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NEMA TP-1 Energy-Efficient Transformers

The document discusses NEMA TP-1 energy efficient transformers. It provides details on the standards and regulations for these transformers, including efficiency levels. Product information is also given for both single and three phase transformer types and ratings.

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0% found this document useful (0 votes)
34 views5 pages

NEMA TP-1 Energy-Efficient Transformers

The document discusses NEMA TP-1 energy efficient transformers. It provides details on the standards and regulations for these transformers, including efficiency levels. Product information is also given for both single and three phase transformer types and ratings.

Uploaded by

ayman saber
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

2.

1 Transformers
NEMA TP-1 Energy-Efficient Transformers

Contents
2 Type DT-3
Description Page
2 NEMA TP-1 Energy-Efficient Transformers
Features, Benefits and Functions. . . . . . . . . . . V2-T2-3
2 Standards and Certifications . . . . . . . . . . . . . . V2-T2-3
Catalog Number Selection . . . . . . . . . . . . . . . . V2-T2-4
2 Product Selection. . . . . . . . . . . . . . . . . . . . . . . V2-T2-4
Single-Phase Aluminum . . . . . . . . . . . . . . . . V2-T2-4
2 Single-Phase Copper . . . . . . . . . . . . . . . . . . . V2-T2-6
Single-Phase Shielded Aluminum . . . . . . . . . V2-T2-8
2 Single-Phase Shielded Copper . . . . . . . . . . . V2-T2-10
Three-Phase Aluminum . . . . . . . . . . . . . . . . . V2-T2-12
2 Three-Phase Copper . . . . . . . . . . . . . . . . . . . V2-T2-23
Three-Phase Shielded Aluminum . . . . . . . . . V2-T2-34
2 Three-Phase Shielded Copper . . . . . . . . . . . . V2-T2-42
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T2-50
2 Technical Data and Specifications . . . . . . . . . . V2-T2-50
K-Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T2-51
2 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T2-52
Copper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T2-57
2
2 Product Description Application Description
2 Note: The following pages NEMA TP-1-2002 compliant
energy-efficient transformers
Transformers that are
currently specifically excluded
Efficiency levels set forth in
NEMA TP-1-2002.
provide listings for most standard
from the scope of NEMA
2 transformer ratings and styles.
For other ratings or styles not
are specifically designed to
meet the energy efficiency Standard TP-1-2002 include: NEMA TP-1-2002
shown, or for special enclosure standards set forth in NEMA Efficiency Levels
2 types (including stainless steel), Standards publication, TP-1-
● Liquid-filled transformers
below 10 kVA Tables of Energy Efficiency
refer to Eaton. 2002, “Guide for Determining NEMA Class 1 Efficiency Levels
2 Types DS-3, DT-3
Energy Efficiency for
● Dry-type transformers
below 15 kVA
Dry-Type Distribution Transformers—
Low Voltage (600V and below)
Distribution Transformers.”
2 AC and DC drives
● Ventilated, NEMA 2 ●
Surveys have shown that Single-Phase Three-Phase
enclosure standard the average loading of low transformers kVA Efficiency kVA Efficiency

2 voltage dry-type distribution Rectifier transformers


● Suitable for indoor ●
15 97.7 15 97.0
applications, outdoors transformers, over a 24-hour designed for high
when weathershields period, is approximately harmonics 25 98.0 30 97.5
2 are also installed 35%. NEMA TP-1 compliant ● Autotransformers 37.5 98.2 45 97.7
● Upright mounting only transformers are optimized to Non-distribution
2
● 50 98.3 75 98.0
offer maximum efficiency at transformers, such as
● 220ºC insulation system 75 98.5 112.5 98.2
35% of nameplate rating. UPS transformers
150ºC rise standard;
2

