PowerMILL 8

Delcam plc,
Talbot Way, Small Heath Business Park, Birmingham, B10 0HJ.
www.delcam.com


Delcam

Delcam
Delcam

2006 Delcam plc. All rights reserved

Tel: 0121 683 1050

Fax 0121 7665511

Tel: 0121 683 1010

Fax: 0121 7665542

PowerMILL 5

PowerMILL 8

1. 3 + 2

1 - 26

2. 5

1 - 26

3.

1 - 10

4. 5

1-6

5.

1-4

6. 5 Swarf

1 - 16

7. 4

1-6

8.

1 - 18

9.

1-6

10.

1-6

11.

16

12.

16

PowerMILL 8 Five Axis

PowerMILL 5

PowerMILL 8 Five Axis

1. 3+2

PowerMILL 5

1. 3 + 2

3 + 2 X Y Z /
CNC
PowerMILL Multi-Axis 3+2

NC

NC

3 + 2

PowerMILL 3

3
2

3 + 2

D:\users\training\PowerMILL_Data\five_axis\3plus2_as_5axis;

3plus2b.dgk.
175mm

Z Z175

ztop175_A

PowerSHAPE

PowerMILL
PowerSHAPE Wireframe modelling

Wireframe modelling

PowerSHAPE

PowerMILL

Issue PMILL 8 Five Axis

1.1

1. 3+2

PowerMILL 5

x0el30_B

x0el30_B

1.2

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

Z
-90 () X

x120el30_C

x120el30_C Around Z 120

x120el30_C

120
x240el30_D

Issue PMILL 8 Five Axis

1.3

1. 3+2

PowerMILL 5

4
(
ztop175_A, x0el30_B, x120el30_C,
x240el30_D)
3
2

(
)

/
/

XZ

1.4

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

3
2

DIA 40 Tiprad 6

DIA 40 Tiprad 6

DIA 10 Tiprad 1
DIA 10 Tiprad 1
DIA 10 Tiprad 1

DIA 10 Tiprad 1
DIA 10 Tiprad 1
DIA 10 Tiprad 1

ztop175_A

ztop175_A

x0el30_B
x120el30_C
x240el30_D

x0el30_B
x120el30_C
x240el30_D

35 - 10
3

2
3+2

3 2
3+2

2 1

1.0mm

D40t6rgh-a1

0.5mm

D40t6sem-a1

0.5mm
0.5mm
0.5mm

D10t1rgh-b1
D10t1rgh-c1
D10t1rgh-d1

0mm
0mm
0mm

D10t1fin-b1
D10t1fin-c1
D10t1fin-d1

:
D:\users\training\COURSEWORK\PowerMILL-Projects\3+2example
( Swarf )

3
2 NC
NC

ztop175_A NC NC

Issue PMILL 8 Five Axis

1.5

1. 3+2

PowerMILL 5

3+2

D:\users\training\PowerMILL_Data\five_axis\AnglePad

StockModelRest
.

3
3+2

3
2

()

1.6

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

12
1 D12T1

16
3 D16T3

D16T3

- TopRuf

Iso1

Issue PMILL 8 Five Axis

1.7

1. 3+2

PowerMILL 5

0.5

TopRuf

3+2

()

2 3+2

D12T1

1.8

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

(2)

- AngRuf

Issue PMILL 8 Five Axis

1.9

1. 3+2

PowerMILL 5

3+2

PowerMILL

AngRuf

3+2

1.10

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

3+2

BN6
6

Issue PMILL 8 Five Axis

1.11

1. 3+2

PowerMILL 5

1.12

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

- TopFin

3
2

Issue PMILL 8 Five Axis

1.13

1. 3+2

PowerMILL 5

2
ISO 1
2

1.14

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

- AngFin

Issue PMILL 8 Five Axis

1.15

1. 3+2

PowerMILL 5

BN6
BN16

AngFin

1.16

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

EM12
12

EM12

EM12

AngFin2

Issue PMILL 8 Five Axis

1.17

1. 3+2

PowerMILL 5

1.18

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

1 ISO 1

TopSwarf Swarf

Issue PMILL 8 Five Axis

1.19

1. 3+2

PowerMILL 5

3+2 (
)

PowerMILL

D:\users\training\PowerMILL_Data\five_axis\drill_5axis

drill5ax_ex1

(
Z
\
Z )

\

PowerMILL

1.20

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

Issue PMILL 8 Five Axis

1.21

1. 3+2

PowerMILL 5

(
)

(
)

