Professional Documents
Culture Documents
Dong Co DC 1207
Dong Co DC 1207
N HC PHN 1
IU KHIN TC NG C DC
TRN C S PHN MM LABVIEW
: HT3A
MSSV :
07703181
Kho
2007-2011
NGUYN TIN
n Hc Phn 1
B CNG THNG
N HC PHN 1
IU KHIN TC NG C DC
TRN C S PHN MM LABVIEW
NGUYN TIN
: HT3A
MSSV :
07703181
Kho
2007-2011
n Hc Phn 1
LI M U
Trong qu trnh cng nhgip ha- hin i ha t nc. T ng ha l yu t
khng th thiu trong mt nn cng nghip hin i. Ni n t ng ha th my tnh
l mt cng c h tr c lc nht v khng th thiu c trong rt nhiu lnh vc,
c bit trong o lng v iu khin.
Vic ng dng my tnh vo k thut o lng v iu khin em li nhiu
kt qu y tnh u vit. Cc thit b, h thng o lng v iu khin ghp n i vi
my tnh c chnh xc cao, thi gian thu thp d liu ngn. Nhng iu ng quan
tm nht l mc t ng ha trong vic thu thp v x l kt qu o, k c vic
lp bng thng k, ha, cng nh in ra kt qu. o lng v iu khin h
thng th ngoi cc thit b ghp ni vi my tnh, cn c Smt chng trnh np vo
my tnh x l v iu khin qu trnh hot ng ca h thng.
Vic ng dng my tnh vo trong cc h thng truyn ng iu khin tc ,
v tr ngy cng ph bin. V d nh trong cc dy truyn lp rp cc sn phm k
thut cao, trong vic gia cng sn phm c hnh dng, kch thc c v tr c trn
my tnh, trong c cu truyn ng cho tay my, ngi my, c cu n dao my ct
gt kim loi quay anten, knh vin vng, trong cc h thng bm, ty ng,
LabVIEW l mt ngn ng lp trnh chuyn nghip trong lnh vc t ng ha,
l mt mi trng lp trnh cho php to ra cc chng trnh s dng k hiu ha
gip to ln nhng giao din chng trnh chuyn nghip. N cha ng rt nhiu
kh nng, sc mnh khi pht trin v thc thi cc ng dng t ng ha: o lng, thu
thp, phn tch, x l d liu... Th gii thit b o ca labVIEW rt gn gi v lin
kt cht ch vi th gii iu khin t ng thc.
n Hc Phn 1
LI CM N
n Hc Phn 1
NHN XT
(Ca ging vin hng dn)
.............................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
n Hc Phn 1
NHN XT
(Ca ging vin phn bin)
.............................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
n Hc Phn 1
MC LC
Li m u:
Trang
Chng 1: IU KHIN NG C IN MT CHIU.......1
1.1 Cu to c bn my in mt chiu.............................................1
1.1.1 Cu to..........................................................................................1
1.1.2 Nguyn l lm vic ca dng c in mt chiu.....................1
1.2 iu khin ng c DC ................................................................1
1.2.1Khi nim chung............................................................................1
1.2.2 Phn loi ng c in mt chiu.............................................2
1.2.3 Cc phng trnh c bn ca my in mt chiu...................3
1.3 Cc phng php iu khin tc ng c DC........................7
1.3.1 iu khin in p phn ng.....................................................7
1.3.2 iu khin t thng.....................................................................8
1.3.3 iu khin hn hp in p phn ng v t tong kch t.......8
1.3.4 iu khin in tr phn ng............................................9
Chng 2: THUT TON IU KHIN PID.......................11
2.1 iu khin PID lin tc................................................................11
2.2 Dng ri rc ca b iu khin PID..........................................12
2.2.1 S hiu chnh thc t ca b iu khin................................13
2.2.2 K thut antiwindup b tch phn.............................................16
2.2.3 Chc nng c th ca cc thnh phn trong PID.....................16
Chng 3: LP TRNH TRONG MI TRNG LABVIEW.22
3.1 Khi qut chung v phn mm labview.......................................22
3.1.1 Gii thiu....................................................................................22
3.1.2 Thit b o (VI- Vitual Instrument)...........................................22
3.1.3 Front Panel...................................................................................22
3.1.4 Block Diagram.............................................................................22
SVTH : NGUYN TIN
n Hc Phn 1
n Hc Phn 1
CU TO C BN MY IN MT CHIU
1.1.1 Cu to
Cu to ca ng c in gm stator, rotor v h thng chi than vnh gp.
