Sole Manufacturer in Turkey

Since 1963…
We design by ourselves,
We manufacture
by ourselves.

COMPRESSOR
Leader Company in Pressurized Air Sector, The
Reflection of Experience in Screw, Screw Compressor
and Air Dryer Manufacturing
Introduction

The years following our establishment in 1963 witnessed successful

works of KOMSAN. At those years, we were aware such a significance
of pressurized air manufacturing in the developing industries of rapidly
growing countries. Time has proved us rightful. Subsequent to our
first compressor with 200 lt. /min. stroke volume, an over of 200.000
both fixed and portable compressors manufacturing in a wide range
of extending to 60 m3/min stroke volume were followed. For this
success which made us the sole name of the pressurized air, we
owed to keeping with the technological advances, our timely and
sound decisions on fulfilling necessities of industry. These contributions
of in the development of Turkish industry are the explanation of justified
pride of KOMSAN in own field. With KOMSAN, "Brand" is exported
from Turkey for the first time. In this course, nearly 50.000 compressors
and a great deal of instrument with air have been exported to the
Western Countries and Middle East. Today, as being the sole company
in manufacturing of air units of screw compressors, with the
manufacturing power, years of experiences powered with the
researches closely following the progressing technology and flawless
services provided to customers, KOMSAN designed 36 distinct model
of screws, and with the investment of USD 12.000.000 has been the
leader in pressurized air for years and will continue to be leader in
future. We thank very much all KOMSAN staff and our customers for
their continual contribution which leads us today.

Respectfully yours…
Atilla Cengiz KUZUCAN
Mechanical Engineer Msc
President of Board of Directors

COMPRESSOR
THE JUSTIFIED PRIDE FOR BEING SOLE BRAND
WHICH COMES IN MIND IN COMPRESSOR INDUSTRY
Being known in Europe and the first of Turkey among companies exporting
“brand”, KOMSAN have been lives justified pride with the investment maintained
in America, China, Middle East and Western countries since 1963.
The use of compressor and compressor screw manufactured by him in
many countries of world is the explanation of this justified pride.
KOMSAN translates his experience strengthened with researches
maintained as closely following the advancing technology into flawless services
for his customers. With the designs for professional applications implemented
by expert staff, maximum energy efficiency, widespread service support in all-
around Turkey, economic and abundant spare parts, he continues to maintain
his decisiveness in being under the service of Turkish Industry.

In the 4th Technology Congress organized

by TUBITAK, TTGV, TUSIAD, KOMSAN
awarded with the jury special prize for his
“ROTOR and SCREW GROUP” design.
THE SOLE IN TURKEY, KNOWN IN THE WORLD
ROTOR AND SCREW MANUFACTURER
Since the year of 1963, KOMSAN COMPRESSOR gained experience that
cannot be ignored and maintained the manufacturing of screw group which
answered rules of the market economy.

In order to manufacture the screws with the most advance technology, he

continues to be proper pride of the Turkey by increasing his rotor manufacturing
line to the 3. Its montage is implemented by expert personnel with using modern
methods and technology developed by KOMSAN.
SAMPUTENS‹L 380-GRX ROTOR PROFILE
GRINDING STATION

HOLYROD 2E ROTOR PROFILE

CHIPPING REMOVAL STATION
HOLROYD ROTOR PROFILE
MATCHING STATION

HOLROYD CS 260 E ROTOR PROF‹LE

CUTTER SHARPENING STATION

HOLYROD ROTOR PROFILE

CHIPPING REMOVAL STATION

Since 1992, by powering our screw (rotor) processing

facilities that we built up with our own capital along with
the technological advances, we introduced a third rotor
processing facilities among machinery lines to increase the
competitive power in the global market. With the increased
machinery line, annual rotor manufacturing capacity is
escalated to 10.000 units.