60
5mm

5
30

50
30 30
75
50
30

30

50
50

1.22

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

DRILL5

3+2

3+2

Issue PMILL 8 Five Axis

1.23

1. 3+2

PowerMILL 5

6mm

5mm

6mm
25

4
40

20
60

30
30

6mm

6mmtap

- 1mm

5mm

1.24

Issue PMILL 8 Five Axis

1. 3+2

PowerMILL 5

-Y

6mmtap

5mm

Issue PMILL 8 Five Axis

1.25

1. 3+2

1.26

PowerMILL 5

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

2. 5

5
PowerMILL

5 3 5
Z

PowerMILL
3

Issue PMILL 8 Five Axis

2.1

2.

PowerMILL Five Axis

BN5
5
25

0.02
0
0

Raster Vertical

2.2

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

Raster Vertical

Raster Lead@-30

\
\
-30

-30

Issue PMILL 8 Five Axis

2.3

2.

PowerMILL Five Axis

Raster Lead@-30

Raster Lead@-30

Raster Lean@45

\
\
0

45

2.4

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

45

Issue PMILL 8 Five Axis

2.5

2.

PowerMILL Five Axis

:- D:\users\training\COURSEWORK\PowerMILLProjects\3+2example

BN15
15mm

ztop175_A

Z
Z

X-100 Y0 Z10

\
\
Z :

/
:

- \
\
0

------ 15 5
------ :
90

------ \
\
:

2.6

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

270

50

40

Issue PMILL 8 Five Axis

2.7

2.

PowerMILL Five Axis

\
X
-70 X
\

-57.5 Y -50 Y 50

40

2.8

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

40

Issue PMILL 8 Five Axis

2.9

2.

PowerMILL Five Axis

D:\users\training\PowerMILL_Data\five_axis\joint_5axismc

joint5axis.dgk

X Y
15mm

(bn25)
25mm

Z
Z

\
\
Z :
45 10

2.10

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

Issue PMILL 8 Five Axis

2.11

2.

PowerMILL Five Axis

\
5

8
/

Z :

------ 45
------
------
------ /

------

10
6.0
90
6.0
90
30

2.12

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

90 & 0

10mm

Issue PMILL 8 Five Axis

2.13

2.

PowerMILL Five Axis

\

5

XYZ

D:\users\training\PowerMILL_Data\five_axis\Casing
from
line-model.dgk

12
40

12mm
55

25

40

60

40
\
\
40
90

Z


5

2.14

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

90

Issue PMILL 8 Five Axis

2.15

2.

PowerMILL Five Axis

2.16

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

\

5

D:\users\training\PowerMILL_Data\five_axis\Impeller

impeller+Curve.dgk

Align2Curve

(Align2Curve)

()

BN3-LR

3
35

\

3 25
1

15-
10 50
2
\

15 35
50

\
90
3

\

0

EDIT SURFPROJ AUTORANGE OFF

EDIT SURFPROJ RANGEMIN -1
EDIT SURFPROJ RANGEMAX 1
1mm
57 3

Issue PMILL 8 Five Axis

2.17

2.

PowerMILL Five Axis

2.18

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

Issue PMILL 8 Five Axis

2.19

2.

PowerMILL Five Axis

EDIT SURFPROJ AUTORANGE ON

2.20

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

5axis_fixture.dgk

D:\users\training\PowerMILL_Data\five_axis\Autorail_and_Fixture

5axis_fixture.dgk

BN16
16

Fixture:surfs Part:surfs

Fixture:surfs Part:surfs

Part: surfs

Powermill

Car Line datum

Issue PMILL 8 Five Axis

2.21

2.

PowerMILL Five Axis

(
)

\

XY Z=0

(
)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90

(I
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0

J
0.0000
0.0875
0.1760
0.2680
0.3640
0.4660
0.5770
0.7000
0.8390
1.0000
1.1920
1.4280
1.7320
2.1450
2.7470
3.7320
5.6710
11.4300
1.0000

K)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Tan (Angle) = (opposite)

1

2.22

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

IJK

Issue PMILL 8 Five Axis

2.23

2.

PowerMILL Five Axis

- XYZ

2.24

Issue PMILL 8 Five Axis

2.

PowerMILL Five Axis

()

Issue PMILL 8 Five Axis

2.25

2.

PowerMILL Five Axis

Part : surfs

IJK

2.26

Issue PMILL 8 Five Axis

3.

PowerMILL Five Axis

3.

