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Janome HD718 Sewing Machine Service Manual
Janome HD718 Sewing Machine Service Manual
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SERVICE MANUAL
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PARTS LIST
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MODEL: HD718
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CONTENTS
WHAT TO DO WHEN ............................................................................................ 1-3
SERVICE ACCESS
FACE COVER ...................................................................................... 4
TOP COVER ......................................................................................... 4
BASE PLATE ........................................................................................ 5
BED COVER ......................................................................................... 5
BELT COVER ....................................................................................... 6
FREE ARM COVER ............................................................................. 6
FRONT COVER .................................................................................... 7
REAR PANEL ....................................................................................... 8
MECHANICAL ADJUSTMENT
TOP TENSION ..................................................................................... 9
PRESSER BAR HEIGHT AND ALIGNMENT ....................................... 10
NEEDLE SWING .................................................................................. 11
STRAIGHT STITCHING ....................................................................... 12
DISTRIBUTION OF NEEDLE SWING .................................................. 13
STRETCH STITCH BALANCE ............................................................. 14, 15
FEED DOG HEIGHT ............................................................................ 16
CLEARANCE BETWEEN NEEDLE AND HOOK ................................. 17
NEEDLE TO HOOK TIMING ................................................................ 18
NEEDLE BAR HEIGHT ........................................................................ 19
BACKLASH (LOWER SHAFT GEAR) .................................................. 20
BUTTONHOLE STITCH BALANCE ..................................................... 21
NEEDLE POSITION ............................................................................. 22
ZERO FEEDING ................................................................................... 23
REPLACEMENT AND ADJUSTMENT OF THE NEEDLE
THREADER PLATE .............................................................................. 24
BUTTONHOLE FUNCTION (1) ............................................................ 25
BUTTONHOLE FUNCTION (2) ............................................................ 26
MOTOR BELT TENSION ..................................................................... 27
OILING .............................................................................................................. 30
WHAT TO DO WHEN
CONDITION CAUSE HOW TO FIX REFERENCE
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3
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SERVICE ACCESS
FACE COVER
(A)
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(B)
TOP COVER
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(C)
(B)
(D)
(A) (E)
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(F)
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SERVICE ACCESS
BASE PLATE
(A)
(A)
(A)
(B)
(A)
BED COVER
(E)
(D)
(F)
5
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SERVICE ACCESS
BELT COVER
Belt cover
Projection
(B)
Latch
(A)
Loosen setscrew (A) and remove setscrew (B). Pull the right side of belt cover in the direction
of arrow, to and take the latch off. Then remove the belt cover.
* When you attach the belt cover, set the projection into the groove of the front cover.
Needle plate
(A)
(B)
Free arm cover
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SERVICE ACCESS
FRONT COVER
(A)
(D)
(B)
(C)
(G)
(F)
(E)
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SERVICE ACCESS
REAR PANEL
(C)
(A)
(D)
(B)
(F)
(E)
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MECHANICAL ADJUSTMENT
TOP TENSION
TO CHECK:
1. Set the tension dial at “4” and raise the presser foot.
2. Pass the thread (A) between the discs and draw the thread (A) down around the check spring
holder as in fig. 1.
3. Lower the presser foot and bring the thread (A) up.
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4. Top tension should be 75 - 90g when pulling the thread (A) up in the direction of (B).
If it is not within the above limits, adjust as follows.
* Use polyester sewing thread #50 (white).
ADJUSTMENT PROCEDURE:
3.
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1. Remove the front cover unit. (See page 7)
2. Pull the spring (C) away from the lead screw (D) in the direction of allow as illustrated.
If the top tension is too loose, turn the lead screw (D) in the direction (E).
If the top tension is too tight, turn the lead screw (D) in the direction (F).
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(C)
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Tighten
(C)
(E)
Detach
(F)
Loosen
(D)
Pull this way (D)
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(A)
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MECHANICAL ADJUSTMENT
PRESSER BAR HEIGHT AND ALIGNMENT
TO CHECK:
1. Raise the presser foot lever (B).
2. The distance between the zigzag foot (A) and the needle plate (C) should be 6.0 mm.
If not, adjust as follows.
ADJUSTMENT PROCEDURE:
1. Open the face cover.
2. Raise the presser foot lever (B) and loosen the hexagonal socket screw (D) on the presser
bar holder (E).
3. Adjust the distance between the zigzag foot (A) and the needle plate (C) to 6.0 mm.
4. Tighten the setscrew (D) securely.
NOTE: When you tighten the setscrew (D), make sure the zigzag foot (A) runs parallel with
the feed dog.