COMPRESSOR
SOME AIREND MODELS IN MANUFACTURING
LINE OF KOMSAN COMPRESSOR

KOM 101
KOM 125

KOM 175

KOM 200

KOM 250

KOM 400

www.komsan.com.tr
YOUR COMPRESSORS AUTOMATICALLY
NOTIFY SERVICE TIMES TO YOU IN ORDER
TO OPERATE MORE EFFICIENTLY.
ELECTRONIC MANAGEMENT SYSTEM (PCM)

KOMSAN uses worldwide known branded microprocessors in terms

of safeness which maintain the control of operation parameters of own
compressors. The availability of interactive operation system enables easy
control of operation parameters and adjustment as per request.
After factory departure of your compressor, in order to be operated
by our authorized dealers for the first time, the first operation password
must be written, therefore you prevent your compressor to be out of
guarantee coverage. Moreover, it calculates the service time automatically
and warns before a defined period, so enables you to apply for service
request. So, either your compressor is controlled by authorized service or
maintaining original part enables your compressor to operate efficiently.

YOUR COMPRESSORS ARE MORE SAFE

WITH PASSWORDS
Compressor notifies approaching service time and after maintenance of
authorized service with original spare parts, KOMSAN COMPRESSOR will
take compressor into operation with the maintenance service passwords
received from After Sales Service.
Therefore, COMPRESSOR TO BE OUT OF GUARANTEE COVERAGE is
prevented which is not under your control.

COMPRESSOR
NOW, WE ARE MORE CLOSE TO YOU,
YOU CAN REGISTER AND FOLLOW YOUR
COMPRESSORS VIA INTERNET

KOMSAN COMPRESSOR also accomplishes the firsts over internet.

We carried all of the records of compressors to the internet environment
by developing WEB-based program in order to follow up the situation of
machines that we sold and to serve our customers fast and rapidly.

You can carry out test results of your compressors, instruction for
first operation, spare part and service requests and any kind of other
operations with your compressor.

www.komsan.com.tr
 SCREW COMPRE
- High quality with competitive price,
- Compact design and less space requirement,
- Sound isolated hood
- High energy recovery,
Min Pressure Valve
- Easy, fast montage,
Valve to keep air
pressure in oil tank at a
Cooler fixed value.
Equipment for re-
utilizing air and oil
in system after
cooled in separate
sections.
Separator
Thermostatic Valve
Air separated in oil
Equipment which tank is filtered for the
provides air to be second time. In here,
flowed into whether oil decomposed from
cooler or system in air is recovered into
order to maintain system by vacuuming.
system to be
operated at a fixed
heat value. Air Vacuum Valve

Valve which provides

Oil Tank
efficient and regular air
into the screw unit.
Oil comes out from
screw is used for
decomposition of Oil Filter
oil and air mix.
Unit which filters oil in
order to sustain
sound operation
of screw unit
manufactured by
high technology.

COMPRESSOR
SSOR FEATURES
- Low noise level,
- Full automatic control panel,
- High performance screw unit
- Energy efficiency

Air Filter

Carries out filtering in

Electrical and Panel order to provide clean
Board air entrance in screw
unit.
System for full automatic
control with help of a PLC
of operating conditions Screw Group
of compressor with, as
per request, an inverter As solely manufactured
or contactor. in Turkey, Air
Generation Unit
sustains air generation
by compressing air
while a female or male
helical rotor is rotating.

Propeller

Electrical engine Equipment which

maintains air circulation
Equipment which in order to enable
transforms standard EFF2 Compressor Cooling
or optional EFF1 that is more operation.
efficient electrical energy
according to intended
power values into
mechanical energy.

www.komsan.com.tr
COMPRESSOR WORKING SYSTEM

Air which is vacuumed from

atmosphere with the vacuum effect
generated by screw group comes to
vacuum valve filter. Air is maintained
to pass through vacuum valve (1) by
decomposing the dust particles in the
air.

Clean air which enters from vacuum

valve passes to screw group (2) with
movement of pneumatic piston of
vacuum valve according to idle and
loaded operation status of compression.

Oil is transmitted to screw group in order to minimize the friction effects of helical
male and female rotors which performs compression operation and prevent
inverse movement as to the system flow of compressed air.