U
V

PowerSHAPE

dgk

D:\users\training\PowerMILL_Data\\PowerMILL_data\five_axis
joint5axis.dgk joint_ template1.dgk

(BN16)
16mm

Z
30
5

- joint_ template1.dgk ()

Issue PMILL 8 Five Axis

3.1

3.

PowerMILL Five Axis

- ref1_U

3.2

Issue PMILL 8 Five Axis

3.

PowerMILL Five Axis

Ref1_V

joint_ template1.dgk
- joint_ template2.dgk

Ref2_U

- 0.1
U

Issue PMILL 8 Five Axis

3.3

3.

PowerMILL Five Axis

- 0.1 ()

10

PowerSHAPE

joint_ template2.dgk
- joint_
template3.dgk

Ref3_U

3.4

Issue PMILL 8 Five Axis

3.

PowerMILL Five Axis

- joint_ template3.dgk
PowerMILL

joint_template4.dgk

Ref4_U


- 1.0

Issue PMILL 8 Five Axis

3.5

3.

PowerMILL Five Axis

3.6

Issue PMILL 8 Five Axis

3.

PowerMILL Five Axis

Delcam

D:\users\training\PowerMILL_data\five_axis\Blade_Sub_Assembly
Blade Inserts.dgk

(BN6)
6mm
30

6
20

30

30
20
40

30

30
20
40

\
\

90

Issue PMILL 8 Five Axis

3.7

3.

PowerMILL Five Axis

AutorangeON

3.8

Issue PMILL 8 Five Axis

3.

PowerMILL Five Axis

Issue PMILL 8 Five Axis

3.9

3.

PowerMILL Five Axis

3mm_projection_range

EDIT SURFPROJ AUTORANGE OFF

EDIT SURFPROJ RANGEMIN 3
EDIT SURFPROJ RANGEMAX 3

+ \ 3mm

EDIT SURFPROJ AUTORANGE ON

3.10

Issue PMILL 8 Five Axis

4.

PowerMILL Five Axis

4. 5

()
5
()

Issue PMILL 8 Five Axis

4.1

4.

PowerMILL Five Axis

5
D:\users\training\PowerMILL_Data\five_axis\punch2

punch2_insert.dgk
3

4.2

Z
Z

D20T3
20
3
100

35

20
20

50
125

50
35

50

50
50

Issue PMILL 8 Five Axis

4.

PowerMILL Five Axis

ConstZ_vert.

Issue PMILL 8 Five Axis

4.3

4.

PowerMILL Five Axis

D20T3

ConstZ_vert

/
/

30

4.4

Issue PMILL 8 Five Axis

4.

PowerMILL Five Axis

Issue PMILL 8 Five Axis

4.5

4.

PowerMILL Five Axis

5
9

:
D:\users\training\COURSEWORK\PowerMILL-Projects\Punch2

4.6

Issue PMILL 8 Five Axis

5.

PowerMILL Five Axis

5.

D:\users\training\PowerMILL_data\five_axis\ 5axis_Embedded_Pattern
Embedded.dgk

Z
Z

0.5
25
15
7.5

5
TTR0.5A7.5

5
10

5
35

30
20

20

30
30

PowerMILL_data\five_axis\

5axis_Embedded_Pattern
Delcam_Pattern.dgk

Issue PMILL 8 Five Axis

5.1

5.

PowerMILL Five Axis

DELCAM

Text

5.2

Issue PMILL 8 Five Axis

5.

PowerMILL Five Axis

Text_1

Text_1

Issue PMILL 8 Five Axis

5.3

5.

PowerMILL Five Axis

(-3)

5.4

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

6. 5 Swarf

Swarf

Swarf

Swarf

Swarf 1
D:\users\training\PowerMILL_data\five_axis\swarf_mc

swarf_model.dgk

(D12t1)

12
1

Z
Z

ISO 4

Swarf

Issue PMILL 8 Five Axis

6.1

6. Swarf

PowerMILL Five Axis

Swarf

6.2

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

Z :

20.00 -- 5.0
90 6.0
90 6.0
/
/

Swarf

Swarf

\
\

Issue PMILL 8 Five Axis

6.3

6. Swarf

PowerMILL Five Axis

(Swarf)

30

(em10)
10

Swarf

10

Swarf

6.4

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

Swarf 2
D:\users\training\COURSEWORK\PowerMILLProjects\3+2example

D10T1

- ztop175_A.

