ORBIS 600

Repair Manual
119-001
 119-001

TABLE OF CONTENTS
Introduction
General Information ....................................................................................................................... 4
General repair instructions............................................................................................................ 7
Torque settings............................................................................................................................... 21

CCN explanation
CCN (CLAAS Component Number) .............................................................................................. 28

Safety
General Information ....................................................................................................................... 31

02 Gearbox / Clutch / Universal drive shaft

0230 Mechanical gearbox .............................................................................................................. 38
0260 Universal drive shaft ............................................................................................................. 186

08 Drives
0808 Drive mechanism................................................................................................................... 215

09 Hydraulic system
0900 Hydraulic system - General .................................................................................................. 220
0980 Hydraulic circuit diagram ..................................................................................................... 221

20 Crop feeding
2005 Crop dividers ......................................................................................................................... 222

21 Feeder unit
2155 Feeder discs with cutting discs ........................................................................................... 276

26 Ground guidance
2605 Auto-Contour ......................................................................................................................... 365

80 Various components / Machine body

8005 Frame / Trough ...................................................................................................................... 387
8020 Rails / Safety devices............................................................................................................ 388
8025 Panellings / Hoods ................................................................................................................ 396

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Introduction
General Information
119-001

Introduction
General Information
130510-001
Validity of manual
This manual applies to the following machine / front
attachment:

Designation Type Serial number

from to
ORBIS 600 658 65801498 ―

123139-002
Handling of this manual
The present Repair Manual is to assist in maintaining
permanent machine availability. This ensures the high
value of your harvesting machine by thorough care
and service.
Experience gathered by both our service engineers
and factory staff has been compiled in this Repair
Manual.
The sequence of pictures shows the procedure of a
repair. The text provides the necessary information
about the adjustments to be made, the use of special
tools etc.
Major repairs are explained in a way that specific and
minor repairs can easily be drawn out.
The CLAAS Repair Manual is filled in a folder which
allows inserting supplementary pages that cover
technical developments and having an updated
manual at hand for reference at any time.
To be sure, always compare settings and filling
capacities with specifications stated in the current
Operator's Manual and the Technical Systems
documentation of the machine in question.

Texts and figures

Pictures and graphics are neutral. Differences are
pointed out by notes beneath the figure.
Texts are short and not machine-specific as far as
possible. Differences are pointed out by intermediate
headings.
Different types of texts can easily be distinguished
from one another by their formats. The following
formats are distinguished:

Formatting Meaning Description

Description Descriptive text Further information on the subject.
– Instructions Process Operations which must be carried out one after the
other.

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 Introduction
General Information
119-001

Formatting Meaning Description

Result Result Result of the processes carried out.

Different types of references can easily be

distinguished from one another by their symbols. The
following symbols are distinguished:

Symbol Meaning Description

See index The symbol indicates that further information on
this subject is available in other sections of this
manual.
See the index of the The symbol indicates that further information on
Operator's Manual in this subject is available in the Operator's Manual of
question the machine or of the implement in question.
See index of Technical The symbol indicates that further information on
Systems documentation this subject is available in the Technical Systems
documentation of this machine or this implement.

Document structure based on subassemblies

As far as the contents permit, the chapters of this
manual are structured according to subassemblies.
The structure of these subassemblies is the same in all
chapters.
Different product groups have different document
structures based on subassemblies. CLAAS always
takes care to keep these document structures based
on subassemblies identical in any documents.

Search and find

The wanted subject can easily be found with the
recurring subassembly structure, using the table of
contents or the header line of this manual.
In addition, the index of this manual is a useful tool for
locating a specific subject. The index can be found on
the last pages of this manual.

Directions
Text elements such as front, rear, right and left always
apply to the direction of travel. In figures, the direction
of travel may be indicated by a direction arrow.

Abbreviations

Abbreviation Description
bar bar (unit of pressure)
ca. approximately
cm centimetre

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Introduction
General Information
119-001

Abbreviation Description
DIN German Institute for Standardization
EG European Community
EN European Standard
GPS Satellite navigation system
h hours
Ident no. Identification number of machine
ISO International Organization for Standardization
kg kilogram
kPa kilopascal
km kilometre
km/h kilometres per hour
m meter
mm millimetre
Nm Newtonmetre
psi pound per square inch
StVZO Regulations Authorizing the Registration of Vehicles for Road Traffic
e.g. for example
% percent
°C degrees centigrade (unit of temperature)

Your CLAAS Service Department

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 Introduction
General repair instructions
119-001

General repair instructions

123153-001
Technical data
Technical data, dimensions and weights are given as
an indication only. CLAAS reserve the right to make
changes subsequently as technical developments
continue. Errors and omissions excluded.

123192-002
Information on economic repairs
– Mark rotating machine components before
removing or dismounting them in order to ensure
well-balanced component seating on the correct
side after refitting.
– The slots of expansion pins must always point to
the loaded side.
When they are installed with a 90° twist, they
come loose, fall out or shear off.
– Replace cotter pins, locking wires, sheet retention
devices, lock washers and spring washers in the
repair process.
– Align sprockets and V-belt pulleys with one
another.
– Observe the information in the hydraulic system
chapter when working on the hydraulic system.
Page 220
– Do not mix different oil grades.

120762-001
Fixing material
– Immediately replace worn or damaged fixing
material.
– Remove rust and corrosion from fixing material
prior to use.
– Only clean fixing material with a non-corrosive
cleaning agent.

123164-004
Self-locking bolts
Self-locking bolts must not come in contact with
sealing compound.
– Tighten self-locking bolt speedily up to the
specified torque.
- The full hardening time can be reduced by
heating-up, e.g. to 15 minutes at + 70 °C.
- The full load capacity is achieved after
24 hours at + 20 °C.
– When unscrewing self-locking bolts, unscrew
them quickly.

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Introduction
General repair instructions
119-001

120820-003
Liquid locking compound
– Use liquid locking compound (glue) only at the
spots described in the Repair Manual.
– The surfaces to be joined must be absolutely
clean and free of grease.
- A suitable cleaner and an activator possibly
delivered along with the glue can be used for
cleaning.
– No cleaner residues may remain on the surfaces
to be joined.
This applies in particular to tapped holes with a
bottom.
1 - Let the surfaces dry well before applying the
151599-001 glue.
– Apply the glue only in the areas shown in the
figure if possible.
When applying the glue at an unfavourable spot
or when applying too much glue, the joint may tear
off when loosening.
– Observe the glue producer's instructions for use
and application!
A joint secured by liquid locking compound can be
loosened by heating up to approx. 200 °C.

120771-004
Steel roller chains

Tensioning
Checking the tension of steel roller chains:
A – Apply a small load to the tight span.
– Push down the slack span in the middle between
the sprockets with your thumb.
You should be able to push down the slack span
around 2 % of the spacing between the axles.
Example:
Axle spacing (A) = 500 mm
x Pushing distance (x) of slack span = approx. 10 mm
2
13827-006

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 Introduction
General repair instructions
119-001

Chain connector
– The closed side of chain connector (1) must point
in running direction (L)!
1

3
123668-001

120801-003
Taper ring fasteners

Dismounting
– Slacken off tapered ring (1) with a blow.
2 1 - Use an auxiliary tool (2) if required.

4
154769-001

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Introduction
General repair instructions
119-001

Installation
13975-002

2 CAUTION!

Sticking together at the taper ring fasteners.

The joint cannot be loosened or comes off
4 4 only with difficulty.
3
– Do not install parts with tough grease.
1
– Clean shaft (1), hub (2), parallel key (3) and
tapered rings (4) thoroughly and apply some
CLAAS AGRIGREASE LC 00 / 000.
5 – Tighten to the specified torque.
154486-001 - In case of several taper ring fasteners fitted
behind one another, tighten those separately.
2 Use an auxiliary tool (5) if required.
4 5

3
6
154768-001

123163-002
Gib head key joints

Dismounting
– Slacken off gib head key (1) with a blow if
possible.
2 - Use an auxiliary tool (2) if required.

7
154811-001

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 Introduction
General repair instructions
119-001

– Drive out the gib head key (2) with a key

drawer (1).
- Ensure that the key drawer is used as shown in
the figure.

2
8
154813-001

9
154812-001

Installation
The gib head key (1) comes in raw condition as a
spare part and must be machined to suit the
application by milling or grinding.

85675-002

CAUTION!

1 3 Excessive force employed when installing the

gib head key.
Damage to the gib head key joint.
The gib head key cannot be removed any
more.
– Drive in the gib head key carefully with a
2 suitable and not too heavy hammer.

10 – Grind the gib head key (1) to suit the application at

154492-001 surface (2).
- Surface (3) must not be machined.
– Clean shaft, hub and keyway to be free of grease,
paint and rust prior to assembly.
– Drive in the gib head key (1).
- Ensure that the gib head key is driven in only so
far that it can still be removed without problems,
using a key extractor.

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Introduction
General repair instructions
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123167-002
Lock collar bearing

Dismounting
– Slacken off set screw (1).
– Drive off eccentric ring (2) against the shaft's
sense of rotation.
1
– Remove bearing.

11
154814-001

Installation
– Tighten lock collar bearing (1) on the shaft by
1 twisting eccentric ring (2) over the inner bearing
race (3).
4
- Arrest the eccentric ring with moderate force in
the sense of rotation of the shaft.
- To make dismounting easier, the inner race and
3 the shaft can be coated with
CLAAS AGRIGREASE LC 00 / 000.
– Tighten set screw (4).
2

12
154500-001

120831-003
Adapter sleeve bearings

Dismounting
– Loosen the tab of sleeve nut (3).
1 3 – Slacken off sleeve nut by some turns only.
- Ensure that the thread is still completely
engaged.
– Slacken off expansion pin (2) with a firm blow.
2
– Pull off adapter sleeve bearing (1) completely.

13
154510-001

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 Introduction
General repair instructions
119-001

Installation
– Clean expansion pin (2) and shaft and check easy
1 3 movement of the sleeve nut (3).
– Install adapter sleeve bearing (1) according to the
conical inside ring (2).
– Tighten the sleeve nut with the suitable special
2 tool and to the prescribed torque.
– Continue tightening the sleeve nut to the specified
degrees.
– Tighten sleeve nut until the nearest tab can be
applied.
– Secure sleeve nut with the tab.
14
154510-001

144598-001
Chuck bushing

Dismounting
– Unscrew bolts (1).
1 3 – Screw in bolts (1), or possibly longer bolts at (2).
- Screw in bolts until the chuck bushing (3)
comes loose.
- Apply a little oil to bushing if necessary.
– Remove the chuck bushing if required.

2
15
Version 1 154820-001

3
1

16
Version 2 154836-001

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Introduction
General repair instructions
119-001

Installation

2 1
3

Version 1 154843-001 17
– Clean chuck bushing (1) and shaft thoroughly.
1 – Insert chuck bushing.
- If necessary, ensure that slots (3) and (4) are
not above one another.
– Tighten bolts (2) evenly crosswise in three steps.
- Observe the specified torques of the respective
steps.

18
Version 2 154844-001

144716-001
Circlips
144718-001

CAUTION!

Overspreading the circlip.

Plastic material deformation.
No safe fixing of component.
– Spread circlip only as far as needed for
installation and dismounting.
– Do not use any circlip already overspread
before.

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 Introduction
General repair instructions
119-001

– Insert circlips as shown in the figures.

- Ensure that chamfer (1) does not make contact
with the component to be secured.
1 - If required, make circlip engage with a slight
blow.

19
Circlip DIN 471 155144-001

20
Circlip DIN 472 155145-001

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Introduction
General repair instructions
119-001

120840-003
Ferrule fittings

Screwing in
– Cut off the tube in question at right angles.
- Do not use a pipe cutter!
3
In the case of pipe bends, the straight pipe end up
2
to where the bending radius starts must be at least
twice the height of the union nut.
– Slightly deburr the pipe end on the inside and
outside.
- Do not chamfer the pipe end!
– Clean the pipe end.
– Slide union nut (1) and ferrule (2) over the pipe.
1
– Push the pipe against the stop in the
21 connector (3) and tighten the union nut until the
Ferrule without seal 154515-001 ferrule seizes the pipe.
This point can be felt because increased power is
4
3 needed from here.
2 The pipe must not also rotate.
– Tighten the union nut half a turn beyond the point
where the first resistance is felt.
– Check the cut at the cutting edge.
A visible collar must fill the space ahead of the
ferrule face end.
The ferrule may rotate but axial displacement
1 must not be possible.
– Insert the pre-assembled pipe into the well-oiled
22
threaded joint.
Ferrule with seal 154516-001
– Tighten the union nut until the power needed to do
this clearly increases.
– After that, continue tightening for half a turn
beyond that point.
- Observe the tightening torques! Page 22

Ferrule fitting leaks

– If a fitting leaks, slacken off the union nut until a
little oil escapes.
– Now tighten as specified.
– Replace seal (4) if necessary.

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General repair instructions
119-001

123189-002
Sealing cone fittings
– Apply seal (1) on the sealing cone (2).
2 3 – Tighten the union nut (3) a third of a turn beyond
the point where resistance is felt.
- Observe the tightening torques! Page 23

1
23
154527-001

120856-003
Hydraulic hoses
To facilitate identifying of hydraulic hoses, each hose
has the CLAAS part number printed on it.

124582-002

CAUTION!
XXX / 250 bar / 09/07

Failure of hydraulic hose lines due to ageing.

1 Uncontrolled lowering of machine parts.
XXX / 250 bar / 09/07 – Replace hydraulic hose lines 6 years after
2 3 manufacture at the latest.
1 – Check hydraulic hoses before initial
XXX / 250 bar / 09/07
commissioning and thereafter at least once a
year.
24 – In the case of damage and ageing, replace
40202-002 hydraulic hoses.
The date of manufacture can be seen on the hose
fittings (1).
(2) = year (e.g. 09 = 2009)
(3) = month (e.g. 07 = July)

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Introduction
General repair instructions
119-001

Hose placement
13989-002

CAUTION!

Hoses laid in a straight line get shorter as the

hydraulic pressure is built up.
Valves may be torn off.
– Always install hoses with a slight slack.

– Install hoses so that no tension or compression

loads will occur in any operating conditions.
- Rule of thumb: When moving the hose to either
25 side at the centre between two fixing/joining
5727-002 elements (e.g. clamps), the entire play of the
hose is to be 1 cm min.

– Do not install hose with a twist.

- In particular not if the hose is subject to
movement.

26
5728-002

27
5729-002

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 Introduction
General repair instructions
119-001

– Avoid external mechanical impacts on hoses.

- Avoid chafing the hoses against each other or
against components through proper placement
and fastening.
- Keep an adequate distance from components.
- Keep sharp-edged components covered at all
times.
– When high outside temperatures are involved,
install hoses at a sufficient distance from
components radiating heat.
- If necessary, protect hose by a protective
28 guard.
5726-002

29
5730-002

145148-001
Spare parts
11210-002

DANGER!

Use of unauthorised spare parts.

Death or serious injury.
– Spare parts must at least comply with the
technical standards required by the
manufacturer of the implement!
– We recommend using genuine CLAAS
spare parts.

Use genuine CLAAS spare parts and corresponding

special tools.
CLAAS will assume no liability whatsoever for damage
incurred as a result of the use of non-genuine
CLAAS parts, accessories, and ancillary equipment.

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Introduction
General repair instructions
119-001

– Please quote the respective identification

numbers when ordering spare parts or making
technical enquiries.
The identification number (Fz-Ident-Nr.) can be found
CLAAS CLAAS SAULGAU GMBH
88348 Bad Saulgau on the identification plate.

