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Cite this article Research Article Keywords: buildings, structures &

Ban H and Shi G (2018) Paper 1600197 design/composite structures/


A review of research on high-strength steel structures. Received 09/10/2016; steel structures
Proceedings of the Institution of Civil Engineers – Structures and Buildings 171(8): 625–641, Accepted 15/08/2017;
https://doi.org/10.1680/jstbu.16.00197 Published online 02/10/2017

ICE Publishing: All rights reserved

Structures and Buildings

A review of research on high-strength


steel structures
&
1 Huiyong Ban BEng, PhD, MASCE &
2 Gang Shi BEng, PhD
Assistant Professor, Department of Civil Engineering, Tsinghua Professor, Department of Civil Engineering, Tsinghua University,
University, Beijing, PR China (Orcid:0000-0003-2649-8970) Beijing, PR China (corresponding author: shigang@tsinghua.edu.cn)

1 2

Structures made using high-strength steel (HSS) offer numerous benefits in terms of mechanical performance,
economy and sustainability. With such structures increasingly being used in practice, academia in civil engineering is
progressively focusing on HSS structures through experimental, numerical and theoretical investigations. This paper
reviews research advances in HSS structures at the level of material properties, the behaviour of component members
and connections and the performance of frame structures, and the corresponding findings are summarised and
discussed. The literature indicates that, compared with structures made with conventional mild steel, HSS structures
exhibit new features in terms of mechanical performance. It is hoped that this review will be helpful in providing a
better understanding of the mechanism of HSS structures subjected to static or cyclic loading and promoting their
practical application.

Notation improved and have gained increasing acceptance in construc-


A elongation after fracture tion (Bjorhovde, 2004; IABSE, 2005; Pocock, 2006; Shi, 2012).
E modulus of elasticity
fh average stress of yield strength and ultimate tensile Appropriate use of HSSs in structural engineering offers
stress numerous benefits in terms of mechanical performance,
fu ultimate tensile stress economy and sustainability. Due to their significantly higher
fy yield strength yield strengths compared with conventional mild steels
f0 0·85 f0·2 (CMSs), members fabricated from HSSs can resist much
f0·2 proof strength at 0·2% plastic strain higher loading without increasing the amount of steel. Given
N number of cycles at fatigue failure identical design conditions, the use of HSSs may markedly
S stress range reduce the cross-section dimensions of component members
Y/T ratio of yield strength to tensile strength and, as a consequence, the self-weight of the structure; this is
ε strain beneficial for diminishing earthquake responses and reducing
εh strain corresponding to fh construction costs. In addition, HSS is an efficient material
εst strain at the onset of strain hardening and its use may reduce the consumption of non-renewable
εu strain at the ultimate tensile strength resources and provide sustainable design solutions (Günther
εy yield strain and Raoul, 2005). HSSs therefore have great potential for prac-
ε0 strain corresponding to f0 tical use in construction. Figure 1 shows some typical building
ε0·2 strain corresponding to f0·2 and bridge structures (Collin and Johansson, 2005; IABSE,
σ stress 2005; Pocock, 2006; Shi, 2012; Shi et al., 2014a) that have suc-
cessfully applied HSSs while meeting certain design require-
1. Introduction ments such as sufficient resistance, minimal self-weight, good
High-strength steels (HSSs) are advanced structural steels with economy and so on.
nominal yield strengths of 460 MPa or greater and possessing
satisfactory ductility for either conventional plastic design or Some national standards for the design of steel structures (e.g.
performance-based design, toughness and weldability for prac- ANSI/AISC 360-16 (AISC, 2016) and EN 1993-1-1:2005 (BSI,
tical use in civil engineering. HSSs have been available in the 2005a)) incorporate HSSs with nominal yield strengths no less
steel markets for several decades and are covered by national than 460 MPa, but no specific new design provisions for the
standards. Accordingly, their properties have been progressively use of HSSs are provided. Although EN 1993-1-12:2007

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

Landmark
Tower, Yokohama
1989
(600 MPa)

A hybrid bridge,
Mittådalen
1995
(690 MPa)
Star City,
Sydney
1997
(650, 690 MPa)

Nesenbachtal
Brücke, Stuttgart

(690 MPa) 2000


Sony Centre,
Rhine Bridge, Berlin
Dusseldorf– (460, 690 MPa)
Ilverich
2002
(460 MPa)
Millau Bridge,
Millau–Creissels
2004
(460 MPa)
Latitude
Building, Sydney
2005
(690 MPa)

National Stadium,
Beijing
2007
(460 MPa)

2010
Shenzhen Bay
Sports Centre,
Shenzhen
(460 MPa)

2012 Phoenix
CCTV International
Headquarters, Media Centre,
Beijing Beijing (460 MPa)
(460 MPa)

2015 Yangzhou Sports


Park Stadium,
SNU Kwanjeong
Yangzhou
Library, Seoul
(460 MPa)
(800 MPa)