() I0 J0 K1

Issue PMILL 8 Five Axis

6.5

6. Swarf

PowerMILL Five Axis

Swarf
(

6.6

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

Swarf

PowerMILL

D:\users\training\PowerMILL_data \five_axis\locnpad_5axismc
locnpad.dgk pocket.dgk (
)

Z
Z

10mm

Issue PMILL 8 Five Axis

6.7

6. Swarf

PowerMILL Five Axis

Swarf
/

0
3

Swarf

6.8

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

3mm

Swarf
3
0

3mm

Issue PMILL 8 Five Axis

6.9

6. Swarf

PowerMILL Five Axis

Swarf

Swarf

D:\users\training\PowerMILL_data \five_axis\Swarf_mc

Wfrm-Swarf.dgk

Datum

(EM5)

5mm

5 35

5
5 15
-1

15

25 15
-2

25
25 15
50

Z
Z

6.10

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

Swarf

Issue PMILL 8 Five Axis

6.11

6. Swarf

PowerMILL Five Axis

Swarf

PowerSHAPE

Swarf

Swarf

6.12

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

Top

Bottom

Swarf

Bottom

Issue PMILL 8 Five Axis

6.13

6. Swarf

PowerMILL Five Axis

Top

Swarf

6.14

Issue PMILL 8 Five Axis

6. Swarf

PowerMILL Five Axis

Swarfing

Issue PMILL 8 Five Axis

6.15

6. Swarf

6.16

PowerMILL Five Axis

Issue PMILL 8 Five Axis

7.

PowerMILLFive Axis

7. 4

Issue PMILL 8 Five Axis

7.1

7.

PowerMILL Five Axis

X
X X

Y
Y
X

7.2

Issue PMILL 8 Five Axis

7.

PowerMILLFive Axis

D:\users\training\PowerMILL_data\Examples

rotary_bottle.dgk
.

BN10

10

X0 Y0 Z40

Rotary1_BN10
X

Issue PMILL 8 Five Axis

7.3

7.

PowerMILL Five Axis

Rotary1_BN10

7.4

Issue PMILL 8 Five Axis

7.

PowerMILLFive Axis

-90
90

Z
20

Issue PMILL 8 Five Axis

7.5

7.

PowerMILL Five Axis

7.6

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

8.

PowerMILL

PowerMILL

XY X 0

XY

(+90) (-90)

Issue PMILL 8 Five Axis

8.1

8.

PowerMILL Five Axis

D:\users\training\PowerMILL_Data\five_axis\Tool_Limit

JoyStick.dgk JoyStickBase.dgk

JoyStick

BN16
16mm
60

40

16
16

40

50
35

60
90

50
50

I 0 J 0 K 1

8.2

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

--

--

--

--

--

BN16-LimitsUnset

Issue PMILL 8 Five Axis

8.3

8.

PowerMILL Five Axis

EDIT SURFPROJ AUTORANGE OFF

EDIT SURFPROJ RANGEMIN 2
EDIT SURFPROJ RANGEMAX 2

+\-2

8.4

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

DMU50 Evolution

PowerMILL Data\Machine Data

dmu50v.mtd

(-Y)

Issue PMILL 8 Five Axis

8.5

8.

PowerMILL Five Axis

DMU50 X 90 Y 360

0 360

0 90

BN16-LimitsSet

8.6

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

BN16-LimitsSet

10bnLimitsSet

Issue PMILL 8 Five Axis

8.7

8.

PowerMILL Five Axis

10bnLimitsSet

8.8

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

PowerMILL

\
0
\

Iso 1

Issue PMILL 8 Five Axis

8.9

8.

PowerMILL Five Axis

X 30
Z 360
Y

XY Y 360

0 360

X XY

Z PowerMILL
XY PowerMILL

X 30

60 90

8.10

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

X 100
Y 360

0 360

10 90

(-10 90)

Issue PMILL 8 Five Axis

8.11

8.

PowerMILL Five Axis

X 60
Z 360
Z

XY PowerMILL Z

360

0 360

X XY

PowerMILL

XY PowerMILL

X 60

30 90

X 50 +60
Z 360

0 360

30 90

XZ PowerMILL (+60) Z
180 +60 ( -50)

(30 90)

8.12

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

wn on the following page.

X 40
Z 360
Z

XY Z 360
0 360
X XY

PowerMILL

X 40

50 90

(50 90)

Issue PMILL 8 Five Axis

8.13

8.

PowerMILL Five Axis

D:\users\training\COURSEWORK\PowerMILL-Projects\Punch2

BN20
20mm
70

40

20
20

60

75
40

60
100

75
75

8.14

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

(bn20)
(
\

0)

Issue PMILL 8 Five Axis

8.15

8.