(E)
(D)
(B)
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MECHANICAL ADJUSTMENT
NEEDLE SWING
TO CHECK:
If the needle bar starts sideways while the needle is in the fabric at sewing the zigzag pattern,
adjust the needle swing:
(The needle should start swinging when 2 to 3mm above the needle plate.)
ADJUSTMENT PROCEDURE:
1. Remove the top cover (See page 4), set the pattern selector dial at " " and select the
maximum zigzag width.
2. Loosen the two hexagonal socket screws on the upper shaft worm.
3. Adjust the needle swing by turning the handwheel, while holding the worm so as not to rotate
it, until the needle swing starts at 2 to 3 mm above the needle plate after the needle has came
from the right side of the needle hole.
4. Tighten the two hexagonal socket screws on the upper shaft worm.
5. Attach the top cover (unit).
NOTE: For removal and replacement of the top cover (unit), see to page 2. After the
adjustment of the timing of lateral needle swing, make sure that there is no backlash
between the upper shaft worm and the other gear without any backlash between
them.
Hexagonal
socket screw
(NOTE)
If the upper shaft worm deviates
laterally when turning the upper
shaft, the backlash between the
gears will change.
Gear
2-3 mm
(Right outflow start position)
11
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MECHANICAL ADJUSTMENT
STRAIGHT STITCHING
TO CHECK:
1. Set the stitch width dial at " 0 " and the stitch selector at" ".
2. Turn the handwheel toward you.
3. The needle should not swing side to side at this setting.
ADJUSTMENT PROCEDURE:
1. Remove the top cover. (See page 4)
2. Loosen the setscrew (A).
3. Move the zigzag width rod (B) until the needle ceases its zigzag movement when you turn the
handwheel toward you.
4. Tighten the setscrew (A) securely.
(B)
(A)
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MECHANICAL ADJUSTMENT
DISTRIBUTION OF NEEDLE SWING
TO CHECK:
1. Set the stitch width dial to " 0 " and the stitch selector at " ".
2. Raise the needle to its highest position.
3. Place the darning plate on the needle plate.
4. Place a piece of paper on the darning plate and lower the presser foot.
5. Lower the needle to mark needle point (A) on a piece of paper by turning handwheel.
6. Raise the needle to its highest position.
7. Turn the stitch width dial to 6.5.
8. Lower the needle to mark needle points (B) and (C) on the piece of paper by turning the
handwheel.
9. The distance between A-B and A-C should be equal.
ADJUSTMENT PROCEDURE:
1. Open the face cover and loosen hexagonal socket screw (D).
2. Move the needle bar supporter (E) either direction until the distances A to B and A to C
become equal.
3. Tighten hexagonal socket screw (D) securely.
(D)
(E)
B A C
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MECHANICAL ADJUSTMENT
STRETCH STITCH BALANCE
TO CHECK:
1. Set the stitch selector at . Set the stitch length dial at S.S. position, and stretch stitch adjuster
at " ".
2. Place a piece of paper on the needle plate and lower the presser foot.
3 Turn the handwheel to mark needle points on the paper.
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4. The needle should penetrate the same holes in forward and reverse direction while turning
the handwheel towards you.
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MECHANICAL ADJUSTMENT
STRETCH STITCH BALANCE
ADJUSTMENT PROCEDURE:
1. Remove the cap (F).
2. If the reverse stitch length (B) is shorter than the forward stitch length (A), turn the adjusting
setscrew (E) in the direction of (C).
If the reverse stitch length (B) is longer than the forward stitch length (A), turn the adjusting
setscrew (E) in the direction of (D).
(C)
(D)
(E)
(F)
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MECHANICAL ADJUSTMENT
FEED DOG HEIGHT
The highest position of the feed dog should be between 0.8 to 0.9 mm from the surface of
the needle plate when the pressure dial is set at "3" and the presser foot is raised.
1. Set the pressure dial at "3" and lower the presser foot.
2. Remove the bed cover. (See page 5)
3. Turn the handwheel toward you to set the feed dog at the highest position.
4. Loosen the setscrew (A) and nut (B).
5. Adjust the feed dog height by turning the adjusting screw (C).
6. Tighten the nut (B) and setscrew (A).
Presser foot
(D)
Setscrew (A) (To lower)
Nut (B)
Adjusting screw (C)
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MECHANICAL ADJUSTMENT
CLEARANCE BETWEEN NEEDLE AND HOOK
The clearance between the test pin and the tip of the hook should be between –0.10 and +0.05 mm.