2016
Lotte World
Tower, Seoul
(800 MPa)

Figure 1. Typical engineering applications of HSSs

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

(BSI, 2007) briefly introduces some limited additional design standards. Table 1 lists some of the major HSS grades with
rules for HSSs of grade up to S700, they are mainly based on nominal yield strengths no less than 460 MPa. In Table 1, for
research on CMSs, and their reasonability and accuracy are the HSS grades prescribed in the three ASTM standards
questionable due to limited experimental and analytical (ASTM, 2014, 2015, 2016), JIS G 3106: 2015(E) (JSA, 2015)
research data (Ban et al., 2012b; Shi et al., 2014a). Generally, and KS D 5994: 2011 (KSA, 2011), their nominal yield
it is unreasonable to directly apply conventional design strengths are given in parentheses; for all the other HSS
methods to HSS structures because these advanced steels grades, the number stated in the grade indicates the corre-
exhibit different material properties compared with CMSs, in sponding nominal yield strength. The quality class given in
particular beyond their yield points, such as lower ductility Table 1 is determined by the impact toughness of the HSS at
(but acceptable for plastic or performance-based design), different temperatures. The nominal yield strengths of struc-
higher yield-to-tensile strength (Y/T) ratios, higher impact tural steels available in British and Australian standards are up
energy, different fracture toughness and lower ratios between to 450 MPa (BSI, 1990; SA, 2016).
residual compressive stresses and yield strengths of the steel. In
addition, there is no visible yield plateau for steels of nominal In accordance with these material standards as well as with
yield strength >500 MPa. These new features bring new chal- design standards for structures, the limit requirements for the
lenges in the design of HSS structures as they may affect material properties of HSSs are prescribed in detail, and these
inelastic mechanical properties of such structures in terms of have been reviewed and compared previously by the authors
static strengths, buckling behaviour, seismic responses and so (Ban et al., 2011). It was demonstrated that most of the design
on, which have not been understood very well by either acade- standards require Y/T ratios of structural steels of no more
mia or the engineering community hitherto due to a lack of than 0·85 and elongation percentage after fracture no less than
research and practical applications. With respect to design 20% for plastic design purposes, and most of the available
methods, major national standards worldwide for steel struc- HSSs do not meet these requirements. This implies that, on the
tures provide few new approaches applied to HSS structures, one hand, it is still necessary to continuously improve the
despite some of them incorporating HSSs. More importantly, mechanical properties of HSSs by means of better metallurgy
new design theories developed for HSS structures may need to and production technologies, while, on the other, the develop-
balance load-carrying capacities and ductility. ment of more adequate and robust design theories for HSS
structures is equally essential.
This paper reviews advances in research on HSS structures at
the level of materials, component members, connections and 2.2 Material properties under monotonic loading
frame systems. The aim of this review is to provide a better HSSs generally exhibit different material properties beyond the
understanding of the mechanical properties of advanced steel yield point. Figure 2 shows a comparison of typical stress–
structures and thus help to avoid unsafe or uneconomical strain curves for various steel grades, which were obtained
design solutions as a result of following conventional design from standard tension coupon tests. The figure indicates that,
methods. It should also be helpful for promoting engineering with an increase in the steel yield strength, the yield plateau
applications of HSS structures. becomes shorter, and normally disappears when the yield
strength is no less than 500 MPa. In addition, the strains cor-
responding to ultimate tensile strengths are lower for steels
2. Materials
with higher yield strengths, which implies worse ductility.
2.1 HSS grades
With the development of metallurgy and steel production pro- An extensive body of data from HSS material tests reported in
cesses, HSSs of various grades are now covered in national the literature is summarised in Figure 3 (Ban et al., 2011; Beg

Table 1. Typical HSS grades


National standard HSS gradea Quality class

EN 10025-6: 2004 (BSI, 2004a) S460, S500, S550, S620, S690, S890, S960 Q, QL, QL1
ASTM A514/A514M-14 (ASTM, 2014) A514/A514M (690 MPa) —
ASTM A709/A709M-16 (ASTM, 2016) HPS 70 W (485 MPa), HPS 100 W (690 MPa) Zone 1, zone 2, zone 3
ASTM A913/A913M-15 (ASTM, 2015) 70 (485 MPa) —
GB/T 1591-2008 (CNS, 2009) Q460, Q500, Q550, Q620, Q690 C, D, E
GB/T 19879-2015 (CNS, 2015) Q460GJ, Q500GJ, Q550GJ, Q620GJ, Q690GJ C, D, E
JIS G 3106: 2015(E) (JSA, 2015) SM570 (460 MPa) —
JIS G 3128: 2009(E) (JSA, 2009) SHY685 N, NS
JIS G 3140: 2011(E) (JSA, 2011) SBHS500, SBHS700 —
KS D 5994: 2011 (KSA, 2011) HSA800 (650 MPa) —

a
Values in parentheses represent nominal yield strengths

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

1200 σ σ
fu
fu
1000 960 MPa fy
fy

690 MPa
800 E E
Stress, σ : MPa

460 MPa 1 ε 1 ε
600
εy εst εu εy εu
345 MPa (a) (b)
400
σ σ
fu fu
Yield point fh
200
f0·2 f0·2
Peak point
f0
0
0 0·05 0·10 0·15 0·20 E E
Strain, ε 1 ε 1 ε
ε0·2 εu ε0 ε0·2 εh εu
Figure 2. Comparison of stress–strain curves for various (c) (d)
steel grades
Figure 4. Simplified stress–strain relations for HSSs:
(a) multi-linear model I; (b) multi-linear model II; (c) non-linear
model; (d) revised multi-linear model
1·0 100
Elongation after fracture, A: %

0·9 80
Y/ T A, 460 MPa HSSs were generally lower than that of the CMS, which
0·8 Y/ T A, 500 MPa 60 implies that their toughness is surprisingly better. One of the
Y/ T ratio

Y/ T A, 550 MPa main reasons for this is that most HSSs available in practice
Y/ T A, 690 MPa are fine-grained steels. Although the outcome of this compari-
0·7 40
Y/ T A, 890 MPa son may not be extended to apply to all HSSs, it does indicate
Y/ T A, 960 MPa great potential for producing HSSs with both higher yield
0·6 20 strengths and better toughness.