100 98.6 150 98.3
115°C or 80°C rise optional The range of products covered ● Special impedance or
by NEMA TP-1-2002 are: regulation transformers 167 98.7 225 98.5
● Available in single-phase
2 ratings 15–167 kVA, ● Regulating transformers 250 98.8 300 98.6
600 volts primary (DS-3) NEMA TP-1-2002 ● Sealed and non-ventilated 333 98.9 500 98.7
2 ● Available in three-phase Product Range transformers — — 750 98.8
ratings 15–1500 kVA Voltage ● Machine tool transformers
2 and up to 600 volts Rating Class Voltage ● Welding transformers
— — 1000 98.9

primary (DT-3) Primary 34.5 kV and ● Transformers with tap


2 voltage below
ranges greater than 15%
Secondary 600V and ● Transformers with a
2 voltage below
frequency other than 60 Hz
Single-phase 10–833 kVA
Dry-Type ● Grounding transformers
2 Rating Three-phase 15–2500 kVA ● Testing transformers
Single-phase 10–833 kVA
2 Liquid
Rating Three-phase 15–2500 kVA

2
2
V2-T2-2 Volume 2—Commercial Distribution CA08100003E—June 2014 [Link]
Transformers
NEMA TP-1 Energy-Efficient Transformers
2.1
Features, Benefits Standards and
and Functions Certifications 2
● 60 Hz operation (except
as noted)
● UL listed
2
Short-term overload
2

capability as required
by ANSI
● Meet NEMA ST-20 2
sound levels Industry Standards
● Meet federal energy All Eaton dry-type distribution 2
efficiency requirements and control transformers are
for low voltage dry-type built and tested in accordance
with applicable NEMA, ANSI
2
distribution transformers
effective as of and IEEE Standards. All
600 volt class transformers 2
January 1, 2007
are UL listed unless
otherwise noted. 2
Seismically Qualified 2
Eaton manufactured dry-type
distribution transformers are
seismically qualified and
2
exceed requirements of the
Uniform Building Code (UBC), 2
International Building Code
(IBC) and California Code 2
Title 24.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 2—Commercial Distribution CA08100003E—June 2014 [Link] V2-T2-3
2.1 Transformers
NEMA TP-1 Energy-Efficient Transformers

Accessories
2 Please refer to Section 2.7 Page V2-T2-191.
2
Technical Data and Specifications
2 Frequency Enclosures Sound Levels
All Eaton 600 volt class will likely be higher (as much
2 Eaton standard dry-type
distribution transformers are
Eaton’s ventilated
transformers, Types DS-3 and general-purpose dry-type as 15 dB greater) due to
designed for 60 Hz operation. DT-3, use a NEMA 2 rated distribution transformers are electrical connections and
2 Transformers required for (drip-proof) enclosure as designed to meet NEMA environmental conditions.
other frequencies are standard, and are rated ST-20 sound levels listed Lower sound levels are
2 available and must be
specifically designed.
NEMA 3R with the addition
of weathershields.
here. These are the sound
levels measured in a
available and should be
specified when the
2 Overload Capability Winding Terminations
soundproof environment.
Actual sound levels
transformer is going to be
installed in an area where
Short-term overload is Primary and secondary measured at an installation sound may be a concern.
2 designed into transformers as windings are terminated
required by ANSI. Dry-type in the wiring compartment.
2 distribution transformers will Encapsulated units have Average Sound Levels 1
deliver 200% nameplate load copper leads or stabs
2
NEMA ST-20 Average Sound Level in dB
for one-half hour, 150% load brought out for connections.
for one hour and 125% load Ventilated transformers have Up to 1.2 kV Above 1.2 kV

2 for four hours without being leads brought out to terminals kVA Ventilated Encapsulated Ventilated
damaged, provided that a that are pre-drilled to accept 0–9 40 45 45
constant 50% load precedes Cu/Al lugs. Aluminum-wound
2 and follows the overload. transformers have aluminum 10–50 45 50 50
See ANSI C57.96-01.250 for terminals; copper-wound 51–150 50 55 55
2 additional limitations. models have copper 151–300 55 57 58
terminals. Lugs are not
Continuous overload capacity 301–500 60 59 60
2 is not deliberately designed
supplied with these
transformers. Eaton 501–700 62 61 62
into a transformer because recommends external cables
2 the design objective is to be be rated 90°C (sized at 75°C
701–1000
1001–1500
64
65
63
64
64
65
within the allowed winding ampacity) for encapsulated
2 temperature rise with
nameplate loading.
designs and 75°C for Notes
ventilated designs. 1 Currently being reviewed and revised by NEMA.