TYP 658 UTYP xxx GRP xxx ASF xxx

FZ-Ident-Nr. 65801498

90863 30
156369-001

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 Introduction
Torque settings
119-001

Torque settings
123194-002
Tightening torques for metric standard
threads
The tightening torques specified below apply only
when:
– In connection with thread lubricant a coefficient of
friction of µ tot = 0.14 is reached.
To achieve this, surface protection such as
A3C+L, Dacromet or Termosil is recommended.
– The descriptive text does not specify a different
tightening torque.
– No additional screw retention is used, such as
MK-type bolts or liquid locking compound.

Tightening torque in Nm for a coefficient of friction

Bolts and nuts µ tot = 0.14

Property class 8.8 10.9 12.9

Dimensions
M4 2.9 4.3 5
M5 5.8 8.5 10
M6 10 14.5 17
M8 24.5 36 42
M 10 48.5 71 83.5
Hex. bolts
M 12 83.5 123 144
ISO 4014 to ISO 4018
M 14 133 196 229
M 16 207 304 355
Cheese-head screws
M 18 296 422 494
ISO 4762
M 20 417 594 695
M 22 570 813 951
Hex. nuts
M 24 718 1022 1196
ISO 4032
M 27 1058 1506 1763
M 30 1437 2046 2395
M 33 1944 2770 3240
M 36 2500 3561 4167
M 39 3237 4610 5394

123196-002
Tightening torque for metric fine threads
The tightening torques specified below apply only
when:
– In connection with thread lubricant a coefficient of
friction of µ tot = 0.14 is reached.

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Introduction
Torque settings
119-001

To achieve this, surface protection such as

A3C+L, Dacromet or Termosil is recommended.
– The descriptive text does not specify a different
tightening torque.
– No additional screw retention is used, such as
MK-type bolts or liquid locking compound.

Tightening torque in Nm for a coefficient of friction

Bolts and nuts µ tot = 0.14

Property class 8.8 10.9 12.9

Dimensions
M8x1 26 38.5 45
M 10 x 1 54 79 92.5
M 10 x 1.25 51 74.5 88
M 12 x 1.25 90.5 134 156
M 12 x 1.5 87 128 150
M 14 x 1.5 143 210 246
M 16 x 1.5 219 323 378
Hex. bolts
M 18 x 1.5 331 470 551
ISO 8765, ISO 8876
M 18 x 2 313 446 522
M 20 x 1.5 459 655 766
Hex. nuts
M 22 x 1.5 622 886 1037
ISO 4032
M 24 x 1.5 809 1152 1348
M 24 x 2 778 1108 1297
M 27 x 1.5 1173 1672 1956
M 27 x 2 1135 1617 1892
M 30 x 2 1580 2251 2634
M 33 x 2 2116 3015 3528
M 36 x 2 2773 3951 4623
M 39 x 2 3557 5067 5930

123197-001
Tightening torques for hydraulic screw fittings with ferrule DIN 3861

Tube outer diameter Tightening torque Tightening torque

in mm (light series) (heavy series)
in Nm in Nm
6 15 25
8 25 35
10 35 50
12 50 80

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Torque settings
119-001

Tube outer diameter Tightening torque Tightening torque

in mm (light series) (heavy series)
in Nm in Nm
15 80 -
16 - 110
18 110 -
20 - 160
22 160 -
25 - 210
28 210 -
30 - 320
35 320 -
38 - 400
42 400 -

123198-001
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and
sealing cone DIN 3865

Tube outer diameter Tightening torque Tightening torque

in mm (light series) (heavy series)
in Nm in Nm
6 10 15
8 15 25
10 25 35
12 35 50
15 50 -
16 - 80
18 80 -
20 - 110
22 110 -
25 - 160
28 160 -
30 - 210
35 210 -
38 - 320
42 320 -

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Introduction
Torque settings
119-001

123200-002
Tightening torques for hydraulic male connectors DIN 3901

Form B with sealing edge (cutting edge) Form F with O-ring

Form E with soft ring seal
Dimensions Tightening Tightening Tightening Tightening
torques torques torques torques
(light series) (heavy series) (light series) (heavy series)
in Nm in Nm in Nm in Nm
M8 x 1 - - 9 -
M10 x 1 18 - 11 -
M12 x 1.5 30 35 15 15
M14 x 1.5 45 55 25 25
M16 x 1.5 60 70 35 35
M18 x 1.5 70 110 50 50
M20 x 1.5 - 140 - 55
M22 x 1.5 140 170 80 80
M26 x 1.5 180 220 110 110
M27 x 2 190 250 110 160
M33 x 2 300 300 160 210
M42 x 2 500 550 210 320
M48 x 2 550 600 320 420

G 1/8 A 20 25 - -
G 1/4 A 35 40 - -
G 3/8 A 70 90 - -
G 1/2 A 100 150 - -
G 3/4 A 180 270 - -
G1A 250 350 - -
G 1 1/4 A 450 500 - -
G 1 1/2 A 550 600 - -

7/16 - 20 (11.1 mm) - - 15 20

1/2 - 20 (UNF) - - 20 25
9/16 - 18 (14.3 mm) - - 30 30
3/4 - 16 (19.1 mm) - - 35 60
7/8 - 14 (22.2 mm) - - 70 90
1 1/16 - 12 (27 mm) - - 85 100

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Torque settings
119-001

Form B with sealing edge (cutting edge) Form F with O-ring

Form E with soft ring seal
Dimensions Tightening Tightening Tightening Tightening
torques torques torques torques
(light series) (heavy series) (light series) (heavy series)
in Nm in Nm in Nm in Nm
1 5/16 - 12 - - 150 170
(33.3 mm)
1 5/8 - 12 (UNF) - - 250 300
1 7/8 - 12 (UNF) - - 300 350
2 - 12 (UNF) - - 350 400

123202-002
Tightening torques for adjustable-direction hydraulic male connectors according to ISO 6149-2 /
ISO 11926-2 (3)

Dimensions Tightening torque Tightening torque Tightening torque

(very light series) (light series) (heavy series)
in Nm in Nm in Nm
M8 x 1 10 - -
M10 x 1 20 15 -
M12 x 1.5 - 25 35
M14 x 1.5 - 35 45
M16 x 1.5 - 40 55
M18 x 1.5 - 45 90
M20 x 1.5 - - 140
M22 x 1.5 - 60 170
M26 x 1.5 - 100 190
M27 x 2 - 100 190
M33 x 2 - 160 310
M42 x 2 - 210 330
M48 x 2 - 260 420
-
7/16 - 20 (11.1 mm) - 15 20
1/2 - 20 (UNF) - 30 40
9/16 - 18 (14.3 mm) - 35 45
3/4 - 16 (19.1 mm) - 55 60
7/8 - 14 (22.2 mm) - 80 90
1 1/16 - 12 (27 mm) - 100 100
1 5/16 - 12 (33.3 mm) - 150 170

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Introduction
Torque settings
119-001

Dimensions Tightening torque Tightening torque Tightening torque

(very light series) (light series) (heavy series)
in Nm in Nm in Nm
1 5/8 - 12 (UNF) - 290 340
1 7/8 - 12 (UNF) - 325 415
2 - 12 (UNF) - 350 450

123204-001
Tightening torques for hydraulic swing fittings

Dimensions Tightening torque Tightening torque

(light series) (heavy series)
in Nm in Nm
M10 x 1 20 30
M12 x 1.5 35 40
M14 x 1.5 45 50
M16 x 1.5 60 70
M18 x 1.5 75 80
M20 x 1.5 - 100
M22 x 1.5 125 130
M26 x 1.5 130 -
M27 x 2 130 140
M33 x 2 300 300
M42 x 2 500 500
M48 x 2 600 600

G 1/8 A 20 -
G 1/4 A 40 40
G 3/8 A 65 70
G 1/2 A 90 100
G 3/4 A 130 130
G1A 270 380
G 1 1/4 A 500 600
G 1 1/2 A 600 700

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 Introduction
Torque settings
119-001

123209-003
Tightening torques for worm drive hose
clamps

31
8515-001

Width of clip Tightening torques for new hoses Tightening torques for retightening
when installing for the first time or reassembling
7.9 mm (0.31 inch) 0.9 ± 0.2 Nm (8 ± 2 lb in) 0.7 ± 0.2 Nm (6 ± 2 lb in)
13.5 mm (0.53 inch) 4.5 ± 0.5 Nm (40 ± 4 lb in) 3.0 ± 0.5 Nm (27 ± 4 lb in)
15.9 mm (0.63 inch) 7.5 ± 0.5 Nm (65 ± 4 lb in) 4.5 ± 0.5 Nm (40 ± 4 lb in)

123211-002
Tightening torque for spring-loaded worm
drive hose clamps

32
37503-001

Width of clip Clamp diameter Tightening torque

12 mm 60 - 80 mm 5 + 0.5 Nm
12 mm 70 - 90 mm 5 + 0.5 Nm

00 0290 302 0 - RHB ORBIS 600 - 10/2012 27

CCN explanation
CCN (CLAAS Component Number)
119-001

CCN explanation
CCN (CLAAS Component Number)
120555-004
General
The CCN (CLAAS Component Number) arises from a
CLAAS standard for hydraulic and electric systems.
This standard is based on the hydraulic and electric
functions on the machine.

120556-003
Electric system standard
In the electric system, the components are subdivided
according to their function by means of letters.

Overview

Item Component
Axxx Terminal / module
Bxxx Sensor
Cxxx Electric / electronic devices
Exxx Lighting
Gxxx Voltage source
Hxxx Signalling device / light
Jxxx Information units (required for function diagnosis)
Mxxx Motor (electric)
Pxxx Gauge
Rxxx Potentiometer / resistor
Sxxx Switch / pushbutton - Cab operation
Txxx Switch - Terminal operation
Uxxx Switch - External operation
Vxxx Electronic component
Wxxx Antenna
Xxxx Connectors
Yxxx Solenoid coil
Zxxx Actual value switch

120557-006
Hydraulic system standard
The components of the hydraulic system are
subdivided according to their function using number
ranges.

28 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 CCN explanation
CCN (CLAAS Component Number)
119-001

Overview

Item Component
1xxx Oil tank / oil filter / oil cooler
2xxx Pump / motor
3xxx Hydraulic cylinder
4xxx Restrictor / orifice plate
5xxx Pressure accumulator
6xxx Valve - mechanically actuated
7xxx Valve - hydraulically actuated
8xxx Couplings / connections
9xxx Measuring point / gauge

00 0290 302 0 - RHB ORBIS 600 - 10/2012 29

CCN explanation
CCN (CLAAS Component Number)
119-001

CCN INDEX
3
3026 ....................................................................... 221
3186 ............................................................... 221, 367

4
4007 ....................................................................... 221

7
7006 ....................................................................... 221
7034 ....................................................................... 221
7060 ....................................................................... 221
7171 ....................................................................... 221

8
8001 ....................................................................... 221

B
B003 ............................................................... 367, 379
B004 ............................................................... 367, 379

Y
Y151 ............................................................... 221, 367

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 Safety
General Information
119-001

Safety
General Information
123229-001
Important note
The information provided in this repair manual on
averting danger must be read and observed by all
persons, who use, maintain, repair, service or monitor
the machine.
Read the section on safety in particular.

123231-002
Identification of warning and danger signs
We have marked all points of this Repair Manual
involving your safety and the safety of the front
attachment or of the machine with the signs below.
Please pass all safety precautions on to other users as
well.
9-001

DANGER!

Nature and source of danger

Consequences: death or serious injury
– Countermeasures

11-001

WARNING!

Nature and source of danger

Consequences: injuries
– Countermeasures

13-001

CAUTION!

Nature and source of danger

Consequences: material damage
– Countermeasures

16-001

Note!

Nature and source of information

Consequences: enhanced machine economy
or easy assembly
– Measures

00 0290 302 0 - RHB ORBIS 600 - 10/2012 31

Safety
General Information
119-001

18-001

Environment!

Nature and source of danger

Consequences: damage to the environment
– Countermeasures

The warning and information signs on the machine

provide important information for hazard-free
operation. Observing these warnings and information
serves your safety!

122873-001
General safety and accident prevention
regulations
– In addition to this manual, the front attachment
operator's manual must be observed.
– Observe all general rules concerning safety and
accident prevention.
– When using public roads, observe the appropriate
regulations!
– The mechanic's clothing must be tight-fitting.
Avoid loose clothing!
– Prevent fires by keeping the front attachment
clean.
– Carry out work beneath the jacked-up front
attachment only when a safe support is provided.
– After maintenance and repair work, refit all safety
devices!

123242-002
First-aid measures
Inhaling:
– Supply the persons with fresh air and consult a
doctor, depending on the symptoms.
– Remove the person from the hazard area.
Eye contact:
– Irrigate with plenty of water for several minutes. If
necessary, consult a doctor.
Skin contact:
– Wash thoroughly with plenty of water and soap,
remove polluted and soaked clothing immediately,
consult a doctor when the skin is irritated (e.g.
reddening).
Swallowing:
– Do not make the person throw up, consult a
doctor immediately.

122885-001
Front attachments
• Only carry out work under raised front
attachments if they are supported safely.

32 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 Safety
General Information
119-001

• You must take special care when fitting front

attachments.
• Front attachments and feeder units, such as
conveyors, rollers, chains, augers, reels, and
similar cannot be fully secured using integral
design features due to their function. Therefore,
during operation, keep a sufficient safety distance
from the moving parts. The sense of these
instructions applies to all other ancillary
attachments.
• No persons are allowed between the machine and
the front attachment unless the vehicle is secured
against rolling away through the application of the
parking brake and / or using wheel chocks.
• Only secure front attachments to the intended
devices.
• When placing front attachments on the ground,
make sure that they cannot fall over.
• When fitting front attachments, always make sure
that the rear axle load is sufficient. Steering and
braking must not be impeded.

123239-002
Danger of injury from hydraulic liquid
4167-002

DANGER!

Liquids under high pressure.

Liquids penetrate the skin and cause serious
injuries.
– Work on the hydraulic system may be
carried out only by authorised specialist
workshops.
– Check hoses and other hydraulic
components at regular intervals.
33 – Search for leaks with a piece of timber or
740-001 cardboard.
– Ensure that the oil jet will not be directed
towards a body.
– Replace any damaged hoses and
components.
– Replace all hoses 6 years after the date
of manufacture at the latest.

4186-002

DANGER!

Improper handling of injuries from hydraulic

liquids.
Death or serious injuries.
Even a hole as small as a pin head can cause
serious injuries.
– When hydraulic liquids penetrate the skin
or the eyes, have the injury treated by a
specialist doctor without delay.

00 0290 302 0 - RHB ORBIS 600 - 10/2012 33

Safety
General Information
119-001

123235-002
Leaving the machine
• Secure the machine when leaving it so it will not
roll away (parking brake, wheel chocks). Stop the
engine, remove the ignition key and lock the cab if
required!
• When shutting down the machine for an extended
period, disconnect the battery isolating switch.
• Never leave the machine unattended as long as
the engine is still running!
• Lower the front attachment completely to the
ground before leaving the machine!

123247-003
Putting the machine out of operation
Before work is carried out on the machine, perform the
following steps:
– Stop the diesel engine.
– Engage the parking brake.
– Remove the ignition key.
– Remove the key of the battery isolating switch.
– Wait for machine parts which run on have come to
a complete stop.
– Secure machine using wheel chocks.
– Ensure that the machine cannot be started by any
third persons.

122913-001
Jacking up the machine
1676-001

DANGER!