Stator bao gm v my, cc t chnh, cc t ph, dy qun phn cm (dy qun kch
thch ) gm cc bi dy t trong rnh ca li st1. S lng cc t chnh ph thuc tc
quay. i vi ng c cng sut nh ngi ta c th kch t bng nam chm vnh
cu.
Rotor (cn gi phn ng) gm cc l thp k thut in ghp li cc rnh t
cc phn t ca dy qun phn ng. in p mt chiu c a vo phn ng qua h
thng chi than vnh gp. Kt cu ca gi chi than c kh nng iu chnh p lc
tip xc v t ng duy tr p lc ty theo mn ca chi than.
Chc nng ca chi than vnh gp l a in p mt chiu vo cun dy
phn ng v i dng in trong cun dy phn ng. S lng chi than bng s
lng cc t (mt na c cc tnh dng v mt na c cc tnh m).
1.1.2 Nguyn l lm vic ca ng c in mt chiu
Khi t ln dy qun kch t mt in p kch t Uk no th trong dy qun
kch t s xut hin dng kch t ik v do mch t ca my s c t thng . Tip
t mt gi tr i p U ln mch phn ng th trong dy qun phn ng s c mt dng
in I chy qua. Tng tc gia ng in phn ng v t thng kch thch to thnh
mmen in t. Gi tr mmen in t c tnh nh sau:
Trong cc p: s i cp cc ca ng c.
n: s thanh n phn ng di mt cc t.
a: s mch nhnh song song ca dy qun phn ng.
k: h s kt cu ca my.
V mmen in t ny ko cho phn ng quay quanh trc.
1.2
IU KHIN NG C DC
n Hc Phn 1
n Hc Phn 1
n Hc Phn 1
E=K
(1)
in p phn ng
U= E+RI (2)
Mmen phn ng
M= K
(3)
Trong :
-
U: in p ca li in mt chiu
U: in p phn ng (V)
R: in tr phn ng ()
: tc ng c(rad/s)
n Hc Phn 1
(5)
(8)
(9)
(10)
n Hc Phn 1
n Hc Phn 1
trong khi dc c tnh c ph thuc vo s phi hp gia cun song song v cun
ni tip. ng c kch t hn hp c s dng trong nhng ng dng cn c c tnh
c tng t ng c kch t ni tip ng thi cn hn ch tc khng ti mt
gi tr gii hn thch hp.
1.3
n Hc Phn 1
My pht DC (h my pht ng c)
n Hc Phn 1
n Hc Phn 1
Khi ng ng c
10
n Hc Phn 1
iu khin PID l cu trc iu khin thng dng nht trong cc quy trnh iu
khin. u ra ca iu khin l tng ca ba thnh phn. Thnh phn th nht U P(t) l
t l gia hai s u ra ca h thng thcvi gi tr tham chiu (gi tr t). Thnh
phn th hai UI(t) l tch phn theo thi gian ca sai s v thnh phn th ba UD(t) l o
hm ca sai s thi gian
Hm iu khin:
11
n Hc Phn 1
Lu trong hm iu khin ny bc ca t s bc ca mu s do li ca
hm iu khin tin v v cng tn s cao. y l h qu ca gii hn o hm.