PREPARATION:
1. Turn on the power switch and set the stitch pattern to maximum zigzag width " ".
2. Remove the needle plate (A) and bobbin holder (B), insert the test pin (C) into the needle bar and
push it up until it stops, then tighten the needle clamp screw.
3. Remove the bed cover (See page 5).
ADJUSTMENT:
1. Loosen the setscrews (D) and (E), then lightly loosen the setscrew (F).
2. Turning the handwheel toward you slowly by hand, move the hook setplate up or down to adjust
the clearance between the test pin (C) and the point of the hook to -0.10 to +0.05 mm.
Repeat the procedure for both the left and right needle positions.
3. Tighten the setscrews (D), (E) and (F) securely.
4. Check the backlash of the hook gear and the lower shaft gear.
If the backlash is too large or small, adjusted the backlash (See page 20).
5. Attach the bed cover.
6. Remove the test pin (C), then attach the bobbin holder (B) and the needle plate (A).
Setscrew (F)
Hook set
plate
Setscrew (E)
Setscrew (D)
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MECHANICAL ADJUSTMENT
NEEDLE TO HOOK TIMING
The hook timing is that amount of ascending travel of the needle bar from its lowest
position to where the tip of the rotary hook meets the left side of the needle should be
3.25 to 3.55 mm.
Needle plate
Bobbin holder
Setscrew
3.25–3.55 mm
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MECHANICAL ADJUSTMENT
NEEDLE BAR HEIGHT
The distance between the upper edge of needle eye and the tip of the hook should be in the range
of 1.6-2.0 mm when the tip of hook meets the right side of the needle in ascending travel of needle
from its left and lowest position.
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1. Remove the needle plate (A) and bobbin holder (B).
Turn on the power switch.
3. Select the pattern (simple zigzag). (Maximum zigzag width)
4. Turn the handwheel toward you until the tip of hook meets the right side of the needle.
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5. Loosen the setscrew (C).
6. Adjust the height of the needle bar by moving the needle bar upward or downward without
turning it. (Make sure that the needle setting groove of the needle bar is in the front).
7. Tighten the setscrew (C).
8. Insert the bobbin holder, then attach the needle plate (A).
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Setscrew (C)
uid
Upper edge of
Hook race unit
needle eye
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MECHANICAL ADJUSTMENT
BACKLASH ( LOWER SHAFT GEAR )
TO CHECK:
1. Remove the needle plate and bobbin holder.
2. Turn the hand wheel slowly toward you until the tip of the shuttle hook (A) is between both
ends (b) of the feed dog.
3. Rotate the hook race clockwise and counter clockwise by hand and check the play.
It should be within 0.8 mm.
* If there is more than 0.8 mm backlash between the gears, adjust as follows.
ADJUSTMENT PROCEDURE:
1. Remove the bed cover (See page 5) and loosen hexagonal socket screw (C).
2. Turn the lower shaft bushing (eccentric bushing) (D) in direction of (E) when the play at the
shuttle hook tip is too small.
3. Turn the lower shaft bushing (eccentric bushing) (D) in direction of ( F ) when the play at the
shuttle hook tip is too large.
4. Tighten hexagonal socket screw ( C ) securely after adjustment.
(B)
(E) (A)
(F)
(C) (D)
(D)
Lower shaft gear
Groove of lower shaft bushing
(F) (E)
20
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MECHANICAL ADJUSTMENT
BUTTONHOLE STITCH BALANCE
TO CHECK:
1. Set the machine as follows:
STITCH SELECTOR ...........
STITCH LENGTH DIAL ....... BLUE ZONE
STITCH WIDTH DIAL .......... 6.5
2. Attach the automatic buttonhole foot.
3. Sew buttonhole and check the stitch balance between the right side and left side of
buttonhole.
4. The correct buttonhole stitch balance is when there is the same coarse on the right and left
sides of buttonhole.
ADJUSTMENT PROCEDURE:
1. Remove the bed cover. (See page 5)
2. Loosen hexagonal socket screw (A).
3. If the right side of the buttonhole is too sparse, turn the ring (B) in the direction of (C).
If the left side of the buttonhole is too sparse, turn the ring (B) in the direction of (D).
4. Tighten hexagonal socket screw (A) securely.
RING (B)
(D)
(C)
HEXAGONAL SOCKET
SCREW (A)
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MECHANICAL ADJUSTMENT
NEEDLE POSITION
TO CHECK:
1. Set the machine as follows:
STITCH SELECTOR ...........
