Operation & Electrical-Mechanical Maintenance Training 6. Generator theory H-25 0&M 6.0 6.0 TABLE OF CONTENTS 6.1 GENERATOR SPECIFICATION 6.2 GENERATOR DATA 6.3 TECHNICAL DESCRIPTION OF GENERATOR: 6.4 MEASURING AND SUPERVISORY EQUIPMENT 6.5 OPERATION 6.6 MAINTENANCE AND INSPECTION eee - 60 -Operation & Electrical Mechanical Maintenance Training 6. Generator theory H-2508&M 6.0 6.1 GENERATOR SPECIFICATION (1) Type : Altemative Current Synchronous Generator (2) Manufacture : SIEMENS AG (3) Manufacture Type : TLRI70/20-36 1) T : Turbo Generator 2) L: Air- Cooled 3) R : Radial direct cooling of rotor winding 4) 1: Indirect cooling of stator winding 5) 70 : Rotor diameter 700 mm 6) 20 : Stator core length 2000 mm 7) 36 : Nominal speed 3,600 min™ (4) Apparent Power (@Gen. terminal): 27,950 kVA (@amb. temp. 37.2 deg.C) (5) No. of Unit: 4 unit (6) Power Factor : 0.80 (7) Active Power (@Gen. terminal): 22,360 kW (@amb. temp. 37.2 deg.C) (8) Standard : IEC 60034 (9) Rated Voltage : 13.8 kV+10% (10) Rated Current : 1169.4 (11) Frequeny : 60 Hz (12) No. of Poles : 2 pole (13) Rotation Speed : 3,600 min‘ (14) No. of Phase : 3 phase (18) Short Circuit Ratio : 0.60 (16) Type of Insulation : F (17) Temperature Rise Limit : B (18) Type of Cooling : DAC (Direct Air Cooling) (19) Type of excitation : Brushless exciter with PMG (20) Wiring : Star (21) Rotation : CW (Clock Wise) from driver view Ha,Operation & Electrical-Mechanical Maintenance Training 6. Generator theory H-250&M 6.0 6.2 GENERATOR DATA (1) Mechanical Data 4) Dimensional Drawing [Link]. 0-0110-504903 Rev.0 2) Dimensional Drawing Text : [Link]. 4-0111-604904 Reva 3) Mechanical Data of Generator : [Link]. 4.1-1820-5833 4) Sectional Drawing : [Link]. 1-502749 Rev.0 (2) Design and cooling system 4) Design and Cooling System : [Link]. 4.1-1100-0001 2) Design-Exploded View : [Link]. 4.1-1102-0001 3) Direct Air Cooling System (DAC) : [Link]. 4.1-1110-0002 (2) Electrical Data 1) Reactive Capability Curve : [Link]. 4.1-1850-5833 2) Generator Characteristics (No-load Saturation & Short circuit characteristic) : [Link]. 4.1-1870-5833 3) V-Curves at Rated Voltage : [Link]. 4.1-1840-5833 4) Electrical Data, Losses and Efficiencies: [Link]. 4.1-1860-5833 eae - 62 -{ i Te Tg — x Bay z I = T —s x z I z FF z r = cc r = r = i = T = I = ‘#8 CORRESPONDING TO THE z DESIGN. GROUP 0440 TE 4 i VIEW FROM TURBINE : VIEW ON THE EE- SIDE ‘ ‘OUT OF THE MAGRETIC CL FOR BYPASS CONTROL (WIRED TO 82) Scht aut ES-- eden Ce, ANCHOR BOLT 4 =3700 — T : LOUVER ' DELETE TIPE TEE, Abluft AIR OUTLET 24 ' 21 CL Generator Hl ; Bit e I | Te PP i SWITCH AND RECEPTACLE Bb 2? - OIL CONNECTION FLANGE ASSENBLY oo Xe Sef SKS SxS ecetes Soh M lata “4 - 2 tt - THELINE TERMINALS ARE DESIGNATED U1, V1, W1; WITH THE + oF} _ CORRESPONDING NEUTRAL TERMINALS DESIGNATED UZ, V2, W2. 1 ‘THE VOLTAGE REACHES ITS POSITIVE MAXIMUM VALUE AT THE 45, 40, 8 ‘TERMINALS IN THE ORDER OF U1, V1, W1. 35 ote cer Prretiernen crc + SR Deena Bs Nocmarmes eaasaor Vow < SOes XY Ses t ec os KX se 5% SC {> <> oe SOR SSO SC Ket oe BSS Soe SON 100) SPL RRR SS RSS REY SRRK KK EE atetonenacacace SEO eb x XC ROO ‘UNDERCUT DiN 509 TYPE F Frostch OW S09 Fon £06v0S-0LL0-0 i cS e i a & “J KY Ke x RSE LS HS OOP ag oS es Ld “> ge rs of Mi xP SIGE PU Maz BASE FRAME (5010) _Gruncrahmen GROUTING AREA 5510 Unterguibereich_ MS JACKING POSTS SUPPLIED BY HITACHI = amen JUNCTION BOXES | ce - ri 3B 1: TEMP. SENSORS STATOR WINDING, BEARINGS, COOLING AIR, SHORT-CIRCUIT FORCES UNDER CONSIDERATION OF WEIGHTS 4 eS veer | EEK] | La FILTER PRESSURE DROP MONITORING; FIRE DETECTORS. Kurzschlusicafte unter Berocksichtigung der Gewichte 7 [pestausons Se SIRES = BZ: ANTICONDENSATION HEATER, MOTOR POWER SUPPLY, GENERATOR WEIGHT * SHORT-CRCUITLOAD = FOUNDATIONLOAD TLRI 70/20-36 BAHAMAS II RECEPTACLE POWER SUPPLY, LIGHTING, EMERGENCY LIGHTING Generatorgewicht + Kurzschubelasiung = Fundementbelastung 1 Re | ee pecreaTions KUN 351,00 /2S oy SENT a 3B 5: ANTICONDENSATION HEATER (INTERNAL WIRED TO 3B), FOUNDATION PLATE FOR ferris Pate a, Mail FD VIBRATION: | SENSORS, for105, " WING 1B 4: BRUSHES FOR EARTH FAULT DETECTION, LIFTING DEVICE (SCOPE OF SIEMENS SUPPLYD DIMENSIONAL DRAW hatetmepdate or met JB S: PERMANENT MAGNET EXCITER 9: ‘SShergugantretmer E a SoS RST TALE [RT . eee Siemens AG {oo 0-0110-504903 co} (JB 6: BEARING STRUCTURE VIBRATION Power Generation PG 221 KN ® 227 KN- ‘224 EN 2 227 EN Saaet ez I ‘nme = [ee t = ‘ aol : 3 7 I 7 t STGRAPH-DESIGNMabbildtext Bah tr DIMENSIONAL DRAWING TEXT ahamas TLRI70/20-36 Zeichnungsnummer/DRAWING NUMBER: |RK.-Nr./W.-NO.: 4- 0111 -504904 12005833 Index Datum, Dearbeitet | gepriift Anderungsbeschreibung: Date constr. checked | Description of Revision 10.01.2003 _| Parbs Sicbenhaar a 28.01.2003 | Parbs Siebenhaar__| Color and value changed Mabbild 0 - 0110 - 504903 DIMENSIONAL DRAWING Inhaltsverzeichnis TABLE OF CONTENTS Leistungsdaten, Bauform, Gewichte Seite 2 TECHNICAL DATA, TYPE OF CONSTRUCTION, WEIGHTS PAGE Textteil; Temperaturiiberwachung Seite 3.4 TEXT PART: TEMPERATURE MONITORING PAGE Beliiftungseinheit Seite 5 EXHAUST UNIT PAGE Exregereinrichtung Seite 6 EXCITATION EQUIPMENT PAGE Fundamentbelastung: Seite 7 FOUNDATION LOAD PAGE Generatoriiberwachung * Seite 8 MONITORING PAGE KWO-si7201 ef [4 0111 - 504904 [Als Betriebsgeheimnis anvertraut. Alle Rechte vorbehalten, [CONFIDED AS WORKSHOP SECRET. ALL RIGHTS ARE RESERVED. b2-/-2-/Generator Typ: TLRI70/20-36 ienndaten: RATINGS: Leistung Sy POWER 27,95 MVA cos PF 0,80 Drehzahl SPEED 3600 min"! Drehrichtung, DIRECTION OF ROTATION, im/ gegen Uhrzeigersinn ‘ei Sicht von Turbine auf Geno “VIEW FROM TURBINE TOGENO GOUMTER-CLOCKWISE ‘Spannung VOLTAGE 13,8 kV+10/-10% Strom CURRENT 1169 A Frequenz FREQUENCY 60 Hz ‘Thermische Zeitkonstante Stinder THERMAL TIME CONSTANTSTATOR 11,49 main ‘Thermische Zeitkonstante Laufer. THERMAL TIME CONSTANT ROTOR 655 min ‘Kapazitit Stinderwicklung pro Phase gegen Erde 0,095 F CAPACITY STATOR WINDING AGAINST EARTH PER PHASE Kapazitat Lauferwickdung gegen Erde CAPACITY ROTOR WINDING AGAINST EARTH 0,072, Kihlluftmenge RATE OF COOLING AIR 10 mys Kithlluftemperatur COOLING AIR TEMPERATURE 37,2 °C Abzuflihrende Verluste LOSSES FOR CALCULATION OF 460 kW COOLING EQUIPMENT ‘Bauform (DIN IEC 34 'T.7) TYPE OF CONSTRUCTION IM7215 ‘Schutzart (DIN IEC 34 T.5) DEGREE OF PROTECTION P54 Kahlart (DIN IEC 34 T.6) METHODS OF COOLING ICOA1 Farbe COLOR RAL 7042 a Gewichte ‘WEIGHTS Induktor komplett ‘ROTOR COMPLETE 10800 kg Stinder-Aktivteil komplett STATOR ACTIV PART COMPLETE 24900 kg Grundrahmen BASE FRAME 12000 kg RG -Stator / Berstenapparat STATOR EXCITER / BRUSH-ASSEMBLY 900 kg Lager; Zwischenrahmen BEARINGIINTERMEDIATE FRAME 1700 kg Abdecichaube ‘SHROUDING COVER 8000 kg ‘Lufifiltereinbeit DAC- SYSTEM 5000 kg. Zubehor Verankerung ACCESSORIES ANCHORING 500 kg Gesamtgewicht TOTAL WEIGHT 63800 kg (Gewicht fiir Komplettversand WEIGHT FOR COMPLETE- TRANSPORT 58300 kg Min. Krantragfthigk. (Laufermont,) MIN. LOAD CAPACITY (ROTOR INSTALLATION) 13000 kg Exregung (s. Blett 7) EXCITATION (SEE PAGE 7) Haupterregermaschine Typ ‘MAIN EXCITER TYPE DIGBP 60/15 ‘HilfSerregermaschine Typ ‘PMG-EXCITER TYPE M804 ‘Tragheitsmoment (m*r2) MOMENT OF INERTIA (m*r2) 590 kgm? (Laufer komplett) (ROTOR COMPLETE) Losbrechmoment mit BREAK AWAY TORQUE 40 Nm Druckdlentlastung WITH PRESSURE OIL ‘Losbrechmoment ohne BREAK AWAY TORQUE 33 kNm Druckélentlastung WITHOUT PRESSURE OIL Lagerverluste je Lager BEARING LOSSES PER BEARING 18 kW SIEMENS | Zeichnungs-Nummer / DRAWING index [Blatt 2 [NUMBER SHEET eee ep 4-111 - 504904 [= lee vou 8 [Als Betriebsgeheimnis anvertraut, Alle Rechte vorbehalten. |CONFIDED AS WORKSHOP SECRET. ALL RIGHTS ARE RESERVED. Spr b.2-/-2-21 12 Ankerbolzen M 36 mit Zubeh6r liefert Siemens, ebenso die Montagevorschrift. 