.0◦ C],
Tcw,r − Tcw,s ∈ [0.0, 7.0 ◦ C]
Q
Mchw =
4.2 × 106 (Tchw,r − Tchw,s )
3
Mcw ∈ [0, 0.2 m /s]
Tchw,s , Tcw,s Mixed 2.0–25.0% [94,95]
Tchw,s , Tcw,s , Mcw , Si , PLRi , Mixed S ∈ {0, 1},PLRi ∈ [0.3, 1.0] Daily cost saving: 0.2–0.5% [96]
Tchw,s , Tcw,s , Mchw , Mcw, Sch,i Mixed Tchw,s ∈ [6.7, 9.0 ◦ C], Tcw,s ∈ [28.0, 34.0 ◦ C] DES: 20.0–42.5% [97]
Mcw ∈ [0.6Mmax , Mmax ],S ∈ {0, 1}
Tchw,s , Tcw,s , Ta,s ΔTcw , OM Mixed Tchw,s ∈ [11.0, 22.0 ◦ C], Tcw,s ∈ [28.0, 32.0 ◦ C] AES: 6.6% [98]
Ta,s ∈ [18.0, 27.0 ◦ C] , nTcw ∈ [4.0, 5.0 ◦ C]
OM ∈ {0, 1}
Tchw,r ΔTapp , Mchw , Mcw , ΔTss , Ps Continue DES: 3.0–31.9% [38]

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Table 2 linearized saturated air enthalpy and the Lewis number of unities [61,
Various formulations of the objective function. 76,77]. The Braun model is the most popular in cooling tower modeling,
Objective Objective function but iterations are required indicating a considerable computational cost.
The Lebrun model (also named the Toolkit model) takes a cooling tower
Minimum power consumption at the current n
∑ m

time
J = min( Pchw,i + Pct,j + as an equivalent heat exchanger. The heat transfer coefficient varies
i=1 j=1
l

with the water and air mass flow rates, and the power consumption of a
Ppump,k ) cooling tower regressed as a third-order function of the air mass flow
k=1
Minimum energy consumption in an
J = min(
t0 ∫
+Δt
Ptotal (t)dt)or
rate [101,103]. The Lebrun model is a simple model with a lower
optimization period t0 computation cost since no iteration is needed.
t0∑
+Δt
J = min( Ptotal (t)Δt)
t0
3.3.2. Data-driven models
Maximum energy efficiency n

J = max( CoPi ) Data-driven models statistically describe the relationship between
i=1
Minimum system kW/ton
(∫ t2 ) the input and output variables without explicit knowledge of the phys­
Ptotal dt
J = min ∫ tt12 ical processes. They cannot guarantee accurate and stable output, since
Qtotal dt
t1
their performance is dependent on the variable range covered by the
training set. When the input data are outside the range of the training
set, the output of a data-driven model may exhibit large errors, poten­
consumption in an optimization period is another way to define the tially reducing system efficiency or disrupting the stable operation of the
objective function and is normally used for dynamic optimization. In system. Therefore, large amounts of data are required for model training
several studies, maximizing the target system’s energy efficiency was set to cover various operating conditions and to achieve acceptable
as an alternate objective function to obtain a convex objective function performance.
[65,99,100]. Similarly, minimizing the ratio of power consumption to The data-driven models used in water-cooled central cooling systems
the cooling load (kW/ton) over the optimization period was considered vary from simple regression models to complex deep neural networks. A
as the objective function in Refs. [15,97]. simple quadratic or cubic function of PLRi is generally used to estimate
As mentioned above, an objective function is the mathematical the power consumption or COP of chillers. In this simple regression
expression of the system’s dynamic behavior, and it is used to evaluate model, the impact of operating parameters, such as Tchw,s and Tcw,s are
the energy consumption and the system response to variations in the
not considered. Some studies have added Tchw,s and Tcw,s to the regres­
control parameters. The performance of the optimal control relies
sion models to reflect their impact on chillers’ energy performance [22,
heavily on the accuracy of the system model. According to the type of
68,73]. The ElectricEIR model consists of three regression equations that
knowledge used to establish the system model, they can be divided into
describe the capacity and efficiency under varying operating conditions
physics-based, data-driven, and hybrid models.
and the power consumption under partial load conditions. Chillers’
power consumption can be calculated from the reference conditions
3.3.1. Physics-based models
using these equations [71,94,104]. The calibration of this model re­
Physics-based models are based on mathematical descriptions of
quires both full-load and partial load operating data. However, chillers
physical processes and include both detailed and simplified models.
rarely operate at full load, which makes the model calibration a difficult
They have the potential to capture the system dynamics with high ac­
task. An adaptive piecewise approximation regression model trained
curacy and reliability within their allowed operating ranges. Validation
online with recent operation data has also been used to describe the local
of these models only requires a small amount of data, as they are based
dynamic behavior of the target system [39]. With a simple structure, this
on the fundamental laws of heat and mass transfer. However, multiple
adaptive model can be calculated quickly, which is suitable for online
iterations are generally required to solve the differential equations,
applications. For cooling towers, the YorkCalc model is a simple
leading to high computational costs, especially for detailed physics-
empirical model based on varying approach temperatures, and the
based models. If the iteration process does not converge in a short
cooling tower energy consumption is calculated according to the affinity
control interval, the output may be unstable or undesired. These features
law [14,71,104]. The use of YorkCalc model is limited to the valid
prevent the online application of detailed physics-based models, and
operating range and exceeding the limits may be problematic. In recent
simplified physics-based models are commonly used in optimal control
years, various neural networks, such as artificial neural networks (ANN)
of central cooling systems.
[66,67], multi-layer perceptron networks [83,105], and deep neural
In water-cooled central cooling systems, chillers and cooling towers
networks [106], have been employed to describe the dynamic behavior
are two major components with complicated heat and mass transfer
of the target system as they have good ability in processing nonlinear
processes, and their physics-based models are summarized as follows.
problems.
For chillers, the simplified theoretical chiller model, Gordon-Ng model,
and Carnot model are commonly used. The simplified theoretical chiller
3.3.3. Hybrid models
model assumes a virtual refrigeration cycle to simplify the complicated
A Hybrid model combines the advantages of physics-based and data-
thermodynamic processes. A polynomial was used to yield the actual
driven models. In a hybrid model, prior knowledge is used to restrict the
power consumption of the chiller based on the virtual power con­
parameters of a data-driven model or to define the structure of the
sumption [78,85,101]. The Gordon-Ng model integrates the first and
model. With the restriction of prior knowledge, the variables in a hybrid
second thermodynamics laws, and it is simplified to an equation that
model have certain physical meanings. A hybrid model built from
relates the COP of chillers to water inlet temperatures of condenser and
simplified mathematical equations for the physical process would show
evaporator and the cooling load. This model is known as the universal
better reliability with limited extrapolation, and the model training re­
model in which the parameters are inherent to each type of compressor
quires less data than that of data-driven models. Moreover, the inte­
[102]. This model has been utilized to predict both the power con­
gration of physics-based models with data-driven models in a single
sumption [40,79] and the chillers’ maximum cooling capacity [61]. In
system model constitutes another hybrid model. In a system, compo­
the Carnot chiller model, the COP of a chiller changes with the
nents involved in complex physical processes use data-driven models,
condensation and evaporation temperatures in the same way that the
while the remaining components and the interactions between them use
Carnot efficiency changes [14]. For cooling towers, the Braun effec­
physics-based models. Thus, the computational time can be reduced
tiveness model and Lebrun model are commonly used. The Braun model
significantly, and the system model still has significant physical
partially uses the effectiveness-NTU model with the assumptions of

