NHM 7 BO CO QUN L CNG NGHIP

Lu Quan Hi Nguyn Hng n Bi Vn Sim Nguyn nh Sang

08201015 08201001 08101111 08101108

7.1 KHI NIM V KINH T TRONG S DNG THIT B Trong tt c cc c quan ,x nghip khi mua my mc thit b iu mong mun sao cho tri ph bo tr l thp nht.ngi ta thng suy ngh rng sn xut th to ra danh thu cn bo tr th to ra chi ph . nhng l cch suy ngh ch mt chiu , v nu khng thc hin tt vic bo tr th ngi ta cn b nhiu tin hn duy tr vic sn xut c hiu qu. Do khi c ngn gim thiu chi ph bo tr s lm tng chi ph gin tip trong sn xut .kinh t thit b l mt phng thc qun l bo tr theo hng kim sot tnh hiu qu ca thit b ,t s nng cao nng sut thit b do cng nng cao c tnh kinh t ca thit b . M HNH H THNG HA CC NHIM V CA KINH T THIT B Thit k thit b :xc nh kt cu v cc c im k thut ca thit b Chun b mua sm thit b : xc nh ni c mua thit b , xc nh thi hn v l trnh mua sm ,trong trng hp t ch to phi thm phn k hoch v kim tra tin thc hin ch to B tr thit b : xc nh ni c thit b v nghp ni cc thit b .theo di lp c thit b kim tra nhng hot ng chc nng ca thit b S dng thit b : thng nht chc ch vi ni sn xut ,thi gian s dng ,tui th v cng lm vic Bo tr thit b : xc nh chin lc BDSC (vd bo dng theo tnh trng my ) phng php BDSC Ci thin thit b : pht hin im yu ca thit b .lp k hoch kh nng khc phc cc im yu.thc hin ci thin lm cho thit b hot ng tn hn. Kim tra x l thit b : xc nh cc thi im kim tra ti u cho thit b hin c , lp k hoch v thc hin nh gi m rng cc thit b kim tra , lp k hoch thay i thit b

7.2 TC NG QUN L BO TR N KINH T MC TIU CA QUN L THIT B Hot ng khng b gin on ca cc thit b Gi gn gi tr phng c ,thit b Hot ng c tnh kinh t ca thit b S hi lng ca khch hng Bo m v tng cng cht lng ng thi gim gi thnh Phng php bo tr gn kt hon ton vi nng sut lm vic ca thit b Nu nh TQM v TPS hng v phn mm th TPM li hng v phn cng ca h thng thit b .phng thc bo tr gn kt hon ton vi nng sut ca thit b c th c nh ngha ngn ngn nh sau : y l mt phng thc bo tr nhm t c nng sut cao c thc hin bi tt c cc nhn vin thng qua hot ng ca cc nhm nh. p dng phng php KAIZEN(5s) trong TPM p dng phng php KAIZEN(5s) Sng lc : nhm loi b nhng th khng cn thit sp xp : phan loi ,h thng ha bt c th g cng c th d nhn ,d thy ,d ly sch s : thc cht l lao chi ,qut dn , v sinh , kim tra xem mi th c c sp xp ng ni quy nh sn sc : nhm tiu chun ha nhng g t c vi ba nguyn tc trn sn sng : duy tr v ci tin bn nguyn tc trn trong bt k hon cnh no v trong qu trnh hot ng ca doanh nghip. Nhng im mi trong TPM : Cng thit k nhim v vi cng nhn Hp l ha thng qua nng cao nng sut lao ng ca cng nhn Ci tin thng qua hng lot cc bin php nh Cng nhn lun nhn c thng tin v c thc v gi thnh Ni no c phoi th ni y c th lm tt hn na Cc tc dng ca nhng bin php nh hng TPM Tng cng thc lm vic theo nhm Nng cao kh nng hc tp Gim bt t l ph phm Gim thi gian mc li Gii quyt nhng vn ngoi khu vc chuyn mn Gim bt s dng nhn lc Tng cng s dng nng lc hin c

7.3 NH NGHA H S OEE OEE (overall equipment effectinveness) Cc phng php xc nh h s hiu qu tng qut ca thit b nhm nh gi v to kh nng ci tin hiu qu ca cc qu trnh sn xut. OEE thng xuyn c s dng nh ch s c tnh chnh yu trong cc chng trnh bo dng nh hng theo qu trnh sn xut. Phn tch OEE chng ta c th nh gi khch quan hiu qu ca chng trnh bo tr ton b theo qu trnh sn xut v nhng sng kin khc m chng trnh mang li cho qu trnh sn xut 7.4 CC DNG S C TRONG OEE
Tn tht do dng my hay thi gian cht ca my My hng G lp ,hiu chnh

Mt tc

Chy khng ti v tn tht nh Gim tc

Mt cht lng

Khng n nh khu khi ng Sn xut ra ph phm

7.5 TNH OEE QUA MT V D Phn xng chit chai c thi gian hot ng l 8.5 gi/ngy (8:00 16:30) , cng nhn ngh 30 pht n cm , trong thng 8 phn xng hot ng 26 ngy . Trong thng 8 tng thi gian chy my l 108 gi . Cng sut ca my chit chai theo thit k l 40 chai/pht , tuy nhin cng sut thc trung bnh trong thng 8 l 23 chai/pht . Lng sn phm sn xut c trong thng 8 l 132,084 chai , lng ph phm trong thng l 518 chai . T v d trn ta s ln lt tnh cc yu t ca OEE nh sau :