0·5 0 Simplified stress–strain relations of materials are widely utilised


400 500 600 700 800 900 1000 1100 1200
in numerical analyses. For HSSs, several constitutive models
Yield strength, fy: MPa
have been suggested in the literature, including multi-linear
models (Ban et al., 2011), a non-linear model based on the
Figure 3. Summary of tension coupon test results of HSSs
Ramberg–Osgood model (Ramberg and Osgood, 1943; Shi
et al., 2016b) and a revised multi-linear model (Shi et al.,
2016b), as shown in Figure 4. The parameters of the models
and Hladnik, 1996; McDermott, 1969; Nishino et al., 1967; may be determined in accordance with the literature (Ban
Rasmussen and Hancock, 1992, 1995; Shi et al., 2016b; Usami et al., 2011; Shi et al., 2016b). It should be noted that the
and Fukumoto, 1982). The figure shows that, with an increase model in Figure 4(a) applies to HSSs with yield plateaus, while
in the yield strength of HSS, the Y/T ratio increases gradually; the other models shown in Figure 4 may only be used for
for HSSs with yield strengths no less than 690 MPa, their Y/T HSSs without yield plateaus.
ratios are generally limited to the range 0·90–0·95. In addition,
a descending trend in the elongation after fracture is observed For the design of HSS structures, the partial factors and
with increasing yield strength; however, even for HSSs with design strength of HSSs are essential parameters. To determine
yield strengths >690 MPa, elongation after fracture can be their values, Shi et al. (2016b) collected an extensive body of
very close to or higher than 20%, which implies that it is poss- material test data (over 10 000 samples) of HSSs produced in
ible to produce advanced structural steels with both high China with nominal yield strengths of 500 MPa, 550 MPa and
strength and high ductility. 690 MPa, and also carried out 46 independent tension coupon
tests. Based on the test results and numerical calculations, stat-
With respect to the toughness of HSSs, Langenberg (2008) istical analyses were conducted and reliability parameters of
compared Charpy test results of three European HSS grades the material properties and the uncertainties in the resistance
(S460, S690 and S890) with that of one CMS (S355). It was models and geometry were determined. In accordance with
found that the ductile–brittle transition temperatures of the structural reliability theories, partial factors (1·094, 1·058,

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

1·094 and 1·094 for Q500, Q550, Q620 and Q690 Chinese S355 CMS and S690 HSS through fatigue tests on, respect-
HSSs, respectively) for the resistance of HSSs were eventually ively, ten and 11 smooth specimens. They found that, com-
proposed and the design strengths were obtained accordingly. pared with the S355 steel, the S690 steel exhibited a higher
resistance to fatigue crack initiation and a lower resistance to
However, test data on HSS material properties are limited and fatigue crack propagation, with the latter resistance normally
uncertainties in terms of manufacturing technologies, various governing the fatigue life. Remes et al. (2013) conducted a
steel grades in different countries and so on may not be series of fatigue tests on 15 specimens of strength 460 MPa
reflected reasonably and thoroughly in existing research find- and 30 specimens of strength 690 MPa in order to investigate
ings. There is thus a need for more material tests on a the effects of surface integrity on fatigue strength. They exam-
larger scale. ined three types of surface treatments (i.e. untreated, ground
and sandblasted surfaces) and found that post-cutting surface
2.3 Material properties under cyclic loading treatments may markedly increase the fatigue strength and
To better understand and evaluate the seismic performance of sandblasting after grinding may increase the surface roughness
HSS structures, it is fundamental to clarify the material prop- with only a slight reduction in fatigue strength.
erties of HSSs under cyclic loading. Shi et al. (2012c, 2013b)
tested 17 Q460D (460 MPa) HSS specimens and 16 Q460C The authors’ group recently tested the fatigue strength of 21
HSS specimens under different loading patterns. By analysing smooth specimens of Q460C and Q460D HSSs. Their S–N
their seismic properties (including stress–strain relations, failure curves were obtained from the tests, and their fatigue strengths
modes, ductility and hysteretic responses), constitutive models were found to be a little higher than the limit value according
for these HSSs subjected to uniaxial cyclic loading were devel- to the Chinese national standard (CNS, 2006). For example,
oped and further implemented successfully using Abaqus for for Q460C, given the fatigue life of 2  106 cycles and a stress
non-linear time history analyses of frame structures. Wang ratio of 0·1, the maximum allowable stress was at least 3·8%
et al. (2015b) conducted a further six cyclic loading tests on higher than the design value stated in the standard. This
Q460C HSSs and developed a trilinear kinematic hardening implies that such HSSs possess acceptable fatigue performance
model with Bauschinger effect and cyclic strain hardening. according to the current design equations. However, a more
This model was demonstrated to be adequate for predicting extensive range of test data is required for further
the seismic performance of HSS beam–columns. confirmation.

Hu et al. (2016a) developed a new constitutive model for the Despite an extensive body of experimental investigations being
full-range of elasto-plastic behaviour of structural steels with undertaken on the fatigue behaviour of HSS materials, the
yield plateaus, which may be utilised in performance-based research outcomes obtained may only apply to some specific
design of HSS structures. In this model, the Bauschinger effect steel grades reported in the literature (Q460C, Q460D,
was incorporated by means of non-linear kinematic hardening, S460ML, S690QL etc.) and therefore more tests and corre-
and cyclic softening and hardening were taken into account sponding statistical analyses are needed for the development of
through coupling non-linear isotropic hardening. The model fatigue design formulae for both HSS materials and their
was successfully implemented in Abaqus and validated against welding configurations.
various independent test results (Hu et al., 2016b). The pro-
posed model may be applied to accurately evaluate the seismic 2.5 Fire resistance
responses of steel structures even without corresponding A large number of tests on HSSs either at elevated tempera-
cyclic coupon test results, which provides an important basis tures or post-fire have been reported, as summarised in
for further research on the seismic performance of HSS Table 2. Based on the test results, material properties of differ-
structures. ent HSSs under/post-fire conditions have been obtained in
terms of reduction factors of yield strength and elastic
2.4 Fatigue properties modulus and compared with design results in accordance with
Bergengren and Melander (1992) tested the fatigue strength of national standards. Generally, the mechanical performance of
680 MPa hot-dip galvanised HSSs and carried out finite- HSSs at elevated temperatures or post-fire is different from
element (FE) calculations. The fatigue lives of the coated steels that of CMSs, and few current national standards give accurate
were found to range from 5  104 to 8  104 cycles, which were predictions of the material properties of HSSs exposed to fire.
below the fatigue limit for practical application, and the thick- Despite no uniform rules having been developed for predicting
est coating resulted in the shortest life. Heinilä et al. (2008) the material properties of various HSSs, the reported research
investigated experimentally and numerically the fatigue crack provides an extensive body of test data fundamental for evalu-
paths of 650 MPa HSS cold-formed corners. They observed ating the fire resistance of HSS structures.
various types of cracks and elucidated the effects of material
strength, the range of cyclic loading and multi-axial stress Generally, extensive and solid research outcomes in terms of
states. de Jesus et al. (2012) compared the fatigue behaviour of HSS material properties are given in the available literature.