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meaning. For instance, some studies have used data-driven models (such
as ANNs) for chillers and cooling towers to reduce the whole-system
model’s complexity [17,92,97]. A hybrid model that combined the
output error predictor with simplified physics-based chiller and cooling
tower models predicts the system energy consumption with better ac­
curacy than a single simplified system model [107]. The features
mentioned above help to improve the practicality of hybrid models.
However, the models’ accuracy still relies strongly on the size and
quality of the training data.

3.4. Constraints

The optimal control of a water-cooled central cooling system is a


typical constrained optimization problem because the system or com­
ponents confront various limitations. The commonly used constraints
are summarized below.

3.4.1. Satisfying the cooling demand


The cooling supply of the system is required to satisfy the demand of
end-users, which is generally defined by Equation (4):

N
CTi,rated PLRi = CL (4)
i=1

Satisfying the cooling demand is an equality constraint. In practice,


the Lagrange multiplier method [62,63,94] or the penalty function
method [15,69,71] deals with the equality constraints. The equality
constraint can also be expressed as inequality constraints with small
deviation since it is difficult to obtain solutions that satisfy equality
exactly. For example, some studies [15,71] have taken the variation of
the chilled water supply temperature from its setpoint as an alternative
expression of the constraint to ensure that enough cooling is provided. Fig. 3. Classification of optimization algorithms for optimal control.

3.4.2. Heat and mass balances


The frequency of different algorithms used in the reviewed literature is
All possible solutions are subject to heat and mass balances, which
shown in Fig. 4.
are usually expressed by equality constraints. For example, the heat
exhaust from chillers is equal to the sum of the cooling supply and the
3.5.1. Deterministic algorithms
chillers’ power input [75,80]. Similarly, the mass flow rate of cooling
Deterministic algorithms use specific rules defined by rigorous
water pumps and cooling towers is equal to the chillers’ cooling water
mathematical formulations to find the optimum solution. These rules
mass flow rate [94].
help the algorithm converge to a stationary point quickly, and the result
of a deterministic algorithm is definite and replicable. However, the
3.4.3. Bounds of decision variables
solution found may be a local optimum, because deterministic optimi­
The bounds of the decision variables define the allowable ranges of
zation algorithms look for stationary points in the response variable. For
values, which are typically formulated as inequalities. These constraints
deterministic algorithms, there are two subclasses: gradient-based al­
are also considered as physical limitations of the equipment. For
gorithms and gradient-free algorithms.
example, to avoid water freezing in the evaporator, the chilled water
Gradient-based algorithms use function values and the associated
supply temperature cannot be too low. The upper bound of the chilled
gradient information to find the optimal solution. In Fig. 3, the gradient-
water supply temperature should maintain the indoor temperature and
based algorithms employed in this field include the Lagrange multiplier
humidity setpoints. Some studies have defined varying bounds for the
(LM) method [49,100], gradient descent (GD) [70], generalized reduced
decision variables to narrow the search range and accelerate the opti­
gradient (GRG) [77], and Levenberg-Marquardt algorithm (LMA) [109].
mization [14,78,108].
The LM algorithm utilizes the derivative test to seek the optimal solu­
tion. For a convex differentiable objective function, the LM method can
3.4.4. Others
find the global optimum quickly. However, this algorithm is not suitable
In addition to the constraints mentioned above, many other con­
for non-convex functions, and it may not converge under certain con­
straints are used to improve the target system’s performance. Limita­
ditions, such as low cooling demand [47,48]. The GD is a first-order
tions on the change rates of decision variables [73,88] and the minimum
algorithm for seeking the optimal decision variables by iteratively
online/offline time of critical equipment [62,65,99] have been applied
moving in the direction of the steepest descent. In the GRG method, the
in practice to enhance the operation stability of target systems.
decision variables are separated into independent and dependent vari­
ables, and the original optimization problem can be reduced and solved
3.5. Optimization algorithms by the reduced gradient method. The LMA combines the advantages of
the GD and Gauss-Newton methods by adaptively selecting the param­
An optimization algorithm is a procedure for finding an optimal or eter updating methods from the GD and Gauss-Newton. For a convex
satisfactory solution that minimizes/maximizes the objective function. objective function, gradient-based algorithms can find the global opti­
In this section, optimization algorithms are summarized according to mum quickly. However, a convex objective function is not guaranteed,
their classification, as shown in Fig. 3. They are divided into deter­ due to the nonlinearity and highly constrained nature of central cooling
ministic algorithms, meta-heuristic algorithms, and hybrid algorithms.