Air and oil of which pressure increased as a result of compression come to the
oil tank (3) to decompose from each other. The air which is separated as a result
of separation of oil and air operation took place in oil tank is transmitted to cooler
(6). Air of which temperature is decreased in cooler passes here to the system.
Oil separated from air comes to thermostatic valve (4).

Oil is transmitted whether to cooler in order to cool it or to system by processing

through (5) according to temperature of oil. Oil that was transmitted cooler and
its temperature decreased was transmitted back to screw unit by processing
through oil filter.

COMPRESSOR
 KOMSAN FOR MORE EFFICIENCY,
LESS ENERGY CONSUMPTION
In screw compressors with oil
injection, OIL functions
impermeability between rotors,
lubrication and as cooler fluid
(cools heat generated in screw).
For balancing the working
temperature of compressor,
Cooling of heated oil is required.
Before re-introducing of oil into
screw, air is cooled by processing
1 Figure 2 Figure
radiator with cooler function.
Cooled air enters into screw
through injection hole of screw after passed through oil filter. To ease the condensation
of moisture in air generated by compressor, besides oil, final cooling is made and after
processed through air cooler, it is transmitted to back up storage.

DIFFERENCE OF KOMSAN COMPRESSOR because cooler fan in the FIGURE 1 that we used
is mounted to electrical engine, cooling operation maintained as long as compressor
operates. Moreover, as it can be understood from our design, the air which enters into
compressor cabin has to pass through cooler combs in order to exit outside. In here, it
contributes to screw performance by providing air that screw needs more easily to be
vacuumed at the time when vacuum valve opens by forming a positive pressure area.
In our radiator, both air and oil cooling is carried out, the important point in here is the
engagement of fan with thermostat in the systems in which extra fan is used, in other
words it engages only when oil is heated, in this case the air temperature which exists
from radiator will be unbalanced. However, because constant air flow is maintained in
the system mounted to the engine, air output temperature is stable; in this case, we
sustain more quality air for dryers connected to system and we make dryer not exhausted.

www.komsan.com.tr
COMPRESSOR SPECIFICATIONS TABLE
ENGINE WORKING FREE AIR AIREND FOOT
POWER PRESSURE DELIVERY RPM DIMENSIONS PRINT
3
MODEL Hp Kw Bar PSI lt/dk CFM m /s RPM dB-A Ø Kg mm m2
5,5 4 7,5 115 580 20 34 2240
VEK 5,5
10 140 500 18 30 1792 65 3/4 165 515x650x1090 0,33
7,5 5,5 7,5 115 870 31 52 2890
VEK 7,5 10 140 680 24 41 2569
13 185 530 19 32 1895 66 3/4 174 515x650x1090 0,33
10 7,5 7,5 115 1200 41 70 2211
VEK 10 10 140 1020 36 61 1977
13 185 750 27 45 2738 67 3/4 210 515x650x1090 0,33
15 11 7,5 115 1820 64 109 3608
VEK 15 10 140 1550 55 93 3248
13 185 1220 43 73 2460 68 3/4 212 515x650x1090 0,33
20 15 7,5 115 2600 93 156 2320
VEK 20 10 140 2200 78 132 1968
13 185 1700 60 102 1554 68 1 1/4 456 720x880x1845 0,63
25 18,5 7,5 115 3100 109 183 2752
VEK 25 10 140 2700 95 162 2320
13 185 2230 79 134 2165 68 1 1/4 456 720x880x1845 0,63
30 22 7,5 115 3840 137 230 3228
VEK 30 10 140 3220 115 193 2910
13 185 2650 94 159 2607 69 1 1/4 490 720x880x1845 0,63
40 30 7,5 115 5240 187 315 4712
VEK 40 10 140 4400 157 264 3996
13 185 3810 136 229 3155 69 1 1/4 510 720x880x1845 0,63
50 37 7,5 115 6400 228 384 5590
VEK 50 10 140 5480 194 329 4712
13 185 4750 168 285 4397 71 1 1/4 535 720x880x1845 0,63
60 45 7,5 115 8100 286 486 3711
VEK 60 10 140 7000 247 420 3262
13 185 5300 187 318 2900 71 1 1/2 795 940x1120x1845 1,05
75 55 7,5 115 10850 381 648 4142
VEK 75 10 140 8200 290 492 3469
13 185 7000 247 420 3262 73 1 1/2 860 940x1120x1845 1,05
100 75 7,5 115 13900 496 834 1691
VEK
10 140 11400 406 684 1450
100
13 185 10600 378 636 1176 75 2 1/2 1630 2600x1600x1860 4,16
125 90 7,5 115 16900 600 1014 2160
VEK
10 140 15300 543 918 1691
125
13 185 12700 451 762 1450 77 2 1/2 1700 2600x1600x1860 4,16
150 110 7,5 115 20600 727 1236 2528
VEK
10 140 16700 590 1002 2058
150
13 185 13900 491 834 1691 77 2 1/2 1900 2600x1600x1860 4,16
180 132 7,5 115 23500 830 1410 2940
VEK
10 140 20400 720 1224 2528
180
13 185 16600 528 996 2058 79 2 1/2 2000 2600x1600x1860 4,16
220 160 7,5 115 28000 989 1680 3587
VEK
10 140 23500 830 1410 2940
220
13 185 19800 699 1188 2528 79 2 1/2 2200 2600x1600x1860 4,16
270 200 7,5 115 35500 1254 2130 4321
VEK
10 140 27300 964 1638 3827
270
13 185 22400 791 1344 3240 79 2 1/2 2500 2600x1600x1860 4,16
VEK
340 PLEASE CONTACT WITH US