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Volume 171 Issue SB8 steel structures
Ban and Shi

Table 2. Summary of tests on material properties of HSSs at elevated temperatures/post-fire


Reference HSS grade Number of specimens Fire condition Temperature: °C

Chen et al. (2006) Bisplate 80 (690 MPa) 18 Steady state 22–940


16 Transient state Up to 1000
Qiang et al. (2012a) S460 12 Post-fire 20–1000
S690 14 Post-fire 20–1000
Qiang et al. (2012b) S690 18 Steady state 20–700
12 Transient state Up to 700
Qiang et al. (2012c, 2013a) S460 12 Steady state 20–700
Qiang et al. (2012d, 2013a) S460 14 Transient state Up to 700
Qiang et al. (2013b) S960 12 Post-fire 20–1000
Wang et al. (2013) Q460 100 Steady state 20–800
Chiew et al. (2014) S690 9 Steady state 25–800
6 Post-fire 25–1000
Wang et al. (2015a) Q460 48 Post-fire 20–900

However, partial factors of HSSs for practical design and more experimental investigations on residual stresses were sys-
application still need to be extended to cover more steel grades temically carried out, with more parameters such as geometry
and steel products manufactured worldwide through further and steel strength being involved. Table 3 provides a summary
experiments and statistical analyses. of reported tests on the residual stresses in HSS welded cross-
sections and the geometries of the cross-sections involved are
3. Residual stresses illustrated in Figure 5. Figure 6 shows typical test results of
Welding-induced residual stresses are critical to the buckling residual stresses within HSS welded cross-sections.
behaviour of compression members and the mechanical per-
formance of welded joints. It is therefore necessary to clarify, Based on these results, it has been observed that the distri-
both experimentally and numerically, the characteristics of bution pattern of the residual stresses within HSS welded sec-
residual stresses within welded HSS members. tions was similar to that of CMS sections. With an increase in
the yield strength of the HSS, the ratios of magnitudes of both
3.1 Welded cross-sections tensile and compressive residual stresses to the yield strength
Residual stresses within built-up cross-sections fabricated from reduced. The magnitudes of compressive residual stresses were
HSSs, in particular the longitudinal ones along the length of found to be strongly related to the geometry of the cross-
members, have essential effects on the buckling behaviour of section (e.g. the width-to-thickness ratios of component
HSS columns. In the very beginning, only limited tests were plates). In addition, it was found that self-equilibrium could be
undertaken for measuring the residual stresses of specific HSS achieved separately within each component plate of welded
welded cross-sections and these were mainly used for analysing I-shaped and box-shaped cross-sections. In addition to the
the buckling strength of corresponding columns. Subsequently, development of models for evaluating the residual stresses of

Table 3. Summary of tests on residual stresses of HSS welded cross-sections


Reference HSS grade Shape Number of specimens Test method

Nishino et al. (1967) A514 (690 MPa) Box I 2 Sectioning


Usami and Fukumoto (1982, 1984) HT80 (690 MPa) Box II 3 Sectioning
SM58 (460 MPa) Box II 3 Sectioning
Rasmussen and Hancock (1992, 1995) Bisalloy 80 (690 MPa) I-shaped 4 Sectioning
Box III 4 Sectioning
Cruciform 3 Sectioning
Beg and Hladnik (1996) Nionicral 70 (700 MPa) I-shaped 2 Sectioning
Ban et al. (2013a, 2013c) Q460 I-shaped 8 Sectioning
Box I 6 Sectioning
Wang et al. (2012a, 2012b) Q460 I-shaped 3 Sectioning and hole drilling
Box I 3 Sectioning and hole drilling
Kim et al. (2014b) HSA800 (650 MPa) I-shaped 1 Instrumented indentation method
Li et al. (2015a) Q690 I-shaped 3 Sectioning
Box 3 Sectioning
Khan et al. (2016) 690 MPa Box III 6 Neutron diffraction method
Ban et al. (2013b) Q960 I-shaped 3 Sectioning
Box I 3 Sectioning

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

B b b b B
tf
b
bf

b
t t t
h0

tw
t

I-shaped Box I Box II Box III Cruciform

Figure 5. Illustration of cross-sections for residual stress tests

MPa MPa
600 600
400
300
200
0 0
–200 –300

Test results

MPa
MPa
–300
–200
0
0
200 300
400 600
600
–2500 250 MPa 600 300 0 –300 MPa –300 0 300 600 MPa
(a) (b)

Figure 6. Typical test results of residual stresses within HSS welded cross-sections: (a) I-shaped; (b) box-shaped

specific HSS cross-sections from the aforementioned tests, Ban undertaken using the hole-drilling method. They subsequently
et al. (2013b) proposed unified models applicable to various developed and validated two-dimensional (2D) and three-
grades of HSSs. dimensional (3D) sequentially coupled thermal-stress FE
models using Abaqus (Lee et al., 2012b, 2013b). Based on the
The residual stresses of hot-rolled angle sections and welded test and numerical results, they elucidated the effects of pre-
circular tubes fabricated from 420 MPa steels have also been heating, the thickness of the plates and brace plate cutting on
measured (Ban et al., 2012a; Shi et al., 2013a). Distribution the residual stresses. Tensile residual stresses up to one third of
patterns similar to those of corresponding CMS sections were the yield strength of the steel were indicated, and preheating
observed and the ratios of residual compressive stresses to the was found to be an efficient way of releasing the residual stres-
yield strength of HSSs were also found to be lower. ses. Lee et al. (2013c, 2013d) also carried out similar research
experimentally and numerically on HSS box T-joints, while
3.2 Welded joints Jiang et al. (2015) quantified residual stresses and stress con-
Kim et al. (2012) experimentally investigated the residual stres- centration factors of HSS box T-joints subjected to various
ses in an HT780 HSS plate-to-plate joint welded by laser beam loadings with the aim of evaluating the effects of residual stres-
welding and also conducted thermal elastic–plastic analyses. ses on the fatigue performance of such joints.
They found that the phase transformation was helpful for
releasing the residual stresses. Lee et al. (2012a) concentrated Residual stresses within welded joints are commonly distribu-
their research on residual stresses within load-carrying welded ted in a typical 3D way and, consequently, it is quite difficult
plate-to-plate T- and Y-joints fabricated from RQT701 HSS to quantify the residual stresses through measuring tests.
(690 MPa), with an experimental programme of 18 specimens Numerical simulation may provide a more efficient way for

