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FAY BLOCK = A D.R. ALLEN & SON, INC. COMPANIES
CONCRETE SERVICE Vv POST OFFICE DRAWER 1867 FAYETTEVILLE, NC 28302
RECEIVED
Mr. Mike Turner ~ Environmental Specialist JUN 28 2023
NC Department of Environmental Quality a
Division of Air Quality
Fayetteville Regional Office ea rAverTEMLLe REE
225 Green Street, Suite 714
Fayetteville, North Carolina 28301
June 26, 2023
son OFFICE
Subject: RESPONSE TO 6/13/23 NOV (AIR PERMIT NO. 02357R17)
FAY BLOCK COMPANY
FAYETTEVILLE, (CUMBERLAND COUNTY) NORTH CAROLINA
Dear Mr. Turner:
1am writing in response to the Notice of Violation (NOV) received from your office on June 20, 2023,
regarding inadequate records and documentation of elements of our fugitive dust prevention plan
under our air permit. We appreciate the opportunity to address this matter and are working to ensure
our compliance with the particulate control requirements under our air permit
First and foremost, we take environmental, health and safety (EHS) compliance seriously and strive to
‘maintain the highest standards at our facility. We understand the importance of maintaining accurate
records and documentation, and we sincerely apologize for oversights that have led to the issuance of
the NOV. To address the specific concerns raised in the NOV, we are in the process of conducting a
comprehensive internal audit of our fugitive dust prevention plan records and personnel responsibil
Our findings indicate that while there were indeed certain gaps in the documentation due to recent
employee staffing turnover in our EHS department, I'm confident that many activities were performed
on schedule, Our HR/EHS Manager departed in May 2023. While we have since hired an HR Manager,
Shawna Noonan, we are still actively seeking a replacement for the EHS Manager role to implement
corrective measures to ensure ongoing compliance and record accuracy. (Please note that Scott Mosher
and Durwood Hall have production responsibilities and are not involved in fugitive dust control
activities, which is why they were unfamiliar with the air permit requirements during your inspection.)
ies.
We have located the template recordkeeping forms to maintain our compliance (see attached). Outlined
below are the steps we are taking to rectify the process leadership and process execution issues, with an
estimated implementation by July 15, 2023:
* Assign a manager to oversee all environmental process compliance activities and recordkeeping
requirements on the Ramsey St. site,
* Develop a schedule for performing tasks associated with measuring, monitoring, and
suppressing fugitive dust, and
Page 1 of 5FAY BLOCK = LY D.R._ ALLEN & SON, INC. COMPANIES
CONCRETE SERVICE POST OFFICE DRAWER 1867 FAYETTEVILLE, NC 28302
————e Of
‘+ Update the recordkeeping forms as needed and maintain a central logbook to validate
compliance.
Revised Documentation Procedures: We have revised our internal procedures to ensure that all
necessary records and documentation pertaining to our fugitive dust prevention plan are promptly and
accurately recorded, This includes implementing a standardized format for record-keeping, specifying
responsible personnel for documentation tasks, and conducting regular reviews to verify compliance.
Employee Training and Awareness: We will conduct training sessions with our employees to reinforce
the importance of accurate record-keeping and documentation. Our staff will be educated on the
relevant regulations and guidelines, emphasizing the need for improved attention to detail in
‘maintaining and updating records.
Enhanced Monitoring and Auditing: We are in the process of implementing enhanced monitoring and
auditing processes to ensure ongoing compliance with our fugitive dust prevention plan. Regular
inspections and internal audits will be conducted to verify the effectiveness of our measures, identify
any potential deficiencies, and address them proactively.
Documentation Retention: We are reviewing our document retention policy with regard to the fugitive
dust plan and updating it to comply with the air permit requirements and applicable regulations. We are
committed to maintaining records for the required duration and will implement a more robust system
to organize and store documents for future reference and review.
We are confident that these measures will prevent any future discrepancies in our records and
documentation related to our fugitive dust prevention plan. Furthermore, we are open to collaborating
with the Division of Air Quality to provide any additional information or participate in any further
discussions to resolve this matter completely.
Considering our immediate actions to address the issues raised in the NOV, we kindly request that you
reconsider the severity of the violation and consider it as a good-faith oversight rather than a deliberate
disregard for compliance. We have always demonstrated compliance in the past and assure you that we
are committed to continuous improvement and will make every effort to maintain strict adherence to
the permit in the future.
Page 2 of 5FAY BLOCK Y D.R. ALLEN & SON, INC. COMPANIES
CONCRETE SERVICE i — 7 POST OFFICE DRAWER 1867 FAYETTEVILLE, NC 28302
—<
Thank you for bringing our attention to this matter. We remain fully dedicated to environmental
stewardship and look forward to working together to ensure compliance and protect our shared
environment. If you should have questions during your review, please contact me at (910) 323-9198 at
your convenience.
Sincerely,
FAY BLOCK MATERIALS
Ae
Joe Imhoff
Operations Manager
Attachments:
* FIM 62-02-xx, Daily Aggregate Fugitive Dust Controls Form
+ FIM 62-02-x%, Dally Water Truck Log
cc: R.Hill-RDHEC,
8, Allen, Jr. D. Hall, S. Moser — Fay Block
Page 3 of 5Daily Aggregate Fugitive Dust Controls
Moisture: W=Wet, M=Moist, D=Dry, ¥=Water(30 minutes) Mo/Yr:
Wind Wind] Pile] Pie ie | Pile] Pile | Pile | Pile | Confirmed By:
npr) | carecsom | 1 | 2 | 3 | « | 5s | 6 | 7 (atals)
10
1
12
13
14
15
16
Fotm: FM 62-020, Daly Fuglive Dust Controls, ‘ate Printed: 6/26/2023,. oa Daily Aggregate Fugitive Dust Controls
Site: Maistre: W=Wel, M=Moist, D=Dry, V=Water20minues)__ Mo/Yr:
emer —Wind | Pie] Pile] Pre | Pie] Pie] Pile] Pile] Confirmed B=
Day| time | cea.r) | mpm | (recto | 4 | 2 | 3 | « | 5 | 6 | 7 as)
17
18
19
20
21
22
23
25
26
27
28
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30
31
Form: FM 62-020, Daly Fughve Dust Controls. Date Printed: 6/26/2023,Site:
Daily Water Truck Log
Mo/Yr:
Tine
(started)
Tine
(nds)
Weather
(Raid)
Comments:
| confirmed By: |
(as)
10
11
12
13
14
15
16
Foc: FM 62:02-x, Dally Fugltive Dust Controls,
Date Printed 6/26/2023,Site:
Day
MolYr:
Daily Water Truck Log
Time
(stares)
Time
(nae)
Weather
(Rainy)
Comments
‘Confirmed By
tas)
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Form: FM 62-02, Dally Fuglive Dust Controls
Date Printed: 6/26/2023,