Jacking up the machine.

Death or serious injury.
– Use jack / jack stand with sufficient
1 capacity.
– Use reliable jack / jack stand.
– Use jack / jack stand on solid and level
ground.
– Apply the jack / jack stand at the position
614659 34 of the machine intended for this purpose.
5298-001

The attachment points for jacks / support frames are

indicated by the symbol (1).

34 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 Safety
General Information
119-001

122904-001
Safety support
54021-001

DANGER!

There is a risk of injury during all work on or

under the raised front attachment.
– Any work on or under the raised front
attachment must only be carried out with
a secure support.
– Support the front attachment securely.
– Use suitable support elements.

123238-002
Adjustment and maintenance operations
The machine drives are not automatically secured
after stopping the engine due to their functions.
Moreover, adjustment operations may require that
drives be rotated.

For these reasons, the following must be observed:

• Prior to adjustment, cleaning and maintenance
operations as well as removing malfunctions:
- Stop the chopper unit.
- Stop the engine.
- Disconnect the battery isolating switch.
• Prior to adjustment, cleaning and maintenance
operations as well as removing malfunctions on
the hydraulic system, lower the front attachment
and/or the feeder unit completely to the ground.
• When working on the electric system, always
disconnect the battery isolating switch.
• After stopping the chopper unit, the drives
continue rotating. Absolutely wait for these
machine parts to come to a complete halt.
• It must be ensured that other persons cannot start
the machine or rotate the drives.
• Liquids escaping under high pressure (fuel,
hydraulic oil etc.) may penetrate the skin and
cause serious injury. For this reason consult a
doctor immediately as otherwise serious
infections may result!
• Repair work on the hydraulic system may be
carried out only by specialist workshops.
• Be careful when opening the radiator cap. When
the engine is hot, the radiator is under pressure!
• The installation of tyres requires sufficient
knowledge and proper tools!
• Dispose of oils, fuels and filters in a proper way!
• Retighten wheel nuts at regular intervals!

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Safety
General Information
119-001

122897-001
Heavy components
110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
the intended or a suitable position.
– Protect the lifting accessories from sharp
edges and corners.

122894-001
Energy accumulators
53488-001

DANGER!

Pre-tensioned energy accumulator (spring,

pressure accumulator, hydraulic cylinder).
Risk of death or serious injury.
– Work on the energy accumulators may
only be carried out by authorised
specialist workshops.
– All energy accumulators must be
completely depressurised before you
begin working on them.

61655-001

DANGER!

Risk of being crushed due to pre-tensioned

components.
Risk of serious injury.
– Never reach between pre-tensioned
components with your hands.
– Secure or release tension on pre-
tensioned components with suitable tools.
– Comply with handling instructions.

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 Safety
General Information
119-001

122899-001
Universal drive shafts
58552-001

DANGER!

Rotating universal drive shafts.

Only carry out work on the universal drive
shafts with the drive unit switched off and the
engine off.
Risk of death or serious injury.
– Switch the diesel engine OFF.
– Wait until machine parts have come to a
complete halt.
– Do not touch any moving machine parts.
– Remove ignition key.
– Remove the key from the battery isolating
switch.
– Ensure that the machine cannot be
started up by other persons.

58551-001

DANGER!

Rotating drive shafts.

Never operate drive shafts without safety
devices or with damaged safety devices.
Risk of death or serious injury.
– Replace defective safety devices on the
universal drive shaft immediately.
– Fit the universal drive shaft guards and
protective tubes.
– Secure the universal drive shaft guard
against running.
– Only operate universal drive shafts if
they are in perfect technical condition.

123159-002
Welding work
Before carrying out welding work, observe the
information provided in the current Operator's Manual
of the machine!

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

02 Gearbox / Clutch / Universal drive shaft

0230 Mechanical gearbox

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

130511-001
Mechanical gearbox overview

1 2 3 4 5 6

130904-001 35

Designation
1 Outside right transfer gearbox,
Page 162
2 Inside right transfer gearbox, Page 136
3 Centre transfer gearbox, Page 73
4 Main gearbox, Page 40
5 Inside left transfer gearbox, Page 136
6 Outside left transfer gearbox, Page 162

00 0290 302 0 - RHB ORBIS 600 - 10/2012 39

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

130578-001
Main gearbox

6
7

5
4
Z

3
6

6
1

130905-001 36

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

15
16
17
18
19
14

20
13
12
11
10
9

21

22
8

20
Z

23
24
25
26
27

130906-001 37

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

1 Universal drive shaft main drive
Before installing the universal drive shaft, apply a little Anti-Seize to the profile
of shaft (20) and to the drive shaft of the centre transfer gearbox
2 Universal drive shaft protective guard
3 28 kg Main gearbox
4 4 kg Bracket
Depending on the components fitted on the machine, the installation position of
the brackets differs. Mark the installation position before removing the
brackets.
5 The bolt serves for adjusting the main gearbox in vertical direction.
Take down the adjusting dimension (X) before slackening off the bolts.
6 The bolt serves for adjusting the main gearbox in horizontal direction.
Take down the adjusting dimension (Y) before slackening off the bolts.
7 The clutch half is used only with quick-release coupler (option MG M04 0025)
for JAGUAR type 494.
Before installing the clutch half, apply a little Anti-Seize to the profile of
shaft (21).
8, 14 The caps cannot be removed without destroying them. Insert cap with
Omni FIT FD 10.
9 Insert plugs with new seals (10).
10 Always use new seals.
11 Heat up the inner bearing race to around 100 °C for installation.
12 2.85 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
15 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal (15) inside the housing.
18 0.85 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
19 Heat up the inner bearing race to around 100 °C for installation.
20 45 + Adjust the drag torque of bearings (17, 19) by means of slotted nut (16).
5 Ncm Measured without seal (15).
Adjust the contact pattern by means of shims (12, 18, 24).
20 + 10 - Adjust the total drag torque of bearings (11, 17, 19, 23) by means of
21 12 Ncm shims (12). As measured on shaft (20) without seals (15, 27).
23 Heat up the inner bearing race to around 100 °C for installation.
24 1.59 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
21 0.08 - Measure the backlash (Z) on the profile of shaft (21). Adjust backlash by
0.22 mm means of shims (12, 18, 24).
Tightening torque values not specified, see section on tightening torques

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

26 The shim is used only with quick-release coupler (option MG M04 0025) for
JAGUAR type 494.
27 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal (27) inside the housing.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
– Sealing agents and adhesives:
Omni FIT FD 10 - 00 0219 027 0
– Assembly pastes:
Anti-Seize - 00 0136 571 0

Auxiliary tool
– Oil collecting trough, capacity approx. 5 litres

42
12

12

25
55

12
20

14

M12 M12 42

70

35° 3
35
55

,5 1
52

134069-001 38

Auxiliary tool H1 Quantity

1 Bracket for 1 3/8” lemon tubes 1
(self-manufactured)

00 0290 302 0 - RHB ORBIS 600 - 10/2012 43

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H1 Quantity

2 Bolt 2
ISO 4014 M12x60
00 0235 556 0
3 Nut 2
ISO 4032 M12
00 0236 172 0

56

47
7

A
56
7

A-A

19
50
35
46

62

134073-001 39

Auxiliary tool H2 Quantity

Slotted nut adapter M40 (self- 1
manufactured)

44 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

A
1
3

18
2

43
A

A-A

ø 1 3/8”-21
ø 53,5

ø 41,5
1/2”

ø 42
28
42

3
134071-001 40

Auxiliary tool H3 Quantity

1 Lemon tube 1 3/8”-21 adapter 1
(self-manufactured)
Manufactured e.g. from:
2 Bushing 00 0137 291 0 1
3 Socket 1/2” with outer Ø 42 mm 1

Auxiliary tool H4 Quantity

Tube (self-manufactured) 1
A = Ø 40 mm
C
B = Ø 30 mm
C = 140 mm

B
A
41
134166-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H5 Quantity

Tube (self-manufactured) 1
A = Ø 48 mm

C B = Ø 35 mm
C = 25 mm

B
A
42
134141-001

Auxiliary tool H6 Quantity

Tube (self-manufactured) 1
A = Ø 34 mm
C
B = Ø 26 mm
C = 150 mm

B
A
43
136085-001

Auxiliary tool H7 Quantity

Puller 1
E.g.:
Hazet 1775N-21

44
135344-001

Auxiliary tool H8 Quantity

Extension 100 mm 2
E.g.:
Hazet 1775N-021

45
135345-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H9 Quantity

Separating fixture Ø 22-115 mm 1
E.g.:
Hazet 1775N-115

46
135347-001

Auxiliary tool H10 Quantity

Drag torque measuring device 1
Measuring range: 30-150 Ncm
E.g.:
Stahlwille Torsionmeter 760
Order no.: 51040015

47
135349-001

Auxiliary tool H11 Quantity

Drag torque measuring device 1
Measuring range: 10-50 Ncm
E.g.:
Gedore torque test screwdriver
type SP
Order no.: 758-05

48
135348-001

Auxiliary tool H12 Quantity

Adapter 1
1/4” hex. to 1/2” square

49
135352-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H13 Quantity

Clock gauge with wing sensor 1
and bracket
Measuring accuracy: 0.01 mm

50
135354-001

53,5 Auxiliary tool H13 Quantity

1
Alternative to clock gauge with 1
M8
6

2 wing sensor and bracket

1 Clock gauge with bracket 1
°
45

Measuring accuracy: 0.01 mm

1 3/8”-21
2 Lemon tube 1 3/8”-21 adapter 1
17,5

(self-manufactured)
35

3 Manufactured e.g. from:

51 Bushing 00 0137 291 0
168233-001
3 Bolt ISO4017 M8x16 1
00 0237 439 0

Removal
– Observe the general warnings in the Safety
chapter.
1 – Support the front attachment at the specified
support points.
Front attachment driven via quick-release coupler
(option MG M04 0025) for JAGUAR type 494:
– If provided, remove the clutch half; to do this:
- Drive out pin (1).
- Pull off clutch half (2).

2 Front attachment driven via universal drive shaft

52 (option MG M04 0015) for JAGUAR type 492 / 493 /
130903-001 494:
– Remove universal drive shaft if provided.

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove the centre safety device (1).

Page 390

53
128611-002

WARNING!
1
After removing the lower braces, the
pendulum frame may hit the trough.
Pinch point.
– Support the pendulum frame.

– Insert a suitable support (see arrow) between the

pendulum frame (1) and the trough.
Ensure that the pendulum frame will not be
subject to stress during this process. Otherwise
54 the lower brace cannot be removed.
131101-001
The support may be only so thick to fit between
the pendulum frame and the trough without play.

80004-001

Note!

Observe the installation position.

1
Uneconomic assembly.
– Mark the components with respect to one
another before disassembling them.
2 1
– Mark the installation position of brace (3).
– Drive out expansion pins (1).
– Drive out the locking pin (2).
3 2
55 – Remove brace (3).
131102-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Push locking pin (2) and slide the main gearbox

2 universal drive shaft (1) slightly towards the main
gearbox.
The main gearbox universal drive shaft is now
unlocked.

56
131097-001

110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
1
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
57 the intended or a suitable position.
131095-001
– Protect the lifting accessories from sharp
edges and corners.

– Position a suitable lifting device with fitting

supports at the bracket of main gearbox (1).
Weight: see overview Page 40

50 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

80004-001
1 Note!
3 Observe the installation position.
Uneconomic assembly.
– Mark the components with respect to one
another before disassembling them.

– Mark the installation position of bracket (4).

– Remove bolts (3).
4 2 – Remove contact washers.
58 – Slowly lower the main gearbox (2), in this process
131099-001 pull off universal drive shaft (1) from the centre
transfer gearbox (5).

1 5

59
130997-001

– Pull off the main drive universal drive shaft (1).

60
130998-001

– Slacken off clamp (2) and slide it towards the main

1 gearbox.
2
– Pull off guard (1).
– Remove clamp (2).

61
130999-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Note!

Adjustment of front attachment and machine

dog clutch.
Uneconomic assembly.
Y – Measure and take down the adjusting
dimensions before slackening off the
adjusting bolts.

2 – Measure the adjusting dimension (x) of bolts (2).

X 1
– Measure the adjusting dimension (y) of bolts (1).
62
130996-001

– Slacken off adjusting bolts (1).

63
131111-001

110168-001
1 DANGER!

Lifting heavy components.

Death or serious injuries.
1 – Use a lifting tool and accessories with a
2 sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
1
– Attach the lifting tool to the component at
64 the intended or a suitable position.
131112-001
– Protect the lifting accessories from sharp
edges and corners.

– Unscrew bolts (1).

– Remove washers and contact washers.
– Remove the main gearbox (2).
Weight: see overview Page 40

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0230 Mechanical gearbox
119-001

– Remove support (1).

65
131006-001

Disassembly
119586-002

Note!
1
The component cannot be removed without
damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Observe the general warnings in the Safety

chapter.
– Lever out lid (1).
66 92-002
136087-001 Environment!

Lubricants and fuels can enter the

atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

– Drain the transmission oil.

119586-002

Note!

The component cannot be removed without

damaging it.
Interruption of assembly operations.
1
– Procure new component for installation.

– Lever out lid (1).

67
136088-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

119586-002

Note!

The component cannot be removed without

damaging it.
1 Interruption of assembly operations.
– Procure new component for installation.

– Lever out the shaft seal (1).

– Take care not to damage the housing.

68
136092-001

– Remove the circlip (1).

– Remove the shims.
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.
1
69
136116-001

– Fit auxiliary tool (H1).

H1

70
136093-001

– Clamp the gearbox with the auxiliary tool.

– Remove the circlip (1).
1 – Remove the shims.
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

71
136095-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Drive the bevel gear (1) off of toothing of shaft (2)

2 with a brass punch.
3
In this process, bearing (3) and the opposite
bearing are driven out of their bearing seats.
– Remove the outer ring of bearing (3).

72
136096-001

– Remove auxiliary tool (H1).

– Remove shaft (1).
– Remove bevel gear (2).
H1
1

2
73
136097-001

– Drive out outer bearing race (1).

74
136098-001

– Remove the circlip (1).

75
136180-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Force off inner bearing race (1) with auxiliary

tools (H6, H9).
H6 – Ensure that auxiliary tool (H9) is not subject to
1 strain along with the shaft.

H9

76
136104-001

119586-002

Note!

1 The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out the shaft seal (1).

– Take care not to damage the housing.

77
136091-001

– Remove caulking (see arrow) of slotted nut (1).

– Take care not to damage the shaft.

78
136099-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Unscrew slotted nut (1) with auxiliary

tools (H2, H3).

79
136110-001

1 H3

H2

80
136114-001

– Drive out bevel gear shaft (1).

– Remove the bearing inner ring (2).
1

81
136181-001

– Drive out outer bearing race (1).

82
136100-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Drive out outer bearing race (1).

– Be careful not to damage the shims.
– Remove the shims.
1 119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

83
136107-001

– Pull off inner bearing race (1), using auxiliary

tools (H7, H8, H9).
– Ensure that auxiliary tool (H9) is not subject to
strain along with the shaft.
H7

1 H8
H9

84
136108-001

Assembly
Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– Install the bearing inner race (1).

85
136109-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

119839-001

Note!
1
Remount the shims in the same position from
which you removed them.

Observe the specifications in the overview!

– Insert shims of the required thickness.
– Install the bearing outer race (1).

86
136103-001

– Install the bearing outer race (1).

87
136101-001

Observe the specifications in the overview!