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

Table 4. Summary of HSS column tests


Reference HSS grade Shape Number of specimens Slenderness ratios

Usami and Fukumoto (1982) HT80 (690 MPa) Box 5 35, 50, 65
Rasmussen and Hancock (1995) Bisalloy 80 (690 MPa) I-shaped 5 30·6, 50·5, 90·2
Box 6 29·8, 50·5, 89·4
Ban et al. (2012b, 2013b) Q460C I-shaped 7 21·6, 28·6, 36·4, 42·3, 50·0, 56·7, 62·5
Box 5 18·7, 24·3, 34·6, 47·5, 60·7
Q960 I-shaped 3 37·4, 56·9, 86·3
Box 3 35·6, 54·9, 83·7
Shi et al. (2012a) S690 I-shaped 4 24·8, 48·2, 72·6, 84·8
S960 I-shaped 4 30·0, 48·6, 68·4, 87·3
Wang et al. (2012c, 2014b) Q460 I-shaped 6 40, 56, 80
Box 6 38, 55, 80

predicting the 3D residual stresses, but a more extensive range Table 5. Suggested column curves in accordance with EN
of validation is required. In addition, their distribution models 1993-1-1:2005 and EN 1993-1-12:2007 (BSI, 2005a, 2007)
also need to be developed. for designing overall buckling behaviour of HSS columns
Suggested column curves
Welding-induced residual stresses within HSS cross-sections
have been investigated both experimentally and numerically, I-shaped, I-shaped,
HSS grade: MPa major axis minor axis Box-shaped
with detailed models and equations being developed. In future
research, more FE simulations are suggested to improve the 460 b b b
models in terms of both the magnitudes of residual stresses 500 a b b
and their distribution patterns. 550 a b b
620 a b b
690 a a b
4. Columns 800 a a a
890 a a a
4.1 Overall buckling behaviour 960 a0 a a
The overall buckling behaviour of columns under compression
seems to be one of the earliest research topics on HSS struc-
tures. Since the 1980s, dozens of column tests have been under-
residual stresses within HSS welded I- and box-shaped sections
taken involving various cross-sections and HSS grades. These
as well as solid parametric analyses, while the design curves
studies are summarised in Table 4. Based on the extensive
are conservative as a result of limited research bases and exper-
body of test results and corresponding parametric analyses
imental evidence.
through non-linear FE models, it has been demonstrated that
the overall buckling strength of HSS columns was markedly
In addition to the aforementioned research, Spoorenberg et al.
improved compared with CMS columns on a non-dimensional
(2014) investigated the buckling strengths of HSS columns stat-
basis, resulting from the less severe effects of initial imperfec-
istically using FE analyses. As a result of these analyses, they
tions, in particular of cross-sectional residual stresses. This is
obtained partial factors and suggested column curves. Ban
because the ratios of the magnitudes of compressive residual
et al. (2013d) and Shi et al. (2014b) conducted column tests on
stresses within cross-sections to the yield strengths of HSSs are
other cross-sections (hot-rolled angles and welded circular
significantly lower compared with CMSs, which is the most
tubes fabricated from 420 MPa steels, respectively) and also
influential parameter on the overall buckling strength. Based
found that overall buckling strengths were markedly improved
on comparisons of experimental and numerical results with
compared with corresponding CMS columns on a non-dimen-
design solutions in accordance with national standards, it was
sional basis.
demonstrated that the design results were generally conserva-
tive. Based on an extensive body of experimental and numeri-
Based on the extensive research into the overall buckling be-
cal investigations, suggestions for choosing appropriate column
haviour of HSS columns, a uniform design curve with the
curves given in EN 1993-1-1:2005 and EN 1993-1-12:2007
effects of the steel grade being taken into account is probably
(BSI, 2005a, 2007) for designing the overall buckling behaviour
needed in a future research programme.
of HSS columns with various grades and welded cross-sections
are given in Table 5. These proposed design curves are a little
higher than those suggested in accordance with EN 1993-1- 4.2 Local buckling behaviour
12:2007 for some HSS grades. This is because the proposed Given their higher strengths compared with CMSs, HSSs are
curves are based on extensive measurements of welding normally utilised in structures with component plates with

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

reduced thickness and therefore local buckling of the plates in formula was proposed for predicting the interaction buckling
compression becomes more dominant for the design solutions strength of HSS columns, and ways of proportioning the box
of HSS structures. The local buckling behaviour of HSS sections were discussed with economical aspects kept in mind.
columns has been extensively studied in terms of stub column In addition, Shen (2015) numerically investigated the perform-
tests as well as FE modelling and analyses, as summarised in ance of 460 MPa HSS beam–columns, with consideration of
Table 6. In addition, Hermann (2002), Tang and Mahendran interaction buckling; based on a large number of parametric
(2004) and Shi et al. (2016a) undertook FE modelling and analyses, a steel yield strength modification factor was intro-
analyses of the local buckling behaviour of HSS stub columns, duced for evaluating the buckling strength of such beam–
while Shi et al. investigated experimentally (Shi et al., 2012b) columns.
and numerically (Shi et al., 2014e) the local buckling behav-
iour of hot-rolled angle columns made from 420 MPa steel. However, more relevant research in terms of experimental pro-
The outcomes of these studies indicated that the existing grammes and parametric analyses is needed for the develop-
design equations in accordance with national standards may ment of robust and accurate design theories.
not accurately predict the local buckling strength of HSS stub
columns – the design solutions in accordance with some stan-
dards are conservative while others are not safe. Shi et al. 4.4 Seismic responses
(2016a) developed new design methods in terms of equations Given the different material properties of HSSs compared with
for both the local buckling strength and ultimate strength of CMSs beyond the yield strength, the responses of HSS
HSS stub columns of various grades, which may be utilised for columns subjected to seismic loadings naturally exhibit differ-
designing the plate buckling performance of HSSs. ent characteristics. However, there is surprisingly limited
research on this topic. Seismic tests on Q460 HSS columns
and corresponding numerical analyses were conducted by the
4.3 Interactive buckling behaviour current authors and colleagues, including five welded box
With respect to the interactive local–overall buckling behaviour section columns (Shi et al., 2014c) and six welded I-shaped
of HSS columns, the experimental research reported in the lit- section columns (Wang et al., 2014a). The tests results indi-
erature seems to be limited to that carried out by Usami and cated that these columns possessed excellent ductility and
Fukumoto (1982, 1984), who tested both 460 MPa and energy dissipation ability, with plate buckling rather than
690 MPa HSS welded box section columns with slender com- brittle fracture occurring. Suggestions for limits on the width-
ponent plates. Based on the test results, theoretical models to-thickness ratios of the component plates were given, which
based on the effective width concept were developed and were related to the axial compression ratio. Wang et al. (2014c)
further validated against the test results. An empirical design tested eight 460 MPa HSS welded I-shaped and box-shaped

