62 615se
62 615se
10/626.15 EN
Multi-loop process controller P500, P550
(Protronic 500, Protronic 550)
with powerful PLC functionality,
extensible with hardware modules
■ Buscapable interfaces B U S
– for MODBUS (RS 485) or PROFIBUS for connection
to higherlevel systems, optional
■ Rapid lateral data exchange via interface module
■ Data storage in Flash-EPROM
– optionally on memory card
Intelligent,
■ Custom configuration with function block
diagram or instruction list compact and efficient
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
Description from a distance, indicate the process state. Digital displays and
cleartext information permit precise reading and accurate setting
The 1...4 channel process controllers P500 (Protronic 500) and of set point and correction values.
P550 (Protronic 550) are universally usable models of the Pro
tronic series. They can be operated as process specific single
Programmer
units or in a system network with other Protronic controllers or in
conjunction with higherlevel systems. Every unit has a configurable programmer which provides a time
dependent set point. Up to 10 programs with 15 segments each
The nonupgradable P100 (Protronic 100) is visually identical to can be stored in the unit.
the P500 (Protronic 500), described in Data Sheet 10/626.11
EN. Controller outputs
The P500 (Protronic 500) and P550 (Protronic 550) models differ Two-position controller, PID characteristic without or with
only in their front control panels. leading contact for high/low/off levelling.
2
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
Permissible common-mode voltage against device ground other data as resistance thermometer
≤ ± 4 V DC Analog input 2 (AI02)
Input for mA signals, technical data as AI01, but without electronical iso
Permissible differential-mode voltage Uss (50 Hz):
lation. 0...10 V as option (see Code No. 310).
50 mVss
Binary:
Analog: 4 binary inputs/outputs
Universal input AI01 Direct/reverse function configurable
used for standard signal
0/4...20 mA at 50 Ω ±1 % Input Rated signal Voltage range Current range
DIN 19240 V DC (V)
Overcurrent/polarity reversal protection
Rated level 24 20.4...28.8 approx. 1 mA
up to ± 40 mA
1signal 24 13.0...30.2 approx. 1 mA
Linearization, square-rooting
0signal 0 3.0... 5.0 < 0.2 mA
configurable
at 4...20 mA Output Rated signal Voltage range Current range
Line break monitoring with configurable reaction DIN 19240 V DC (V)
Rated level 24 ext. 20.4...28.8 100 mA
used for thermocouples 1signal 24 13.0...30.2 0...max. mA
Types Temperature Voltage Typical 0signal 0 3.0... 5.0 0...0.15 mA
range range accuracy
J 200...1200 °C 77.43 mV ≤ 0.2 % Switches off in case of overload. Switching frequency ≤ 8 Hz
E 200...1000 °C 85.18 mV ≤ 0.2 %
K 200...1400 °C 61.53 mV ≤ 0.2 %
L 200...1000 °C 78.21 mV ≤ 0.2 % Outputs
U 200... 600 °C 40.00 mV ≤ 0.3 %
R 200...1700 °C 20.22 mV ≤ 0.5 % Analog:
S 200...1800 °C 18.72 mV ≤ 0.5 % Control output or retransmission
T 200... 400 °C 26.47 mV ≤ 0.4 % 0/4...20 mA at max. 750 Ω, shortcircuit and opencircuit proof
B 200...1800 °C 13.24 mV ≤ 0.6 %
Control range
D 200...2300 °C 36.92 mV ≤ 0.4 %
0...≥ 21 mA
Reference junction compensation
internal or external: 0, 20, 50 or 60 °C Load-dependency
0.1 %/100 Ω
Internal reference junction
Resolution
Error limit ± 1 °C/10 K
Reference temperature 22 °C ± 1 °C ≤ 0.01 %
Ambient temperature 0...50 °C Binary:
Sensor break monitoring see inputs
with configurable reaction
Transmitter feed
Used for resistance thermometer Pt100 DIN Output voltage
20...24 V DC, 100 mA, shortcircuit proof
Measuring range
200.0...+200.0 °C Load monitoring
200.0...+800.0 °C Output automatically cuts off on overload
Measuring current
Programmer
≤ 1 mA
10 programs can be stored
Measuring circuit
each program:
2wire circuit to 40 Ω line resistance, Line balancing by software
15 segments
3-wire circuit Set point in physical units
for symmetrical lines up to 3 x 10 Ω Segment time 0...99:59:59 hours, four digital tracks
3
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
4
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
A E
+ 1
1
- 2
2
+ 3
3
- 4 4
+ 5 5
- 6 6
+ 7 7
- 8 8
AE4_MA AE4_MV
C B
1 >21 V 1
2 2
3
3
4
4
- 5
10 V 5
+ 6
6
- 7
20 mA
+ 7
8
8
AE4_MA_MUS AE2_MA/MV_TR
5
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
F M
(+) 24 V DC
1 +
BE1/BA1
2 24 V DC 1
(+) E* BE2/BA2
3 2
BE3/BA3
4 3
BE4/BA4
5 4
BE5/BA5
6 5
A*
BE6/BA6
7 6
8 (-) -
AE4_PT-2L BEA6-BIN
8
AE2_PT-3/4L
6
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
*) Connection example: I = binary inputs; O = binary outputs Max. 4 digital inputs TTL (0/5 V DC)
Input resistance RE > 6 kΩ
Signal range L = 0...0.8 V/H = 3.5...24 V
Module BA4_REL (only usable at slot 6 and 7) Accuracy
4 relays ± 0.1 %
with NO contact for max. 250 V AC, 1 A resistive load
Built-in spark-quenching
0.022 µF + 100 Ω
H
9,5 V DC
1 NAMUR
0/5 V
(+) 5
0/24 V
0/5 V
(+) 6
0/24 V
T (+) 7
0/5 V
0/24 V
1 (-) 8
AE4_F
Rel.1
2
3
Rel.2
4
5
Rel.3
6
7
Rel.4
8
BA4_REL
7
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
4
3,4 Rx
N(mA)
P(V) 5 5,6
1 RS-232
6
2
7
3
U RS-232
RS-485
4
6
Module PROFIBUS-DP/DPV1 (Slave)
7
Can be used in all slots 1...7. Module with the full functional capabilities
8 AA3-V of DIN 19245, parts 1 to 4. Maximum 1 module can be used in the
AA3_MA
device. Transmission rate up to 1.5 MBaud.
