PMI Unit 5-2 Design Knowledge Check
1. Why is the lock nut such an important component to the design of
micrometers? It is an important component because it prevents the spindle
from moving while taking the reading. After all, any movement can cause
inaccuracy.
2. Explain why the depth micrometer graduations are reversed from the outside
micrometer graduations? The depth micrometer graduations are reversed
from the outside micrometer graduations due to the measuring rod extending
vs. the retraction of the spindle on the outside micrometer.
3. What is the difference between the full and half ball on the small hole gage
and when would you not use a full ball design? Full ball used for general
work, and half ball (otherwise known as flat bottom) used for blind holes,
slots, and recesses. The half ball design allows the measuring to the bottom
of a blind hole.
4. What component of the depth micrometer is selectable but should never be
interchanged with other depth micrometers and why? All measuring rods are
adjustable. Calibrated rods per unit are not interchangeable. It is not
interchangeable because it is already calibrated. Calibration of the tool is
where it is compared against a standard, error quantified, and uncertainty
determined.
PMI Unit 5-3 Calibration Knowledge Check
1. Explain the difference between calibrating and field checking? The term
Calibration is often used to describe a tools capability to perform accurately.
The operator or user of a tool should always have confidence that the tool will
operate as intended and be accurate. Many times the user will ask, “Has this
tool been calibrated”? Actually they are inquiring if the tool is accurate. Many
tools have the capability to adjust their accuracy, to meet tolerance, or
perform a Calibration procedure to confirm the tools accuracy. A “Field
Check” is an abbreviated calibration procedure performed at a work site, not
under a controlled environment. Usually, with a limited number of reference
standards, covering only a portion of the tools range. Precise Data is rarely
recorded. Check is more visual. Field check will verify that the tool has not
been damaged and is usable.
2. What two positions is the 0”-1” micrometer set to during the validation
process? Zero position and 1” position
3. What are some common things to look for when performing an initial visual
inspection of micrometers, small hole gages, and telescoping gages? If the
contacts free of dings, burrs and wear.
4. What other tool would be used to validate a small hole gage and what range
do you use during validation? Use the calibrated 1” micrometer
5. What other tool would be used to validate a telescoping gage and what range
do you use during validation? Use the master hook steel rule
Unit 5-4 Application, Usage, and Maintenance Knowledge Check
1. What caution should you exercise when using a micrometer? Do not force
measurement – light contact pressure assures correct reading.
2. When reading a micrometer graduate in .0001” what is the name of the
additional scale that is added? The number on the thimble.
3. What is the measurement on the micrometers shown?
A. 0.2558
B. 0.2845
4. What part of the depth micrometer should be held firmly and why? The Base
should be hold firmly to ensure that the micrometer is perpendicular to the
surface. This will avoid any parallax errors that can occur from measuring at
an angle.
5. Why should a ball gage and telescoping gage be slightly rocked? The ball
gage and telescoping gage must be slightly “rocked” in the hole being
measured to ensure that the tool is on the proper diameter before it is locked
and withdrawn.
Unit 5-2 Design Lab Activities
1. B
2. C
3. C
4. B
5. D
6. A
7. B
8. B
9. A
10.B
11.D
12.A
13.B
14.C
15.C
16.B
17.D
18.B
19.A
20.C
21.A
22.A
23.D
24.A
25.A
26.D
27.B
28.A
29.D
30.A
31.B
32.B
33.B
34.A
Unit 5-4 Application, Usage, and Maintenance Lab Activities
1. 0.7515 inches
2. 1.2509 inches
3. 0.7893 inches
4. 0.1275 inches
5. .3459 inches
6. 6.458 mm
7. 12.686 mm
8. 12.700 mm
9. 12.674
10.20.31 mm