Table 6. Summary of HSS stub column tests


Reference HSS grade Shape Number of specimens Width-to-thickness ratios

Nishino et al. (1967) A514 (690 MPa) Box 4 26·2, 44


McDermott (1969) A514 (690 MPa) Cruciform 12 2·75, 4, 5, 6, 8, 10
Usami and Fukumoto (1982, 1984) HT80 (690 MPa) Box 8 22, 27, 33, 38, 44
SM58 (460 MPa) Box 6 29, 44, 58
Rasmussen and Hancock (1992) Bisalloy 80 (690 MPa) I-shaped 6 7·5, 9·17, 10·83 (flange)
20, 25, 30 (web)
Box 6 16, 22, 28
Cruciform 6 6·67, 9·17, 11·67
Clarin and Largerqvist (2005) Weldox 700 (700 MPa) Box 16 23·0, 28·0, 32·9, 49·4
Weldox 1100 (1100 MPa) Box 16 18·4, 22·3, 26·3, 39·4
Yoo et al. (2013) HSA800 (650 MPa) I-shaped 10 4, 6, 8, 10 (flange)
15, 20, 25 (web)
Box 5 8, 13, 18, 23, 28
Kim et al. (2014b) HSA800 (650 MPa) I-shaped 6 6·83, 7·5 (flange)
18·67, 23·33, 28 (web)
Box 1 13·3
Cruciform 3 4·83, 7·5, 10·17
Shi et al. (2014d, 2015) Q460 I-shaped 9 6·6–23 (flange)
19·6–67·5 (web)
Box 4 17, 32·1, 46·8, 61·4
Q960 I-shaped 4 7, 9·1, 11 (flange)
13·3, 17·1, 21·3 (web)
Box 4 8, 12·9, 27·7

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

beam–columns subjected to seismic loadings and obtained curvature distribution diagram that was further validated
similar outcomes; a trilinear hysteretic model was also devel- against two beam tests; an optimum arrangement of bracing
oped for predicting the moment–curvature relationship of such points was suggested for maximising the rotational capacity.
members. Lee et al. (2013a) conducted 15 HSS (HSB800 and HSA800)
I-shaped beam tests to evaluate the effects of flange slender-
More research – in particular experimental research on the ness on the flexural strength and rotation capacity. These tests
seismic behaviour of HSS columns made from with higher demonstrated that the strength was satisfactory but the rotation
steel grades – is urgently needed in order to fully understand capacity was reduced for such members.
their seismic performance and to develop more reasonable and
robust design methods. More recently, Bradford and Ban (2014) investigated, numeri-
cally and theoretically, the buckling behaviour of tapered half-
5. Beams through girders fabricated from HSSs, and suggested primary
Deflection responses and buckling behaviour are two of the design guidance. Mela and Heinisuo (2014) compared the
most important design parameters in practice for flexural bending and shear resistances of HSS (S500 and S700) beams
members, and research on HSS beams has been carried out. with S355 CMS beams and proposed a cost function with fab-
The first beam tests available in the literature appear to be rication, transportation and erecting of the beams on site being
those undertaken by Usami and Fukumoto (1984), in which considered. The results indicated that hybrid cross-sections
two bending beams were tested for primary analyses with an were the most economical design solution. Shokouhian and
effective width approach. Suzuki et al. (1994) tested five Shi (2014, 2015) investigated the ductility and flexural strength
simply-supported hybrid beams with HSS used for the web; of hybrid and HSS beams through four full-scale beams tests
these tests demonstrated that such members may be effective in as well as FE modelling and parametric analyses. They found
carrying loads after local buckling of the flange. Beg and that Eurocode 3 (BSI, 2005a) may give more satisfactory pre-
Hladnik (1996) investigated, both experimentally and numeri- dictions for such members, with an average deviation of the
cally, I-shaped HSS beams fabricated from Nionicral 70 standard’s results compared with all the FE analyses results of
(700 MPa) HSS based on four-point bending tests. They clari- 16·8%, and also developed new equations. In some design
fied the effects of the width-to-thickness ratios of the flanges scenarios, hybrid cross-sections with only flanges fabricated
and web on both bending capacity and buckling strength, and from HSSs are more beneficial for application in flexural
derived analytical expressions. Ricles et al. (1998) discussed the members because the flanges contribute the majority of the
mechanical characteristics of HSS beams in terms of ductility bending moment resistance of the cross-section, which may
and energy dissipation capacities. They found that the Y/T lead to a more economical design solution.
ratio of the steels was the most influential and that some
current compactness criteria in accordance with national stan- It is suggested that future research on HSS beams is concen-
dards were not safe. Earls (1999) studied the inelastic failure of trated on their ductility and potential for energy dissipation in
HSLA-80 (550 MPa) HSS I-shaped beams by means of FE steel frames for earthquake design.
analyses and concluded that the effects of cross-section com-
pactness and bracing configuration were different from those
6. Connections
in CMS beams.
6.1 Welded connections
Green et al. (2002) tested ten welded I-shaped beams made of Rodrigues et al. (2004) investigated the overall strength and
HSLA-80 (550 MPa) to investigate their inelastic behaviour. ductility of HSS welded joints as well as the plastic behaviour
They considered the effects of material properties, cross-sec- of the heat-affected zone through FE solutions. The effects of
tional geometry and loading conditions in both the tests and material properties and plastic strain distribution were eluci-
numerical analyses. The results were compared with design cri- dated in this study. Kuhlmann et al. (2008) carried out quasi-
teria according to the AISC LRFD specifications and rec- static strength tests and numerical simulations on fillet-welded
ommendations were proposed for revising the design methods. connections including lap joints, cruciform joints and butt
Gao et al. (2008) conducted an experimental programme and joints fabricated from S460 and S690 HSSs. They found that
FE analyses on two HSS (745–800 MPa) four-point loaded the existing design rules in accordance with Eurocode 3 (BSI,
beams and elucidated the effects of the width-to-thickness 2005b) were inadequate for such HSS connections and pro-
ratio of the component plates on the load-carrying capacity. posed suggestions for updating the design rules. Günther et al.
Shinohara et al. (2012) studied the elastic behaviour of HSS (2012) investigated the strength, ductility and safety against
(over 700 MPa) H-shaped beams under cyclic loading through brittle fracture of S460 and S690 HSS welded connections, and
four beam tests and developed a new limiting value for the made recommendations for their design and practical use
plate slenderness ratio in view of seismic performance. Joo based on testing and numerical results. Other studies have
et al. (2013) studied the rotational capacities of HSS I-girders focused on the fatigue of HSS welded connections, including
through a proposed theoretical model based on a flexural fatigue strength tests on spot-welded joints in HSS beams