2 – Install the pre-assembled shaft (2).
– Support shaft (2) with auxiliary tool (H4).
1 3
– Insert inner bearing race (3).
– Bolt down slotted nut (1) hand-tight.
– Remove auxiliary tool (H4).

H4

88
136117-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Adjust the drag torque of shaft (2). To do this:
- Carefully bolt down slotted nut (1), using
2 H3 auxiliary tools (H2, H3).
- Rotate the shaft several times.
1 H2 - Measure the drag torque with auxiliary
tools (H3, H11, H12).
- Correct the setting if required.

89
136353-001

H11

H12
H3

90
136115-001

– Install circlip (1).

1 – Check that the circlip is sitting securely in the
ringed groove.
– Insert the bevel gear (3).
– Install shaft (2).

3 2
91
136119-001

119839-001
2 3 Note!
1 4
Remount the shims in the same position from
which you removed them.

Observe the specifications in the overview!

– Install inner bearing race (1).
– Install the bearing outer race (2).
– Mount shims (4) of the required thickness.
– Ensure that the thickest shim makes contact with
92 the circlip (3).
136124-001 – Install circlip (3).

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0230 Mechanical gearbox
119-001

– Check that the circlip is sitting securely in the

ringed groove.

119839-001
3 4 Note!
2
Remount the shims in the same position from
1
which you removed them.

Observe the specifications in the overview!

6 – Support shaft (6) at the inner bearing race (5),
using auxiliary tool (H5).
5 – Install inner bearing race (1).
– Install the bearing outer race (2).
H5 – Mount shims (4) of the required thickness.
93
136118-001 – Ensure that the thickest shim makes contact with
the circlip (3).
– Install circlip (3).
– Check that the circlip is sitting securely in the
ringed groove.
– Remove auxiliary tool (H5).

Observe the specifications in the overview!

– Measure the backlash at shafts (1), using auxiliary
tool (H13).
– If necessary, adjust the backlash using
shims (12, 18 and 24).
H13

94
136126-001

12
18

24

95
136393-001

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0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Apply marking paint to the tooth flanks of bevel
gear (1).
– Rotate the shafts several times.
– Check the contact pattern (E).
The contact pattern of the tooth flank is to be
1 centred and crowned, see (F).

96
136392-001

97
44954-001

– If necessary, make a correction (G) on the

12 shims (12, 18, 24).
18 – Following a successful correction, check the
backlash again.

24

98
136393-001

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0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Measure the total drag torque on shaft (1), using
1 auxiliary tool (H3, H10, H12).
– If required, adjust drag torque by means of
shims (12).

H3 H12 H10

99
136128-001

12

100
136429-001

– Caulk slotted nut (1) with shaft (2).

101
136112-001

Observe the specifications in the overview!

– Slightly grease the sealing lips and the hollow
space of seal (2).
– Cover the profile of shaft (1) with a thin film in
order to avoid damage to the sealing lips of
seal (2).
– Install seal (2).
2

102
136090-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Slightly grease the sealing lips and the hollow
space of seal (2).
– Cover the profile of shaft (1) with a thin film in
order to avoid damage to the sealing lips of
seal (2).
– Install seal (2).

1
103
136089-001

Observe the specifications in the overview!

– Install lid (1) with sealant.
1

104
136123-001

Observe the specifications in the overview!

– Top up transmission oil.
– Bolt down plug (1) with new seals.

1
1

105
136427-001

Observe the specifications in the overview!

– Install lid (1) with sealant.
1

106
136125-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Installing
– Observe the general warnings in the Safety
chapter.
1 – Slide support plate (1) on expansion pins (2).

107
131004-001

– Slacken off lock nuts.

– Turn out bolts (1, 2) to be flush with the weld nuts.

2
1

108
131148-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

110168-001
1 DANGER!

Lifting heavy components.

Death or serious injuries.
1 – Use a lifting tool and accessories with a
2 sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
3 ground.
1
– Attach the lifting tool to the component at
109 the intended or a suitable position.
131150-001
– Protect the lifting accessories from sharp
edges and corners.
1
2 – Insert main gearbox (2) into bracket (3).
Weight: see overview Page 40
– Bolt down main gearbox (2) hand-tight with
bolts (1), contact washers and washers.
3

90466 110
131149-001

Adjustment for front attachment / machine dog clutch:

– Adjust bolts (1) to the adjusting dimension taken
down (Y) on both sides.
– Adjust bolts (2) to the adjusting dimension taken
down (X).
Y – Tighten lock nuts.

2
X 1
111
130996-001

– Tighten the screws (1).

1

1
112
131151-001

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0230 Mechanical gearbox
119-001

– Slightly grease the lemon tube with assembly

paste.

113
131003-001

– Slide on clamp (2).

– Slide on protective guard (1) up to the recess.
2 – Slide clamp (2) back up to the recess and align so
that the clamp can be slackened off from the
bottom (see arrow).
– Screw on clamp (2).

1
114
131000-001

– Slide on universal drive shaft (1) so that the

locking pin (2) is on the opposite side.

2
115
131002-001

– Slightly grease the profile of the centre transfer

gearbox drive shaft with assembly paste.

116
131404-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

110168-001

DANGER!
1
Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
117 the intended or a suitable position.
131375-001
– Protect the lifting accessories from sharp
edges and corners.

– Place the pre-assembled main gearbox (1) on a

suitable lifting device.
Weight: see overview Page 40

– Lift the main gearbox (1) and in this process slide

the main drive universal drive shaft (2) on the
centre transfer drive shaft (3).

118
131095-001

2 3

119
131001-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Continue lifting the main gearbox and slide the

2 main drive universal drive shaft (1) on the centre
transfer gearbox drive shaft until the locking
pin (3) engages.
– Check if the locking pin has safely engaged.

120
131097-001

– Observe the installation position of brackets (1).

Drilled hole A:
1
Front attachment driven via quick-release coupler
(option MG M04 0025) for JAGUAR type 494
B Drilled hole B:
Front attachment driven via universal drive shaft
(option MG M04 0015) for JAGUAR type 492 /
493 / 494:

121
131780-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Align bracket (1) with main gearbox (2) on the

pendulum frame (4) according to the desired
installation position.
3
– Bolt down bolts (3) with contact washers.
– Remove lifting device.

1 2
122
131784-001

3
4

90453 123
131785-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Insert brace (3) into retainer (5).

4 – In this process, observe the installation position of
grease nipples.
3 The grease nipples (4) must point to the rear.
– Slide in pins (2) with pre-assembled expansion
pins until the expansion pins are located in the
recesses (see arrow).
5
– Drive in expansion pins (1).
– Remove the support from the pendulum frame.
2

124
131104-001

2 1

3 2
125
131102-001

– Install the safety device of transfer gearbox (1).

Page 391

126
128611-002

– Slightly grease the drive shaft profile with

1 assembly paste.

2 Front attachment driven via quick-release coupler

(option MG M04 0025) for JAGUAR type 494:
3
– If provided, install the clutch half, to do this:
- Insert washer (3).
- Slide on the clutch halves (2).
- Drive in pin (1).
– Before putting the front attachment into operation,
check adjustment of dog clutch (quick-release
coupler).
127
131005-001

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0230 Mechanical gearbox
119-001

Front attachment driven via universal drive shaft

(option MG M04 0015) for JAGUAR type 492 / 493 /
494:
– Install universal drive shaft if provided.

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

130512-001
Transfer gearbox

7
B

4
2

5
2
6
3

3
1
B-B

4
5

7
4

149813-001 128

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

1 150 kg Transfer gearbox, complete
2 approx. Left angle drive, left feeder drum drive, Page 80
60 kg
3 approx. Spur gearbox
30 kg
Up to serial no. 65801497: Page 75
From serial no. 65801498: Page 77
4 approx. Right angle drive, right feeder drum drive, Page 80
60 kg
5 Drive shaft of cutting / feeder discs
6 Angle drive shaft
7 Input shaft

74 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Spur gearbox, up to serial no. 65801497

8
6

9
5

10
6
15
4

12 11
13
12

14
3

11

29
2

19

28
1

20

11

27
16
17
18
11
12
21

26
22
23

25
24
8

3
2

149795-001 129

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

1 Always use new seals.
2 Insert seals with CLAAS AGRIGREASE.
3 Apply a thin coat of transmission oil to the bearing.
4 Coat the inner gear profile slightly with transmission oil.
5 Install the drive shaft without play.
6 Apply a thin coat of transmission oil to the bearing.
7 Insert seals with CLAAS AGRIGREASE.
8 Always use new seals.
9 Apply Omni FIT FD 10 to sealing faces.
10 80 Nm -
90 Nm
11 Always use new seals.
12 40 Nm - Insert all plugs with new seals.
50 Nm
13 Always use a new seal. Coat the sealing ring slightly with transmission oil.
14 Coat the shifter fork slightly with transmission oil.
15 Coat the inner gear profile slightly with transmission oil.
16 40 Nm - Insert all plugs with new seals.
50 Nm
17 Always use a new seal.
18 50 Nm - Always insert the oil level sight glass with a new seal.
60 Nm
19 Apply Omni FIT FD 10 to sealing faces.
20 Install the drive shaft without play. Before installing the angle drives, slightly
grease the profile with Anti-Seize.
21 Coat the bushing slightly with transmission oil.
22 Insert needle ring with CLAAS AGRIGREASE.
23 Apply a thin coat of transmission oil to the bearing.
24 Insert seals with CLAAS AGRIGREASE.
25 Coat the inner gear profile slightly with transmission oil.
26 Install the input shaft without play.
27 Coat the inner gear profile slightly with transmission oil.
28 Apply a thin coat of transmission oil to the bearing.
29 Insert cap with Omni FIT FD 10.
Tightening torque values not specified, see section on tightening torques

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Spur gearbox, from serial no. 65801498

8
1

9
6

7
5

10
15
16
17
4

12 11
13
14
3

12
11

33
2

21

32
31
22
1

11

30
18
19
20
23

29
24
25

28
26
8

27
2

149796-001 130

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

1 Always use new seals.
2 Insert seals with CLAAS AGRIGREASE.
3 Apply a thin coat of transmission oil to the bearing.
4 Coat the inner gear profile slightly with transmission oil.
5 Install the drive shaft without play.
6 Apply a thin coat of transmission oil to the bearing.
7 Insert seals with CLAAS AGRIGREASE.
8 Always use new seals.
9 Apply Omni FIT FD 10 to sealing faces.
10 80 -
90 Nm
11 Always use new seals.
12 40 - Insert all plugs with new seals.
50 Nm
13 Always use a new seal. Coat the sealing ring slightly with transmission oil.
14 Coat the shifter fork slightly with transmission oil.
15 Note the installation position and thickness of the shims.
16 Heat up the inner bearing race to around 100 °C for installation.
17 Coat the inner gear profile slightly with transmission oil.
18 40 - Insert all plugs with a new seal.
50 Nm
19 Always use a new seal.
20 50 - Always insert the oil level sight glass with a new seal.
60 Nm
21 Apply Omni FIT FD 10 to sealing faces.
22 14 Ncm Adjust the drag torque of bearings (16, 24) by means of shims (15). As
measured without seals (8, 25).
Before installing the angle drives, slightly grease the profile with Anti-Seize.
23 Coat the bushing slightly with transmission oil.
24 Insert needle ring with CLAAS AGRIGREASE.
25 Heat up the inner bearing race to around 100 °C for installation.
26 Insert seals with CLAAS AGRIGREASE.
27 Heat up the inner bearing race to around 100 °C for installation.
28 Coat the inner gear profile slightly with transmission oil.
29 14 Ncm Adjust the drag torque of bearings (28, 31) by means of shims (32). Measured
without seal (2).
30 Coat the inner gear profile slightly with transmission oil.
Tightening torque values not specified, see section on tightening torques

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

31 Heat up the inner bearing race to around 100 °C for installation.
32 Note the installation position and thickness of the shims.
33 Insert cap with Omni FIT FD 10.
Tightening torque values not specified, see section on tightening torques

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Angle drive

1
2
26

25

24

23

22

21

20

19

18

5
4
6
7

5
4
17
9

8
10
11
12
13
14
15
16
15
14
13
12
9

11
10
8

8
7
6
4
5
5
4
3
Z

2
1

149797-001 131

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0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

1 140 - Adjust the drag torque of bearings (3, 10) by means of slotted nut (11). As
190 Nmm measured without seals (12).
2 0.7 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
3 Heat up the inner bearing race to around 100 °C for installation.
4 40 - Insert all plugs with a new seal.
50 Nm
5 Always use new seals.
6 Always use new seals.
7 40 - Insert all plugs with a new seal.
50 Nm
8 80 -
90 Nm
9 Apply Omni FIT FD 10 to sealing faces.
10 Heat up the inner bearing race to around 100 °C for installation.
11 Caulk slotted nut with shaft (1).
12 Insert seals with CLAAS AGRIGREASE.
13 Slightly grease the inner profile of the bushing with Anti-Seize.
14 Insert the open side of circlips into bushing (13) after turning by 180°.
15 Always use a new seal. Coat the sealing ring slightly with transmission oil.
16 Before installing the angle drives, slightly grease the profile with Anti-Seize.
17 110 -
120 Nm
18 Caulk slotted nut with shaft (21).
19 0.07 - Measure the backlash (Z) on the profile of shaft (1). Adjust the backlash using
0.29 mm shims (2, 20).
20 0.58 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
21 Fill bearing with CLAAS AGRIGREASE.
22 20 µm Adjust the maximum axial play using slotted nut (18).
23 Insert seals with CLAAS AGRIGREASE.
24 Apply Omni FIT FD 10 to sealing faces.
25 45 -
50 Nm
26 Insert ring with DELO-ML-5328.
Heat up ring to 200 °C for removal.
Tightening torque values not specified, see section on tightening torques

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Work preparation
Utilities:
– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
– Sealing agents and adhesives:
Omni FIT FD 10 - 00 0219 027 0
DELO-ML-5328 - 00 0178 779 1
– Assembly pastes:
Anti-Seize - 00 0136 571 0

Special tool

Special tool / part no. Quantity

1 Eye bolt 2
DIN 580 M12x21
00 0090 051 1

92280 132
158352-001

Special tool / part no. Quantity

Hook 1
77 0138 808 4

133
Remove seal 32655-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool
– Oil collecting trough, capacity approx. 5 litres

ø 48
3 1
ø 31
A
35

1" (Z14) A-A 1/2"

18
12
(1 3/16")

157827-001 134

Auxiliary tool H1 Quantity

1 Lemon tube 1 3/16”-14 adapter 1
(self-manufactured)
Manufactured e.g. from:
2 Bushing 00 0139 301 0 1
3 Socket 1/2” with outer Ø 31 mm 1

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0230 Mechanical gearbox
119-001

B
A-A
15
197,5

126

104

B C
A
28
A
55

47
45
6,5

5,5
C SW40 5,5

47

157829-001 135

Auxiliary tool H2 Quantity

Slotted nut adapter M35 (self- 1
manufactured)

Auxiliary tool H3 Quantity

Separating fixture Ø 22-115 mm 1
E.g.:
Hazet 1775N-115

136
135347-001

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0230 Mechanical gearbox
119-001

Auxiliary tool H4 Quantity

Tube (self-manufactured) 1
A = Ø 64 mm

C B = Ø 52 mm
C = 50 mm

B
A
137
134141-001

Auxiliary tool H5 Quantity

Tube (self-manufactured) 1
A = Ø 100 mm
C
B = Ø 90 mm
C = 80 mm

B
A
138
134166-001

25
Auxiliary tool H6 Quantity
Install seal (self-manufactured) 1
158
10

6
8

27
72
85
89,9 139
157890-001

Auxiliary tool H7 Quantity

Tube (self-manufactured) 1
A = Ø 45 mm
C
B = Ø 36 mm
C = 200 mm

B
A
140
136085-001

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0230 Mechanical gearbox
119-001