Bus terminating adapter is possible as accessory, Catalog number
626190346488.
1)
+ 1
RS-485
CPU
- 2
6 VCC
Z Profibus
8
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
Dimensional drawings
Protronic
1
2
3
4
144
136,8
SP-w
Ind
6
Loop M C
A 7
Esc
Menu Enter
0 100
8 255
72 272 67,5
1 24 V
2 24 V
B01...B04
3
Outputs Inputs
4
+24 V
5
6
7 -
8
9
+
10
+ - AI01
mA
11 - Pot.
B 0
12
13
mA + +
14 - AI02 0
15
+
16
mA
- AO01
AC L N
DC L+ L- PE
Connection diagram
AI01 Universal input
AI02 Additional current input
B01...B04 Binary inputs or outputs, function configurable
AO01 Analog output 1 (20 mA)
24 V Feed for 2wire transmitter and/or binary inputs and outputs
B Jumper only if transmitter feed from terminal 1 is used
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Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
Ex stock versions
Catalog No. EUR Deliv. time
Standard model P500, P550 without modules, without memory card
pre-configured as single-channel continuous controller
List configuration:
P500 (Protronic 500) 115-230 V AC V62615A-1101110 890,00 ** 1 wk.
24 V UC V62615A-1401110 958,00 ** 1 wk.
P550 (Protronic 550) 115-230 V AC V62615A-2101110 1272,00 ** 1 wk.
24 V UC V62615A-2401110 1340,00 ** 1 wk.
Free configuration:
P500 (Protronic 500) 115-230 V AC V62615A-1111110 1055,00 ** 1 wk.
24 V UC V62615A-1411110 1123,00 ** 1 wk.
P550 (Protronic 550) 115-230 V AC V62615A-2111110 1437,00 ** 1 wk.
24 V UC V62615A-2411110 1505,00 ** 1 wk.
From these basic models, by configuration and, as appropriate, installation of modules, all functions
can be realized (for units with memory card see page 9).
The freely configurable units can be functionally expanded specific to customer requirements
with the configuration program IBIS-R. The functions and functional modules available in the
configuration program are based on Freelance 2000, and comply with IEC 1131-3.
Ordering information
Catalog No. Code EUR Deliv. time
Standard model without modules V62615A- 1 1 1
pre-configured as single-channel continuous controller
Model
P500 (Protronic 500) 1 890,00 ** 1 wk.
P550 (Protronic 550) 2 1272,00 ** 1 wk.
Power supply
115-230 V AC 1 - 1 wk.
24 V UC 4 68,00 ** 1 wk.
Freely configurable
without (only list configuration possible) 0 - 1 wk.
with 1 165,00 ** 1 wk.
Front colours
Grey, RAL 7032 with keys in yellow, green and grey 0 -
Llight grey, RAL 9002 with blue-white keys 1 -
Modul(s) installed in item ... of the current order 300 -
entered at position of current order 301 -
Special features
Code EUR Deliv. time
Input 2 (AE02) for 0/2...10 V instead of 0/4...20 mA 310 45,00 ** + 1 wk.
Express handling for non-stock orders 400 80,00
(controllers equiped with modules) within 3 workdays)
Approvals
with approval to DIN 3440 780 115,00 **
with approval VdTÜV, TRD water level 775 115,00 **
Instrument without display unit Code No. on request -200,00 + 2 wks.
for wall mounting on DIN rail
Operating Manual1)
German Z2D 10,00
English Z2E 10,00
French Z2F 10,00
1)
1 copy in German included in the basic supply; no specification required; extra
Operating Manuals must be paid (please specify number)
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Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
Ordering information
Modules (add-on)
When fitting or planning the module equipment of the controller, it is neccessary to
ensure that the sum of the individual module power parameters does not exceed 220.