www.komsan.com.tr
PISTON COMPRESSOR
- Abundant and quality spare parts
- Manufactured with quality materials and
minimum dead volume sustained valves
provides high performance.
- Abundant air blown by flaps on the drums
and cylinders with large cooling surface sustain
compressor to be able to work under low
temperature in most challenging environments
with high performance.
- All rotating parts are balanced.
- Mechanical friction losses are decreased to minimum level by using ball bearings.
- Compressors are delivered after testing under supervision of quality control personnel
- Manufacturing with special reservoir volume and construction according to your needs.
Single Phase Compressors
Compressor RESERVOIR
TYPE Max. Working Pressure Number of Cylinders Cylinder diameter Stroke Stroke Volume Rpm Engine power volume Weight

kg/cm2 1 2 1 2 mm lt/dk m3/h rpm KW HP lt kg

T- 175 10 1 75 70 25
T- 175 KDT 10 1 75 70 216 13 700 1,1 1,5 100 110
T- 175 KDT-M 10 1 75 70 216 13 700 1,1 1,5 100 110
T- 175 KD2 10 1 75 70 371 22 1200 2,2 3 200 164
T- 175 HK 10 1 75 70 216 13 700 1,1 1,5 54
T- 275 10 2 75 75 70 40
T- 275 KD4 10 2 75 75 70 742 44,5 1200 4 5,5 300 195
T- 275 HK 10 2 75 75 70 742 44,5 1200 4 5,5 75
T- 375 10 3 75 75 70 72
T- 375 KD5 10 3 75 75 70 927 55,6 1000 5,5 7,5 500 300
T- 375 HK 10 3 75 75 70 927 55,6 1000 5,5 7,5 105
T- 475 10 4 75 75 70 97
T- 475 KD7 10 4 75 75 70 1237 74 1000 7,5 10 500 350
T- 475 HK 10 4 75 75 70 1237 74 1000 7,5 10 125
Double Phase Compressors
Ç-275 16 1 1 75 52 70 45
Ç-275 KD4 16 1 1 75 52 70 371 22,2 1200 4 5,5 300 200
Ç-275 HK 16 1 1 75 52 70 371 22,2 1200 4 5,5 80
Ç-375 16 2 1 75 75 70 78
Ç-375 KD5 16 2 1 75 75 70 618 37 1000 5,5 7,5 500 305
Ç-375 HK 16 2 1 75 75 70 618 37 1000 5,5 7,5 110
Ç-475 16 3 1 75 75 70 102
Ç-475 KD7 16 3 1 75 75 70 927 55,6 1000 7,5 10 500 360
Ç-475 HK 16 3 1 75 75 70 927 55,6 1000 7,5 10 130