2 Insulation System and Series-Multiple Windings For other ratings or styles not shown, or for special enclosure types (including stainless steel),
refer to Eaton.
Temperature Rise
2 Industry standards classify
Series-multiple windings
consist of two similar coils in
insulation systems and rise as each winding that can be
2 shown below: connected in series or parallel
(multiple). Transformers with
2 Insulation System series-multiple windings are
Classification designated with an “x” or
2 +
Winding
+
Hot
=
Temp.
“/” between the voltage
ratings, such as voltages of
2
Ambient Rise Spot Class “120/240” or “240 x 480.”
40°C 55°C 10°C 105°C If the series-multiple winding
is designated by an “x,” the
2 40°C 80°C 30°C 150°C winding can be connected
25°C 135°C 20°C 180°C only for a series or parallel.
2 40°C 115°C 30°C 185°C With the “/” designation,
a mid-point also becomes
40°C 150°C 30°C 220°C
2 available in addition to the
series or parallel connection.
The design life of transformers As an example, a 120 x 240
2 having different insulation winding can be connected
systems is the same—the for either 120 (parallel) or
2 lower-temperature systems 240 (series), but a 120/240
are designed for the same life winding can be connected for
2 as the higher-temperature
systems.
120 (parallel), or 240 (series),
or 240 with a 120 mid-point.
2 For additional information,
please refer to Section 2.7
2 Page V2-T2-191.

V2-T2-50 Volume 2—Commercial Distribution CA08100003E—June 2014 [Link]


2.6 Transformers
Transformer Standards, Technical Data and Accessories

Standards and Certifications


2 Eaton dry-type distribution transformers are approved, listed, recognized or may comply with the following standards.
2
2 Engineering Standards
Catalog UL/cUL UL Listed cUL Energy CSA Insulation kVA kVA Applicable

2 Product
Name
UL
Standard 1
File
Number
Control
Number
Efficiency
File Number
File
Number
System
Temp/ºC
Single-
Phase
Three-
Phase
IEC
Standard

2 Industrial Control Transformer


MTE 5085 E46323 702X — LR27533 105 0.025–1.5 N/A 61558

2 MTK 5085 E46323 702X — LR27533 180 0.05–5 N/A 61558


Encapsulated Transformer
2 AP 5085 E10156 591H — — 180 3–10 N/A 61558
AP 1561 E78389 591H — — 180 15 N/A 61558
2 EP 5085 E10156 591H — LR60545 180 0.05–10 N/A 61558

2 EP
EPT
1561
5085
E78389
E10156
591H
591H
EV157 2

LR60545 3
LR60545
180
180
15–50
N/A
N/A
3–9
61558 4 / 726 5
61558 6 / 726 7

2 EPT 1561 E78389 591H EV157 8 LR60545 9 180 N/A 15–75 726
MPC 1062 E53449 591H — LR60546 180 3–25 15–30 —
2 Ventilated Transformer