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Fig. 4. Frequency of different algorithms used in optimization.

systems, making it difficult for gradient-based algorithms to find the suitable for global exploration in the space of the decision variables of
global optimum. complex optimization problems. Compared with deterministic algo­
Gradient-free algorithms do not use any derivatives, and only the rithms, meta-heuristic algorithms are less mathematically complicated,
output of the objective function is iteratively compared in the optimi­ as no derivative information is required. However, their convergence
zation process. The gradient-free optimization algorithms used in this speed is slower, and the accuracy and reproducibility of their solutions
field include the exhaustive search (ExS) [18,85], Nelder-Mead simplex may be somewhat low due to random processes. Thus, improving the
(NMS) [110], Hooke-Jeeves (HJ) [14,104], and branch-and-bound accuracy, convergence speed, and robustness of the algorithm has been a
(B&B) algorithms [61,65]. The ExS algorithm tests possible solutions trend, in recent years [40,55,82].
sequentially to find the optimum point, and it is normally used for
discrete or discretized variables. As it is simple and easy to implement, 3.5.3. Hybrid algorithms
the ExS algorithm is popularly used, as shown in Fig. 4. However, its Hybrid algorithms use two or more algorithms in a single optimi­
computational cost increases quickly with the number of decision vari­ zation problem to improve search efficiency, as shown in Fig. 3. In
ables. Some studies have introduced near-optimal points determined hybrid algorithms, meta-heuristic algorithms are typically employed
from prior knowledge to narrow the search range of the ExS algorithm first for global exploration, and deterministic algorithms are then used
[78,79,101]. The NMS is a direct search algorithm that constructs an to refine the search locally to improve the accuracy of the solution and
n-dimensional simplex in the space of decision variables. The function accelerate convergence. The search efficiency of hybrid optimization
values of vertices are evaluated, and the vertex with the highest function algorithms has been verified in various studies [38,39,42,87]. For
value is replaced with a new vertex through reflecting, contracting, or instance, the PSO + GRG algorithm achieved slightly higher energy
expanding the simplex. However, the NMS algorithm may fail to savings than that obtained by the PSO or GRG algorithm alone. More­
converge to a stationary point on nonsmoothed functions [111]. The HJ over, a hybrid algorithm that integrated the GA with PSO was employed
algorithm searches along each coordinate and determines the search in optimal control of a typical chiller plant [83]. The GA and PSO were
direction through exploratory moves. This algorithm can quickly ach­ used to optimize binary variables and continuous variables,
ieve a good reduction of the objective function when the discontinuities respectively.
of the objective function are small [111]. The B&B algorithm performs a
top-down recursive search through the instance tree formed by the 4. Optimization approaches
branch operation, which can solve various optimization problems,
including discrete and combinatorial optimization. Optimization the control of central cooling systems determines the
control variables that minimize the operational cost of the target system
3.5.2. Meta-heuristic algorithms while providing a comfortable indoor thermal environment. According
Meta-heuristic algorithms are non-deterministic or stochastic, and to whether a system model is used to evaluate the system energy per­
the updating rules for the decision variables are typically inspired by formance in the optimization process, existing approaches are classified
nature [112]. In recent years, numerous meta-heuristic algorithms have as system-model-based and data-based, as shown in Fig. 5. In the
been proposed and popularly used to optimize the control of the central reviewed studies, the system-model-based method is still the major so­
cooling system, as 61.0% of the review studies use this kind of algo­ lution for optimizing the control of the water-cooled central cooling
rithm. They could be classified into biology-based and physics-based system, as 83.7% of reviewed papers used this kind of approach. In
algorithms according to the source of inspiration. Evolutionary and recent years, data mining and reinforcement learning methods have
swarm intelligence algorithms are two families of biology-based opti­ been gradually used in this field.
mization algorithms. Evolutionary algorithms are inspired by the evo­
lution of species, and swarm intelligence algorithms are inspired by the 4.1. System-model-based optimization
collective behavior of natural systems, such as the social behavior of
birds flocking. Physics-based optimization algorithms are inspired by The system-model-based optimization is concerned with seeking the
physical processes, such as simulated annealing (SA) [46]. Among these most cost-effective control variables while satisfying operation con­
algorithms, the genetic algorithm (GA) is the most popular, followed by straints, which requires a mathematical model that describes the sys­
the particle swarm optimization (PSO) algorithm, as shown in Fig. 4. tem’s dynamic behavior. In the optimization process, the system model
These meta-heuristic algorithms normally shown better global search is used to estimate the system energy consumption and the system re­
ability as certain tradeoffs between randomization and local search are sponses to the variation of control variables. The conventional system-
made to move toward searching on a global scale [112]. Thus, they are model-based optimization for central cooling systems aims to