12 ANCHOR BOLTS M 36, ACCESSORIES AND ASSEMBLY PROCEDURE SUPPLIED BY SIEMENS . 2 TS Lager, GréBe © 250 * 175,7 (Auflagetlache); Umlaufschmierung. TE BEARING, SIZE 2250 * 175,7 (BEARING AREA); CLOSED CIRCUIT LUBRICATION. 3 ES Lager, GréBe @ 250 * 175,7 (Auflagefliche); Umlanfschmierung. EE BEARING, SIZE 2250 * 175,7 (BEARING AREA); CLOSED CIRCUIT LUBRICATION. 4 Lagerisolierung TS und ES durch isolierte Lagerschalen. Die Isolierung des TS-Lagers ist tberbriickt. Uberbriickung liefert Siemens. Dic Isolation des ES-Lagers darf nicht dberbriickt werden. BEARING INSULATION AT TE AND EE BY INSULATED SHELL. THE INSULATION OF THE TE BEARING IS BY-PASSED (SIEMENS - SCOPE OF SUPPLY). INSULATION OF EE-BEARING SHOULD NOT BE LINKED. 5 OlaufluB mit Flansch 2“ ANSIB 16.5, 150 Ibs, OIL INLET WITH FLANGE 2“ANSIB 16.5, 150 lbs 7 OlabfluB mit Flansch 4" ANSIB 16.5, 1501bs OIL OUTLET WITH FLANGE 4" ANSIB 16.5, 150 Ibs 8 Zwischenrahmen unter den Lagerbécken. INTERMEDIATE FRAME UNDER THE BEARINGS. 9 — Anschlu8 fiir Druckélentlastung G 1/2" (wird nicht genutzt). OIL PRESSURE JACKING CONNECTION G %" (NOT USED) 10 Je Lager sind eine Oldrosselblende und 2 MeBanschilisse flir Manometer installiert. 1 THROTILE PLATE AND 2 GAGE CONNECTIONS FOR MANOMETER ARE INSTALLED FOR EACH BEARING. 11 Olinhalt beider Lager insgesamt 35 1, Erforderliche Olmenge flir beide Lager insgesamt mind. 80 Yimin (Lager werden ohne Olfillung geliefert). Oleintrttstemperatur Normal: 54°C, Alarm :74°C, Trip :81°C Oldruck am Oleulauf Normal: 1,0—1,7 bar, Alarm :0,8bar, Trip :0,6 bar Empfohlene Oleigenschaften: ‘Nichtschéumendes Mineralél ISO VG 32; Flammpunkt 185 °C OlabfiuBiohre mit mindestens 5 % Gefille verlegen. TOTAL OIL VOLUME OF THE TWO BEARINGS 35 LITRES. REQUIRED OIL VOLUME FOR BOTH BEARINGS AT LEAST 80 LITRES / MIN. (THE BEARINGS ARE SUPPLIED WITHOUT OIL). ‘OIL INLET TEMPERATURE NORMAL: 54°C, ALARM: 74°C, TRIP: 81°C ‘MINIMUM OIL PRESSURE AT OIL INLET: NORMAL: 1,0 1,7 BAR, ALARM: 0,8 BAR,TRIP:0,6 BAR RECOMMENDED PROPERTIES: NON-FOAMING MINERAL OIL ISO VG 32; FLASH POINT 185 °C OIL DRAIN PIPES INSTALLED WITH A SLOPE OF AT LEAST 5%. 12 Maximales axiales Lagerspiel: +20 mm MAX. AXIAL BEARING CLEARANCE: 13 Generatorflansch GENERATOR FLANGE SIEMENS Fo [2 [Zeichmungs-Nummer / DRAWING Bits [NUMBER /KWU~S472 G1 [* J? [4- 0111 - 504904 [le mit [Als Betriebsgeheimnis anvertraut. Alle Rechte vorbehalten. |CONFIDED AS WORKSHOP SECRET. ALL RIGHTS ARE RESERVED. 6. a-f-2-314 Klemmenanschluf - Die Bezeichnung der Phasenklemmen erfolgt durch U1, V1, W1; die der entsprechenden Sternpunktklemmen durch U2, V2, W2. Die Klemmenspannung erreicht ibr positives Maximum in der Reibenfolge UL, V1, W1. TERMINAL CONNECTION - THE LINE TERMINALS ARE DESIGNATED UI, V1, W1; THE CORRESPONDING NEUTRAL TERMINALS DESIGNATED U2, V2, W2. THE VOLTAGE REACHES ITS POSITIVE MAXIMUM VALUE AT THE TERMINALS IN THE ORDER OF UI, V1, WI. 15 Der Laufer ist zum Entkuppeln axial 15 mm verschiebbar. FOR DE-COUPLING THE ROTOR CAN BE MOVED AXIALLY 15 MM. 16 Maf fiir das Ausfabren des Laufers. Ausbauvorr. (Rutschblech, Gleitbock, Gleitschuhe) liefert Siemens. DIMENSION FOR OBLIQUE REMOVAL OF THE ROTOR. ASSEMBLY DEVICE ( SLIDE SHOE, SLIDING PEDESTAL; SLIDING PLATE ) ‘SUPPLIED BY SIEMENS. 17 Erforderliche Kranhakenhéhe zum Abheben der Haube. HEIGHT OF THE CRANE HOOK WHEN LIFTING THE COVER. 20 Leistungsschild NAME PLATE 21 Abdeckhaube; vor dem Abheben sind die Erdungskabel zu lésen. COVER; BEFORE LIFTING THE COVER RELEASE THE GROUND CABLES. 24 Lager TS und ES je ein Doppelthermoelement Typ K, NiCr - Ni (Ablauf) FOR EACH BEARING ONE TWIN THERMOCOUPLE TYPE K, NiCr - Ni (DRAIN) 25 Lager TS und ES je ein Doppelthermoelement Typ K, NiCr - Ni (Lagermetall) FOREACH BEARING ONE TWIN THERMOCOUPLE TYPE K, NiCr - Ni (BEARING METAL) 26 Wanmluftitberwachung: 1 Widerstandsthermometer 1*Pt100 WARM AIR MONITORING: 1 RESISTANCE THERMOMETER 1 * Pt 100 27 Kalthufttiberwachung: 2 Widerstandsthermometer 2*Pt 100 COLD AIR MONITORING 2 RESISTANCE THERMOMETERS 2 * Pt 100 28 Feuerdetektor fiir ein Lager je ein Dreifachthermoelement Typ K, NiCr -N a FIREDETECTOR FOR EACH BEARING ONE TRIPLE THERMOCOUPLE TYPE K, NiCr - Ni 36 Klemmenanschlu8 fr 6 Widerstandsthermometer Pt 100 in der Stinderwicklung. TERMINAL BOX FOR 6 RESISTANCE THERMOMETERS Pt 100 IN THE STATOR WINDING. 37 Klemmenanschlu8 fit je ein Doppelthermoelement flir Lager. TERMINAL BOX FOR BEARING TWIN THERMOCOUPLE . 47 Erdungsbiirste GROUND BRUSH 48a Lager TS und ES je 2 Bobrungen fiir Schwingungsaufnehmer relative Wellenschwingung (um 90° versetzt) - Schwingungsaufaehmer kein Lieferumfang - BEARING TE & EE 2 BORES EACH FOR VIBRATION PICK-UPS RELATIVE ROTOR VIBRATION (OFFSET BY 90) ~ ROTOR VIBRATION PICK-UPS NOT SUPPLY — ‘8b Lager TS und ES je 1 Aufhahmeplatte flir Schwingungsaufnchmer Lagerbockschwingung, BEARING TE & EE 1 MOUNTING PLATE FOR VIBRATION PICK-UPS BEARING STRUCTURE VIBRATION SIEMENS [Form ]Z.-_ | Zeichnungs-Nurmer / DRAWING index [Bratt 4 | NUMBER. SHEET eae [* |” [4-011 - 504904 | 2 | Als Betriebsgeheimnis anvertraut. Alle Rechte vorbehalten, Ly [ | | wr | |CONFIDED AS WORKSHOP SECRET. ALL RIGHTS ARE RESERVED. [[Link].] | T [ | b.2-/- 2-449° Klemmenenschlu8 fir Stillstandheizung: 3* 460 V, 60 Hz; 2* 1,5 kW. TERMINAL BOX FOR ANTICONDENSATION HEATING 50. Beliftungseinheit: EXHAUST UNIT: ‘Maximal zulassiger Druckverlust _(verschmutzte Filter) 1000 Pa MAXIMUM PEMISSIBLE PRESURE DROP (SOILED FILTERS) Kahlluftmenge RATE OF COOLING AIR 10 m/s Filterfeinheit FILTER FINENESS - Vorfilter - PRE FILTER F4 (DINEN 779) - Endfilter - FINAL FILTER F7 (DINEN 779) Betricbsspannung OPERATING VOLTAGE : 240 V AC, 13 W 58 Erdungdklemmen EARTH TERMINALS SIEMENS | Zeichnungs-Nummer / DRAWING Index [Blatt 5 [NUMBER SHEET RWU-S472G1 ep 4- 0111 - 504904 Ho a OF [Als Betriebsgeheimnis anvertraut, Alle Rechte vorbehalten, |CONFIDED AS WORKSHOP SECRET. ALL RIGHTS ARE RESERVED. b 2-728Exregereinrichtung EXCITATION EQUIPMENT 61 Haupterregermaschine ‘MAIN EXCITER DIGBP 60/15 Schutzart DEGREE OF PROTECTION ‘TP 54 Werte Siche Erreger- und Reglerangaben! VALUES SEE EXCITATION DATA SHEET! Fie+— Exciter machine . i I Emegermaschine [Hear sINk Kohikérper th a HEAT SINK Kahiképer reit t 65° AnschluSilemmen TERMINALS FOR THE Fl F2 Feldwicklung FIELD WINDING 66 Brregerstrom- EXCITATION CURRENT up smeSeinrichtang INDICATOR 67 BrdschlufmeBeinrichtung GROUND FAULT INDICATOR Ty4() 13) 69 Biwstenabhebevorr. 