High Pressure Compressors

Y-375 30 2 1 75 52 70 85
Y-375 H30 30 2 1 75 52 70 618 37 1000 5,5 7,5 115
Y-475 30 3 1 75 52 70 102
Y-475 H30 30 3 1 75 52 70 927 55,6 1000 7,5 10 145
Y-475 H60 60 3 1 75 52 70 618 37 1000 7,5 10 160

COMPRESSOR
PORTABLE DIESEL COMPRESSOR
It is diesel engine compressor which
generates pressurized air for
implementing various industrial works
such as agricultural, construction, road
construction which transmission of
electrical energy is impossible or very
difficult. In the compressor, a security
system is equipped which automatically
engages and immediately stops the
operation in the cases where normal operation conditions change.
It provides customer easy operation opportunity by having automatically adjustment feature
in order to generate pressurized air at amounts needed by operator. Economic and secure
engine is used in diesel compressor.

COMPLEMENTARY EQUIPMENTS
ACCESSORIES and SERVICE
CONSULTANCY
With the experience since 1963, KOMSAN
provides all accessories and materials need
in the operation of compressor as well as
consultancy services related with
compressor manufacturing and service.

AIR DRYER
Air dryers are used in order to absorb moisture in the air. Air
dryers are manufactured in accordance with international
standards and introduced in operation upon completed with
automatic condensers.

AIR RECEIVER
Air receiver functions as accumulator
which introduces pressurized air into
system as balancing arrhythmic air
flow by tempering.

www.komsan.com.tr
All working systems of KOMSAN is supported with the certificates
granted from CE, TURKAK, ROYALCERT and RUSGOST Agencies
in compliance with conditions required by international standards.

COMPRESSOR
 COUNTRIES WE ARE IN

ADDRESSES
KOMSAN HEAD QUARTER KOMSAN USA
‹K‹TELL‹ / ‹STANBUL HOUSTON / USA
Marmara Sanayi Sitesi H Blok No: 153 Komsan USA Inc. 5600 Bonhomme Rd.
IKITELLI / ISTANBUL / TURKEY Suite K 77036 Houston / TX
Phone:+90 212 494 44 00 (pbx) Phone: + 1 713782 15 92
Fax:+90 212 494 44 99 Fax: + 1 713 782 15 93
www.komsan.com.tr www.komsanusa.com
E-mail: info@komsan.com.tr
KOMSAN SPAIN S.L
KOMSAN PLANT VALENCIA / SPAIN
S‹L‹VR‹ / ‹STANBUL Poligono Industrialde Silla
Alibeyköyü Karasinan Asfalt› Mevkii Tem Camino Vereda esquina Camino Pollancar
Otoyolu Gifleleri Yan› ISTANBUL / TURKEY No: 18 Beniparrell46469
Phone:+90 212 494 44 00 Valencia / España
Fax:+90 212 728 43 73 Phone: + 34 6000 19 265
Fax: + 34 96 344 63 49
KOMSAN BURSA REGIONAL DEPARTMENT www.komsan.es
OSMANGAZ‹ / BURSA
Yeni Yalova Yolu 13.km No: 543 / 4 KOMSAN CHINA
OSMANGAZI / BURSA / TURKEY JIANGSU / CHINA
Phone:+90 224 267 25 31 885 QinheRd, ZhangPuTown, KunshanCity,
Fax:+90 224 267 25 32 JIANGSU PROVINCE/CHINA
E-mail: info.bursa@komsan.com.tr Phone: +86 512 5795 20 66
Fax:+86 512 5795 20 99
E-mail: sales@tri-unityco.com

www.komsan.com.tr