STITCH WIDTH DIAL .......... 6.5
2. Turn the handwheel toward you until the needle comes to the center position.
3. The needle should not move when you turn the stitch width dial at " 0 ".
ADJUSTMENT PROCEDURE:
1. Remove the top cover. (See page 4)
2. Turn the handwheel toward you until the needle comes to the center of the slit in the needle
plate.
3. Loosen setscrews (A) and (B).
4. Tighten setscrew (A) slightly.
5. Move the plate (C) to either direction as shown by the arrow until the needle ceases
movement, even if the dial is moved from maximum zigzag width to zero.
(A)
(B)
(C)
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MECHANICAL ADJUSTMENT
ZERO FEEDING
TO CHECK:
1. Set the stitch selector to and the stitch length dial to "0".
2. Place a piece of paper on the needle plate.
3. Check if the paper moves FORWARD OR BACKWARD when you turn the handwheel toward
you.
4. The machine should not feed a piece of paper at this setting.
ADJUSTMENT PROCEDURE:
1. Remove the belt cover. (See page 6)
2. Set the stitch selector at and the stitch length dial at " 0 ".
3. Place a piece of paper on the needle plate.
4. If the paper moves forward, turn adjusting screw (C) in the direction (A).
If the paper moves backward, turn adjusting screw (C) in the direction (B).
(A)
(B)
(C)
FORWARD
BACKWARD
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MECHANICAL ADJUSTMENT
REPLACEMENT AND ADJUSTMENT OF THE NEEDLE THREADER PLATE
If the hook of the threader plate is damaged, change or adjust the part as follows:
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it (FIG 1).
2. To install the needle threader plate, line the groove up with the pin (B) and push it up to snap
fit.
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TO ADJUST THE THREADER PLATE POSITION:
1. If the hook on the threader plate touches the left or right side of the needle guide, loosen
setscrew (C) and adjust the hook position (FIG 2).
2. If the hook on the threader plate touches the top or bottom side of the needle guide, loosen
setscrew (D) and adjust the hook position (FIG 3).
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Replacing the needle threader cover FIG. 1
(with the threader plate attached)
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Pin (B)
Threader plate
supporter (A)
Threader knob
Needle hole
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Hook
all
Threader X
position set
plate
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MECHANICAL ADJUSTMENT
BUTTONHOLE FUNCTION (1)
* A buttonhole sewn with the automatic buttonhole foot will be 3 mm longer than the actual
button. The length can be adjusted as follows:
ADJUSTMENT PROCEDURE:
1. Lower the feed dog and attach foot R, Then lower the presser bar.
2. Loosen the setscrew (A).
3. Pull down the BH lever until it touches foot R, and the bar (B) hits the front base plate. Also,
make sure BH lever adjusting plate (C) touches finger (D). Tighten setscrew (A).
4. Lower the feed dog and sew a buttonhole. Then, check the buttonhole length.
Setscrew (A)
(D)
BH lever
Touching foot R
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MECHANICAL ADJUSTMENT
BUTTONHOLE FUNCTION (2)
*If the bartack on the buttonhole occurs too early, or if no bartack is sewn at all, adjust as follows.
2 4 2
1 1
Bartack is sewn too soon Bartack is sewn too late
Plate (1)
Plate (2)
Setscrew
Arm
Machine socket
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MECHANICAL ADJUSTMENT
MOTOR BELT TENSION
TO CHECK:
The correct motor belt tension is achieved when the belt pushes in about 7 mm - 9 mm under
a pressure of about 300 grams.
ADJUSTMENT PROCEDURE:
1. Remove the belt cover. (See page 6)
2. Loosen setscrews (A) and (B).
3. Move the motor up or down to adjust the deflection to about 7 mm - 9 mm.
4. Tighten setscrews (A) and (B).
300g Load
Deflection 7-9 mm
Setscrew (A)
Setscrew (B)
(A)
(B)
Moter
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REPLACING TRANSFORMER
TO REMOVE:
1. Remove the base. (See page 5)
2. Remove the machine socket and the connector.
Remove the connector from the lamp.
3. Remove the setscrew (A) (3pcs.) to remove the cover.
4. Remove the setscrew (C) (2pcs.) to remove the transformer.
TO ATTACH:
Follow the procedure above in reverse.
Cover
Setscrews (A)
Machine socket
connector
Lump connector
Trancefomer
Setscrews(B)
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Machine socket unit Machine socket cover
(A) (B)
(A)
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Trancefomer Motor
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OILING
Factory lubricated parts will provide years of household sewing without routine oiling.
However, whenever the machine is being serviced, check to see if any parts needs to be
lubricated.