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

(Lindgren et al., 1996), comparisons of the fatigue strengths conducted a series of investigations on the use of HSSs in
between 900 MPa and 350 MPa steels (Martinez et al., 1997), beam-to-column connections, including tests of 17 moment
the effects of HSS plate thickness (Gustafsson, 2002), butt- connections with endplates made of S460, S690 and S960
welded connections fabricated from S690 and S1100 HSSs (Girão Coelho and Bijlaard, 2007, 2010a) and 19 S690 and
(Pijpers et al., 2007), out-of-plane gusset fillet-welded HSS S960 web shear panels utilised in beam-to-column joints
joints (Barsoum and Gustafsson, 2009), built-up box T-joints (Girão Coelho et al., 2009), as well as parametric analyses on
(Chiew et al., 2015) and so on. Fatigue strengths were quanti- the strength performance of HSS column webs subjected to
tatively evaluated based on the test results. transverse compression to simulate the web shear panels
through FE methods (Girão Coelho and Bijlaard, 2010b). The
The authors’ group investigated the ductile fracture behaviour research indicates that current design provisions in accordance
of Q460 HSS fillet-welded connections through an experimen- with EN 1993-1-8:2005 (BSI, 2005b) may give accurate predic-
tal programme of five joints along with numerical simulations. tions of both the strength and stiffness of moment connections
Constitutive relationships of the welds and fracture parameters with HSS endplates, and such joints may achieve reasonable
were determined and calibrated through tension coupon tests. rotation demands. Regarding the web shear panels, their
The work indicated that the proposed numerical model may strength and stiffness behaviour were evaluated experimentally
evaluate the ductile fracture performance of such connections and numerically, and recommendations for revising the specifi-
well. More extensive experimental investigations on butt- and cations were given.
fillet-welded connections fabricated from 460 MPa, 550 MPa
and 690 MPa HSSs are ongoing. Tanaka et al. (2009) tested five circular column-to-H-shaped-
beam connections fabricated from HSSs and conducted
6.2 Bolted connections analytical analyses. The results showed that the use of HSSs
HSS bolted connections have been investigated experimentally may extend the elastic region by approximately 1% of storey
and numerically in terms of bearing strength, block shear drift and that conventional calculation methods are adequate
strength, net cross-section strength as well as the effects of geo- for predicting their initial stiffness, yield strength and ultimate
metry and material properties, and design suggestions for limit- strength. Lin et al. (2012, 2014) tested four novel beam-
ing values of bolt spacing, edge distances and configuration to-column bolted connections for built-up columns made with
details have been proposed. Table 7 summarises the HSS H-SA700 HSSs and investigated their performance under
bolted connection tests available in literature. quasi-static cyclic loadings. These connections exhibited excel-
lent energy dissipation (three times higher than conventional
The authors’ research group conducted tests on Q460 HSS connections) with local buckling being the dominant failure
bolted shear connections (Chen et al., 2014), with design gui- mode and larger deformation achieved. Jordão et al. (2014)
dance for bearing strength and slip coefficient being developed. tested two beam-to-column welded connections, representing
Ongoing research on both friction-type and bearing-type high- external and internal joints, fabricated from S690 HSS; based
strength bolted connections with 460 MPa and 890 MPa HSSs on the experimental results and FE simulations, detailed rec-
is also being undertaken in the group; high-strength bolts of ommendations for updating parameters in the Eurocode 3
grade 12·9 are being applied and arc aluminising after sand- (BSI, 2005b) formulation were proposed. AlHendi and Celikag
blasting is adopted, with a slip coefficient of 0·7 being (2015) numerically investigated the moment–rotation responses
achieved. of reverse channel flush endplate connections subjected to
monotonic loadings in which the channel was made of HSS.
6.3 Beam-to-column connections They found that the ratio of the wall thickness of the channel
Research on various beam-to-column connections, including to the thickness of the flush endplate was dominant in the
bolted and welded connections incorporating HSSs has been failure mode, and more detailed suggestions for the geometri-
reported for serval years. Girão Coelho and Bijlaard cal configuration were given.

