DAIHATSU DIESEL | “7.
Wh, Ho thei OTA
ELECTRIC — JACKET — WATER
PREHEATING UNIT
RAW B
USER MANUAL
EAST LUOYU ROAD 189, (WUHAN, HUBE! 430074, CHINA
“Tel:#86 (0)27 8780 9469 Fax:+86 (0)27 8780976
This document(Deawing) the prop
I MFG Co, Lid. Reproduction, use or
SWE, Flutd Co,Ltd sri
SERIES
‘shan SWL FL Teoh
WUHAN SWL FLUID CONTROL TECHNOLOGY Co., LTD.
‘of Wahian SW Fuld Control Technofog
300
‘sw.7a41240001008
(4133)TPE 7311240 SUMT2E2P 539%
Main Data Description
ELEKTRO-WASSER-VORWARM-AGGREGAT
ELECTRIC WATER PREHEATING UNIT
SERIES: 7300
‘commission | DAIHATSU Does MFG. Co, Ls
Year [inz012
@ 240 w Nor [075 aw
v 103 oh u “0
P o10t cs F o He
‘CUSTOMER DATA:
‘BAINATSU DIESEL ENGINE (SHANGHAI CO, LTD,
‘SNL-DDCMORO-I~4
‘Shipyard: DALIAN SHIP
‘Shp no: 0240-4, Olesal Type: 50K: 206,
WUHANS A FUDIO CONTROL TECHNOLOGY EO.,LTD.
DING INDUSTRY CO.,LTD.
‘SWL7311240001008 (2/38)Typenschild / Name Plate
SWIL
‘Wokan SWE Fluid Control Technology Go, Lid.
“elB6 (}27 8780 9469 Fax: +86 0)27 87809709
Type 7314.2072.3.UM.72.£27 5391
com. 1205080 Year 2012
240 KW V A7ET Limin PA.0t bar
Noss KW U MoV FOO He
‘SWL7311240001008 (3138 )FEW | trecrerwmrenenerenmc unr | segs
7300
Sw Typo ToiL2In3uM TEP S391
Heating pac 24D Min 2 ep
Design feng rr lt execution)
smbintcontons sine deslgn rine = #80 65%)
“Temporture coat ‘12 @ temp. coat xarp te)
leas oquipmant ta
psratingvalage {HOV ip
Frequerey cone
ona veep 24V-AC by tanormor
Technical specifieatio
tompertite cote.
‘Scope of supply:
1 eeuaton pump with emetor
ate valve
detheckvale
2} mana hearin thd wt instruct vale
‘Vredects col oni ath main een
Medium Fresh cooing water chem ruta
Sct hear 24K In? op
ump eaacty fasmim- 1ormwe
leche metor 0.8 3.460 rn, 2 pole, 40V-60H- 3p, 1.254, 1°55,
Clare
“Tenperature cantor range 0.-£0°C ad. t 70-75 °C before ocwots
“Tenperature lor range fod aduced at 5
oct oqupant ED Too pure curtchos on athe dose engine hae
ote fal tana by meane of ake carae oh e
‘notre and renin nsoaun aperatin The hater
[Sonenad ator reaching tre temperature preset onthe
(Th faut gle Fom be motor poten relay a8 wl
‘tietompertire tetera to an aude
anacor Tho ul signal can be tans a ptorta-
feo ausay cantata 2 mabe 2x break conta),
1 clei ater with 2 ang elements outace capacity 1228Nem?)
‘Veto efeouner anges ir goat, Sol a nats ace to DINZESS-DN 32- PN 16
Documents 2 opeatingmanval n English lorguage
Drang no. 7300 41408
Pareto 73001405
Electr plan ro. 7300431408
conservation 2x primar 4:1 ~2in phosphate on ay bass
‘fish jer 40H — Manel 108 84
WUHANSW. FLUID CONTROL TECHNOLOGY co, LTD.
‘SWL7311240001008 (433 )ELECTRIC JACKET WATER PREHEATING UNIT
Contents
rem shoct na,
Type key
Function desertion
Design of electronic contol
‘Start up
Broakcown and th clearing
Dimension shest
P&I diagram
Eleeteal documentation
Ports lit
Descrition of pump (2.0)
Data sheet immersion heater (2.0)
Desctiption of check valve (5.0)
Deserton of eat valve 6:1)
Description of temperature liter temperature controler (7.0/7.1)
Description of instal Thermometer (7.27.3)
Description of pressure gauge valve / manometer (7.4/7.8)
‘SWL7311290001008 (5/33)‘Type Key
7311.24/1.4.L/M.T2.E2P, 53.92
heating capacity
stop switching
pump capacity
design lft ight hand pump
‘marinedesign=M; powerstation=S
temperature contol
lactic equipment
oa
electric connection operating voltage
92
operating curent
93
contol voltage
94 |
contol voltage inet
‘SWL7311240001008 (6/33 )‘SERIES
BYVAL, | teste ance waren ven unr ere
a Junction box
Design 72
[1 design vith incorperated temperature regulation with max. temperature liter are min,
temperature warning
Design 72
eS Coniro bax contains temperature regulatlon(ene temp. controller was adjusted at 70°C,
the other one Was adjusted at 75.°C before ex-work, and max. temperature liiterthe
[tarp inter wae adjusted at 5 °C before ext, the temp. le gher more than
85°C, the limiter wil bo operated and need to reset manually).
Desian Tt
Design with incorporated temperature limiter.