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4.1.3. Stochastic optimal control (SOC)


Uncertainties are widely existent in engineering processes such as
control and monitoring. In central cooling systems, uncertainties may
cause inappropriate control actions and degrade the energy performance
of the target system. To reduce the impact of uncertainties on system
performance, the data fusion [107,113–115] and the multi-indexes
control methods [116,117] have been proposed to reduce uncertainty
in cooling load measurement. The study [98] has shown that the impact
of uncertainties on optimal control methods was more significant than
on conventional control methods. To enhance control robustness, the
SOC method has been proposed to manage uncertainties by directly
capturing uncertainty disturbances in the optimization formulation. Li
et al. [118] used a SOC method to optimize the sequencing control of
chillers with measurement and modeling uncertainties. This method
introduced flexibility in decision-making and improved the robustness
of different control aspects by setting different threshold values. Qiu
et al. [22] used the SOC method for multi-objective optimization with
measurement uncertainty. The results have shown that the SOC showed
Fig. 5. Classification of optimization approaches. slightly higher energy savings (0.7%) than deterministic optimal control
and enhanced the robustness of control by canceling unnecessary
minimize the system energy or operation costs. The optimization is starts-up. Kumar et al. [21] investigated stochastic model-predictive
conducted periodically with the assumption that the operating condi­ control in a central cooling system to mitigate uncertainties and
tions remain constant in the upcoming control interval. In this process, constraint violations. This approach ultimately achieved 7.5% cost
uncertainties associated with input parameters and the system model savings of the central plant and mitigated constraint violations by
are not considered, although they widely exist in engineering processes. explicitly incorporating uncertainty in modeling.
Thus, conventional optimal control (COC) may not fully reveal the
energy-saving potential of the target system. In the past decade, 4.1.4. Robust optimal control (ROC)
numerous advanced optimal control methods have been proposed to The ROC is another method that deals with uncertainties in the
improve the performance of central cooling systems from different optimization process. This method assumes that uncertain variables
perspectives. In this section, the recent development of optimal control belong to a limited range specified by lower and upper bound (uncer­
methods was summarized below. tainty set). The ROC aims to make a decision that is feasible for each
value in the uncertainty set, which is typically achieved by optimizing
4.1.1. Predictive-based optimal control (PBOC) the worst-case objective function. The robustness of this method in­
To further improve the energy efficiency, predictive-based optimal creases with the conservatism level of control. However, the system
control determines the optimal solution from the predicted cooling de­ energy performance showed the opposite trend. Saeedi et al. [20] and
mand and weather conditions over a finite prediction horizon instead of Tian et al. [23] used this method to optimize chiller loading with un­
at an instant in time. Many studies have evaluated the ability of PBOC in certain cooling demand. According to their results, the energy con­
improving the energy efficiency of central cooling systems [71,92,106]. sumption of chillers with the most conservative solution was 8.5%
For instance, Wang et al. [92] using a one-timestep-ahead optimal higher than that without uncertainty. This difference occurred because
control method reduced the redundant energy consumption by 86.1%. the optimum solution was obtained from the worst-case, in which the
Sala-Cardoso et al. [106] utilized a data-driven model for cooling de­ cooling demand was 10.0% higher than the deterministic case. This
mand forecasting and a deep neural network for system performance method has also been successfully used for optimal chiller loading with
modeling to optimize the energy performance of a chiller plant, and the multiple uncertainties, including measurement, control, and threshold
energy efficiency of the target system was improved by 19.5% compared uncertainties [63]. However, the ROC problem is difficult to solve
with the standard real-time controller. directly, and the results are very conservative, indicating low energy
efficiency.
4.1.2. Stability-enhanced optimal control (SEOC)
In general, the static optimization is conducted independently in 4.1.5. Hierarchical optimal control (HOC)
each control interval, which may introduce significant disturbances and For large central cooling systems, a formulation of the optimization
thus damage the stability of the operation. This weakness has become that adequately captures the thermal dynamic and physical interactions,
the main challenge for applying optimal control. To avoid unstable as well as the tight coupling between subsystems, is a complex mixed-
operations, researchers have proposed several measures. Ma and Wang integer nonlinear constrained problem. This complicated problem is
[108] employed a rule-based supervisor to determine the actual control generally decomposed into multiple subproblems using different ap­
settings by compromising the control stability and energy savings. To proaches. Zhang et al. [94,95] decomposed the complicated single
maintain the control stability, the control settings keep unchanged, if optimization using a Lagrangian relaxation approach. The optimal so­
there is no significant energy-saving. Sun et al. [18] proposed a multi­ lutions for subproblems are determined first and then coordinated
plexed optimization method to update the decision variables sequen­ through iterative updating of the Lagrangian multipliers to minimize the
tially instead of simultaneously. This method reduced the energy high-level objective function. Using this method, a near-optimal solution
consumption by 6.8%, which is comparable to the conventional optimal can be obtained at a lower computational cost. Chiam et al. [38] pro­
control method, and improved the control stability significantly with a posed a hierarchical framework for holistic optimization, which
50.0% reduction in tracking error of setpoints. Based on the multiplexed decomposed the problem into a master level and a slave level. The
optimization method, Asad et al. [19] proposed a DOF-based setpoin­ nonlinear variables are optimized at the master level, and they are
t-resetting scheme to further improve the stability of control. Compared treated as known parameters to linearize the objective function at the
with the conventional scheme, the DOF-based method reduced the slave level. With a linearized objective function at the slave level and
tracking error by 14.7–63.4% for different setpoints. fewer decision variables at the master level, the computation time can be
reduced significantly. This HOC approach reduced the energy