1 Auxiliary tool H8 Quantity

1 Bevel gear shaft support (self- 1
manufactured)
Manufactured e.g. from:
2 3 4 5
2 2 Sleeve (self-manufactured) 1
56
3 Nut 1
13

12,5 ISO 4032 M12

20 00 0236 172 0
22 141
157908-001
4 Bolt, head-centred 1
ISO 4017 M12x170
00 0238 014 0
5 Ball Ø 8 mm 1

A
1
2
3
4
5

A-A 205

6 15 6
M8
M8
31,2
48

40
48

13,5
36

157830-001 142

Auxiliary tool H9 Quantity

1 Measuring the backlash (self- 1
manufactured)
Manufactured e.g. from:
2 Bolt 1
ISO 4017 M8x30
00 0237 370 0

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0230 Mechanical gearbox
119-001

Auxiliary tool H9 Quantity

3 Nut 1
ISO 4032 M8
00 0236 170 0
4 Tube with Ø 48xØ 40x194 mm 1
5 Bolt 1
ISO 4014 M8x80
00 0235 525 0
6 Bushing 00 0139 301 0 1

Auxiliary tool H10 Quantity

Clock gauge and bracket 1
Measuring accuracy: 0.01 mm

143
135353-001

Auxiliary tool H11 Quantity

Drag torque measuring device 1
Measuring range: 10-50 Ncm
E.g.:
Gedore torque test screwdriver
type SP
Order no.: 758-05

144
135348-001

Auxiliary tool H12 Quantity

Adapter 1
1/4” hex. to 1/2” square

145
135352-001

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0230 Mechanical gearbox
119-001

Auxiliary tool H13 Quantity

Extension 1/2” with angle 1
Length = 75 mm
E.g.:
Facom S.208S

146
158347-001

Auxiliary tool H14 Quantity

Socket wrench with screw bit for 1
l hex. socket head cap screws
(self-manufactured)

S Width across flats (S) = 10

Insert length (l) = approx. 7 mm
L Length (L) = max. 45 mm

147
158348-001

Auxiliary tool H15 Quantity

Bar magnet Ø 11 mm max. 1
E.g.:
Hazet 1976-2

148
159761-001

74 Auxiliary tool H16 Quantity

50
Tube (self-manufactured) 1

60
25
135

149
159750-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H17 Quantity

Puller 1
E.g.:
Hazet 1775N-21

150
135344-001

A
1
3
18

2
43

A-A

ø 1 3/8”-21
ø 53,5

ø 41,5
1/2”

ø 42
28
42

3
134071-001 151

Auxiliary tool H18 Quantity

1 Lemon tube 1 3/8”-21 adapter 1
(self-manufactured)
Manufactured e.g. from:
2 Bushing 00 0137 291 0 1
3 Socket 1/2” with outer Ø 42 mm 1

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

12 42

12

25
55

12
20

14
M12 M12 42

70

35° 3
35
55

,5 1
52

134069-001 152

Auxiliary tool H19 Quantity

1 Bracket for 1 3/8” lemon tubes 1
(self-manufactured)
2 Bolt 2
ISO 4014 M12x60
00 0235 556 0
3 Nut 2
ISO 4032 M12
00 0236 172 0

Auxiliary tool H20 Quantity

Tube (self-manufactured) 1
A = Ø 56 mm

C B = Ø 46 mm
C = 50 mm

B
A
153
134141-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Removing the transfer gearbox

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.

– Remove the front cover (3). Page 248

– Remove the transfer gearbox safety device (7).
1 2 2 1 Page 390
– Remove the pendulum frame (4) with the main
gearbox.
– Remove the rear cover (5). Page 249
– Remove consoles (6). Page 246
– Remove the guiding element - guide bars (1).
3 Page 241
– Remove the feeder drums (2).

92217 154
154881-001

2
5
4

6 6

92266 155
155115-001

– Remove the main drive universal drive shaft (2).

Page 190
– Remove the left transfer gearbox universal drive
shaft (1). Page 193

1 2

156
Left 162742-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove the right transfer gearbox universal drive

shaft (1). Page 193

157
Right 162397-001

– Unscrew nut (2) and remove contact washer.

– Pull out bolt (1) with contact washer.

92251/01 158
155113-001

– Slide linkage (1) to the side.

92231 159
155092-001

92 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
1 – Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
92236 160 the intended or a suitable position.
155097-001
– Protect the lifting accessories from sharp
edges and corners.

– Suspend transfer gearbox in a suitable lifting

device.
Use special tool (1) (M12 eyebolts).
Weight: see overview Page 73
– Lift the lifting device until the slings are slightly
tensioned.

– Unscrew bolts (1).

– Pull out bolts (1) until the threads no longer grip in
the mounting flange.

92238 161
Left 155101-001

92239 162
Right 155102-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Slowly lower the transfer gearbox (1) onto a

mobile lifting device.
– Pull out bolts (2) with contact washers.

2 2

92237/01 163
155098-001

– Pull out transfer gearbox beneath the front

attachment.

92240 164
155105-001

Removing the left angle drive

92-002

Environment!

Lubricants and fuels can enter the

atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.
2
1 – Unscrew plugs (1) and (2).
165 – Drain the transmission oil completely.
157360-001

94 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Unscrew bolts (1).

1 – If necessary, use the auxiliary tools (H13, H14).

166
157357-001

H13 H14

167
158350-001

– Suspend the angle drive (1) on a lifting device.

Use special tool (1) (M12 eyebolts).
Weight: see overview Page 73
– Separate the angle drive (1) from the spur
gearbox (2).
– Lift the angle drive (1) aside.
1
2

168
157359-001

Removing the right angle drive

The components on the right side are installed as the
mirror image of the left side. Work on the right
component is to be performed analogous to the left
component.
– Remove the left angle drive. Page 94

00 0290 302 0 - RHB ORBIS 600 - 10/2012 95

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Disassembling the angle drive

– Unscrew bolts (1).

1 1

1
169
157361-001

– Remove top part (1) of angle drive.

170
157375-001

– Remove sleeve (1).

171
157370-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove sealing ring (1).

– Remove the circlip (2).

172
157362-001

2
173
157371-001

– Unscrew plug (1).

174
157367-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Loosen the caulking of slotted nut (1) with bevel

gear shaft (2).

1
175
157372-001

1
2

176
157366-001

– Unscrew slotted nut (1) with auxiliary

tools (H1, H2).
1

H1 H2
177
157926-001

H2 H1

178
157832-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Drive out bevel gear shaft (1).

179
157373-001

– Remove the bearing inner ring (4).

– Drive out outer bearing race (3).
1 2 3 4 – Drive out outer bearing race (1).
– Remove the shims (2).
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.
180
157374-001

– Force off inner bearing race (1) with auxiliary

tool (H3).
– Ensure that auxiliary tool (H3) is not subject to
strain along with the shaft.
1
H3

181
157831-001

– Loosen the caulking of slotted nut (1) with

shaft (2).

182
157833-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Unscrew slotted nut (1).

183
157835-001

– Lever out crown wheel (1) with bearing (2).

– Remove the shims (3).
119589-002

1 Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

184
157836-001

2
1

185
157841-001

– Pull out the housing (1).

186
157837-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove sealing ring (1).

187
157840-001

– Remove the circlip (1).

188
157839-001

Observe the specifications in the overview!

– Force off ring (1) and bearing (2), using auxiliary
tool (H3).

1
H3

189
157834-001

– Force off bearing (1), using auxiliary tool (H3, H4).

1 H4
H3

190
157838-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Assembling the angle drive

Observe the specifications in the overview!
– Install bearing (1).
1
In this process, support crown wheel (2) with
auxiliary tool (H5).
1

H5

191
157892-001

Observe the specifications in the overview!

– Force shaft (1) into bearing (2) and ring (3).

192
157901-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Install circlip (1).

– Position ring (2) and bearing (3) next to circlip (1)
without play.
1 In this process, support bearing (3) with auxiliary
tool (H3) against the inner race.
2

193
157844-001

2
1
H3

3
2

194
157843-001

Observe the specifications in the overview!

– Install seal (1) with auxiliary tool (H6).
H6 Observe the installation position when doing so!

195
157891-001

196
157895-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Install the pre-assembled shaft (2) into

housing (1).

1 2

197
157893-001

– Insert shims (3).

1
– Install the pre-assembled crown wheel (2).
2 – Bolt down slotted nut (1) hand-tight.
3 Observe the specifications in the overview!
– Tighten slotted nut (1) until shaft (4) is installed
4
without play.

198
157894-001

– Force bearing (1) on bevel gear shaft (2) with

auxiliary tool (H7).

H7
1

199
157377-001

– Insert the pre-assembled bevel gear shaft (1).

– Fix bevel gear shaft (1) with auxiliary tool (H8).

H8 1

200
157907-001

104 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Install inner bearing race (1) with auxiliary
1 tool (H7).

H7
201
157925-001

– Bolt down slotted nut (1) hand-tight, using

auxiliary tools (H1, H2).
– Remove auxiliary tool (H8).
H8 1
Observe the specifications in the overview!
– Tighten slotted nut (1) only so that the bevel gear
shaft can still be turned easily.

H1 H2
202
158001-001

– Apply marking paint to the tooth flanks of bevel

gear (1).

203
158021-001

– Bolt down top part (1) of angle drive.

204
157376-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Bolt down auxiliary tool (H9).

H9

205
158002-001

Observe the specifications in the overview!

– Rotate the shafts several times.
H10 – Measure the backlash on auxiliary tool (H9), using
auxiliary tool (H10).
– If necessary, adjust the backlash using
H9 shims (1, 2).

206
158020-001

H10
1 2 H9

207
158017-001

– Unscrew bolts (1).

1 1

1
208
157361-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove top part (1) of angle drive.

209
157375-001

Observe the specifications in the overview!

– Check the contact pattern (E).
The contact pattern of the tooth flank is to be
centred and crowned, see (F).
– If necessary, make a correction (G) on the
shims (1, 2).
– Following a successful correction, check the
backlash again.

210
44954-001

1 2

211
158024-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

H10 – Check the axial play of shaft (1).
– If necessary, adjust the axial play using slotted
nut (2).
1 In this process, take care not to apply strain to
bearings (3, 4).
Shaft (1) must still turn easily.

212
158028-001

213
158027-001

– Caulk slotted nut (1) with shaft (2).

214
158029-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

H1 – Measure the drag torque on shaft (1), using
auxiliary tools (H1, H11, H12).
H12 – If necessary, adjust drag torque by means of
slotted nut (2), using auxiliary tools (H1, H2).

H11

215
158212-001

1 2

H1 H2
216
158216-001

– Caulk slotted nut (2) with bevel gear shaft (1).

1 2

217
158219-001

218
157368-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Bolt down plug (1).

219
157367-001

Observe the specifications in the overview!

– Install circlip (1).
1 2
– Install seal (2).
– Bolt down plugs (3, 4).

4
3
220
158226-001

Observe the specifications in the overview!

– Install top part (1) of angle drive.

221
157376-001

Observe the specifications in the overview!

– Screw in bolts (1).
1 1

1
222
157361-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Installing the left angle drive

Observe the specifications in the overview!
1 – If required, drive in dowel pins (1).
– Insert sealing ring (2).
2

223
158351-001

Observe the specifications in the overview!

– Insert circlips (1).
1

224
158349-001

Observe the specifications in the overview!

– Insert sleeve (1).
1

225
157370-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Suspend the angle drive (1) on a lifting device.
Use the special tool (M12 eyebolt).
Weight: see overview Page 73
– Position angle drive (1) next to the spur
gearbox (2).
1
2

226
159759-001

Observe the specifications in the overview!

1
– Bolt down bolts (1) with auxiliary tools (H13, H14).

227
157357-001

H13 H14

228
158350-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Installing the right angle drive

The components on the right side are installed as the
1 mirror image of the left side. Work on the right
2 component is to be performed analogous to the left
component.
Observe the specifications in the overview!
– Install the left angle drive. Page 111
– Observe the tightening torque of bolts (1, 2)!
2

229
160179-001

Disassembling the spur gearbox

92-002

Environment!

Lubricants and fuels can enter the

atmosphere.
Risk of pollution
1
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

1 1 – Unscrew plug (1).

230 – Drain the transmission oil completely.
159760-001

– Remove the right angle drive (1). Page 95

– Remove the left angle drive (2). Page 94
2

231
159751-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Unscrew plug (1).

232
159758-001

– Remove spring (1) and ball (2), using auxiliary

tool (H15).
H15
A A-A
A 1

233
159762-001

– Unscrew bolts (1).

234
159995-001

– Remove lid (1).

235
159996-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove shaft (1), shifter fork (2) and shaft (3).

2
1 3

236
159997-001

119586-002

Note!
1
The component cannot be removed without
damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out seal (1).

– Be careful not to damage the housing and the
shaft.
237 – Remove the circlip (2).
160001-001

2
1

238
159753-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

119586-002

Note!

1 The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out seal (1).

– Be careful not to damage the housing and the
shaft.
239 – Remove the circlip (2).
160002-001

2
1

240
159998-001

– Drive out shaft (1) until bearing (2) can be pulled

1 2 off.

241
159754-001

– Pull off bearing (1).

242
160003-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove the circlip (1).

243
159756-001

244
160005-001

– Support gear (4) with auxiliary tool (H16).

– Drive out shaft (1).
– Remove bearing (2), washer (3) and gear (4).
H16
1

245
160004-001

1 2 3 4 H16

246
159757-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 117

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove circlips (2, 4).

4 – Drive out outer bearing races (1, 3).
2 3
– Unscrew the oil level sight glass (5).
1

5
247
160006-001

119586-002

2 Note!
1
The component cannot be removed without
damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Remove sealing ring (1).

– Remove the lid (2).

248
160007-001

– Remove seal (1) with special tool.

1

249
160038-001

– Remove circlips (2, 3).

3 – Remove the shims.
119589-002
2
Note!

Observe the installation position.

Uneconomic assembly.

1 – Note the installation position and

thickness of the shims.

4 – Drive out outer bearing race (1, 4).

250
160008-001

118 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Pull off inner bearing race (1) with auxiliary

tool (H3, H17).

H17

1
H3

251
160009-001

– Remove the circlip (3).

2 – Remove gear (2).
1
– Remove the circlip (1).
3

252
160050-001

– Pull off inner bearing race (1) with auxiliary

tool (H3, H17).

H17

1
H3

253
160010-001

– Remove the circlip (1).

2 – Remove gear (2).
1 3
– Remove the circlip (3).

254
160048-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 119

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Pull off inner bearing race (1) with auxiliary

tool (H3, H17).

H17

1
H3

255
160011-001

– Remove washer (2).

– Remove gear (1).

256
160044-001

– Remove needle ring (1).

257
160041-001

120 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Pull off inner bearing race (2), using auxiliary

1 tools (H3, H17).
– Remove gear (1).
2

258
160039-001

H17

H3

259
160061-001

Assembling the spur gearbox

Observe the specifications in the overview!
4 – Clean the sealing faces.
2 3
– Install outer bearing races (1, 3).
1
– Insert circlips (2, 4).
– Screw in oil level sight glass (5).

5
260
160006-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

1 – Slide on gear (1).
2 – Install the bearing inner race (2).

261
160039-001

Observe the specifications in the overview!