OIL:
Use good quality sewing machine oil at the points (A, B, C, D, E, F & G) indicated by the black
arrows.
GREASE:
Use white grease such as "Molycote EM-40M" at the points (H, I, & J) indicated by the white
arrows.
B A
C H
D
G F E
I
J
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PARTS LIST
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MODEL: HD718
PARTS LIST
23 17
1
11 25
3 7
18 24
13
9
4 2
6
5
26
16
10
14 12
8 15 15
22
19
22
20
21
22
32
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
33
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MODEL: HD718
PARTS LIST
1
4
5
11 6 15
4 3
10
m
6
7 14
8 28
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9 26
8 29
2
12
13 13
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13 27
30
uid
16
22
25
21 24
20
23
18
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23
8
17
19
all
19
23
19
34
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
35
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MODEL: HD718
PARTS LIST
21
1 7
24 20
9
23
2
12
6 22
8 13
9
11
15
10
3 17
4
5 16
4
18
29
19
38 37 14
30
35
43
41 25
31 34
42
32 26
41
40 44
33
28
36
27
46
39 45
36
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
37
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MODEL: HD718
PARTS LIST
24 26
6
25
5
7 29
3 30
2 27
9 28
10
11 17 8 31
12
3
13
4
14
15
16
19
20
23
18 22
21
38
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
m
7 000111902 Hexagonal socket screw 3x4
8 507521008 Needle bar connecting stud (unit)
9 755626009 Needle threader (unit)
10 755062001 Needle threader frame
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11 755063002 Needle threader lever
12 755067006 Needle threader bar spring
13 755625008 Needle threader bar shaft (unit)
14 755066005 Needle threader bar shaft
15 000003508 Spring pin 2x8
16 755643002 Needle threader plate (unit)
17 000125105 Guide pin E-2x14-CH
18 102408089 Needle
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19 846615000 Needle bar crank (unit)
20 652512009 Needle bar crank pin (unit)
21 650039001 Needle bar crank rod
22 650040005 Felt
23 650041006 Spring
uid
31 686085003 Spring
all
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MODEL: HD718
PARTS LIST
22
17
16 2
4
9
3
5 23
11 21
9 7 15
14
10
13
8
18
6
12
23
19
24
20
40
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
41
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MODEL: HD718
PARTS LIST
10 7
8
5
1
6 2 4 9
18
5
14
17
12
11 16
11
15
13
4
19
21
20
42
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
43
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MODEL: HD718
PARTS LIST
14
10
8
1 7
11
3
12 13
m
2
9
13
5
29
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6 30
5 13 27
13
4 15 28 34
6 13 22
es
31
26
25
18
24 38
16
40
21 39
32
19 20
uid
37
15 33
17 6
36 35
6
23
-g
all
44
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
45
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MODEL: HD718
PARTS LIST
38
1
37
39
9
10 18
11
7
6 12 5
8 20
4
2
21
19 22 25
3
23 26
16
14 24
12 17 27
13 15
31
28
17 17 29
30
32
40 33
34
42 41
35 36
43
46
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
47
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MODEL: HD718
PARTS LIST
1 4
5 2
3 2
21 20
6
24
25
14
7
22
23
11 26
8
10 10
13 12 27
9
16 28
15
20
17
18
19
2
20
48
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MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
m
7 751692004 Reverse lever (unit)
8 751269008 Reverse lever (1)
9 751055102 Reverse button
10 000101105 Setscrew 3x4
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11 653120009 Reverse lever (2)
12 751270002 Reverse lever shaft
13 751284009 Reverse lever cover
14 751083006 Reverse lever spring
15 751095001 Reverse rod
16 755620209 Cam block (unit)
17 755021A01 Pattern indicator plate
18 752048002 Plate holder
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19 000163208 Setscrew 2x5 (B)
20 000081005 Setscrew 4x8
21 505622107 Pattern selector dial shaft (unit)
22 505069100 Dial gear
23 751050004 Pattern selector dial seat
uid
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MODEL: HD718
PARTS LIST
1 26
30
3
2 4
22
5
21
9
8
17
16 13
14
15
19
18
7
10 12
26
31
20
34
21
11
23
26 33
32
35
25 34
5 24
36
37
29
27
28
50
All manuals and user guides at all-guides.com
MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
51
All manuals and user guides at all-guides.com
MODEL: HD718
PARTS LIST
2
3 4 5
8 9
6 7
11 12
13
10
14 17
15 16
20
18 19
52
All manuals and user guides at all-guides.com
MODEL: HD718
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
53