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consumption of a district cooling system by 3.0–31.9% with a reason­ 4.1.6. Multi-agent optimal control (MAOC)
able resolution time. Similarly, Rawlings et al. [119] employed a hier­ The MAOC is another solution for energy system management in
archical decomposition for model-predictive control of a large-scale large-size buildings. This approach divides the optimization problem
commercial HVAC system. In high-level optimization, the total energy into smaller and more manageable pieces that can be solved in parallel
consumption of the system is approximated to reduce the complexity. In by individual agents. Individual solutions are then handled by a coor­
low-level optimization, the energy consumption of each subsystem is dination agent to achieve the overall objective. Cai et al. [81] proposed a
considered in detail, and they are solved in parallel to reduce overall MAOC framework for building energy system management. The results
computational time. This two-level model-predictive control achieved of a simulation case study show that the MAOC method obtained a
cost savings of 10.0–15.0% compared with control by professional near-optimal solution along with significant energy savings
operators. (2.5–12.2%). Jaramillo et al. [120,121] compared the performance of

Table 3
The performance of various system-model-based optimal control methods (ISSOC: instant system state and operation condition; TER: tracking error reduction).
Methods Input information Driven Complexity Energy savings Stability and Computation Strength and weaknesses Ref.
Method Robustness time

PBOC • ISSOC Time High AES: 0.5–5.6% • Exhibit high energy efficiency. [71]
• Forecast data Reduce 80% • Can handle a wide variety of [92]
redundant energy constraints.
of COC
DES: 19.5% • Require a suitable cooling [106]
demand. forecasting model and
the system model.
SEOC • ISSOC Time Medium DES: 6.8% (6.7%)b TER: 50% 3.6s • Enhance the stability of control. [18]
• Previous control (98.3%)c
setting or set-point TER: • Comparable energy efficiency to [19]
reset scheme 14.7–63.4% COC.
DES: 0.7–2.6% • The control variable updating [108]
sequence and resetting scheme
should be determined previously.
SOC • ISSOC Time High Enhanced • Show strong robustness. [118]
• Uncertainty AES: 7.5% (9.7%) Avoid • Near-optimal energy efficiency. [21]
distribution constraint
violation
AES: 0.7% higher Cancel 5 min for whole • High computational complexity. [22]
unnecessary year operation
start-up
• The robustness of different
aspects cannot be enhanced
simultaneously.
• Require quantification of
uncertainties.
ROC • ISSOC Time High DES: 8.5% (worst- Risk-averse • Show strong robustness. [20,
• Uncertainty set case)a strategy • Energy efficiency decreases with 23,63]
the conservatism level.
• High computational complexity.
• Require quantification of
uncertainties.
HOC • ISSOC Time Medium 2.0–25.0% 3.3–11.7s • Good scalability. [95]
6.0–18.0% • High computation efficiency. [95]
DES: 3.0–31.9% Reasonable • Suitable for large-scale [38]
applications.
AES: 10.0–15.0% 170.0s • Only achieve near-optimal energy [119]
efficiency.
MAOC • ISSOC Time High 12.2–42.7% 41.0–114.0s • Good scalability. [81]
(13.3–45.1%)
3.4–11.3% 6.4–86.3s • Achieve near-optimal energy [120]
efficiency.
4.2–8.5% 12.5–55s • Require additional data transfer [121]
among agents.
• The control topology and inter-
controller are different from the
conventional one.
EDOC • ISSOC Events Medium DES: 6.3–11.8% Fewer control 10.5–76.5s • Excellent computation efficiency. [88]
actions (59.6–83.5%)
•Event map DES: 6.9–11.5% 14.6–26.3 •Near-optimal energy efficiency. [89]
(79.1–81.0%)
DES: 6.6–10.4% (62.2–84.8%) •Require abundant prior knowledge [90]
(4.7–10.4%) and sophisticated techniques for
DES: 5.8–12.1% event-map definition. [91]
(5.3–9.2%)
DES: 4.2–7.4% 1.7–2.9s [122]
(4.4–7.5%) (75.9–85.2%)
a
Negative value indicates more energy consumption than the conventional optimal control method.
b
The energy savings of the conventional optimal control method.
c
The percentage of computation time reduction compared with the conventional optimal control method.