1. Mc sn sng ca thit b (Availability) : - Thi gian chy my theo k hoch : 26 * (8.5 0.5) = 208 gi - Thi gian chy my thc t : 108 gi - Tnh sn sng ca thit b : A = 108/208 *100 = 51.9 % 2. Hiu sut thit b (Performance) : P = 23/40 *100 = 57.5 % 3. Mc cht lng sn phm (Quality): Q = 132,084 / (132,084 + 518) *100 = 99.6 % 4. OEE ca my chit l : - OEE = A x P x Q = 0.519 * 0.575 * 0.996 *100 = 29.7 % Cc nghin cu trn th gii ch ra rng OEE trung bnh ca cc nh my sn xut khong 60 % . i vi cc nh my c qun l tt theo chun th gii phi c OEE khong 85 % , vi cc yu t cu thnh nh sau : - Availability : 90 % - Performance : 95 % - Quality : 99.9 % i vi trng hp phn xng chit chai trn ta nhn thy my chit chai cha c khai thc ht v kh nng tng hiu qu hot ng ca thit b ny ni ring v phn xng ni chung l cn rt ln .

M hnh nh my sn xut l tng l ni my mc lun chy 100% thi gian sn xut, c khai thc 100% cng sut v to ra 100% sn phm t cht lng. Nhng trong thc t rt kh t c m hnh l tng . Nguyn nhn khng t c kt qu ti u 100% v thi gian, cng sut v cht lng chnh l do nhng tn tht hay mt mt trong qu trnh vn hnh. Lnh o doanh nghip thng phi ra quyt nh c cn u t thm thit b khi cn tng sn lng sn phm hay khng. Ch s hiu qu s dng thit b ton b OEE l ch s quan trng nht a ra quyt nh ny mt cch chnh xc v khch quan. Nhiu triu USD c th tr nn km hiu qu nu quyt nh u t khng da trn vic xem xt ch s quan trng ny. Ch s kh nng sn sng ca thit b l ch tiu quan trng nht gip nh gi hiu qu v cht lng ca cng tc bo tr. Vic phn tch nguyn nhn dng my s gip a ra nhng ci tin cn thit gia tng kh nng hu dng ca thit b. 7.6 NGHA THNG S OEE: Khi o lng OEE iu quan trng l phi bit ai s l ngi nhn cc kt qu ov mc tiu l g (n xc nh tng chi ph sn xut, lm cho mt s c th ci t hiu qu hn, hoc thng cho nhn vin, vv..)? Chc nng: OEE nh mt ch bo ni b: Nhn thc v cc tn tht . Xc nhn rng mc tiu thnh lp t c . So snh cc kt qu trong thi gian (xu hng phn tch) . So snh kt qu vi kt qu cc s ci t khc . OEE nh mt ch s bn ngoi: Hy cn thn khi so snh cc con s OEE ca bn vi s liu t cc nh my khc. thc hin mt cch y chnh xc v so snh ngi ta phi chc chn rng OEE c tnh ton trong cng mt cch c hai ni. Tuy nhin, lun tnh ton v tm hiu bit cc gi tr OEE gn ng ci t sn xut tng t. Mc tiu caOEE: Thit b d liu tng th hiu qu (thng tin) c s dng xc nh mt ti sn duy nht (my tnh hoc thit b) hoc thit hi dng lin quan n qu trnh duy nht cho mc ch nng cao tng ti sn hiu sut v tin cy. Thit b d liu tng th hiu qu (thng tin) c s dng xc nh v phn loi thit hi ln hoc l do cho hiu sut km. OEE cung cp c s cho vic thit lp cc u tin ci thin v bt u t phn tch ngun gc nguyn nhn gy ra . Cho php tng sn lngm khng cn u t vo nh my vn hoc lao ng b sung, hoc cho php bn duy tr cng mt mc sn xut trong mt khong thi gian ngn hn vi t ti nguyn hn. T l phn trm OEE c s dng theo di v xu hng ci thin, hoc t chi, hiu qu thit b trong mt khong thi gian. OEE t l phn trm c th tr n nng lc n hoc cha c khai thc trong mt qu trnh sn xut v dn n mt cn bng dng chy. Vic s dng ca OEE cng nhm mc ch pht trin v ci thin s hp tc gia cc hot ng ti sn, bo tr, mua, v thit b k thut cng nhau xc nh v loi b ,hoc

gimnguyn nhn chnh ca hot ng km hiu qu k t khi "bo tr",mt mnh khng th ci thin OEE. OEE c th c s dng tit kim cc cng ty mua hng khng ph hp, v gip h tp trung vo vic ci thin hiu sut ca my mc v nh my thit b m h s hu. OEE c s dng tm cc khu vc ln nht ci thin, do bn bt u vi cc khu vc s cung cp cho s tr li ln nht v ti sn. Cng thc OEE s hin th nh th no ci thin nhng thay i trn, cht lng, ci tin tin cy my, lm vic thng qua ph v v nhiu hn na, s nh hng n kt qu cui cng ca bn. Khi bn c gng hng ti nng sut ng cp th gii c s ca bn, cng thc n gin ny s lm cho mt cng c im chun tuyt vi. T l OEE c tha k l d dng hiu v hin th con s ny duy nht, ni tt c cc nhn vin c s c th xem n, lm cho ng lc cho mt k thut tuyt vi. Thng qua vic cho nhn vin ca bn d dng xem cch h ang lm trong s dng thit b tng th, tc sn xut, v cht lng, h s phn u cho mt s cao hn! Ti khuyn bn nn s dng mt h thng thit b gim st t ng vi mt mn hnh hin th LCD OEE ca bn trong tng lnh vc tng ng ca c s ca bn v vy tt c c th theo di. cc nhn vin trong tng khu vc, n s tr thnh ph bin nhn lt qua, nh cc cng t mt trn mt chic xe hi. Trong khi tc my tnh vi mn hnh gip, my tnh tc l ch mt t l phn trm nh ca thit b hiu qu tng th ca bn - OEE .