The project verification of the process controller or the hardware editor in IBIS-R
monitors the power limit and prevents an overload.
Accessories
Part Designation Catalog No. EUR Deliv. time
GSD Device master data file for PROFIBUS DP, diskette 62695-3601109 31,00 * 1 wk.
Bus terminating 62619-0346488 41,00 ** 1 wk.
adapter PROFIBUS DP
Type of Designation Mod. available slots Catalog No. EUR Deliv. time
modules power Code 1 2 3 4 5 6 7
para.
Inputs
AE4_mV 4fold thermocouple 0 E x x x x x x x 62619-0346280 211,00 ** 1 wk.
AE2_mA/mV_TR 2fold thermocouple or mA 0 B x x x x x x x 62619-0346250 211,00 ** 1 wk.
with electrical isolation
AE4_PT_2L 4fold Pt100 0 F x x x x x x x 62619-0346255 153,00 ** 1 wk.
in 2-wire circuit
AE2_PT_3/4L 2fold Pt100 0 G x x x x x x x 62619-0346281 153,00 ** 1 wk.
in 3/4-wire circuit
AE4_F3) 4fold frequency input 50 H x x x x x x x 62619-0346444 196,00 ** 1 wk.
AE4_mA_MUS 4fold 0/4…20 mA / 0/2…10 V 84 C x 1) x 1) x 1) x 1) x 1) x 1) x 1) 62619-0346441 196,00 ** 1 wk.
with transmitter feed
AE4_mA 4fold 0/4…20 mA 0 A x x x x x x x 62619-0346254 142,00 ** 1 wk.
with electrical isolation
Binary inputs/outputs
BEA6_BIN 6fold binary inputs/outputs 0 M x x x x x x x 62619-0346282 148,00 ** 1 wk.
Real time clock
BEA4_RTC-B2)4) Real time clock with battery 0 L x x x x x x x 62619-0318634 159,00 ** 1 wk.
4fold binary input/output
BEA4_RTC-C2)4) Real time clock with capacit. 0 L x x x x x x x 62619-0318635 159,00 ** 1 wk.
4fold binary input/output
Outputs
AA3_mA 3fold 0/4...20 mA 73 N x 1) x 1) x 1) x 1) x 1) x 1) x 1) 62619-0346252 159,00 ** 1 wk.
AA3_V 3fold 0/2...10 V 3 P x x x x x x x 62619-0346253 149,00 ** 1 wk.
BA4_REL 4fold relays 27 T x x 62619-0346263 131,00 ** 1 wk.
Interface
RS 485 RS 485, not dependent on 0 U x 62619-0346257 160,00 ** 1 wk.
protocol, bus compatible
baud rate up to 187500 bd.
RS 232 RS 232, not dependent on 0 Y x 62619-0346456 160,00 ** 1 wk.
protocol, not bus compatible
PROFIBUS2)3) PROFIBUS DP/DPV1 (Slave) 80 Z x 1) x 1) x 1) x 1) x 1) x 1) x 1) 62619-0346470 270,00 ** 1 wk.
Code-No. for alle modules:
For subsequent orders of ready-fitted devices, it may be sensible to fit the modules in the works.
In such cases, the Catalog No. must be supplemented as follows:
Installed in item ... of the current order (state position and item) Code-Nr. 300 15,00 ** + 2 wks.
1)
Pay attention to the sum of power parameters (≤ 220)
2)
Maximum 1 module can be used in the device
3)
can only be used with devices from firmware version 01.190 (DPV1 from 01.200)
4)
can only be used with devices from firmware version 01.200
11
Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
Ordering information
Catalog No. Code EUR Deliv. time
Configuration V62675A- 0 0 0 0 0
Customer-specific configuration as separate item
(please enclose task definition in clear text)
Configuration
List configuration 1 199,00 * 4 wks.
Free configuration (price according to time and expense) 2 on request 6 wks.
Adopted from previous order (see Code No. 302) 3 62,00 *
Delivery
Stored in unit (see Code No. 301) 1 -
Disk 3,5" 2 36,00
Memory card 3
by E-Mail 4 190,00 *
Configuration
Entered at position of current order (clear text) 301 -
Adopted from order number and position -
of previous order (clear text) 302
Documentation on the configuration is in German (1 copy is provided);
other languages on request!
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Multi-loop process controller P500, P550 10/626.15 EN
with powerful PLC functionality, extensible with hardware modules
Applications
TC TC
FC TC
TT
TT
T P F TT
1 2 3
FFC T QC
PC
F
FC
FC
P F
F FFC
F
F
4 5 6
TC
F
MIN MAX L
Lambda
*
LC
FC FC
F F
7 8 9
1 Fixed value control, e.g. flow control, optionally with flow compensation
2 Program control with up to 10 programs
3 Cascade control
4 Override control
5 Ratio control
6 Air/fuel control
7 Load control
8 Drum water level 3 element control
9 Anti surge control, usually requires additional configurations
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product names in the form XXXXXXIT are registered improvement and the right is reserved to modify the
or pending trademarks of ABB. information contained herein without notice.
www.abb.com
10/626.15 EN Rev. B