Trong thc t o hm kh c th t c chnh xc, nhng c th coi mch cch gn
ng i vi h thng bc nht vi hng c thi gian Tf. Ta c:
(5)
Trong : Tf = Td/N vi N khong t 5 n 10. li phn o hm ca hm iu
khin c gii hn l KN tn s cao. Hm PID t cng thc (5) c vit li nh sau:
(6)
y l trng hp c bit ca iu khin thng thng. chia 2 v ca (6) cho
, v
t:
(7)
(8)
12
n Hc Phn 1
13
n Hc Phn 1
C nhiu cch trnh windup khu vi phn. Mt cch c hiu qu nht l dng
cp nht vi phn khi c cu chp hnh b bo ha. Mt phng php khc c biu
din s khi hnh a sau y:
14
n Hc Phn 1
15
n Hc Phn 1
16
n Hc Phn 1
17
n Hc Phn 1
18
n Hc Phn 1
(1)
Ta c hm truyn t ca khu hiu chnh PID:
(2)
Hoc dng khc:
(3)
Theo nguyn tc tch phn hnh thang th:
(4)
Cn phn o hm th:
(5)
Nh vy:
(6)
Thay i ch s t K thnh (K-1) v tr hai v ca phng trnh ta c:
(7)
Nu cc t cc h s:
SVTH : NGUYN TIN
19
n Hc Phn 1
(8)
(9)
(10)
Th:
(11)
Vi T1,T2 c xc nh t ng c tuyn tc ca ng c:
Vi: e(K) = SV - PV
20
n Hc Phn 1
e(K-1) = 0
e(K-2) = 0
Vi
T: chu k ly mu
Trong :
21
n Hc Phn 1
3.1
22
n Hc Phn 1
Control l cc i tng t trn Front Panel cung cp d liu cho chng trnh. N
tng t nh u vo cung cp d liu.
Terminal: l cc cng m d liu truyn qua gia Block Diagram v Front panel, v gia
cc Node trong Block Diagram. Cc Terminal nm di dng cc Icon ca cc
Function.
Node: L cc phn t thc thi chng trnh, chng tng t nh cc mnh , ton t,
hm v cc chng trnh con trong cc ngn ng lp trnh thng thng .
3.2
23
n Hc Phn 1
Cc cng c h tr lp trnh:
b:
s
24
n Hc Phn 1
25
n Hc Phn 1
THNG S K THUT
Thng s chung
Cng kt ni
H tr h iu hnh
Windows
Kiu o
6 knh o in p (ADC)
1 b m xung t cc loi encoder (m ln hoc
xung ty theo chiu quay encoder)
iu khin
H DAQ
c tn hiu Analog
S knh
6 SE
Tc ly mu
142S/s
phn gii
8 bits
Trch mu ng thi
Khng
26
n Hc Phn 1
Ngng in p gii hn 0 ti 5 V
ln nht
chnh xc
10 mV (Vref=2.56V)
Tn hiu analog t cc
loi cm bin
Lnh vc ng dng o
in p
Tc cp nht
100 S/s
phn gii
8 bits
Ngng in p
0..5 V
Timing
Software
27
n Hc Phn 1
Logic Levels
TTL
Ngng in p ra
0..5 V
B lc vo lp trnh c No
Output Current Flow
Sinking, Sourcing
Dng in (Knh/Tng)
10 mA/100 mA
B m xung
S b m
1 (m ln hoc m xung)
phn gii
16 bits
Tn s ngun xung ln
nht
250 KHz
rng xung vo nh
nht
2 us
Mc logic
TTL
Ngng cc i
0..5 V
ng dng
Yes
28
n Hc Phn 1
tm
Tc ng (Triggering)
Digital
10 cm
Rng
6 cm
Cao
2.5 cm
u ni vo ra
Cht liu v hp
Nha
Nhit bo qun
Di 65 C
Chiu di cable ni
Ln hn 500mm v di hn 1000mm
4.2
Chn
CCH S DNG:
K Hiu
Gi M t
tr
Gi
tr
reset
29
n Hc Phn 1
input
ADC0
-ADC5
NA
input
input
PULSE
DIR
0
5v
output
PWM0
PWM1
GND
+5v
Ly t USB
5v
Output SW0-SW2
SW3
Ngu
n
Ngu
n
0
5V
PHNG N THIT K
30
n Hc Phn 1
5.1.1 Yu cu thit k
To c h thng iu khin tc ng c c hi tip, bao gm c phn
thit k phn cng v to giao din iu khin trn my tnh.
5.1.2 Thit k
V thit k phn cng: Bao gm mch iu khin v mch cng sut
+ Mch iu khin: S dng card giao
+ Mch cng sut: s dng mach iu khin dng FET v ROLE
+ Dng phn mm Labview giao tip v iu khin
5.1.3 ng c DC s dng cho mch phn cng
Vi cc thng s k thut
+ Type
D06D451E
+ output
42W
+ Volts
30
+ Encoder
200 P/R
+ Amps
2.0
+ RPM
2750
31
n Hc Phn 1
u im:
- Transistor li ra ch c duy nht hai trng thi (ON hoc OFF) do loi b c
mt mt v nng lng t nng hay nng lng r r ti li ra.