2
DS-3 1561 E78389 591H — — 220 15–167 N/A 60726
DT-3 1561 E78389 591H — — 220 N/A 15–750 60726

2 KT 1561 E78389 591H — — 220 N/A 9–500 N/A

Notes
2 1 UL 5085 replaces UL 506.
2 Applies to 25–50 kVA.
In addition to the above standards, Eaton
dry-type distribution transformers are also
ANSI C57.12.70: Terminal Markings and
Connections for Distribution and Power
manufactured in compliance with the Transformers.
2 3 Applies to 25 kVA.
4 Applies to 15–25 kVA.
applicable standards listed below. ANSI C57.12.91: Standard Test Code
5 Applies to 37.5 kVA.
Not all of the following standards apply for Dry-Type Distribution and Power
2 6 Applies to 3 kVA.
to every transformer.
NEC: National Electrical Code
Transformers.
CSA C22 No. 47-M90: Air-Cooled
7 Applies to 5–9 kVA.
Transformers (Dry-Type).
2 8 Applies to 30–75 kVA.
NEMA ST-1: Specialty Transformers (C89.1)
(control transformers). CSA C9-M1981: Dry-Type Transformers.
9 Applies to 30 kVA.
NEMA ST-20: General-Purpose CSA C22.2 No. 66: Specialty Transformers.
2 Transformers.
NEMA TP-1: Guide for Determining Energy
CSA 802-94: Maximum Losses for
Distribution, Power and Dry-Type
Efficiency for Distribution Transformers. Transformers.
2 NEMA 250: Enclosures for Electrical NEMA TP-2: Standard Test Method for
Equipment (1000 volts maximum). Measuring the Energy Consumption of

2 IEEE C57.12.01: General Requirements Distribution Transformers.


for Dry-Type Distribution and Power NEMA TP-3
Transformers (including those with solid-
2 cast and/or resin-encapsulated windings).

2
2
2
2
2
2
2
2
2
V2-T2-186 Volume 2—Commercial Distribution CA08100003E—June 2014 [Link]
Transformers
Transformer Standards, Technical Data and Accessories
2.6
Catalog Number Selection
2
General-Purpose, Energy-Efficient, Mini–Power Center, Shielded Isolation, Nonlinear, Buck-Boost, Marine Duty Transformers— 2
Example: S20N11S05A
2
T S 20 N 11 S 05 A
2
Prefix Options Suffix Options
C = CSA labeled ventilated transformer Primary Voltage kVA A...Y = 1 2
13 = 110 x 220 81 = 0.05 03 = 3 37 = 37.5 52 = 250 CU = 2
Marine Duty
QS = EPM marine (1-Ph encapsulated)
12
10
= 120
= 120 x 240
85 =
82 =
0.075
0.10
05 =
06 =
5
6
45 = 45
50 = 50
33 =
54 =
300
333
SS =
ZZ =
3
4
2
LY = EPTM Marine (3-Ph encapsulated) 29 = 208 83 = 0.15 07 = 7.5 75 = 75 55 = 500
2
NV = 5
RT = DS-3M marine (1-Ph ventilated) 72 = 200 26 = 0.25 09 = 9 99 = 100 60 = 600 6
MV = DT-3M marine (3-Ph ventilated) X =
25 = 220 51 = 0.50 10 = 10 12 = 112.5 77 = 750 7
LS_ _ =
Type
23
24
= 230
= 240
76 =
01 =
0.75
1
15 =
21 =
15 49 = 150
22.5 67 = 167
11 =
14 =
1000
1500 AF =
TR =
8
9
2
20 = 240 x 480 16 = 1.5 25 = 25 22 = 225
S = EP (single-phase encapsulated)
2
SR = j
27 = 277 02 = 2 30 = 30
Y = EPT (three-phase encapsulated) CE = k
38 = 380
T = DS-3 (single-phase ventilated) l
39 = 400 T =
V
P
=
=
DT-3 (three-phase ventilated)
Mini–power center
43
44
= 416
= 440
Temperature Rise
T = 150°C rise with 220°C J = 80°C rise with 220°C
EE = m
n
2
Z = Class 1 Division 2 Groups A, B, C, D NON =
insulation system insulation system
2
45 = 450 POS = o
X = Harmonic mitigating (ventilated) (ventilated)
48 = 480 NEG = p
(three-phase ventilated) F = 115°C rise with 220°C P = 115°C rise with 130°C
57 = 575 THR = q