Table 7. Summary of HSS bolted connection tests


Reference HSS grade Connection type Number of specimens

Puthli and Fleischer (2001) S460 Shear connection 25


Može and Beg (2010, 2011, 2014); S690 Plates with holes 23
Može et al. (2007) Shear connection in double shear with one bolt 20
Shear connection in double shear with one or two bolts 38
Shear connection in double shear with three or four bolts 26
Dusicka and Lewis (2010) A709 (480 MPa) Shear connection with filler plates >50
Cruz et al. (2012) S690 Shear connection in double shear 15

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Structures and Buildings A review of research on high-strength
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Ban and Shi

With respect to the fire resistance of beam-to-column connec- buckling issues become more evident due to slender cross-sec-
tions made with HSS, Qiang et al. (2014a, 2014b, 2015a, tions being incorporated in columns with increased steel grade,
2015b) tested four endplate connections under steady-state fire and these issues may lead to more severe damage to column
conditions and four connections under post-fire conditions. bases as well as strength degradation. A favourable design sol-
They also developed corresponding FE models that were ution for HSS frames is to apply HSS mainly in the columns
found to be adequate for simulating their behaviour. It was and CMSs or HSSs of lower grade but excellent ductility per-
demonstrated that the connections with thinner HSS endplates formance in the beams, with braces such as buckling-restrained
were comparable to those using thicker CMS endplates in braces or shear panels made of low yield point steel utilised to
terms of failure mode, residual loading capacities and rotation further improve their seismic behaviour. Furthermore, strength-
capacities. ened beam-to-column connections (e.g. cover-plate connec-
tions) are suggested. Research into HSS frames is fundamental
More experimental investigations on high-strength beam-to- for developing robust and reasonable seismic design theories in
column connections are needed for a full understanding of terms of balancing the design of loading capacities and duct-
their seismic performance. In addition, few of the aforemen- ility requirements, and thus more relevant investigations are
tioned research works incorporate fracture failure criteria, required.
which is one of the most essential parameters for designing
welded beam-to-column connections. To reduce the risk of 8. Composite structures
fracture failure in HSS beam-to-column connections, strength- In addition to the aforementioned research on bare steel struc-
ening is suggested by, for example, using cover plates or wider tures, investigations of composite structures incorporating
flanges near the beam end. HSSs have also been reported in the literature because the
higher strength of HSSs may be fully utilised in composite
7. Frames structures. The relevant research is mainly concentrated on
Research into structural systems using HSSs is limited in the concrete-filled steel tubular (CFST) columns and steel–con-
literature. Li et al. (2015b) developed a direct analysis method crete composite beams.
for the design of HSS frames, allowing explicit modelling of
residual stresses with geometric imperfections also incorpor- Professor Uy’s group (Aslani et al., 2015; Mashiri et al., 2014;
ated. Wang et al. (2016) tested a half-scale three-storey eccen- Mursi and Uy, 2004, 2006a, 2006b; Uy, 2001a, 2001b, 2008)
trically braced frame subjected to constant vertical loading carried out a series of investigations on CFST columns utilis-
and cyclic lateral loading in which the columns and beams ing HSSs, including stub columns, slender columns, columns
were fabricated from HSSs. Good plastic deformation behav- subjected to biaxial bending, and columns with HSS grades
iour was indicated, with a maximum storey drift ratio of 1/40 over 1000 MPa and with compact plates. Experimental and
and a maximum ductility factor of 2·5 achieved. Ferrario et al. numerical research studies on strength, ductility and stability
(2016) carried out seismic loading tests on five substructures aspects have been undertaken, and theoretical models have
(brace-beam-to-column joints) representing a concentric been developed and design recommendations proposed. Kim
braced frame with HSS used for the columns and subsequently et al. (2014a) tested four CFST columns made from both HSS
undertook numerical analyses of the global responses of the and high-strength concrete subjected to eccentric axial load-
frame. They concluded that performance-based design theory ings. They found that use of HSSs may successfully restrain
may be reasonably extended to such frames with high-strength early concrete crushing and that the conventional plastic
tubular steel columns. The authors’ group (Hu et al., 2017) design method was applicable to such columns. Hsiao et al.
recently tested five steel frames under seismic loadings with (2015) experimentally investigated the seismic performance of
only the columns or both the columns and beams being fabri- concrete-filled double-skin steel tubular columns with HSSs
cated from HSSs (Q460 and Q890). Good plastic deformation subjected to combined axial and flexural cyclic loadings. They
capacity was observed, with a maximum storey drift ratio of found that their performance was comparable to that of a con-
1/25 attained. In these frames, cover-plate strengthened connec- ventional CFST column and proposed a simple formulation
tions between the beams and columns were adopted to relocate for predicting their moment capacity. Richard Liew et al.
the plastic hinge within the beam away from the face of the (2016) collected some 2030 test data available in the literature
column and to improve the resistance of the connections on CFST columns made with normal- and high-strength
to low-cyclic fatigue. As a result, the welds in the beam- materials and developed design guidance based on Eurocode 4
to-column connections exhibited satisfactory fracture resistance (BSI, 2004b).
due to lower stress levels.
With respect to HSS–concrete composite beams, relevant
The use of HSSs in frame structures may significantly improve research is surprisingly limited. The only experimental investi-
their loading capacities and, with appropriate design consider- gations seem to be those carried out by Uy and Sloane (1998)
ations, their ductility and energy dissipation capacity may also and Zhao and Yuan (2010), with the use of two and four
be acceptable for seismic design requirements. However, local beams, respectively. Their research focused on the strength of

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Structures and Buildings A review of research on high-strength
Volume 171 Issue SB8 steel structures
Ban and Shi

the members and the results indicated that conventional design all of which would be helpful for promoting practical appli-
methods in accordance with national standards may give cations of HSS structures.
unconservative predictions, which was confirmed by Ban and
Bradford (2013). Shim et al. (2011) introduced two concepts of
composite and hybrid bridges utilising HSB800 HSS, discussed Acknowledgements
their effectiveness in new continuous bridges and gave design The authors gratefully acknowledge financial support from the
recommendations. In addition, numerical models for evaluat- National Natural Science Foundation of China (51478244 and
ing the performance of HSS–concrete composite beams were 51608300) and the Excellent Young Scientist Programme of
developed by Bradford and Pi (2012) and Ban and Bradford the National Natural Science Foundation of China (51522806)
(2015). Ban et al. (2016) also developed a formulation for pre- awarded to the second author.
dicting the available rotation capacities of composite beams
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