110 VDC BRUSH LIFTING DEVICE 110 VDC v2 WL 70 Klemmenanschhus ftir TERMINAL BOX FOR ANTI- 240 V, 60 Hz, 1Phase; 2*70 W Stillstandsheizung * CONDENSATION HEATING * 71 Klemmenanschlus fiir TERMINALBOX FOR Exregermaschine PMG - EXCITER * Intem mit Klemmenkasten 2 verschaltet! “INTERNAL INTERCONNECTING WITH JB2! SRS o_o son 62+ /-2 -8Fundamentbelastung FOUNDATION LOADING A TS} C D ES B Durch das Gewicht ausgedbte Krifte im Punkt: A: 20,6 KN FORCE EXERTED BY THE WEIGHT IN POINTS: B: 20,6 KN Cc: 92,4 KN D: 92,4 KN Summe: 626 KN Maximale Kraft errechnet aus dem maximalen StoBmoment Fayn wn +222 KN (2-poliger KlemmenkurzschhuB) MAXIMUM FORCE CALCULATED FROM THE MAX. SUDDEN TORQUE (2 PHASE SHORT CIRCUIT) Die Kraifte treten unabhiingig von der Drebrichtung wechselseitig auf (in A und B). THE FORCES OCCUR ALTERNATELY INDEPENDENT OF THE DIRECTION OF ROTATION (on A and B). Gesamt-Fundamentlast in A und B: AIB: 220,6KN + 222 kN TOTAL-FOUNDATION LOAD ON A AND B: ‘Berechmung und Ausftthrung des Fundamentes wird von der Bauabteilung ausgeflibrt. THE CALCULATION AND CONSTRUCTION OF THE FOUNDATION IS PROVIDED BY CIVIL ENGINEERING COMPANY. [* |? [4-111 - 504904 [Als Betriebsgeheimnis anvertraut. Alle Rechte vorbehalten. |CONFIDED AS WORKSHOP SECRET. ALL RIGHTS ARE RESERVED. b.2-/-2-7Betriebs- und Einstellwerte Generatoriiberwachung a OPERATING AND SETTING VALUES Konnzsichonnr, | ___Beliobswert | Max. Einstelinert7 SETTING VALUE Einheit Ketter TAG NUMBER | OPERATING VALUE Meldung ‘Generatorschotz J UNIT PARAMETER STECTION. TPH Yes ees |e [pe usps [pa [Ps “Scherisiatung 27,95 [31,72 2785 [3172 2795 [S172 MA APPARENT POWER Pnase U_|6SwToT GROOVE 2 Ww" [eswrnwet V_ | eswinet STATOR 16 90,2 }78,3, 12 |r c winowe U_ | GSWTUz TEMPERATURE 23 Ww |eswiw2 20 Vv [eswivz a7 COLD AIR. Te [cont AB [372 eS TEMPERATURE “EE | GCTIFIZAB 1372 [183 WARMATR ecri-isaB [812 [67.5 a2 [725 TEMPERATURE BEARING TE [CLIC NE 3 DRAIN OIL EE | GLTG2D-1 A 5 TEMPERATURE “BEARING TE CaM ETAT % METAL EE | GBMTGZAB 35 TEMPERATURE "BEARING TE |CVIAB BT 2a as ‘STRUCTURE VIBRATION EE) G35V-5AB TET 2a Vor {SO 40816) LUBE Ol CHOTA. 2,059 Tp Pa PRESSURE 20,069 RESET MAX. PRESSURE TE |GS3GFS 300 DROP (PREAIR EE | GaIGFa 300 Pa FILTER) WAX. PRESSURE TE | G5SGF-1 30 DROP (PINAL AIR EE |GRIGF2 300 FILTER) Die Betriebs- und Einstellwerte bezichen sich auf Maximalleistung des Generators und maximale Kalthufttemperatur, THE OPERATING AND SETTING VALUES REFER TO MAXIMUM OUTPUT AND MAXIMUM COOLING AIR TEMPERATURE. SIEMENS Form ]Z- _ | Zeichnungs-Nummer/ DRAWING Sys._|NUMBER_ eect [* |? |4- 0111 - 504904 [Als Betricbsgebeimnis anvertraut. Alle Rechte vorbehalten. PT [CONFIDED AS WORKSHOP SECRET. ALL RIGHTS ARE RESERVED. [[Link].[ | LI By. 2- fo 2-8‘cenyrgh@ Sarees AG 2003-A RhisRereved Turbogenerator Description Technical Data Mechanical Data Moments and Critical Speeds Maximal short-circuit torque of stator in single-phase a5 km ‘wo-winding short-circuit Polar mass moment of inertia for generator rotor 590 kgm? Critical speeds of rotor (calculated) ey = 1846 min? Nie = 5418 Flow of Cooling Air Volume ‘Vorum Unit Flow of cooling air 40 mils Weights | Weight Unit lnner stator with core and winding | 24800 kg Generator rotor | 40800 kg Base frame with bearings and cover 24700 kg Generator complete 63800 kg Brushes, Brush Holders and Limits of Wear Exciting Current | Shaft Earthing for Transmission” | Generator Rotor ‘Slip rings new size 7 . smallest size ct = Brush holders type = 24-0707-83701, ‘quantity | = 2 Carbon brush type - EMT 513-005, ‘quantity | = 4 new size : 20x 8 x 32 mm. ‘smallest size - 20x8x 12mm ‘Yh case of sate exataion Component Materials Component Materials: Rotor shaft 26NiCrMoV145, ‘Stator housing RS87-2 Rotor copper CuAg0.1P F30 Dynamo plates 350-854 'Si1.3 Rotor wedges ‘CuNi2Si ‘Stator copper E-Cu58F20 Retaining rings X8CrMnN1818K Bearing body (GG30+C15N Renk Therm 89 Siemens AG Power Generation 2-7-3cold air inlet warm air ouilet Acai cold air inlet MM [Hilechi TURI7020.365 -itnfiee—| Gener alorlangyschnitt irl | 5g ratCrenbg ae ERIE Senereag [ni] | S079 prcpenton b2-/-Copylen © Samens AG 1996 - AIR Reseed ‘Turbogenerator Description 1 General The international standard IEC 34 (corresponding to DIN VDE 0530) is basis for the generator design. ‘The insulation system ist designed in heat resistance class F but used in class B. The type of construction is IM 7215 (IEC 34-7). Two pedestal bearings assembled to the baseframe carry the rotor, on the turbine side of the rotor is the coupling flange. A closed cooling air circuit through the generator with cooling elements arranged beside or above the active parts is standard, In this case the generators degree of protection provided by the enclosure is IP 54 (IEC 34-5). For sliprings and brushholder-assembly in the case of static excitation the degree of protection differs from that of the main generator. It is IP 23 because of the open ventilated cooling air circuit. 2 Main Design Groups The generator ‘components: consists of the following Base frame Stator core Stator winding Cover Rotor shaft Rotor winding Rotor retaining rings Bearings Field connections, ‘The following additional auxiliaries are required for generator operation: * Ollsystem © Excitation system 3 Cooling System The heat losses arising in the generator interior are dissipated through air. Direct cooling of the rotor essentially eliminates hot spots and differential temperatures between adjacent components which could result in mechanical stresses. Indirect air cooling is used for the stator winding. Design and Cooling System 4 Air Cooling Circuit (see also 4.1-1110) ‘The cooling air for the generator is drawn by axial- flow fans arranged on the rotor via lateral openings in the stator housing. The cooling air flow is divided into three flow paths after each fan: Flow path 1 is directed into the rotor end winding space for cooling the rotor winding. ‘One part of the cooling air flows past the individual colis for cooling the rotor end windings and then leaves the end winding space via bores in the rotor teeth at the ends of the rotor body. ‘The other portion of the cooling air is directed from the rotor end winding space into the slot-bottom ducts, where it is discharged into the air gap vie a large number of radial ventilating slots in the colls and bores in the rotor wedges. Along these paths the heat of the rotor winding is directly transfered to the cooling air, Flow path 2 is directed over the stator end windings to cold air ducts and into the cold air compartments in the stator frame space between the generator housing and the stator core. The air then flows into the air gap through slots in the core where it absorbs the heat from the stator core and stator winding. Flow path 3 is directed into the air gap via the