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different optimization algorithms under the MAOC framework in a 4.2. Data-based optimization
central cooling system. According to their results, the MAOC with al­
gorithms capable of handling mixed-integer, non-convex objective The data-based optimization approach determines the “best” control
functions was able to find a near-optimal solution. With good scalability, variables without using a mathematical system model. The data-based
the MAOC is more economical and easier to configure for central cooling optimization methods used to improve the system energy efficiency
systems [120]. However, there are some drawbacks including the include 1) systematic analysis, 2) data mining, 3) reinforcement
requirement of equipment for additional data transfer and the tradeoff learning, and 4) extremum-seeking methods.
of optimality for reduced computation. Moreover, the control topology
and inter-controller of multi-agent control are different from the con­ 4.2.1. Systematic analysis method (SAM)
ventional ones, and hence further research is required. In the systematic analysis method, the energy performance of the
whole system is first analyzed in detail, and then energy-saving strate­
4.1.7. Event-driven optimal control (EDOC) gies are proposed to increase system energy efficiency. Deng et al. [26]
The conventional optimization of control is normally conducted analyzed influential factors systematically and proposed optimal control
periodically (e.g., every 15 min), referred to as time-driven optimal strategies, considering internal factors, external factors, and their syn­
control (TDOC). The conventional optimal control suffers from high ergetic effect, to improve the energy performance of a high-rise office
computational cost since the nonlinear objective function is evaluated in building. These strategies increased the energy efficiency of the chilled
each iteration. The EDOC triggers optimization by predefined “events” water system by 29.2%. Yu and Chan [27] examined the correlation
rather than “time”. Since optimization was only conducted when one of between control variables and system COP under different operating
the events occurred, the computational cost of optimal control reduced conditions to determine which control variable should be adjusted to
significantly [89–91]. The energy performance of event-driven optimal improve the system energy efficiency. This method reduced the energy
control is equal to or even better than that of TDOC, and it deals more consumption of a water-cooled chiller plant by 5.3%. Wang et al. [123]
successfully with aperiodic behaviors of the target system because op­ developed a near-optimal performance map from historical operation
timizations are conducted at the right times. For example, the compu­ data, and the cooling load of chillers was allocated according to this
tation time of an EDOC was found to be 59.6–83.5% shorter than that of periodically updated map to achieve the near-highest COP. The perfor­
TDOC with a 15 min interval, and the energy-saving rate was slightly mance of this method was evaluated in a simulation case, and energy
higher than that of TDOC [88]. Hou et al. [122] further improved the reductions of 3.4–9.0% were achieved in comparison with original
EDOC method by establishing an event map between event-actions and sequence strategies.
influential decision variables. When an event occurs, only the corre­
sponding decision variable is optimized, rather than all the decision 4.2.2. Data mining method (DMM)
variables, to further reduce the computational cost. The computational Data mining refers to extracting useful information from a raw data
load of the EDOC was reduced by 75.9–85.2% in comparison with TDOC set. In recent years, data mining methods, including cluster analysis
with a 30 min interval in a typical air conditioning system. Meanwhile, [124,125], decision tree [126], and association rule mining methods
this event-driven optimal control reduced energy consumption by [16,28,29], have been employed to extract useful information from the
4.2–7.4% in different seasons, which is comparable to the TDOC. historical operation data of the target system. This method could help to
identify the operational problems, energy-saving potential, and
4.1.8. Comparison of different optimal control methods near-optimal control strategies under different operating conditions.
Table 3 briefly summarized the performance and the features of During operation, control parameters are regulated according to the
recently developed optimal control methods to help readers understand extracted near-optimal control strategies. Li et al. [124] used the hier­
and choose the correct method. Their performance on various aspects archical cluster method to determine energy-saving potential from an
was compared with the COC method. Among them, the PBOC method analysis of the COPs of individual chillers in different clusters. In
shows better energy efficiency by employing future information in the Ref. [125], a two-step clustering and odds ratio analysis method were
optimization process. Other methods except ROC showed comparable used to detect deficient controls. Several energy-saving measures were
energy savings with the COC. The ROC exhibited strong robustness by then proposed to improve the efficiency of a multi-chiller system,
describing uncertainty in optimization formulation and making de­ including switching off unnecessary chillers, setpoint resetting, and
cisions to satisfy the worst-case. Thus, the results are very conservative, improving the control accuracy of chilled water and cooling water
indicating low energy efficiency. The SOC also showed strong robustness temperature. Fan and Xiao [126] utilized the association rule mining
of control by directly capturing uncertainty disturbances in the opti­ method to detect operational problems and energy-saving opportunities.
mization formulation. Dealing with uncertainties increases the compu­ Zhang et al. [28,29] used the FP-growth algorithm, an association rule
tational complexity and computation cost of the ROC and SOC, while it mining method, to discover the operational problems hidden behind
is still acceptable for engineering applications. Moreover, quantification them. Zhou et al. [16] utilized the Apriori algorithm to extract control
of uncertainties, such as uncertainty distribution or uncertainty set of parameters associated with high energy efficiency, and these parameters
different variables, are normally difficult to obtain in practice. The SEOC were then used as the setpoints in practical operation. Using this method
method improves the system operation stability and robustness from the reduced the energy consumption of a chiller plant by 11.6% in summer
time domain perspective by reducing the number of update variables and by 13.3% in winter [16].
and decision variables’ changing rate in each control interval. The HOC
and MAOC exhibit high computational efficiency and good scalability by 4.2.3. Reinforcement learning method (RLM)
decoupling the complicated optimization problem into manageable RLM is a branch of machine learning techniques. The RLM not only
subproblems and solving them in parallel. Thus, they are suitable for extracts useful information from historical data, as do the data mining
large-size central cooling systems. The EDOC provided excellent methods; it also learns to make decisions to maximize the reward
computational efficiency by conducting optimization only when neces­ feedback from the target system. Data mining methods are normally
sary, instead of periodically. The definition of “events”, which is used to trained offline, whereas the RLM method typically learns online by
triggering optimization procedures, is crucial to the success of using directly interacting with the target system. In the RLM method, one or
EDOC, and it requires abundant prior knowledge and sophisticated more agents are typically used to take a sequence of actions to maximize
techniques. the energy efficiency of the target system. The action taken by agents is
to change the setpoints of control variables such as chilled water supply
temperature. The state of the target system varies with the agents’