2
60 = 600 insulation system insulation system
Nonlinear E3 = r
42 = 2400 (ventilated) (encapsulated)
H = KT-4 (three-phase ventilated) B = 80°C rise with 220°C S = 115°C rise with 180°C SS4X = s
46 = 4160
B = KT-9 (three-phase ventilated)
N = KT-13 (three-phase ventilated)
49
40
= 4800
= Export model
insulation system
(ventilated)
insulation system
(encapsulated and
Z
S6 =
= t
BK 2
G = KT-20 (three-phase ventilated) H = 130°C rise with 200°C MPC) I2 = BL
54 = 120/208/240/277
J = KT-30 (three-phase ventilated)
A = KT-40 (three-phase ventilated)
insulation system
(ventilated)
L = 80°C rise with 180°C
insulation system
I3
I4
=
=
BM
BN
2
K = KT-50 (three-phase ventilated) Taps G = 115°C rise with 200°C (encapsulated and N3 =
2
BO
HT = KT-4 (single-phase ventilated) D = 2 at +2.5%, 2 at –2.5% insulation system MPC)
NT = KT-13 (single-phase ventilated) E = 1 at +5%, 1 at –5% (ventilated)

2
GT = KT-20 (single-phase ventilated) F = 1 at –10%
G = 2 at –5%
J = 4 at –2.5% Secondary Voltage
K
L
=
=
1 at –10% x 2 at –5%
2 at –5% x 4 at –2.5% 04 = 12/24 20 = 240 x 480 2
M = 2 at +2.5%, 4 at –2.5% 06 = 16/32 21 = 240/480
N
R
=
=
None
1 at +5%, 2 at –5%
08
14
=
=
24/48
110/220
27 = 277
38 = 380 delta 2
12 = 120 37 = 380Y/220
2
P = 1 at +5%, 2 at –5% x
2 at +2.5%, 4 at –2.5% 10 = 120 x 240 34 = 400Y/231
T = 1 at +4.2%, 1 at –4.2% 11 = 120/240 51 = 416Y/240

2
U = 1 at +2.5%, 3 at –2.5% 54 = 127/254 35 = 440Y/254
W= 1 at +3.5%, 1 at –3.5% 19 = 190Y/110 62 = 460Y/266
X = 2 at +3.1%, 2 at –3.1% 28 = 208Y/120 47 = 480Y/277
29
25
=
=
208
220 delta
48 = 480 delta
60 = 600 delta 2
31 = 220Y/127 61 = 600Y/346
26
22
=
=
220 delta/110 midtap
240 delta/120 midtap
42 = 2400
41 = 4160Y/2400
2
64 = 240Y/139 46 = 4160
24 = 240 delta 49 = 4800 2
Notes 2
1 Model number is not used on newly 8 Fungus proof. n 0° phase-shift (used with HMTs). For Eaton’s industrial control transformers
designed/redesigned transformers.
2 Copper windings.
9 Certified test report of standard o +15° phase-shift (used with HMTs). catalog number selection, see Page
V2-T2-188.
2
production tests for the specific serial p –15° phase-shift (used with HMTs).
2
3 Grade 304 stainless steel enclosure number to be shipped. q –30° phase-shift (used with HMTs). Contact your local Eaton sales office for
(does not imply a NEMA 4X rating). j Certified sound level report. r
voltage combinations not shown. Use table
CSL3 DOE 2007 energy-efficient. for catalog number breakdown only.
4 Open type core and coil assembly. k CE Marked. s
2
NEMA 4X Grade 304 stainless steel Do not use to create catalog numbers
5 Totally enclosed non-ventilated DS-3 l Thermal indicator embedded in center because all combinations may not be valid.
enclosure.
or DT-3. coil. Suffix “TT” indicates two thermal t Easy install base.
indicators of different temperature
2
6 50/60 Hz.
BK Grade 316 stainless steel enclosure
7 Low sound design. LS47 indicates low ratings, are installed. (does not imply NEMA 4X rating).
m NEMA TP-1 efficient.
sound equal to 47 dB; LS42 indicates
2
BL Integral 2-inch infrared viewing window.
42 dB. BM Integral 3-inch infrared viewing window.
BN Integral 4-inch infrared viewing window.
BO NEMA Premium® Efficient. 2
Volume 2—Commercial Distribution CA08100003E—June 2014 [Link] V2-T2-187

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