– Insert needle ring (1).

262
160042-001

– Slide on the pre-assembled gear (1).

1 – Insert washer (2).
Observe the installation position, the shoulder
must face outwards.

263
160040-001

Observe the specifications in the overview!

– Install bearing (1).
1

264
160045-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Clean the sealing faces.

– Install the bearing outer race (1).
2 – Insert shims of the required thickness.
– Insert snap ring (2).

265
160076-001

– Install the pre-assembled shaft (1).

266
160069-001

Observe the specifications in the overview!

– Insert lid (1).
– Screw on the bolts (2).
1 – Measure the drag torque with auxiliary
tools (H1, H11, H12).
2 – If required, adjust drag torque by means of
shims (1).
2 H11 – Unscrew bolts (2).
– Remove the lid (1).

H1 H12
267
160072-001

268
160047-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove shaft (1).

269
160069-001

– Install circlip (3).

2 – Insert gear (2).
1 3
– Install circlip (1).

270
160048-001

Observe the specifications in the overview!

1 – Install bearing (1).

271
160049-001

– Install circlip (1).

2 – Insert gear (2).
1
– Install circlip (3).
3

272
160050-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Install bearing (1).
1

273
160051-001

– Install the bearing outer race (1).

1 2 – Insert shims of the required thickness.
– Insert snap ring (2).

274
160075-001

– Install the pre-assembled shaft (1).

275
160070-001

Observe the specifications in the overview!

– Insert lid (1).
1 – Screw on the bolts (2).

276
160071-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 125

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Measure the drag torque with auxiliary
tools (H11, H12, H18).
– If required, adjust drag torque by means of
shims (1).

H11

H18
H12
277
160066-001

278
160053-001

– Unscrew bolts (2).

– Remove the lid (1).
1

279
160071-001

– Remove shaft (1).

280
160070-001

126 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Apply a little oil to bearing (2).
– Fit the bearing (2).
– Install circlip (1).
1

281
160096-001

– Install circlip (1).

282
160091-001

– Support bearing with auxiliary tool (H19).

H19

283
160100-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 127

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Slide gear (2) and disc (1) on shaft (3) inside the
2
housing.
– Fix disc (1) on gear (2) with grease.
1 3 – Support bearing (4) with auxiliary tool (H19).
– Drive pre-assembled shaft (3) halfway into
bearing (4).

284
160098-001

H19 1 2 3

4
285
160092-001

– Support bearing (4) with auxiliary

tools (H19, H20).
– Drive pre-assembled shaft (3) into bearing (4).
In this process, observe the installation position of
H19 disc (1) and of gear (2).

H20
286
160097-001

H19 H20 1 2 3

4
287
160093-001

128 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

H20 H19
– Apply a little oil to bearing (1).
– Install bearing (1) with auxiliary tool (H16).

H16
288
160099-001

H19 H20 1 H16

289
160094-001

– Remove auxiliary tool (H19, H20).

H19

H20
290
160097-001

– Check if bearing (2) makes contact with circlip (1)

1 2 3 H16 without play.
– If required, correct installation position of shaft (3),
using auxiliary tool (H16).

291
160101-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 129

02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

1 – Install circlip (1).
– Check if the shaft can be turned easily.

292
160095-001

Observe the specifications in the overview!

2 – Insert shaft (3) with shifter fork (2).
1 3 – Install shaft (1).

293
159997-001

Observe the specifications in the overview!

1 – Insert sealing ring (1).

294
160038-001

Observe the specifications in the overview!

1 – Insert lid (1).
– Screw on the bolts (2).

295
160102-001

130 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Install lid (1) with sealant.
2 – Cover the profile of the shafts with a thin film to
prevent damage to the sealing lips of the seals.
1 – Slightly grease the sealing lips of seals.
3
– Install seals (2, 3).

296
160103-001

Observe the specifications in the overview!

– Cover the profile of the shafts with a thin film to
2 prevent damage to the sealing lips of the seals.
– Slightly grease the sealing lips of seals.
3
– Install seals (1, 2, 3).

1
297
160104-001

– Insert ball (2) and spring (1).

A A-A
A 1

298
159752-001

Observe the specifications in the overview!

– Screw on plug (1) with a new seal.

299
159758-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Install the right angle drive (1). Page 113

– Install the left angle drive (2). Page 111
2

300
159751-001

Observe the specifications in the overview!

– Screw on plug (1) with a new seal.
– Top up transmission oil.

1 1
301
159760-001

Installing the transfer gearbox

110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
2
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
1 – Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
92273 302 the intended or a suitable position.
155089-001
– Protect the lifting accessories from sharp
edges and corners.

– Observe the general warnings in the Safety

chapter.
– Position the transfer gearbox beneath the front
attachment.
– Guide the slings (2) through the bottom plate
openings from the top.
– Suspend transfer gearbox in a suitable lifting
device.
Use special tool (1) (M12 eyebolts).
Weight: see overview Page 73

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Slightly lift the transfer gearbox (1) through the

bottom plate openings.
– Slide in bolts (2) with contact washers (3) at the
flanges so that they will not jut out on the opposite
1 sides.

2 2

92237/02 303
155099-001

2
3
2
3

92275 304
155085-001

– Carefully lift transfer gearbox (1) through the

openings until it makes contact with the fastening
points (4).

92247 305
155107-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Screw in bolts (1).

92238 306
Left 155101-001

92239 307
Right 155102-001

– Screw on linkage (1) hand-tight with bolt (2),

contact washers and nut (3).
– Screw the nut (3) to the block.
2 1

92251/02 308
155114-001

1 2

92276 309
155086-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Install the left transfer gearbox universal drive

shaft (1). Page 197
– Install the main drive universal drive shaft (2).
Page 191

1 2

310
Left 162742-001

– Install the right transfer gearbox universal drive

shaft (1). Page 195

311
Right 162397-001

– Install feeder drums (2).

– Install consoles (6). Page 246
1 2 2 1 – Install guiding element - guide bars (1).
Page 242
– Install the rear cover (5). Page 250
– Install pendulum frame (4) with main gearbox.
– Install the safety device of transfer gearbox (7).
Page 391
3 – Install the front cover (3). Page 248

92217 312
154881-001

2
5
4

6 6

92266 313
155115-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

147855-001
Inside transfer gearbox

8
9
10
11

12

13

1 14
2
3
4

5
15
Z

16
17

15
18
16 19
20
17 21
23 16 17 22

161548-001 314

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

approx. Inside transfer gearbox
21 kg
Pay attention to the installation position. When the gearbox is not properly
installed, the direction of rotation of the feeder and cutting discs will change.
1 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
2 After installation, check if the circlip has safely engaged.
3 3.33 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
4 Heat up the inner bearing race to around 100 °C for installation.
5 + 15 80 - Adjust the total drag torque of bearings (4, 18) by means of shims (3). As
100 Ncm measured on shaft (15) without seals (1, 8, 21).
6 Always use a new seal.
7 Always use a new seal.
8 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
9 After installation, check if the circlip has safely engaged.
10 After installation, check if the circlip has safely engaged.
11 2.34 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
12 Install bearing without play, using shims (11).
13 1.16 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
14 Heat up the bearing to around 100 °C for installation.
15 0.08 - Measure the backlash (Z) on the profile of shaft (5). Adjust the backlash using
0.22 mm shims (13, 19).
16 Always use new seals.
17 40 + Insert all plugs with a new seal.
10 Nm
18 Heat up the inner bearing race to around 100 °C for installation.
19 3.03 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
20 After installation, check if the circlip has safely engaged.
21 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
22 Always use a new seal.
23 The cap cannot be removed without destroying it. Insert cap with
Omni FIT FD 10.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
– Sealing agents and adhesives:
Omni FIT FD 10 - 00 0219 027 0
– Assembly pastes:
Anti-Seize - 00 0136 571 0

Auxiliary tool
– Oil collecting trough, capacity approx. 5 litres

Auxiliary tool H1 Numb

er
D
Mounting bolt (self-manufactured) 1
L D = M12
L = 120 mm

315
162200-001

Auxiliary tool H2 Numb

er
D
Mounting bolt (self-manufactured) 1
L D = M12
L = 180 mm

316
162200-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

42

12

12

25
55

12
20

14
M12 M12 42

70

35°
1 3
35
55

2
, 5
52

161561-001 317

Auxiliary tool H3 Quantity

1 Bracket for 1 3/8” lemon tubes 1
(self-manufactured)
2 Bolt 1
ISO 4014 M12x80
00 0235 560 0
3 Nut 1
ISO 4032 M12
00 0236 172 0

Auxiliary tool H4 Quantity

Separating fixture Ø 22-115 mm 1
E.g.:
Hazet 1775N-115

318
135347-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H5 Quantity

Tube (self-manufactured) 1
A = Ø 50 mm
C
B = Ø 42 mm
C = approx. 200 mm

B
A
319
136085-001

Auxiliary tool H6 Quantity

Tube (self-manufactured) 1
A = Ø 40 mm
C
B = Ø 30 mm
C = 140 mm

B
A
320
134166-001

Auxiliary tool H7 Quantity

Tube (self-manufactured) 1
A = Ø 44 mm
C
B = Ø 36 mm
C = 180 mm

B
A
321
136085-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

A
1
3

18
2

43
A

A-A

ø 1 3/8”-21
ø 53,5

ø 41,5
1/2”

ø 42
28
42

3
134071-001 322

Auxiliary tool H8 Quantity

1 Lemon tube 1 3/8”-21 adapter 1
(self-manufactured)
Manufactured e.g. from:
2 Bushing 00 0137 291 0 1
3 Socket 1/2” with outer Ø 42 mm 1

Auxiliary tool H9 Quantity

Adapter 1
1/4” hex. to 1/2” square

323
135352-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H10 Quantity

Drag torque measuring device 1
Measuring range: 30-150 Ncm
E.g.:
Stahlwille Torsionmeter 760
Order no.: 51040015

324
135349-001

Auxiliary tool H11 Quantity

Clock gauge with wing sensor 1
and bracket
Measuring accuracy: 0.01 mm

325
135354-001

53,5 Auxiliary tool H11 Quantity

1
Alternative to clock gauge with
M8
6

2 wing sensor and bracket

1 Clock gauge with bracket 1
°
45

Measuring accuracy: 0.01 mm

1 3/8”-21
2 Lemon tube 1 3/8”-21 adapter 1
17,5

(self-manufactured)
35

3 Manufactured e.g. from:

326 Bushing 00 0137 291 0
168233-001
3 Bolt ISO4017 M8x16 1
00 0237 439 0

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Removing the inside right transfer gearbox

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
1 support points.
– Remove the safety device of transfer gearbox (1).
Page 390

327
128611-002

– Unscrew bolts (2).

– Remove contact washers.
1 2
– Remove safety device (1).

328
162393-001

– Remove the inside transfer gearbox universal

drive shaft (1). Page 199

329
162394-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Unscrew bolts (2).

1 – Remove contact washers.
– Remove safety device (1).

2 2

90468 330
155090-001

– Remove the transfer gearbox universal drive

shaft (1). Page 193

331
162397-001

110168-001

DANGER!
1
Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
2 – Use the lifting tool on solid and even
2
ground.
– Attach the lifting tool to the component at
332 the intended or a suitable position.
162403-001
– Protect the lifting accessories from sharp
edges and corners.

– Apply lifting device to the transfer gearbox (1).

Weight: see overview Page 136
– Unscrew bolts (2).
– Remove contact washers.

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Screw in auxiliary tool (H1, H2).

– Unscrew bolts (1).
1 – Remove contact washers.
1

H2 H1

333
162406-001

Transfer gearbox is seated on dowel pins.

1 – Carefully remove transfer gearbox (1) with a tyre
mounting lever.
– Pull out transfer gearbox (1) with an auxiliary
tool (H1, H2) and place it on a lifting device.
– Lower the lifting device.

H2 H1

334
162404-001

– Remove sealing ring (1).

335
162407-001

Removing the inside left transfer gearbox

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Remove the inside right transfer gearbox.
Page 143

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Disassembling the inside transfer gearbox

119586-002

1 Note!

The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Observe the general warnings in the Safety

chapter.
– Lever out lid (1).
336
162132-001

92-002

Environment!

Lubricants and fuels can enter the

atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

– Drain the transmission oil.

337
162122-001

119586-002

Note!
1 The component cannot be removed without
damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out the shaft seal (1).

– Take care not to damage the housing.

338
162133-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Remove the circlip (1).

1 2 – Remove the shims (2).
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

339
162134-001

119586-002

Note!
1 The component cannot be removed without
damaging it.
Interruption of assembly operations.
– Procure new component for installation.
2
– Remove sealing ring (2).
– Lever out the shaft seal (1).
– Take care not to damage the housing.
340
162135-001

– Remove the circlip (1).

2 1 – Remove the shims (2).
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

341
162137-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Clamp auxiliary tool (H3).

– Introduce shaft (1) into auxiliary tool (H3).
– Drive bevel gear (2) off of toothing of shaft (1) with
1 a brass punch.
In this process, the bearings are also driven out of
their bearing seat.
2

H3
342
162141-001

– Remove outer bearing race (1).

1 – Remove gearbox from auxiliary tool (H3).

H3
343
162143-001

– Remove shaft (1).

1

344
162145-001

– Remove spacer ring (1), bevel gear (2) and inner

1 2 3 bearing race (3).

345
162146-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Force off inner bearing race (1) with auxiliary

tool (H4).
– Ensure that auxiliary tool (H4) is not subject to
strain along with the shaft.
1

H4

346
162125-001

– Remove sealing ring (2).

119586-002
2
1 Note!

The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out the shaft seal (1).

– Take care not to damage the housing.
347
162148-001

– Remove the circlip (1).

348
162150-001

– Remove the circlip (1).

1 – Remove the shims (2).
2
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

349
162152-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Drive out bevel gear shaft (1).

– If necessary, drive out bearing (2).
1 – Remove the shims (2).
119589-002

3 Note!

2 Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

350
162154-001

– Force off inner bearing race (1) with auxiliary

tool (H4) if necessary.
– Ensure that auxiliary tool (H4) is not subject to
1 strain along with the shaft.

H4

351
162127-001

– Drive out the bearing (1).

– Drive out outer bearing race (2).

352
162155-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Assembling the inside transfer gearbox

Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
H5 – Support bevel gear shaft (2) with auxiliary
tool (H6).
1 – Install bearing (1) with auxiliary tool (H5).

H6

353
162159-001

119839-001

Note!

Remount the shims in the same position from

which you removed them.

Observe the specifications in the overview!

1
– Mount shims (2) of the required thickness.
2 – Install the pre-assembled bevel gear shaft (1).

354
162158-001

Observe the specifications in the overview!

– Support bevel gear shaft (2) with auxiliary
H7 tool (H6).
1
– Install bearing (1) with auxiliary tool (H7).

H6

355
162160-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

119839-001

1 Note!
2
Remount the shims in the same position from
which you removed them.

Observe the specifications in the overview!

– Mount shims (2) of the required thickness.
Insert only as many shims so that the bevel gear
shaft is installed without play.
H6 – Ensure that the thickest shim makes contact with
circlip (1).
356
162341-001
– Install circlip (1).
– Check that the circlip is sitting securely in the
ringed groove.
– Remove auxiliary tool (H6).
– Check if the bevel gear shaft rotates freely.
– If required, reduce thickness of shims (2).

Observe the specifications in the overview!

– Install inner bearing race (1) with auxiliary
tool (H7).
H7

357
162162-001

– Insert spacer ring (2).

1 2 3 – Insert the bevel gear (3).
– Install the pre-assembled shaft (1).