rotor retaining rings. The air then flows past the clamping fingers and via ventilating slots in the stator core into the hot air compartments in the stator frame. This flow path mainly coils the rotor retaining rings, the ends of the rotor body and the ends of the stator core. Flows 2 and 3 mix in the air gap with flow 1 leaving the rotor. The cooling air then flows racially outward through ventilating slots in the core within the range of the hot air compartments for cooling further portions of the stator core and stator winding. The hot air is discharged to the cooling elements via exhaust ducts. Siemens AG Power Generation 6.2-2-/ 4.4-1100-0001 4 11968Design - Exploded View Turbogenerator Description pouty hy Fy 068 OY SUEUAIS @HAEED 1e exciter system shown can diverge from the ribed. The design of the cooler, the terminal bushings and th design descr Note: The design shown in this graph is to consider as example. Siemens AG Power GenerationCopy SamareAG201 - ARN Reserved Turbogenerator Generator Cooling Air Circuit Description Direct Air Cooling System (DAC) ee ea Siemens AG 2-2-3 4.4-1110-0002 Power Generation o2oteReactive Capability Curve ‘Turbogenerator Description TLRI70/20-38 ~ Type: Generator ,715 MVA A 34 950 MVA ,800 kV Rated 27; Generator Output ‘Armature Voltage: Load Point 13, 13,800 kV Uy 327 kA 1, ‘Armature Current Frequency 60 Hz 800 60 Hz Fu 0, J Power Factor 18°C c 37 Cold Gas Temperature pegroxerano pay RY -canz BY MIS HEUKEOD posroxezopun 4.1-1850-5833, 01086 Siemens AG Power Generation= 66% 30.3% S(1,0) (1,2) Generator Characteristics TLRI 70/20-36 ee ee aa 32 ge Be of 22 Generator Output Armature Voltage Armature Current Frequency Short circuit ratio Generator - Type : Power factor Turbogenerator Description ren OY cone OY RWI © HOMKéog 2 3 5 = 01036 short crcult characteristic ‘i-gap ine —— no load saturation 2 a i 3 € o ao : 3 iConygt© Semins AS 2058- ARs Revered Turbogenerator V-Curves at Rated Voltage Description Generator - Type : TLRI 70/20-36 Su= 27,950MVAF; 60 Hz In= 373A Uv= — 13,800kV-P.F.= 0,800 In= 936A w= 1,169KA Togs 87°C 8 t z ' i i & 3 i 3 £ z # = OO Siemens AG fzees 4.1-1840-5833 Power Generation 01030Turbogenerator Electrical Data, Losses and Efficiencies Description Toad Point iw x ‘Sandard ecae ecse | “Thermal Classification: Design 7 Using Fre FTE | Power VA, 27,95 3n72 Cold Air Temperature *e 372 Tas Voltage kV 13,80 13,80 Voltage Deviation +> [% TO] 10,0 Too] 700 ‘Armature Current a 7,169 1.327 Frequency Hz 60, 60 Power Factor T- 380 380 Exotaton Nolad | uPA TV 37a___33|___a7a]___—aa| Requirements 4/4-load i UTATV 936] 84] 1028) 89} ‘S/toad G UTATV 1108] 99] 1228} 106| ‘Cooling Ar Losses 1 460 314 Air flow [[Link] |mils| K 10,0] 44,0| 10,0} 49,2] ‘Show Creat Te: & phase (peak) 1A 2 a ‘Currents at xs : S-phase (sustained) kA 18 1.9 No-Load ihe ! phase (sustained) | kA 28 3a Short Circuit Ratio - 0,60 0,53 Ya__uneat [eat [% | % | 154] was i7al a Xa inset] sat [% | % | 214) 19.3] 24] 21,9 I xa unsat.| sat | % | % 176] 165] 200) 188] i Fa unsat| set | % | % | 198] 73.7] T9275 2 | Reactances e unsat| sat_| % |[% | 383) 246) 43,4} 39. 7 % unsat [ sat [ % | % ier] raz} to] 162] a ca unsat| sat. | % | % 16,2) 13,4 18,4} 14,9} & 0 wunsat % 3A oa : Xeak unsat. % 12,3 14,0 i === oe ee 2 at 75°C Te. s 0,560 0,580 winging Teo = 4,985 4985 temperature: Ta s 0,044 0,044 Th = 0157 0,151 Resistance ‘Stator winding J phase [ma 7220 72.00 at 20°C: Rotor winding mm 89,09 69,09 ‘Voltage PF = rated P.F. Yo 358 38,5 regulation PE= 100 % 259 3 ‘Max. unbalanced ‘Continuous: % 10 10 toad Shor time i 5 10 70 Power at Underexcted Nivar 748 Ta PF=0 Overexcited Mvar 22.5 25,7 Winding temp. se Stator (RTO) K 33 30 (calculated values) Rotor (average) K 57 65 Bearing losses kW, B B Windage losses kW 167 167 Losses Core losses W 7% 73 Shor circuit osses Ww. 134 ifs Rotor FR losses kW 7 93 Total losses kw a8 Eg Efficiences with tolerance aod | % 97,88 97.51 at brushless excitation Wetoad | % 37,54 ‘7,76 and rated P.F. a 7,01 ‘87.25 Siemens AG 4.4-1860-5833 Power Generation b.2-9-4 1036Operation & Electrical-Mechanical Maintenance Training 6. Generator theory H-250&M 6.0 6.3 TECHNICAL DESCRIPTION OF GENERATOR (1) Stator 1) Base Frame : [Link]. 4.1-2110-0001 2) Base Frame : [Link]. — 3) Inner Stator With Core : [Link]. 4.1-2130-0001 4) Enclosure : [Link]. — 5) Stator Winding-Conductor Design : [Link]. 4.1-2300-0028 6) Connection Diagram of Stator Winding: [Link], 4.1-2301-5833 7) Stator Slot : [Link]. 4.1-2303-0001 8) Post-Impregnated Stator Windings : [Link]. 4.1-2320-0010 9) Terminal Bushings : [Link]. 4.1-2370-0021 10)Stator Windings, Post-Impregnation : [Link], 4.1-2390-0001 14)Anti-condensation Heating :[Link]. — (2) Rotor 1) Rotor Shaft : [Link], 4.1-3000-0032 2) Cooling of Rotor Winding : [Link]. 4.1-3110-0001 3) Rotor Winding :.[Link]. 4.1-3300-0011 4) Rotor Slot : [Link]. 4.1-3301-0024 5) Rotor End Winding : [Link]. 4.1-3311-0001 6) Rotor Retaining Ring : [Link]. 4.1-3350-0003 7) Field Connections : [Link]. 4.1-3371-0001 8) Rotor Fan : [Link]. 4.1-3600-0004 9) Rotor Grounding System :.[Link]. 4,1-8350-0004 (3) Generator filter unit 4) Description of Plant :[Link]. — 2) Air Filter Unit : [Link]. 1-6910-264634 Rev.0 3) Base Frame for Air Filter Unit : [Link]. 2-502966 Rev.0 HITACHI Inspire the Next - 63a -Operation & Electrical-Mechanical Maintenance Training 6. Generator theory H.25 08M 6.0 (4) Bearing 1) Radial Plain Bearings (Technical Data): [Link]. 4.1-3501-5833 2) Installation and Operation : [Link]. 4.1-8100-0001 3) Bearing : [Link]. 2-3500-249373 Rev.A 4) Bearing : [Link]. 2-3600-249374 Rev.A (6) Excitation system 1) Brushless Exciter Machine :[Link]. — 2) Earth leakage protection :[Link]. — 3) Outline Exciter [Link]. 10.015.313 Rev.3 Be, - 63b -enya © Semen AG 187 ARs Resend Turbogenerator Description Stator Base Frame The baseframe carries the stator, the bearings, the enclosure, the brushgear or stator of exciting machine (What provided) and the machine accessories. The baseframe and anchoring elements transmit the forces occuring in the machine during operation and on short-circuils to the foundation ‘The method of anchoring provided is shown in the Generator Dimensional Drawing. Basis for baseframe-design is shipment of the complete generator including the rotor. Further functions: © Vibration- and noise-damping Realization of the cooling air circulation together with the upper enclosure * Wiring and cable arrangement for supervising equipment and anticondensation heating system Siemens AG Energleerzeugung KWWU ) 4.4-2410-0001 11986Grundrahmen/Base Frame ‘The base frame consists of welded-together standard T-beams. In case of special designs (large frame height), rolled-stee! plates of appropriate thickness are welded together to form a box-type structure. To increase stiffness of base frame, fin plates are welded in the whole cross area below the bearings and in the axial area. The seating surfaces accepting the bearings and the exciter