PowerMILL Five Axis

SurfProj_NoLim

SurfProj_Lim60-75

XY 30 75

8.16

Issue PMILL 8 Five Axis

8.

PowerMILL Five Axis

Issue PMILL 8 Five Axis

8.17

8.

8.18

PowerMILL Five Axis

Issue PMILL 8 Five Axis

9.

PowerMILL Five Axis

9.

D:\users\training\PowerMILL_Data\five_axis\CollisionAvoidance\StartCollisionAvoid

D:\users\training\COURSEWORK\PowerMILL-Projects\Collision-Avoid.

BN5short

Issue PMILL 8 Five Axis

9.1

9.

PowerMILL Five Axis

1
1

9.2

Issue PMILL 8 Five Axis

9.

PowerMILL Five Axis

Issue PMILL 8 Five Axis

9.3

9.

PowerMILL Five Axis

9.4

Issue PMILL 8 Five Axis

9.

PowerMILL Five Axis

Pattern
(Shallow)

Pattern (1)

Shallow
Boundary

Pattern
(Shallow)

Issue PMILL 8 Five Axis

9.5

9.

9.6

PowerMILL Five Axis

Issue PMILL 8 Five Axis

10.

PowerMILL Five Axis

10.

PowerMILL

Examples\MachineData

CD MachineData

D:\users\training\PowerMILL_data\five_axis\Collision_Simulation

Project - Swarf Check

.

- Outer Swarf

Issue PMILL 8 Five Axis

10.1

10.

PowerMILL Five Axis

D:\users\training\PowerMILL_data\Machine Data dmu50v.mtd

MTD PowerMILL

PowerMILL

PowerMILL

(-X)

10.2

Issue PMILL 8 Five Axis

10.

PowerMILL Five Axis

5
A B
X Y
Z

Issue PMILL 8 Five Axis

10.3

10.

PowerMILL Five Axis

Esc

10.4

Issue PMILL 8 Five Axis

10.

PowerMILL Five Axis

Tip Rad 10 3

50

Issue PMILL 8 Five Axis

10.5

10.

PowerMILL Five Axis

Outer Swarf

10.6

Issue PMILL 8 Five Axis

11.

PowerMILLFive Axis

11.

D:\users\training\PowerMILL_data \five_axis\ToolAxisEditing
EditToolAxis_Start

45

D:\users\training\COURSEWORK\PowerMILL-Projects\EditToolAxis

Issue PMILL 8 Five Axis

11.1

11.

PowerMILL Five Axis

BN5-Rest-Lean45

PowerMILL Data\Machine Data

dmu50v.mtd

\
\

(-X)

Base

11.2

Issue PMILL 8 Five Axis

11.

PowerMILLFive Axis

dmu50v.mtd

Issue PMILL 8 Five Axis

11.3

11.

PowerMILL Five Axis

BN5-Rest-Lean45

I 0.0 J 1.0 K 1.0

4 4

11.4

Issue PMILL 8 Five Axis

11.

PowerMILLFive Axis

Iso 1

X-15 Y 25
Z-25

Iso 1

Issue PMILL 8 Five Axis

11.5

11.

PowerMILL Five Axis

DMU50V

11.6

Issue PMILL 8 Five Axis

12.

PowerMILL Five Axis

12.

5-

PowerMILL 5

EDIT TOOLPATH ; AXIAL_OFFSET

5
5

EDIT TOOLPATH SHOW_TOOL_AXIS 30 0

5 30

EDIT SURFPROJ AUTORANGE OFF

EDIT SURFPROJ RANGEMIN -6
EDIT SURFPROJ RANGEMAX 6

+/- 6mm

EDIT SURFPROJ AUTORANGE ON

Issue PMILL 8 Five Axis

12.1

12.

PowerMILL Five Axis

5
5

1. NC
NC

2. 3D

3.

XYZ

12.2

Issue PMILL 8 Five Axis

12.

PowerMILL Five Axis

//

Issue PMILL 8 Five Axis

12.3

12.

PowerMILL Five Axis

EDIT SURFPROJ AUTORANGE OFF

EDIT SURFPROJ RANGEMIN -10
EDIT SURFPROJ RANGEMAX 10

12.4

Issue PMILL 8 Five Axis

12.

PowerMILL Five Axis

Issue PMILL 8 Five Axis

12.5

12.

PowerMILL Five Axis

12.6

Issue PMILL 8 Five Axis