358
162163-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Install inner bearing race (1) with auxiliary
H7 tool (H7).
1

359
162164-001

– Install the bearing outer race (1).

360
162165-001

119839-001

Note!
1 Remount the shims in the same position from
which you removed them.
2
Observe the specifications in the overview!
– Mount shims (2) of the required thickness.
– Ensure that the thickest shim makes contact with
circlip (1).
– Install circlip (1).
361 – Check that the circlip is sitting securely in the
162166-001
ringed groove.

– Install the bearing outer race (1).

362
162168-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

119839-001

Note!
1
Remount the shims in the same position from
which you removed them.
2
Observe the specifications in the overview!
– Mount shims (2) of the required thickness.
– Ensure that the thickest shim makes contact with
circlip (1).
– Install circlip (1).
363 – Check that the circlip is sitting securely in the
162169-001
ringed groove.

Observe the specifications in the overview!

– Measure the backlash at shaft (1), using auxiliary
tool (H11).
– If necessary, adjust the backlash using
shims (2, 3).

H11
1
364
162126-001

365
162202-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Apply marking paint to the tooth flanks of bevel
1 gear (1).
– Rotate the shafts several times.
– Check the contact pattern (E).
The contact pattern of the tooth flank is to be
centred and crowned, see (F).

366
162129-001

367
44954-001

– If necessary, make a correction (G) on the

shims (2, 3).
2
– Following a successful correction, check the
backlash again.

368
162202-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Measure the total drag torque on shaft (1), using
auxiliary tool (H8, H9, H10).
– If required, adjust drag torque by means of
H10 shims (2).

H9
H8
1

369
162193-001

370
162205-001

Observe the specifications in the overview!

2 – Install circlip (3).
1
– Slightly grease the sealing lips and the hollow
3 space of shaft seals (1).
– Cover the profile of the shafts with a thin film to
prevent damage to the sealing lips of the shaft
1 1 seals (1).
– Fit the shaft seals (1).
– Install seal (2).

371
162171-001

Observe the specifications in the overview!

1 2 – Bolt on plugs (2) with new seals (1).

372
162172-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Top up transmission oil.

373
162124-001

Observe the specifications in the overview!

1 – Install lid (1) with sealant.
– Install seal (2).

374
162173-001

Installing the inside right transfer gearbox

– Observe the general warnings in the Safety
chapter.
– Slide on sealing ring (1).

375
162409-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Slightly grease the lemon tube with assembly

paste.

376
162408-001

– Screw in auxiliary tools (H1, H2).

148149-001

Note!
1 Dowel pins must be available for fixing the
transfer gearbox.
Fixing the transfer gearbox ensures that the
lemon tubes are aligned with the directly
H2 H1 joined gearboxes.
– Drive in the missing dowel pins.

377 – Drive in the missing dowel pins (1).

162417-001

110168-001

DANGER!

Lifting heavy components.

1 Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
378 the intended or a suitable position.
162419-001
– Protect the lifting accessories from sharp
edges and corners.
2
3 3 Observe the specifications in the overview!
– Place transfer gearbox (2) on a lifting device and
lift it.
Weight: see overview Page 136
– Pay attention to the installation position.
When the gearbox is not properly installed, the
H2 H1
direction of rotation of the feeder and cutting discs
will change.
379 – Slide transfer gearbox (2) on auxiliary
162414-001 tool (H1, H2).

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Slide the lemon tube into the overload clutch (1)

until the transfer gearbox engages in the dowel
pins.
– Tighten the screws (3) with the contact washers
so that they are hand-tight.
– Unscrew auxiliary tool (H1, H2).

– Tighten the screws (1) with the contact washers

so that they are hand-tight.
148147-001

Note!

The gearbox must make full contact with the

frame.
When tightening the bolts unevenly, the
gearbox may tilt.
1 1
– Tighten all bolts evenly until the gearbox
makes full contact.
380
162415-001 – Tighten all bolts evenly.

– Slightly grease the lemon tubes with assembly

paste.

381
162416-001

– Install the transfer gearbox universal drive

shaft (1). Page 195

382
162397-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Install the inside transfer gearbox universal drive

shaft (1). Page 205

383
162394-001

– Screw on safety device (1) with bolts (2) and

1 contact washers.

2 2

90468 384
155090-001

– Screw on safety device (1) with bolts (2) and

contact washers.
1 2

385
162393-001

– Install the transfer gearbox (1) safety device.

Page 391

386
128611-002

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Installing the inside left transfer gearbox

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Installing the inside right transfer gearbox.
Page 157

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

148117-001
Outside transfer gearbox

8
9
10
11

12

13

1 14
2
3
4

5
15
Z

16
17

15
18
16 19
20
16 21
22 16 17

161549-001 387

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Pos. Value CCN Remark / designation

approx. Outside transfer gearbox
21 kg
Pay attention to the installation position. When the gearbox is not properly
installed, the direction of rotation of the feeder and cutting discs will change.
1 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
2 After installation, check if the circlip has safely engaged.
3 3.33 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
4 Heat up the inner bearing race to around 100 °C for installation.
5 + 15 80 - Adjust the total drag torque of bearings (4, 18) by means of shims (3). As
100 Ncm measured on shaft (15) without seals (1, 8, 21).
6 Always use a new seal.
7 Always use a new seal.
8 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
9 After installation, check if the circlip has safely engaged.
10 After installation, check if the circlip has safely engaged.
11 2.34 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
12 Install bearing without play, using shims (11).
13 1.16 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
14 Heat up the bearing to around 100 °C for installation.
15 0.08 - Measure the backlash (Z) on the profile of shaft (5). Adjust the backlash using
0.22 mm shims (13, 19).
16 Always use new seals.
17 40 + Insert all plugs with a new seal.
10 Nm
18 Heat up the inner bearing race to around 100 °C for installation.
19 3.03 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
20 After installation, check if the circlip has safely engaged.
21 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
22 The cap cannot be removed without destroying it. Insert cap with
Omni FIT FD 10.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Lubricants:

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

CLAAS AGRIGREASE EP 2 - 00 0147 437 0

– Sealing agents and adhesives:
Omni FIT FD 10 - 00 0219 027 0
– Assembly pastes:
Anti-Seize - 00 0136 571 0

Auxiliary tool
– Oil collecting trough, capacity approx. 5 litres

Auxiliary tool H1 Numb

er
D
1 Mounting bolt (self-manufactured) 2
L D = M12
L = 180 mm

388
162200-001

42
12

12

25
55

12
20

14

M12 M12 42

70

35° 3
35
55

,5 1
52

134069-001 389

Auxiliary tool H3 Quantity

1 Bracket for 1 3/8” lemon tubes 1
(self-manufactured)

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0230 Mechanical gearbox
119-001

Auxiliary tool H3 Quantity

2 Bolt 2
ISO 4014 M12x60
00 0235 556 0
3 Nut 2
ISO 4032 M12
00 0236 172 0

Auxiliary tool H4 Quantity

Separating fixture Ø 22-115 mm 1
E.g.:
Hazet 1775N-115

390
135347-001

Auxiliary tool H5 Quantity

Tube (self-manufactured) 1
A = Ø 50 mm
C
B = Ø 42 mm
C = 200 mm

B
A
391
136085-001

Auxiliary tool H6 Quantity

Tube (self-manufactured) 1
A = Ø 40 mm
C
B = Ø 30 mm
C = 140 mm

B
A
392
134166-001

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0230 Mechanical gearbox
119-001

Auxiliary tool H7 Quantity

Tube (self-manufactured) 1
A = Ø 44 mm
C
B = Ø 36 mm
C = 180 mm

B
A
393
136085-001

A
1
3
18

2
43

A-A

ø 1 3/8”-21
ø 53,5

ø 41,5
1/2”

ø 42
28
42

3
134071-001 394

Auxiliary tool H8 Quantity

1 Lemon tube 1 3/8”-21 adapter 1
(self-manufactured)
Manufactured e.g. from:
2 Bushing 00 0137 291 0 1
3 Socket 1/2” with outer Ø 42 mm 1

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

Auxiliary tool H9 Quantity

Adapter 1
1/4” hex. to 1/2” square

395
135352-001

Auxiliary tool H10 Quantity

Drag torque measuring device 1
Measuring range: 30-150 Ncm
E.g.:
Stahlwille Torsionmeter 760
Order no.: 51040015

396
135349-001

Auxiliary tool H11 Quantity

Clock gauge with wing sensor 1
and bracket
Measuring accuracy: 0.01 mm

397
135354-001

53,5 Auxiliary tool H11 Quantity

1
Alternative to clock gauge with
M8
6

2 wing sensor and bracket

1 Clock gauge with bracket 1
°
45

Measuring accuracy: 0.01 mm

1 3/8”-21
2 Lemon tube 1 3/8”-21 adapter 1
17,5

(self-manufactured)
35

3 Manufactured e.g. from:

398 Bushing 00 0137 291 0
168233-001
3 Bolt ISO4017 M8x16 1
00 0237 439 0

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0230 Mechanical gearbox
119-001

Removing the outside right transfer gearbox

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Remove the outside right covering (1).
Page 397

399
162573-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399

400
162572-001

– Remove the outside transfer gearbox universal

drive shaft (1). Page 208
1

401
162569-001

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0230 Mechanical gearbox
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– Unscrew bolts (2).

– Remove contact washers.
– Unlock double universal joint (3).
– Lift bracket (1) with universal drive shaft and pull
off double universal joint (3) from transfer
1
gearbox (4).

4 2
3
402
162574-001

110168-001

DANGER!

2 Lifting heavy components.

Death or serious injuries.
1
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
1
– Attach the lifting tool to the component at
403 the intended or a suitable position.
162561-001
– Protect the lifting accessories from sharp
edges and corners.

– Apply lifting device to the transfer gearbox (2).

Weight: see overview Page 162
– Unscrew bolts (1).
– Remove contact washers.

– Screw in auxiliary tools (H1).

– Unscrew bolts (1).
– Remove contact washers.

H1 1

1 H1
404
162563-001

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0230 Mechanical gearbox
119-001

Transfer gearbox is seated on dowel pins.

– Carefully remove transfer gearbox (1) with a tyre
mounting lever.
1 – Pull out transfer gearbox (1) with auxiliary
H1 tool (H1) and place it on the lifting device.
– Lower the lifting device.

H1
405
170684-001

– Remove sealing ring (1).

406
162407-001

Removing the outside left transfer gearbox

– Observe the general warnings in the Safety
chapter.
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Remove the outside right transfer gearbox.
Page 168

Disassembling the outside transfer gearbox

119586-002

1 Note!

The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Observe the general warnings in the Safety

chapter.
– Lever out lid (1).
407
162144-001

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0230 Mechanical gearbox
119-001

92-002

Environment!

Lubricants and fuels can enter the

atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

– Drain the transmission oil.

408
162342-001

119586-002

Note!
1 The component cannot be removed without
damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out the shaft seal (1).

– Take care not to damage the housing.

409
162174-001

– Remove the circlip (1).

1 2 – Remove the shims (2).
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

410
162176-001

119586-002

Note!
1 The component cannot be removed without
damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out the shaft seal (1).

– Take care not to damage the housing.

411
162177-001

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0230 Mechanical gearbox
119-001

– Remove the circlip (1).

2 1 – Remove the shims (2).
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

412
162178-001

– Fit auxiliary tool (H3).

H3
413
162179-001

– Drive bevel gear (2) off of toothing of shaft (1) with

a brass punch.
In this process, the bearings are also driven out of
1 their bearing seat.

414
162180-001

– Remove auxiliary tool (H3).

H3
415
162181-001

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0230 Mechanical gearbox
119-001

– Remove shaft (2).

1 2 – Remove outer bearing race (1).

416
162312-001

– Remove spacer ring (1), bevel gear (2) and inner

1 2 3 bearing race (3).

417
162146-001

– Force off inner bearing race (1) with auxiliary

tool (H4).
– Ensure that auxiliary tool (H4) is not subject to
strain along with the shaft.
1

H4

418
162125-001

– Remove sealing ring (2).

119586-002
2
1 Note!

The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Lever out the shaft seal (1).

– Take care not to damage the housing.
419
162148-001

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0230 Mechanical gearbox
119-001

– Remove the circlip (1).

420
162150-001

– Remove the circlip (1).

1 – Remove the shims (2).
2
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

421
162152-001

– Drive out bevel gear shaft (1).

– If necessary, drive out bearing (2).
1 – Remove the shims (3).
119589-002

3 Note!

2 Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

422
162154-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Force off inner bearing race (1) with auxiliary

tool (H4) if necessary.
– Ensure that auxiliary tool (H4) is not subject to
1 strain along with the shaft.

H4

423
162127-001

– Drive out the bearing (1).

– Drive out outer bearing race (2).

424
162155-001

Assembling the outside transfer gearbox

Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
H5 – Support bevel gear shaft (2) with auxiliary
tool (H6).
1 – Install bearing (1) with auxiliary tool (H5).

H6

425
162159-001

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0230 Mechanical gearbox
119-001

119839-001

Note!

Remount the shims in the same position from

which you removed them.

Observe the specifications in the overview!

1
– Mount shims (2) of the required thickness.
2 – Install the pre-assembled bevel gear shaft (1).

426
162158-001

Observe the specifications in the overview!

– Support bevel gear shaft (2) with auxiliary
H7 tool (H6).
1
– Install bearing (1) with auxiliary tool (H7).

H6

427
162160-001

119839-001

Note!
1 2
Remount the shims in the same position from
which you removed them.

Observe the specifications in the overview!

– Mount shims (2) of the required thickness.
Insert only as many shims so that the bevel gear
shaft is installed without play.
H6 – Ensure that the thickest shim makes contact with
circlip (1).
428
162341-001
– Install circlip (1).
– Check that the circlip is sitting securely in the
ringed groove.
– Remove auxiliary tool (H6).
– Check if the bevel gear shaft rotates freely.
– If required, reduce thickness of shims (2).

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0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Install inner bearing race (1) with auxiliary
tool (H7).
H7

429
162162-001

– Insert spacer ring (2).

1 2 3 – Insert the bevel gear (3).
– Install the pre-assembled shaft (1).

430
162182-001

Observe the specifications in the overview!

– Install inner bearing race (1) with auxiliary
H7 tool (H7).
1

431
162183-001

– Install the bearing outer race (1).

432
162184-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

119839-001

Note!
1 Remount the shims in the same position from
which you removed them.
2
Observe the specifications in the overview!
– Mount shims (2) of the required thickness.
– Ensure that the thickest shim makes contact with
circlip (1).
– Install circlip (1).
433 – Check that the circlip is sitting securely in the
162185-001
ringed groove.

– Install the bearing outer race (1).

434
162187-001

119839-001

Note!
1
Remount the shims in the same position from
which you removed them.
2
Observe the specifications in the overview!
– Mount shims (2) of the required thickness.
– Ensure that the thickest shim makes contact with
circlip (1).
– Install circlip (1).
435 – Check that the circlip is sitting securely in the
162189-001
ringed groove.

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0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

– Measure the backlash at shaft (1), using auxiliary
tool (H11).
– If necessary, adjust the backlash using
shims (2, 3).

H11
1
436
162126-001

437
162203-001

Observe the specifications in the overview!

– Apply marking paint to the tooth flanks of bevel
1 gear (1).
– Rotate the shafts several times.
– Check the contact pattern (E).
The contact pattern of the tooth flank is to be
centred and crowned, see (F).

438
162129-001

439
44954-001

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02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– If necessary, make a correction (G) on the

shims (2, 3).
2
– Following a successful correction, check the
backlash again.