machine resp. the brush gear are machined with parallel surfaces and provided with tapped holes and taper-pin holes for securing the above-mentioned machine parts. The cooling of the exciter machine resp. the brush gear is realized by means of tubes and openings in the console. In this way, a connection to the generator cool air compartment is made. For complete transportation, titing bollards are welded on the base frame sides. Tapped holes and anchor bolt holes are intended in the axial and oross beams to enable the generator alignment and anchoring to the foundation. b.3-/-2-/Grundrahmen/Base Frame seme 1 Standard-1-Profl 1 Standard beam 2 Rippenblech 2 Proplato 3 Gowinde- Baw. Kegeistit- 3 Tapped hole resp. 2 {aperpin hole 4 ——_Belatungssiiung baw. robe 4 Tube reap. opening for ‘or Erregoreinichtung cexciter set cooing 8 Ashingepoter 5 Liting bolas 6 Zugankerbohrung 8 Anchor bot hole b.2-f- 2-2Ccenrioh © omens AG (97 - AR Revved ‘Turbogenerator Description Inner Stator With Core The stator is manufactured as a three-part structure; the base frame, the inner stator and the enclosure. The inner stator consists of the core and the stator winding. The stator core is stacked with insulated electrical sheet-steel laminations with a low loss index and is supported in the base frame by means of guide bars and rings. Inner stator and base frame are welded together. ‘Axial compression of the stator core is obtained by clamping fingers and pressure plates. The clamping fingers ensure a uniform clamping pressure, ‘especially within the range of the teeth. After stacking of the stator core the core key bars are installed in the respective slots. The required stifiness is obtained by welding the skeleton frame to the core key bars and pressure plates. The two outer and if required further skeleton frames of the inner stator are thicker. They ensure ‘safe transmission of the mechar forces via welded on lugs to the base frame. Siemens AG Power Generation $.3-/-2 _ 4:1-2430-0001 * o2576Kapselung/nclosure The enclosure of a machine consists of both internal and externel parts which serve not only fo protect the machine from harmful environmental factors but also to protect the enviroriment from the machine itself, In addition to protection, the enclosure al serves to guide the cooling air within t.. machine and to a large extent also determines its noise characteristics. The internal parts of the enclosure serve to guide the cooling air and also to protect the winding when being transported and during assembly or dismantting. For this reason the respective parts are called winding covers and airguide rings. For their construction Glassreinforced-plastic is used. To simplify maintenance they are sectionalized. The outer enclosure takes the form of a Jacket with rubber-strip insulation between it and: the baseframe in order to reduce transmission of structure-bome noise. For assembly reasons the jacket may also be divided into several parts. Split shaft glands bolted to the baseframe ensuré perfect sealing with the shaft even in the event of movement or vibrations in the Jacket and permit it to be ified off without extensive dismanting work. Removable covers, either bolted-on or hinged, enable a service of the coolers during operation provided the customer's safety regulations allow this. Enélosure Construction for Direct Air-cooled Machines The intemal parts of the enclosure correspond to those of the air-to-water-cooled machines as far as their function and shape ‘are concemed. Openings in the outer enclosure provide for the connection of ventilation ducts. The outer enclosure is of the jacket type. 1 Wellendurchiahrurg 2 Haubo 3 Wicklungsschie 41 Shaft gland 2 Jacket 8 Winding cover ‘AusfOhmung mit ‘Ausfohreng mit Agile Radiator With axalstow fan Wi ceinfugl fan HaubenaustOtirung fOr durch2ugsbellfiste Maschinen. ‘Jacket design for direct air-cooled machines b.2-/-¥opr Sarene AG 197 - AR Reed Turbogenerator Description Stator Winding - Conductor Design 1 General, Connection The three-phase stator winding is a fractional-pitch two-layer type consisting of individual bars. Each stator slot accommodates two bars. The slot bottom bars and top bars are displaced from each other by one winding pitch and connected at their ends to form coll groups. ‘The coll groups are connected together with phase connectors inside the stator frame as shown in the connection diagram. This arrangement and the shape of the bars at the ends result in @ cone-shaped winding having particularly favorable characteristics both in respect of its electrical properties and resistance to magnetically induced forces. The bars afford maximum operating reliability, since each coil consists of only one tum. ‘This makes the fur insulation and the main insulation identical. 2 Conductor Construction ‘The bar consists of a large number of separately insulated strands which are transposed to reduce the skin effect losses. The strands of small rectangular cross-section are provided with a braided glass fiber insulation and arranged side by side over the slot width. The individual layers are insulated from each other by a vertical separator. In the straight slot portion the strands are transposed by 360° (540° in case of large core lengths). The transposition provides for a mutual neutralization of the voltages induced in the individual strands due to the slot crossfield and end winding flux leakage and ensures that minimum circulating currents exist. The current flowing through the conductor is thus uniformly distributed over the entire bar cross-section so that the current-dependent losses are reduced. ‘At the Roebel crossover points, the insulation is forced with insulating strip inserts. To ensure the dimensional stability in the slot portion, the bars are cured in an electrically heated press. Prior to applying the bar insulation, the bar ends are bent with a special device which shapes the involutes over a cone shell. This ensures a uniform ‘spacing of the bars over the entire length of the end ‘urns after installation. Bars for generators with a nominal voltage > 10 KV get a interal potential grading. The order of the intemal potential grading is to constant the electrical field strength in the high voltage insulation, ‘The high voltage insulation consists of the specified number of half overlapped, continuous layers of dry mica tape applied from end to end on the stator bars. A semiconducting tape applied as a final wrapping in the slot section provides for a good electrical contact with the grounded parts via the stator core, Specially treated tapes are applied to the bar portions just outside the slot to provide a corona grading system which ensures uniform control of the electric field without corona discharges. The end turns are provided with an outer cover of highly flexible armoring tape in order to obtain a smooth surface. In the ‘course of manufacture, the bars are subjected to numerous electrical tests for quality