Design To
Design without temperature regulation and contol.
chosen design marked with X
Potential free warring message
DX Benin
‘reakdovin signal leading ftom motor protection switch as well as from temperature m=
iter switch on ausilary relay. Via potential fee auxiiary contacts (2x normaly-open con-
tact, 2x normelly-leso contac!) which are wired on terminal stipes the breakdown sig-
ral ean be given. ditionally on terminal strip you find contacts ne. 22 ~ 25 enabling
remote control of water pumps ard heaters
(C1 ain temperature warming message
besian w
Vina poleial fe nsalod tomperaturecontaler and a waring lamp, wed to the
termine! stp he fling ofthe tomporlur under in temperate fe cooled and &
breakdown signals gen
Chosen design marked with X.
WUHAN S¥A LIQUID CONTROL TECHNOLOGY co, LTD. "17"
‘SWLT311240001008 (7 133)& 5 E ey
FRWYIL, | eesrwcsncwer waren enenearite utr
Eunetion
\When engine stopped the preheating unit is switched on by tuning the main svitch as well
as switch ST operation’ manually
‘After switching on the preheating unt the eieulation pump let culate the jacket wator
through both electric heater and jacket water olrcut of the Diesel engines permanent
When the jacket water cops the adjusted temperature water will be heated by a constant
‘quantiy of heat, The roquired temperature is pre-set Inthe thermostatic control Raving a
ange of 0°C up to 80°, (design T2 + 73). Now the running preheater Keops the jacket
‘water onthe adjusted temperature (adjusted at 70-75°C ex-works) by switching on the heat:
Ing elements If temperature drops valus or svtching offi tamperature extend this adjusted
value
[ter next running of the Diesel engine the preheating unt Is switched off by turing switch
1 “operation” wile the check valve ofthe units closing
“The build in thermostatic controler acting asa limiter in the regulating range 90°C, serves
‘a8 an emergency eich aotecting tho unl from exceeding temperatures. (design T1 + T2)
‘The Wuhan SWL Systom Technology Elctrc:Water-Preheating- Unit is able to work with
{wo step switehing, By suitcning S3 "heating 1” the fst heater Is operating (=12 KW), by
‘itching $4 “heating 2"-he second heater is oporaing (=12 kW). You ean choose between
heater 1, hestor 2. Anotter possible option is operating both heaters to reach a heating c
pacity of 24 KW.
‘You also have the oppetunty to choose switch on or eff of the pumps by selecting on
switch $2 “selector water pump 1€30°
Electic-Control
[77 Design:
LI. Greitation pump and flow type heater are activated simultaneously by the thermostatic
contol after stands of the Diesel engine wen the temperature drops below the pre
set value
[XI estan e2
‘After stepping the eel engine the circulation pump willbe switched on manually and
operates permanent. Ifthe temperature drops below the adjusted value the thermo
Satie control activates the heater
SSWL7311240001008 (8/33)Startup,
4. Unit to be erected or lovel foundation. inequaliles to be balanced using shims at the
anchor bots,
2, The piping from engine to preheater have to be connected without stain. The connection
Pines must bo clean, that moane wold residues and other contaminations must be elimi
ated. Pickling f tho tubes is recommended
4, Electric tobe connected ace, to wiring diagram contained inthis manuel. Prior to instal
tion compare local coins to specified voltage of the equipment
4. To fllup the unit with the medium , during the floating have to be vented
5. Motors to be tated for cottact sanee of rtation by short operation shown by arrows an
pump plate,
6, For design T2 and T3 the temperature control isto be adjusted at the chosen tempera
ture, but the inter was fked
7. To avold frost damage in cold ambiont conditions in caso of longer sland, he unit
have to be drained by using the drain device an the electric heater.
Commercial ant-freezing and anti-corrosion agents can be added to the water without con-
suiting us.
WUHAN SWL LiaUID conTROL TecHNOLOGY co, LTD.
‘SWL7341240001008 (9/33 )tr cearing
Unit does not attain ite fll output
to chock
4. White operation lamp
contol fuse
heating fuse
operation veltage
heating rods
adjustment and funetien of thermostatic contol "R1","R2"
Red control lamp signals fault:
1. motor protection svitches 1, 3 — a fault
chock adjustment (adjustment value 10% above rated current, refer to name plate of the
pump)
‘pum fs blocked, contol pump shaft After removal af the cover screw (insignificant loss
of water duo to bearing play) the sled shaft end can be turned using a screw driver,
‘see mounting nstructons fig. 1 (not for types 4803, 4804, 4805). In case of high stale
pressure frst close the elde valve ahead of and behind the unt. At high temperatures
{formation of steam over 100°C) fist cool down the water.
+ Please check the heating elements for fault
2. Water tomperature exceeds adjusted value on inter B1
~ Set limiter 81" to rangs thermostatic contol "R1, RZ’ and check kt for switching function
* Please check if temperature controler is switching on and of. If not, remove thermostatic
contol ‘R1, R2" ace. te instruction (Fg. 2) and mounta new one.
WUHAN WP, LIQUID CONTROL TECHNOLOGY co, LTD, 0H fal, Wan hd $n
‘SWL79442¢0001008 (10/33)nae
5 faa osm]
mong
reste
ESTER
meanwater inlet
DN 32 - PN16
80 90¥
water outlet 2e
ON 32-PN 16
914 @8G@Q2B loo@7s,
50
vent Gi/4"
ED drain G2"
—— mater
electric
electric-water-preheating-aggregate
hare left
owiarsuoeseuoes. | (P & | diagram)
[ae |
ess [am| tong | 7300 4314.08,
a ee eee Tana aUMTaR SN tam
iL... Wuhan SWL Fluid Control Technotogy CO.,Ltd
carci East Luau Road 95, Wan, bel 43007 china
unaconmoarcmizory Tel) 27780 9469. ns 86 (0) 2) 8780 769
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