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action, and a reward or penalty is fed back to the agent to reveal the design parameters need to be selected carefully. It should also be noted
quality of action. The reward or penalty is the objective of optimization, that this method normally converges to a local minimum.
such as the COP of the target system. Using the RLM could significantly
reduce the energy consumption of the target system. For example, the Q- 4.2.5. Comparison of different data-based optimization methods
learning algorithm, a classical reinforcement learning method, was Table 4 summarized the characteristics of different data-based
employed to optimize the chilled water supply temperature of chillers, optimization approaches to help readers understand and choose the
and the system energy efficiency of the chillers increased by 4.4% in the correct method. All these methods could help to achieve significant
first cooling season [30]. This method was also used to optimize the energy savings. The SAM and DMM are conducted or trained offline to
frequencies of both cooling tower fans and cooling water pumps. Energy extra the energy-efficient rules and parameters. The SAM do not require
reductions of 11.0% were achieved in the first cooling season after complex system model and data analysis skills, but it relies heavily on
implementation, which is close to 14.0% obtained by the the prior knowledge and experience of engineers. Compared with the
system-model-based optimization method [31]. Because of the SAM, the DMM relies less on prior knowledge, while the data size for
self-learning ability, the energy-saving rate of the RLM increased to training and computational complexity increased significantly. The RLM
12.0% in the second cooling season [31]. This method does not require a and ESM directly interact with the target system for determining the
mathematical model for the target system, as the agent takes actions optimal control parameters. The energy savings by using these two
online directly using feedbacks from the real system. methods are close to that of the system-model-based optimization ap­
proaches. However, the application of the RLM is still challenging due to
4.2.4. Extremum-seeking method (ESM) its complexity and a long training period to achieve near-optimal energy
The extremum-seeking method is another optimization approach efficiency. Moreover, the decisions making by RLM may be unstable due
that interacts with the target system directly. It roughly estimates the to the inherent uncertainty and randomness, especially in the starting
gradient of the system output by perturbing the system with a slow period of training. These unstable actions may result in deterioration of
periodic signal, and the control inputs are adjusted along the gradient the control robustness, which prevents the application of the method in
descent direction to seek the extremum point. This process is conducted practice. Similarly, the ESM optimizes the control parameters by per­
online through direct interaction with the target system, and no math­ turbing the system, thus the perturbation signal should be designed
ematical model of the target system is required. A single-variable carefully to avoid unstable operation.
extremum-seeking method [32,33] was used to optimize cooling tower
fan speed and minimize the total energy consumption of chillers and 5. Discussion and future work
cooling towers. The results showed that the total power consumption of
the chillers and towers was very close to the estimated optimum solu­ 5.1. Discussion
tion. Meanwhile, Mu et al. [34] put forward a multivariable
extremum-seeking method to simultaneously optimize the cooling tower 5.1.1. System-model-based optimization
airflow rate, cooling water flow rate, and chilled water supply temper­ Recently, considerable efforts (83.7% of the reviewed papers) have
ature setpoint. This method was evaluated by simulation and converged been devoted to system-model-based optimization, and they can
to a near-optimal solution. Moreover, this multivariable improve the system energy performance from different aspects. To
extremum-seeking method with a penalty function can prevent integral improve the performance of a target system, users could select optimal
windup due to actuator saturation. In this method, design parameters control methods according to their characteristics, as summarized in
such as the amplitude and frequency of the perturbation signal affect the Section 4.1.8. For systems with significant dynamic features, such as
convergence speed and system operation stability. Therefore, these thermal storage and dynamic energy price, a predictive-based optimal

Table 4
Comparison of various data-based optimization methods.
Methods Algorithms Data size Energy savings Complexity Time use Strengths and weaknesses Ref.

SAM Systematic analysis One-day filed DES: 29.2% Low • Do not require complex system models and [26]
test data analysis skills.
(15-min)a
data envelopment 6-month (0.5- DES: 5.3% Low • Rely on the prior knowledge and experience of [27]
analyses h) engineers
Performance map 1–2 months AES: 3.4–9.0% Medium [123]
DMM hierarchal cluster 1-year (1-h) High • Rely less on prior knowledge. [124]
2-step cluster 1-year High • Require skillful data mining technologies and a [125]
Decision tree and 1-year High large historical operation data set. [126]
QuantMiner
Apriori algorithm 4-year DES: 11.6–13.3% High [16]
FP-growth algorithm 1-year (5- High [28,
min) 29]
RLM Q-learning (table- 4-year AES: 4.4% High <1.0s • Requires less prior knowledge of the system. [30]
based) (Online (4.95%)b (10.0s)c • Long training time to achieve near-optimal
training) energy efficiency.
Q-learning (table- two cooling AES: 11.0–12.0% High • Actions may be unstable due to inherent [31]
based) seasons (14%) uncertainty and randomness.
(Online
training)
ESM Standard/Anti- – 0.3–5.7% Medium Settling time: • Do not require mathematical system model. [32,
windup ESM (0.3–5.7%) 11720–13735s • Seek the minimum point online. 33]
Newton-Based ESM – 14.2–26.6% Medium Settling time: • Normally converges to a local minimum. [34]
(15.2–27.7%) 1382–1536s
a
Time interval of the data collected.
b
The maximum energy savings estimated by a system-model-based optimization approach.
c
The computational time of the system-model-based optimization approach.