control 3. Winding Assembly The pre-insulated and pre-shaped bars are carefully placed into the slots of the stator core. In the end windings, dry glass fabric pads are inserted between the coils as spacers, and the end turns are then lashed fo each other and to the end winding support structure with glass fabric tapes. The insulated bars in the slot section are covered with prefabricated glass fabric pads and locked in plan by inserting slot wedges. The phase connectors are likewise insulated with mica tapes. They ate secured to the support brackets, using spacer blocks and lashings similar to those in the end windings, and then connected to the respective stator bars. The stator bars and all phase ‘connectors are then taped with dry mica tape and with an outer cover of armoring tape as used on the end tums. 4 High Voltage Insulation ‘The high-voltage [Link] provided according to the proven Micalastic system (see 4,1-2320). Siemens AG Power Generation b.3-/- & |< 44-2300-0028 «4207: wos BurBnexieeie me ecetd, OV suawals 0010 4, eees-Loez-b'y Cephieh © Serene AG 2000+ AL Fite Rasewed 1. Bottom bar Top bar 2-Layer Lep Winding 3 Phase 2Pole 42 Slots Chording: 17/21 eee Step 17 Slot Spacing 7 Siots per Pole and Phase Connection Y uoyduosoq JoyeseueGoquny Bujpuym s0}eIg Jo WesBEIG UOR22UUOD“Coniaht © Sans AO 1807 - Age Resor Turbogenerator Description Siemens AG Energieerzeugung KWU 1 2 3 & 5 6 7 8 ‘Stator Slot [Link] ‘Slot wedge Slide strip Top strip Vertical separating strip ‘Solid strand High voltage insulation Center filler &3-/-7? 4.1-2303-0001 11986‘Coptht © Samana AG 1807 Atha Resend Turbogenerator Micalastic® High Voltage insulation Description Post-Impregnated Stator Windings 1 General stipulated in the applicable national and intemationat High-quality mica, selected epoxy resins and a matching vacuum impregnation process are the characteristic features of the Micalastic® insulation for large turbogenerators. This high-quality, insulation system is the result of systematic development. Its. reliability is assured by continuous quality control throughout the manufacturing process. ‘The first 10.5 kV winding of a turbogenerator to be impregnated in vacuum with a solventiess synthetic resin and cured was completed in 1958. Since that. time, this insulation system has been used on all direct cooled windings and also on indirect cooled windings of more than 350 turbogenerators with 2 total rating of 150000 MVA. Since 1960, this insulation system has been registered under the trade-mark Micalastic® for Siemens AG. Today, this system can be used for the post- impregnation and curing of a fully wound-stator. 2 impregnation and Curing The stator core with the coils installed in place is pre-dried in a vacuum tank, evacuated and impregnated by being flooded with epoxy resin. After this extensive impregnation cycle involving the application of pressure, the surplus impregnating resin is drained. The complete stator is then placed in an oven for curing. All mica tapes and parts to be impregnated for achieving an improved mechanical strength include an accelerator to speed up the curing process. The impregnating resin itself contains no accelerator and can thus drain off from the non- insulated surfaces of the core as heat is applied so that all cooling passages remain free from resin, The application of appropriate monitoring methods ensures adherence to the specified conditions and limits during evacuation, heating, impregnation and ‘curing of the fully wound stator. AS a final treatment, a varnish coating is applied to the stator winding. 3 Tests During bar manufacture, the standard strand tests according to IEC/VDE specifications are performed. Only bars without short-circuits between strands are released for further processing. After installation of the taped bars in the core stots, dc-tests are carried out in order to promptly identify and eliminate any defects and weak points produced in the winding during installation without causing damage to other parts of the insulation, After impregnation and curing of the winding a dissipation factor vs. voltage measurement as standard specifications is performed for each bar between all individual phase windings and to ground. Guiding values for the dissipation factor and its rise with the voltage are merely given in the KEMA specifications. According to these specifiations, the maximum value shall not exceed 0.04 at 20% of rated voltage, and the rise shall not be greater than 0.006 per 20'% of rated voltage up to 60 % of rated voltage and 0.008 per 20% of rated voltage up to ated voltage. Windings manufactured by the Micalestic® post-impregnation process comply with these limits. The higher rise of the dissipation factor as compared to the limit values established for individual conductor insulations using a guard electrode arrangement results from the loss attributable to the voltage grading material applied at the slot ends. final dielectric strength test performed at 105 % of the winding test voltage (Up = 2-Uy + 1 KV) serves, to verify proper impregnation and the electrical quality of the insulation before the stator is installed in the base frame. 4 Properties of Micalastic® The Micalastic® postimpregnation process ‘ensures a mechanically firm bond between all winding components and between the winding and the stator which is capable of withstanding the various temperature rises occurring during operation. The Micalastic® system thus provides for reliable insulation of the windings at all machine voltages. The insulation is applied continuously from end to end on, the stator bars providing effective protection against overvoliages arising during normal operation and against the high stresses that may occur at the slot ends when high test voltages are applied. Micalastic® has @ long electrical life as determined on hundreds of experimental bars and verified on numerous fullsize bars. Micalastic® is a good conductor of heat by reason of its high mica content and the voidfree. synthetic resin, Efficient heat transfer is particulary important for dissipation of the copper losses in machines that require thick insulation because of the high voltages and are not designed with direct cooled windings. Micalastic® features a high thermal stability. The resin-impregnated and cured insulation permits the machine to be operated continuously under conditions ‘corresponding to those for Class F insulation. Micalastic® insulation shows only a small ation factor tip-up with increasing temperature, Siemens AG Energieercougung KWU B3-1-8-/ 7 , 44-2320-0010/1 sa97ei Turbogenerator Description Micalastic® High Voltage Insulation Post-Impregnated Stator Windings which is also affected by the loss attributable to the voltage grading material applied at the slot ends, Micalastic® features an elastic reponse to thermomechanical stresses. Alternate heating and cooling with large differences in temperature are endured without detimental effects on quality. The Micalastic® insulation remains firmly bonded to the copper conductors and the stator. This is confirmed by dissipation factor measured with rising voltage within the operating temperature range. Micalastic? owes its insensitivity to high temperatures and temperature changes to the cured synthetic resin. This favorable performance under thermal stress’ is particularly “advantageous for machines subject to frequent load changes, eg. ~enerators driven by gas turbines or peak-load GONm nach deo Anbau abgedichtet mit Silikon sealed with Silicon after assembly 3 he 320 3 t | Tet ra XX ! ih b4ay a | 1 Wit Pos.1 hau c 1 Ua le ‘os. gi Mt i 2 1 nyt 21 bn 4 1 WARS SB 1 tL 1 rhe pls | Bi) TL ct | i y 4 | [ " y iy | 1 aa ht | ibe zl r+d| 1 7 if 7 1 in t Regensinns }——B i citer es55 Ht irDooe |! us 45!!N soor900-tiirsDode al i Sf 1 SETS Gcra-2 ag Regenabisut 1 77 1 Temperaturfiihler = “3 fan dean ! 