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M x F
W
R M M
B
1he force equlllbrlum equaLlon
0 4
2 1
= + =
B T
W R R W F
conslderlng a secLlon of Lhe beam
)
+ + = x a W
a W
R M M
T
B
2
2
1 1
Applylng of Macaulay's MeLhod
)
x a W Wba a R Ma
M
x a W a W a R
a M M
T
T B
+ +
+ + + =
+
+ =
1
3 4 3
1
2
2 3 2
1
1
6
) (
24 6 2
2 6 2
When a0 M0 1herefore boLh consLanLs of lnLegraLlon are equal Lo zero
When a4
= 0 M
)
+ = 0
2
4
6
64
8 4
2
1 1
x W W
R M M
T B
(3)
When a4
= 0 M
0
6
) 4 (
3
32
6
64
8
3
1
1
=
+ + + =
x W W R
M M
T B
(4)
LquaLlon 3 2 x ln eq4
9 | 9 a g e
) ) x x
W
W R
T
B
+ + = 2 4
32
2
2
1
Sub for
1
R lnLo Lq3
2
1
) 4 (
32 3
4
x x
W
W M
T
B
=
Sub for
1
R and
1
M ln LquaLlon1
) 4 (
16 3
4
2
x
W
W M
T
B
=
So bendlng momenL can be shown by Lhe equaLlon
) x a W
a W
a R M M
T
B
+ =
2
2
1 1
So now Lhe bendlng momenL can be calculaLed for all poslLlons of Lhe Lrolley
1he maxlmum value of Lhe bendlng momenL M appears aL x0 when Lhe Lrolley ls aL 1/3 of Lhe
beam and aL x4m when Lhe Lrolley ls aL 2/3 of Lhe beam 1herefore Lhe maxlmum bendlng ls 1809
knm wlLh Lhe '203x132x32 beam'
nook Ca|cu|at|ons
1 Shear of Pook
Shear SLress
9
F
2
= t
2 1enslle lallure
)9 / b
F
A
F
= = o
1he hook ls llfLlng a load of 3Lonnes Lherefore l29430n
1 1ear CuL/Shear of Pook
9
F
2
= t
006 . 0 05 . 0 2
29430
x x
= t
10 | 9 a g e
!a
x
6
10 05 . 49 = t
2 1enslle lallure of Pook
)9 / b
F
A
F
= = o
)
/
9
F
b +
-
=
o
)
05 . 0
006 . 0 10 235
29430
6
+
-
=
x
b
m b 0708 . 0 =
Ca|cu|at|ons of bush bear|ng
1oLal 3 bush bearlngs
1ens||e stress on each bush |n the four geared whee|s
Where
8equlred maLerlals and 9rocedure
1 Cear cases
MaLerlal SLeel ManufacLurlng process lormlng
2 urlven wheels
MaLerlal SLeel ManufacLurlng process lormlng
3 8ush 8earlng
O Cnly preclslon ball and roller bearlngs for all Lrolley crane assembly componenLs wlLh mlnlmum
810 llfe of 3000 hours aL full raLed load
11 | 9 a g e
O All bearlngs musL have proper lubrlcaLlon and means of lubrlcaLlng ueslgn bearlng enclosure Lo
exclude dlrL and prevenL leakage of oll or grease
MaLerlal SLeel ManufacLurlng process lndusLry SLandards
4 ShafLs
MaLerlal Coldrolled SLeel of shafLlng quallLy ManufacLurlng process Cold rolllng process
3 8olLs and nuLs
MaLerlal Plgh SLrengLh SLeel hoL dlp galvanlzed wlLh lnLernal Lhreads Lapped or reLapped afLer
galvanlzlng ManufacLurlng 9rocess lndusLry SLandards
6 LlfLlng 8lng
MaLerlal SLeel ManufacLurlng 9rocess lndusLry SLandards
7 Lquallzer 9ln
MaLerlal SLeel ManufacLurlng 9rocess Machlnlng
8 urlven Splndle
MaLerlal SLeel ManufacLurlng 9rocess Machlnlng
9 Load Pand Chaln and Caslng
O 1he pockeLs of handchaln wheels and loads wheels are deslgned Lo allow proper flL and
engagemenL for speclflc hand chaln or load chaln used on Lhe manual Lrolley crane Pand chaln
and load chaln are boLh accuraLely plLched wlLhln speclfled Lolerances Lo flL Lhe wheel pockeLs
O 1rolley crane load chaln ls manufacLured and heaL LreaLed for lLs servlce and ls noL slmllar Lo
sLandard chaln made for sllngs 1hls ls sufflclenL reason why hand or load chaln cannoL be
lnLerchanged beLween Lrolley crane producLs or why sLandard Lype chaln cannoL be lnsLalled on
Lrolley cranes as replacemenL chaln
12 | 9 a g e
MaLerlal SLeel ManufacLurlng 9rocess lndusLry SLandards
10 9lnlon
MaLerlal SLeel ManufacLurlng 9rocess lndusLry SLandards
13 | 9 a g e
keference
1 hLLp//wwwmechuwaeduau/uAnoLes/gears/meshlng/meshlnghLml
2 hLLp//wwwenglneersedgecom/gear_formulahLm
3 hLLp//wwwcancocranescom/lmages/caLalogs/acco_rope_selecLlonpdf
4 hLLp//booksgoogleae/books?ld88n72L
L_g8CprlnLsecfronLcoverdqhand+chaln+Lrolleyhlensourcegbs_summary_scad
0#99A233M1
3 hLLp//courseswashlngLonedu/mengr336/daly/Cear_sLresspdf
6 hLLp//wwwanswerscom/Loplc/casLlng
7 hLLp//wwwanswerscom/Loplc/meLalformlng
8 hLLp//auLohowsLuffworkscom/gearshLm
14 | 9 a g e
Contr|but|on
lahad khan 100 conLrlbuLlon