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control method might be a suitable solution, as the future control input further investigated considering both system energy efficiency and sta­
and future system response are predicted for decision making. For sys­ bility of system operation.
tems with strict control requirements, the existence of uncertainties may Third, in past few years, machine learning methods have increas­
fail in meeting the control requirements. In this scenario, SOC and ROC ingly been used for optimizing the control of central cooling systems as
are two potential solutions that take uncertainties into account in the they rely less on the export knowledge of the system. Currently, the
optimization formulation. ROC provides a more conversion solution machine learning algorithms employed in optimal control of central
than SOC as it finds the solution to counteract the worst-case scenario. cooling systems are rule-based or table-based with limited and pre­
For large, complicated central cooling systems, the computation time is defined state space and action space, which sacrifices the flexibility and
a crucial factor that impacts the selection of optimal control methods. precision of control. Therefore, value-based or network-based machine
The HOC and MAOC improve the computational efficiency by dividing learning methods is required to further improve the energy performance
the complex optimization into small manageable subproblems. The and control precision. With the development of technology, more
EDOC could significantly reduce the computation time by triggering advanced systems (e.g., renewable energy and thermal storage) are in­
online optimization only when necessary. Moreover, two or more tegrated with central cooling systems, which exhibit more complex
optimal control methods might be employed together to improve the dynamic properties. Therefore, machine learning methods that explore
overall performance of the target system. For example, the predictive- the synergistic effects of different subsystems and components, such as
based optimal control combined with stochastic or robust optimal con­ multi-agent RLM, are worth further investigation to improve both the
trol might be used for systems with significant dynamic features and energy and control performance of the target system.
non-ignorable uncertainties.
6. Conclusions
5.1.2. Data-based optimization
In recent years, DMM and RLM have increasingly been used as they This study reviews the state-of-the-art optimization approaches for
rely less on the export knowledge of the system than that of the SAM. controlling the water-cooled central cooling systems. Two kinds of
DMM normally requires a large data size for training offline (as shown in optimization approaches, including system-model-based and data-
Table 4), which is suitable for existing systems with rich historical based, have been successfully applied in optimizing the control of
operating data. RLM interacts with the target system for online training, water-cooled central cooling systems. The optimization formulation,
thus this method could be used in a newly built system or system with including decision variables, objective functions, constraints, and opti­
less historical data, while it may suffer a long training period. mization algorithms, and various optimization approaches in previous
studies were summarized, which will be helpful in subsequent studies to
5.2. Future work conduct similar optimization.
For optimization formulation, frequently used decision variables are
By summarizing the previous literature, the following aspects were partial load ratio, cooling water temperature, and chilled water tem­
found to be the trends of the recent studies and future work directions. perature. However, it is not recommended to use the partial load ratio of
First, many studies on optimization of the control of central cooling each chiller as the decision variable, as it is an undirect controllable
systems were found to emphasize improving the control stability and variable. Due to the tight coupling feature among subsystems, holistic
robustness in addition to the system energy efficiency. Although un­ optimization is recommended to explore the synergistic effects of mul­
certainties have a significant effect on the system’s overall performance tiple variables and to achieve the global optimum. The objective func­
including energy efficiency, stability, and robustness of control, they are tion impacts the accuracy and computation time of the optimization.
ignored in conventional optimal control. Ignoring uncertainties in Hybrid models with acceptable accuracy and shorter computation time
optimal control might lead to energy efficiency degradation and failure are recommended for real-time optimal control. For solving optimiza­
to satisfy constraints in practice. Several studies have tried to deal with tion problems, meta-heuristic optimization algorithms have increasingly
uncertainties in optimizing the control of the central cooling system. In applied in optimizing the control of the water-cooled central cooling
these studies, they mainly focus on dealing with the measurement and system, since they normally exhibit good global search capability.
forecasting uncertainty of the cooling demand in the local control pro­ Based on the conducted review, the system-model-based optimiza­
cess, such as chiller sequencing control. As uncertainties widely exist in tion is still the major optimization approach for improving the operation
the control process on both the supervisory and the local control levels, energy efficiency of the central cooling system. In addition to improving
more efforts are required to dealing with uncertainties both in local and system energy efficiency, enhancing the stability, robustness, and
supervisory control levels. Moreover, the uncertainties are assumed to computation efficiency of optimal control methods have been the trends
be known in the previous studies, which are difficult to be quantified in of recent development. The SOC and ROC exhibit strong robustness by
practice due to the lack of data and the variations of system structure. describing uncertainty in optimization formulation. However, the
Therefore, more efforts on quantification of uncertainties and dealing computational complexity and computation cost increased. Moreover,
with uncertainties in optimization are needed in the future. the ROC is very conservative indicating low energy efficiency, as the
Second, another frequently discussed problem on optimal control ROC makes decisions that satisfy the worst-case. The HOC, MAOC, and
methods is the computational efficiency, as the long computation time EDOC improve the computational efficiency from different aspects, and
prevents the application of online optimal control in complex central they are suitable for large-size complex central cooling systems. How­
cooling systems. In the literature, there are two directions to improve the ever, in these methods, the control stability and robustness were not
computational efficiency of the optimization, dividing the complex considered. Therefore, it is recommended to analyze the main control
optimization problems into more manageable pieces (HOC and MAOC) demand and compare the performance of different optimal control
and conducting the optimization only when necessary (EDOC). How­ methods before selecting the most suitable one or combination of them.
ever, they are still in the early stages of development. Studies on multi- The data-based optimization approach has been increasingly studied
agent optimal control have focused only on the design of the algorithm. in recent years, especially data mining and reinforcement learning
Issues related to hardware implementation, such as control topology methods. Although using the machine learning methods could achieve
design and inter-controller communication, must be considered. For near-optimal energy savings, the application of the machine method is
event-driven optimal control, the definition of event space is the key still challenging due to its complexity and limited control flexibility and
factor for the success of using EDOC. The events and their corresponding precision. Therefore, more efforts are required to further improve en­
thresholds are impacted by multiple factors, such as the system types ergy efficiency and control performance of machine learning methods in
and climate conditions. The methods of event space definition should be optimizing the control of the water-cooled central cooling system.

12
L. Jia et al. Building and Environment 203 (2021) 108100

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