8 Stck, Filter LUWA Temperat ‘ 8 Stek Filter LUWA | seme” || area sii 1 FP 85-592/592 XQ. 1 Tur gesftnet | Boor open | ree | 1 \ al i a i ty "Ih i L ile ‘ird protection grate Wetterschutzgitter weather proieciion grate oo, | 4 Pos. 3 1700/3870 rain drain Tir gestfoet Boor open vf eee 7 I i Hd ' : | | i I i 3500/7200 ' 1 Stee] Fitter 64592490 | i ' Hi | Tie. Filter Ge 592x490 | ont i | Regenrinne | Ju Le ol Reenrinne ae ed ro ter iW ' Foie. Falter Gh 5909692 NFU 1 it I in ' is 1 \ ES Nu 1 uy i \ TS 2 (i WLEe- t s aq |isc> € ak 3 foe x ae S| = c Sj ar Pos. 1 3 ia ~; 3 i Hh 3 i a Pos. 2 \ eae = } Pos. 2 it 1 7 i Ja Stad Fitter Ge 5924592 | ; iH ! Yee ater Gs 582x592 i 2 HL. eae | ae aa ! | : TE UC { 1 Stok ster oe soagea eee I Tpiee. Fitter 66 592x490 1 th 1 | i I | Jt u i ca Packliste HITACHI Luft filteranlage Packing List for HITACHI Air Filter Unit Pos. 1: 1 Stck. Beliftungseinheit 1piec. air filter unit Pos, 2: 2 Stck. Ansaughauben 2 piec. air inlet hood Pos, 3: 1 Stck. Forttufthaube ipiec, exhaust hood Pos. 5: 1Stck. Karton mit Mentage- und Dichtungsmaterial sowie Zubehor 1 piec. Package with assembly and seating material and accessories - 3 Rollen Dichtband - 3reels seating strap - 2 Stick Sitikon mit Pistole Pos. 6 2 Stck. Zeigermanometer. Typ: 2000 - 2 piec. Manometer, Typ: 2000 - 1,5 kPa 2 Stck. Zeigermanometer, Typ: 2000 - 750 Pa 2 piec. Manometer, Typ: 2000 - 750 Pa US kPa Vogetsch bird protection grate Nicht tésent ‘Sechskantulfer selbstaichernd dont raleaset 100 Befestigt ait 12 Stck. Stehbolzen u. Sechskantmutter M8; Drehmament= 40Nm Fixed with 12 pieces stang-bolfs and hexagon nuts M8; Forque= 6CNm nach dem Anbau abgedichtet mit Stikon Seated with Silicon after | Pos. 3 Regenablaut “ran ran ——} ther Wetterschutzgitfer weather protection grate SSeS SSS ESS IG dear tL 706/900-Tir/Door 0 Y Detail Y - view Y Traufbleche an Langsseite gutter sheet plates at long side bauseits vernieten und ochmals Kit to be riveted on site and ‘again puttying kitt Pos. 3 Blech varz/lackiert wird Lose mitgeliefer? late gaty./varnished will be provided toose 2800 {leo 5 Detail Z - view Z Traufbleche an Stirnseite gutter sheet plates an front side Nicht tsent Sechskantmatfer salbstaichernd dont release! hexagon nuts self protecting bauseits verniaten und nochmals Kitt to be riveted on site ang ‘again put Fying tT Pos. 3 Blech vere /achiert 2 mirgelietert eet plate i varnished Wil be provided loose 12 Verschraubung Mt J 2x Screws iz va torque= Ota LSS PARAS S SSS i i Raum und Gebiuietechnischer Service GabH Tel: (93611750579 |Bauherr: - 2 pieces Silicon paste with foal ee aiiet Fae (03 619 750 57-75} SIEMENS POWER GENERATION Pos. &: 6 Stck. Regenabweisbleche (lose) zur cee ianlet anges T i ; bauseitigen Montage creed eee } (2 [she ame Bezccinang tates (l f - 200 Stiick Blindniete Fe | Tee SS HITACHI 12005833 6 piec Dadar: ates (loase) for ~ 200 pieces rivets 1 = i SFFLIEREUET - AR FLTER ONT ~ 12 Stick Sechskantschrauben M12; Scheiben mit Lappen verz. i Pe ieee - 12 pieces hexagon screws M12; washer with lug. galv. T hee a 4 [Formah: Tat Index| Anderang \Dahun [Nanel Mafistabs 1420 2 3-3-2Schnitt A-A section A-A 159 100 Schnitt_C—-C section C-C 100 Schnitt_ B-B section B-B rr “Tal 100 Schnitt_ D-D section D-D PAS) Raun- eod Gebiudctecniscer AGH Pat Sess ties gy 9986 Erirt t Service Gabi Tats 03601 75057-0 | Barer: Fa: (3 68 750 57-75 SIEMENS POWER GENERATION 2992 [Datum Name _[Bezeicnnung [Gers [14.8: Peter [Gepe| 14.03 [Scholz HITACHI 12005855 4u320/4h08SE Z 2502966 GRUNDRAHMEN FUR LUFTFILTEREINHEIT Gttune BASE FRAME FOR AIR FILTER UNIT index! dere aha 2Cony © Smee AB 2809 -A RhsResone ‘Turbogenerator Radial Plain Bearings Description Technical Data ~ Manufacturer: RENK AG ~ Bearing material: RENK Metal Therm 89 = Order No.: - Rated speed: TE: EGXYQ 22-250 ~ Min. turning speed: ~ Min. speed without ol jacking: GXYQ 22-250 rigid labyrinth seal type 20 (protective system IP 44) 2on EE, 1 on TE - Ambient temperature: 40°C = Shaft seals: rigid labyrinth seal type 22 - Average bearing temperature: 91°C with baffle (protective system IP 55) ~ Alarm temperature: 95°C ton TE - Allowable bearing temperature: 90°C. = Temperature measurement: journal parts (radial) - Oil inlet temperature: 54°C ~ Bearing insulation: —_ insulated spherical seatings ~ Lubricant: Oil ISO VG 32 - Circulating ol * Total oil flow: 80 litres/min * Minimum Oil pressure at oil inlet: 1,0 bar Siemens AG 4.1-3501-5833 Powor Ganeration B3-4%-/ + 0103eCcenplgh @Semens AG 868- At hs Reseed Turbogenerator Generator Bearings Description Installation and Operation Manufacturer: RENK AG Laatzener Str. 21 D-30539 Hannover Documentationtitle: Slide Bearings type EG, ER with ol supply Amount: 51 pages documentation Note: “The enclosed manufacturer's documentation generally refers to all slide bearings of the EGIER type. The each applicable design results from the technical data (see 4.1-3501) and has to be applied to the documentation accordingly. Siemens AG 4.1-5100-0001 Power Generaion 05986 b3-yr2> 2 304 ~-37,38,39, 40,4 83,3536 63 Ss 9 77,28,29. 24,30 25,26 BOAR 6. PE teamuattog a tater 893K trouereniisommite seus Th i] Crabiapedtrwrg re a Cn 7 BP Ak" troveesortiedtuie eau il 7 Diablout 0420 (Ranich ANS3°~ 885 ~ B08 : ‘of outlet ON 80 (flange ARSL3” - BIS ~ Sa) ‘Serie Chadle 0M 80 (ride ANSI3"- 816.5 ~ BO} ; ale] ‘i ' IV + eta fie aid O29 au ‘connection fr inlet N29 BP V4" rocardparentréedtute N20 au t oe State ‘ OY ant ti Tenperitaier 2 sn crvectn for thermos BP v2" recurdporsandethermondirigs éwo, lean 150] 3] 25 @ Vi cup irtestatk Te 2 catnection for hyérastatic BP uz" Toctora pour systeme hydrostatique sv iif saner_[ ol - |= Vi Ani tir Weeciiingmessng V4 H1ET' camedtinfervratin ttt detector M-#0T — recardpardeliterdeviratinstatre) tke || 18 Matron Pg mages 7 7 peewee ce comt dE co EE oS nc Cb a amet wv rece ene Ae wavs sritet 7 /|Leol] . - Ui EE DK Anh Tener 12 carectintorterosens. “BP v2" rocardpar save thermonetrige sw Ea By : + as Clie Anche, Vand‘ sind baitsalig vorhanden. 