- Di iu khin rng hn so vi mch iu chnh tuyn tnh.
- Tc m t quay nhanh hn khi cp chui xung iu ch theo kiu PWM so vi khi
cp mt in p tng ng vi in p trung bnh ca chui xung PWM.
Nhc im:
- Cn cc mch in t b tr - gi thnh cao
- Cc xung kch ln in p cao (12 - 24V) c th gy nn ting n nu m t khng
c gn cht v ting n ny s tng ln nu gp phi trng hp cng hng ca
v.
- Ngoi ra vic dng chui xung iu ch PWM c th lm gim tui th ca m t.
32
n Hc Phn 1
5.2
Ngun 5v cp cho vi x l
Ngun 12v cp cho khi cng sut
Ngun 24v cp cho ng c
Cch ly ngun 5v vi ngun 12v, 24v chng nhiu
5.2.1 Cng dng tng linh kin trong mch:
Opto coupler (hay cn gi l cch ly quang ): L linh kin tch hp c cu to
gm 1 led v 1 photo diot hay 1 photo transistor. Khi c dng nh i qua 2 u ca led
trong opto lm cho led pht sng c s dng cch ly p gia hai khi vi x l v
khi cng sut nhm bo v khi vi x l,ng thi trnh nhiu cho ng c. V i khi
ng c chy qu dng th dng tr v ln lm cht linh kin mch cng sut, nu
khng c cch ly quang th dng in ln s theo ng mch n tiu dit vi iu
SVTH : NGUYN TIN
33
n Hc Phn 1
khin v ton b nhng linh kin khc .Ng ra ca Opto (chn 3 v 4) c dn khi ng
vo (chn 1) mc 1 (tng ng in p 5V).
Relay (18FF-12v): Dng o chiu quay ng c.
Dng ng ngt l 12v-75mA o chiu l ph hp. Do in tr cun dy
relay l 160 in p ng ngt relay l 12v v dng ti thiu ng ngt relay l
75mA. V vy dng iu khin phi c khuch i trc khi ti iu khin relay
m bo dng kch relay trong trng hp c th dng transistor hoc 1 con IC. Ti
s dng IC ULN2803 s dng chc nng .
MOSFET IRF540: Mch cng sut s dng transistor hiu ng trng MOSFET
IRF540 c kh nng cung cp dng ln ln n 5A, iu khin bng p trn ng vo G.
Mch kch c la chn l y ko(PUSH PULL) cho p ng xung tt. ULN2803
gm 8 BJT ghp darlington c sn cc in tr v diode bo v, cung cp dng 500mA,
in p lm vic ln n 50V. iu kin lm vic bnh thng ca ULN2803: I C
=100mA, IB=250A, VCE=2V.
Gi tr ca in tr cng sut trn ti ra ca mch y ko.
Chn in tr R = 330 , P =1 n 2 W.
IC ULN2803: Dng khuch i dng
34
n Hc Phn 1
Chn gi tr R 330
5.2.2 Nguyn l hot ng ca mch
trng thi ngng dn, khi vi iu khin xut ra mc 1 kch vo chn
DK_PWM, ng ra ca opto1 khng c kch dn, dn n ti ng vo ULN 2803(chn
1) c phn cc, nn n c kch dn. ULN 2803 dn to ra s st p ng ra PWM,
in p ti chn ny l mc 0. iu ny ko theo lm cho Transitor D468 ngng d n,do
mc logic in p ti cc G ca FET l 0. FET khng c phn cc nn ng c
ngng hot ng. in p ti chn PWM khng hon ton 0V do diot D9 l 1N4007
c mc nhm ngn khng cho D468 dn.