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[FPF 5Ro9- 2,937 eo eel > RV-N 12005804 -. (of mee | =| [ACER EGRYO22-250 oy ‘Store t et BEAR IVG — | 7 - (ON eitney 192-225 h4~0026 A ina ee pe Bilin Ee ai ee #2 A A A A A AErregermaschine/Brushless Exciter Machine The exciter is brushless and takes the form of an extemal-pole generator. Its. rotor is overhung mounted on the shaft end of the main machine. The stator is fixed to the base frame of the main machine. A permanent-magnet three-phase pilot exciter driven directly by the common shafting or a static auxiliary excitation unit described separately is used for exciting the field of the extemalpole via a voltage regulator. The three-phase currant flowing in the rotor winding is rectified by silicon diodes in the rotating rectifier and fed into the field winding of the main machine through the exctation tine ‘extending through the hollow shaft of the main machine. ‘The rotor is shrunk onto the shaft extension of the main machine. The rotor hub carries the laminated core. The diodes are mounted according to the machine design either directly in the rotor or in a separate rotating rectifier. The three-phase rotor winding inserted into the slots of the laminated core is connected in ster. It is a twoJayer winding of insulated copper wire with multiple parallel conductors. The free ends of the individual windings are arranged at EE and connected to the U, V, W and neutral bus rings arranged on the same. side. The ‘winding overhangs are provided with bandings to afford protection against centrifugal forces. ‘The rotor windings are vacuum impregnated with epoxy resin, The brushless exciter is of the closed-circuit cooled type. The rotor core permits the passage of cooling air past the rectifier heat sinks. The ducts are so designed so as to communicate via gaskets with the air passages in the baseframe supporting the main machine, thus integrating the cooling circuit of the brushless exciter with that of the main machine. The rectifier is designed as a 6-pulse bridge irouit. The diodes are fitted onto light metal heat sinks with cooling ribs by means of clamping caps. The mounting position of the diodes is depending on the polarity. As the heat sinks are live they are fitted in the supporting ring using insulated elements. The connection between the heat sink and the main rotor is established via connecting angles. 63-8-/-/ The rectifier bridge is protected against high energy over-voltages as may occur in the event of faults by surge diverters situated For inductive measurement of the main excitation current ly a measuring coll is fitted fon the stator yoke ring between the two poles (in the pole gap). This coil provides a single- hase AC voltage proportional to the 3-phaso rotor AC current and thus to the main excitation current. This voltage is indicated via a balanced moving coil instrument with builtin rectifier. The instrument terminals are situated in the terminal box of the brushless exciter. ‘The reading of the instrument associated with the inductive excitation current measurement is influenced by the temperature of the field winding of the main machine. The measuring device must therefore be adjusted by the voltage divider with the field winding at operating temperature, with the aid of the main machine characteristic curves (no-load ‘operation or short-circuit). If necessary, a resistor Ry must be connected in series with the measuring device. Defective diodes can be located by means of a DC continuity tester. It should be noted, however, that owing to the low measuring voltage depending on the measuring renge selected, measurements carried out with instruments of this type may provide greaty iffering results, particularly in the forward direction. The results can therefore only be used for comparing the orders of magnitude of resistance in the blocking and forward direction. For measuring the resistance in the forward direction, the measuring range should be as small as possible. With healthy diodes and with a measuring voltage of 1.5 V, the resistance in the forward direction may be about 1002 to 10k, dopending on the measuring range and a few 100 kQ in the reverse direction. Diodes can be {ested faults after the leads of all the diodes have been disconnected. Diode bridges are likely to give rise to two kinds of faults as follows: * Loss of Blocking Capability (Diode Failure) ln the event of diode failure, the current in the field winding of the generatr is reduced to a very small value _so that the loaded machine falls out of step. To clear the fault, the machine ‘must therefors immediately be de-excited and shut down, The resistance of faulty diodes is reduced to extremely low values in either direction,Erregermaschine/Brushless Exciter Machine Loss of Conductivity in the Forward Direction (Interruption) Loss of diode conductivity occurs considerably less often than diode breakdown and is indicated by a reduction of the voltage delivered by the bridge of approx. 15%. ‘Thanks to the excitation reserve, the auxiliary excitation unit is able to fully compensate this loss of excitation voltage even though the machine requires a higher auxiliary excitation current at rated output and nominal power factor. Diodes which have become blocked in the forward direction habe extremely high resistance values, Ne a wm FA, F2 Terminals field winding Hie Excitation current indicator coil vt, v2 Brushelifting device 1y3, I¥4 Ground fault indicator RC ‘Overvoltage protection b.3-$-f-2 GeneratorLaufererdschluschutz/Earth leakage protection ‘The brushless exciter Is provided with a pair of siiprings required for earth leakage protections of the whole equipment. These siiprings are shrinicfitled to an insulating sleeve on the extension shaft fitted to the end of the exciter sheft. Each sipring is connected by a cable run through the central bore of the extension shaft to the positive and negative d. c. bus rings. ‘The brush operating gear consists of a rotatable magnet fitted in the EE endshield of the exciter frame and having a brush spindle fixed to one end of its armature via a coupling piece. The brush spindle has an insulated section carrying the brush holders with the measuring brushes. The brushes are not in permanent contact with the sliprings. They are applied only as long as the magnet is on, and are retumed to their rest position when the magnet is de-energized. The retracted and applied positions of the brush holders are defined by a cam located in a hole. The measuring brushes, the exciting winding of the rotatable magnet and, in parallel thereto, a freewheeling diode for arc quenching when the magnet is being de-eriergized are connected to a terminal block accessible through a laterial opening in the EE endshield of the frame. The voltage measuring system enables measurement of the excitation voltage of the main machine while the equipment is in operation, Itis recommended to actuate the brush operating gear once per shift for max. 15 seconds. 6.3~§-2 Brush lifting device