Trong trng hp ngc li, ng ra ca vi iu khin mc 0 c kch vo
chn DK_PWM, ng ra ca opto1 c dn. in p ti chn C_PWM l 0v, dn n
ng ra ti chn PWM c p l 12v s qua diode n cc B ca tranzitor nghch D468 lm
D468 thng khi s c 1 dng i t C xung E.tranzitor thun B562 lc ny s tt t c
l k c dng i t E xung C.V vy in p 12V i n mosfet IRF540 lm mosfet ny
thng.in p 24V s qua ng c DC v xung mass.-> ng c chy
Khi opto2 c kch dn, ti chn C_ROLE c p 12v dn n ULN 2803 dn, s
c dng ln t chn ROLE xung mass . iu ny nhm p ng dng cho Relay c
th ht.
Diode D5 1N4007 c tc dng dp dng ngc. Khi ng m Relay, cun ht
ca relay to ra mt in p ngc v c dng xung nhn, a ngc v trasistor Q2,
c th gy hng Q2 (hng kha). Do vy, tc dng ca diode l bo v kha. N s a
xung nhn ny v ngun
5.3
35
n Hc Phn 1
36
n Hc Phn 1
37
n Hc Phn 1
nh dng kiu d liu cho cc bin: Nhp phi chut vo bin numeric
control/Representation/chn kiu d liu
5.4
38
n Hc Phn 1
QUAY/DUNG: Gi tr mc nh l TRUE
+ TRUE: Gi tr 0 s np vo DAC1, tng ng
AVR s xut ra mc in p 0v chn to xung
PWM1
+ FALSE (khi nhn nt): Gi tr 255 s np vo
DAC1, tng ng AVR s xut ra mc in p 5v
chn to xung PWM2.
Chn PWM1 ca AVR s xut xung 0v5v tng ng gi tr no vo DAC1 t
0.255
Lu : Trong code ta ly gi tr tuyt i ng xung ra sau khi tr gi tr 255,
mc ch ph hp vi mch cng sut (vi iu khin xut xung PWM mc
0v cho n 5v tng ng ng c quay tc cc i cho n ngng quay)
CHIEU QUAY:
+ TRUE: Chn SW1 ca AVR mc 1( ng c s quay thun)
+ FALSE: Chn SW1 ca AVR mc 0 (ng c s quay nghch)
5.4.2.2 Tnh vn tc ng vo:
Ta chn tn s ly mu hay thi gian lp li ca vng lp while loop l 20ms
Trng hp ng c quay thun: Tng ng hm Select Case trong code
trng hp true (nt QUAY/DUNG: false; CHIEU QUAY: true), s xung vi x l
m c tng ln 65536 (16 bit)
XUNG
SAU
XUNG
SAU
39
n Hc Phn 1
(
Trng hp ng c quay nghch: Tng ng hm Select Case trong code
trng hp false ( nt QUAY/DUNG: false , CHIEU QUAY: false) , s xung vi x l
m xung (65536 n 0)XUNG
SAU
XUNG
TRC
40
n Hc Phn 1
(
5.4.2.3Qua khu hiu chnh PID
Cc thng s phi c a vo
+ Setpoint: Vn tc t
+ process variable: vn tc thc
+ Setpoint range: Gii hn vn tc t
max v min
+ PID gains: Dng iu chnh 3 thng s
P,
I, D
+ dt(s): thi gian ly mu
+ output range: Gii hn trn v di ca ng ra
+ output: ng ra
p dung thc t:
41
n Hc Phn 1
Chc nng v cch s dng khi ny xem li trong phn gii thiu card giao tip
c trnh by phn trn
42
n Hc Phn 1
43
n Hc Phn 1
Code(Block
Diagram)
44
n Hc Phn 1
5.6 Kt qu t c
45
n Hc Phn 1
46
n Hc Phn 1
KT LUN
H thng thit k dng b hiu chnh PID cho php iu khin c nhiu v tr
t Tuy nhin so vi l thuyt v chy m phng Simulink th cht l ngj c a h
thng cn nhiu hn ch v sai s xc lp
nh hng ca cc thng s PID n h thng nh sau: Kd khng nh hng
nhiu n h thng, s chnh lch gia Ki thit k v m phng kh ln, Ki tng lm
tng vt l, gim sai s xc lp, nu tng Ki ln hn gi tr ti u th h thng mt
n nh. Tc ng ca Kp c th nng cao chat lng p ng nu chn c mt gi
tr thch hp
47
n Hc Phn 1
PH LC
48
n Hc Phn 1
49