440
162203-001

Observe the specifications in the overview!

– Measure the total drag torque on shaft (1), using
auxiliary tool (H8, H9, H10).
– If required, adjust drag torque by means of
H10 shims (2).

H9
H8
1

441
162193-001

442
162204-001

Observe the specifications in the overview!

2 – Install circlip (3).
1
– Slightly grease the sealing lips and the hollow
3 space of shaft seals (1).
– Cover the profile of the shafts with a thin film to
prevent damage to the sealing lips of the shaft
1 1 seals (1).
– Fit the shaft seals (1).
– Install seal (2).

443
162190-001

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0230 Mechanical gearbox
119-001

Observe the specifications in the overview!

1 2 – Bolt on plugs (2) with new seals (1).

444
162192-001

Observe the specifications in the overview!

– Top up transmission oil.

445
162343-001

Observe the specifications in the overview!

1 – Install lid (1) with sealant.

446
162144-001

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0230 Mechanical gearbox
119-001

Installing the outside right transfer gearbox

– Observe the general warnings in the Safety
chapter.
– Slide on sealing ring (1).

447
162409-001

– Slightly grease the lemon tube with assembly

paste.

448
162408-001

– Screw in auxiliary tools (H1).

148149-001

Note!
H1 1
Dowel pins must be available for fixing the
transfer gearbox.
Fixing the transfer gearbox ensures that the
lemon tubes are aligned with the directly
joined gearboxes.
– Drive in the missing dowel pins.
H1 – Drive in the missing dowel pins (1).
449
162567-001

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0230 Mechanical gearbox
119-001

110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
1 ground.
– Attach the lifting tool to the component at
450 the intended or a suitable position.
162566-001
– Protect the lifting accessories from sharp
edges and corners.

Observe the specifications in the overview!

2
H1 3 – Place transfer gearbox (2) on a lifting device and
lift it.
Weight: see overview Page 162
– Pay attention to the installation position.
When the gearbox is not properly installed, the
direction of rotation of the feeder and cutting discs
will change.
3 H1
451 – Slide transfer gearbox (2) on auxiliary tool (H1).
162564-001 – Slide the lemon tube into the overload clutch (1)
until the transfer gearbox engages in the dowel
pins.
– Tighten the screws (3) with the contact washers
so that they are hand-tight.
– Unscrew auxiliary tool (H1).

– Tighten the screws (1) with the contact washers

so that they are hand-tight.
148147-001

Note!

1 The gearbox must make full contact with the

frame.
When tightening the bolts unevenly, the
gearbox may tilt.
– Tighten all bolts evenly until the gearbox
1 makes full contact.
452
162562-001 – Tighten all bolts evenly.

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0230 Mechanical gearbox
119-001

– Slightly grease the lemon tubes with assembly

paste.

453
162568-001

– Slide double universal joint (3) on lemon tube of

transfer gearbox (4) until the safety device
engages.
– Check if the double universal joint has safely
engaged.
1 – Bolt down bracket (1) with bolts (2) and contact
washers.

4 2
3
454
162574-001

– Install outside transfer gearbox universal drive

shaft (1). Page 212
1

455
162569-001

– Install rear right covering (2). Page 402

1 – Install right crop guard (1). Page 228

456
162572-001

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 02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
119-001

– Install outside right covering (1). Page 398

457
162573-001

Installing the outside left transfer gearbox

The components on the left side are installed as the
mirror image of the right side. Carry out work on the
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right transfer gearbox.
Page 182

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0260 Universal drive shaft
119-001

0260 Universal drive shaft

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

148216-001
Universal drive shafts overview

11
10
9
8
7
6
5
4
3
2
1

162578-001 458

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02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Designation
1 Right down maize auger universal drive
shaft, Page 225
2 Right down maize auger double universal
joint, Page 225
3 Outside right transfer gearbox universal
drive shaft, Page 207
4 Inside right transfer gearbox universal drive
shaft, Page 198
5 Right transfer gearbox universal drive shaft,
Page 192
6 Main drive universal drive shaft,
Page 189
7 Left transfer gearbox universal drive shaft,
Page 192
8 Inside left transfer gearbox universal drive
shaft, Page 198
9 Outside left transfer gearbox universal drive
shaft, Page 207
10 Left down maize auger double universal
joint, Page 225
11 Left down maize auger universal drive shaft,
Page 225

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

148217-001
Universal drive shaft main drive

4 5
3

3
1 2

Up to serial no.: 65801497 162576-001 459

4 5
3

3
1 2

From serial no.: 65801498 162577-001 460

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02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Pos. Value CCN Remark / designation

Universal drive shaft main drive
1 Locking pin
After installing the universal drive shaft, check if the locking pin has safely
engaged.
2 Slip-on yoke
Prior to installing the universal drive shaft, slightly grease the inside profile of
the slip-on yoke or the profile of gearbox shaft with assembly paste.
3 Centre cross assembly
Grease the centre cross assembly before installing the universal drive shaft.
4 Hub fork
Prior to installing the universal drive shaft, slightly grease the inside profile of
the hub fork or profile of gearbox shaft with assembly paste.
5 Grease nipples
Grease the grease nipples after installing the universal drive shaft.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:
Anti-Seize - 00 0136 571 0

Removal
The installation work is described completely in the
"Removing the main gearbox" section and must be
carried out according to these work steps.
1
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Remove main gearbox (1). Page 48

461
162575-001

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Installing
The installation work is described completely in the
"Installing the main gearbox" section and must be
carried out according to these work steps.
1
– Observe the general warnings in the Safety
chapter.
– Install the main gearbox (1). Page 65

462
162575-001

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02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

148185-001
Transfer gearbox universal drive shaft

3 1

162571-001 463

Pos. Value CCN Remark / designation

approx. Transfer gearbox universal drive shaft
5 kg
1 Grease nipples
Grease the grease nipples after installing the universal drive shaft.
2 Observe the installation position. Align bushings so that the drilled holes for the
grease nipples are on the same side.
3 Always use new seals.
4 Before installing the bushings, apply a little Anti-Seize to the shaft profile.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:
Anti-Seize - 00 0136 571 0

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0260 Universal drive shaft
119-001

Removing the right transfer gearbox universal

drive shaft
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
1 support points.
– Remove the safety device of transfer gearbox (1).
Page 390

464
128611-002

– Unscrew bolts (2).

1 – Remove contact washers.
– Remove safety device (1).

2 2

90468 465
155090-001

– Turn shaft (1) until the grease nipples (3) are

visible.
– Unscrew grease nipple (3).
– Slide bushings (2) towards the shaft centre.
2 1 2
– Remove shaft (1).

3 3

466
162395-001

Removing the left transfer gearbox universal drive

shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.

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0260 Universal drive shaft
119-001

– Remove the right transfer gearbox universal drive

shaft. Page 193

Disassembling the transfer gearbox universal

drive shaft
– Observe the general warnings in the Safety
chapter.
1
– Pull off bushings (1).
– Pull off V-rings (2).

1
2

2
467
162732-001

Assembling the transfer gearbox universal drive

shaft
Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– Clean bushings (2) and profiles of shaft.
148193-001

Note!

1 If seals are missing or damaged, dirt may end

up between the bushing and the shaft profile.
Increased wear.
2 – Slide the seals on the shaft before sliding
468
162729-001
on the bushings.

– Carefully slide on the new V-rings (1).

Observe the installation position. The sealing lip
must face the bushing.

1
469
162735-001

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0260 Universal drive shaft
119-001

– Apply a little assembly paste to the profiles of

shaft (1).

470
162733-001

148201-001

Note!
1 Greasing of shaft.
More difficult greasing of machine.
– Align bushings so that the drilled holes for
the grease nipples are on the same side.

– Slide bushings (1) on the shaft (2) up to the stop.

2

471
155084-001

Installing the right transfer gearbox universal drive

shaft
– Observe the general warnings in the Safety
chapter.
1 1 – Insert new seals (1) if required.
– Slightly grease the lemon tube with assembly
paste.

472
162558-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 195

02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– Install the pre-assembled shaft (1).

473
162560-001

– Slide bushings (1) so on the lemon tubes (3) that

the grease nipple (2) can be completely bolted
down by hand.
– Tighten grease nipple (2).
1 1

2 2

474
162570-001

2 1

475
150674-001

148206-001

1 Note!

2 If seals are not properly installed, dirt may end

up between the bushing and the shaft profile.
Increased wear.
– Install seals according to instructions.

– Slide V-rings (2) completely into the bushings (1).

– Grease the grease nipples.

92250 476
155112-001

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– Screw on safety device (1) with bolts (2) and

1 contact washers.

2 2

90468 477
155090-001

– Install the transfer gearbox (1) safety device.

Page 391

478
128611-002

Installing the left transfer gearbox universal drive

shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right transfer gearbox universal drive
shaft. Page 195

00 0290 302 0 - RHB ORBIS 600 - 10/2012 197

02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

148713-001
Inside transfer gearbox universal drive shaft

5
4
3
2
1

7
6

163948-001 479

Pos. Value CCN Remark / designation

approx. Inside transfer gearbox universal drive shaft
9 kg
Before installing the universal drive shaft, apply a little Anti-Seize to the shaft
profile.
Grease the universal drive shaft after installing it.
1 80 Nm Nut
2 Grease nipples up to serial no. 658 02587
3 Fork
4 Grease nipples from serial no. 658 02588
5 Spring ø100x9x340
from serial no. 658 02588: Observe installation position. It must be possible to
grease the grease nipple (4).
6 Before installing the fork (3), apply a little Anti-Seize to the shaft profile.
7 Fork
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:

198 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Anti-Seize - 00 0136 571 0

Auxiliary tool

Auxiliary tool H1 Quantity

Spring tensioner Ø 100 mm 1
E.g.:
Gedore 1.78/S1
or
Facom U.89M plus U.89JMA

480
163949-001

Removing the inside right transfer gearbox

universal drive shaft
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
1 support points.
– Swing the front attachment to transport
position.
– Remove the safety device of transfer gearbox (1).
Page 390

481
128611-002

– Unscrew bolts (2).

– Remove contact washers.
1 2
– Remove safety device (1).

482
162393-001

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02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– Unscrew nut (2).

– Pull out bolt (1).

483
163994-001

– Unscrew bolts (2).

2 – Remove contact washers.
– Remove safety device (1).
1

484
163987-001

– Pull out the universal drive shaft (1).

485
163995-001

Removing the inside left transfer gearbox

universal drive shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the inside right transfer gearbox
universal drive shaft. Page 199

200 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Disassembling the inside transfer gearbox

universal drive shaft
– Observe the general warnings in the Safety
1 1 2 chapter.
– Unscrew grease nipple (2).
– Slacken off hose clamps (1).

486
Up to serial no. 658 02587 163997-001

61655-001

H1 DANGER!
1 2
Risk of being crushed due to pre-tensioned
components.
Risk of serious injury.
– Never reach between pre-tensioned
components with your hands.
– Secure or release tension on pre-
tensioned components with suitable tools.
H1 – Comply with handling instructions.
487
163998-001 – Fit auxiliary tool (H1).
Observe the operating instructions of the auxiliary
tool.
– Compress spring (1) with auxiliary tool (H1) until
2 expansion pin (2) can be removed.

H1

1
488
163999-001

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02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– Drive out expansion pin (1).

– Pull off fork (2).
– Relieve and remove spring (3).
1

3
2 489
164000-001

– Remove bellows (2) with hose clamps (1).

1 2 1

490
164002-001

Assembling the inside transfer gearbox universal

drive shaft
Observe the specifications in the overview!
1 2 3 4 – Observe the general warnings in the Safety
chapter.
– Slide bellows (2) with hose clamps (3) onto
fork (4).
– Tighten hose clamp (3).
– Slide hose clamp (1) on bellows (2) and fix it
slightly.

491
164003-001

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

61655-001

DANGER!
1 Risk of being crushed due to pre-tensioned
components.
H1 H1
Risk of serious injury.
– Never reach between pre-tensioned
components with your hands.
2 – Secure or release tension on pre-
tensioned components with suitable tools.
– Comply with handling instructions.
492
164004-001 – Insert spring (1) up to the stop at fork (2).
From serial no. 658 02588: Observe the
installation position. Insert spring so that the
grease nipple on fork (2) can still be greased after
relieving the spring tension.
– Fit auxiliary tool (H1).
Observe the operating instructions of the auxiliary
tool.
– Compress spring (1) with auxiliary tool (H1) until
the lemon tube protrudes from the spring by about
3 cm.

Observe the specifications in the overview!

– Apply a little assembly paste to the shaft profiles.

493
163950-001

– Slide fork (1) on the lemon tube (2).

494
164005-001

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02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– If required, compress spring (2) further until

expansion pin (1) can be installed.
– Drive in expansion pin (1).

2
495
164006-001

– Before relieving the tension of spring (2), check if

1 grease nipple (1) can be greased.
If required, correct the installation position of
spring (2).
– Relieve the tension of spring (2).
– Remove auxiliary tool.

2
496
from serial no. 658 02588 163989-001

– Slide bellows (1) on fork (3).

1 2 3 4 – Tighten hose clamp (2).
– Screw on grease nipple (4).
– Grease the universal drive shaft.

497
Up to serial no. 658 02587 164007-001

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Installing the inside right transfer gearbox

universal drive shaft
Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
1
– Slightly grease the lemon tube.

498
163996-001

– Insert the pre-assembled universal drive shaft (1).

499
163995-001

Observe the specifications in the overview!

– Slide universal drive shaft (2) on the lemon tube
until the drilled hole of the fork matches the
1
annular groove.
– Insert bolt (1).
– Screw on nut (2).

500
163994-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 205

02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– Screw on safety device (1) with bolts (2) and

contact washers.
1 2

501
162393-001

– Introduce the safety device (1) into the annular

groove of fork (3).
2
– Bolt down bolts (2) with contact washers.
1 Observe the installation position. The safety
device reinforcement must lie in the annular
groove of fork (3).
2

3
502
163988-001

– Install the transfer gearbox (1) safety device.

Page 391

503
128611-002

Installing the inside left transfer gearbox universal

drive shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the inside right transfer gearbox universal
drive shaft. Page 205

206 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

148721-001
Outside transfer gearbox universal drive shaft

5 6

4
3 1
1 2

164008-001 504

Pos. Value CCN Remark / designation

approx. Outside transfer gearbox universal drive shaft
7 kg
Before installing the universal drive shaft, apply a little Anti-Seize to the shaft
profile.
Grease the universal drive shaft after installing it.
1 Circlip
Check proper seating after installing the circlip.
2 Flange
3 Supporting ring
4 Before installing flange (2), apply a little Anti-Seize to the shaft profile.
5 Fork
6 80 Nm Nut
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:
Anti-Seize - 00 0136 571 0

00 0290 302 0 - RHB ORBIS 600 - 10/2012 207

02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Removing the outside right transfer gearbox

universal drive shaft
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Swing the front attachment into the working
position.
– Remove the outside right covering (1).

505
162573-001

– Remove the right crop guard (1).

1 – Remove the rear right covering (2).

506
162572-001

– Unscrew nut (2).

– Pull out bolt (1).

507
164009-001

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– Swing the front attachment to transport

position.
2 – Unscrew bolts (2).
– Remove contact washers.
2 – Remove safety device (1).
1

508
164013-001

– Unscrew bolts (2).

– Remove contact washers.
– Pull out the universal drive shaft (1).

2 2

509
164014-001

Removing the outside left transfer gearbox

universal drive shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right transfer gearbox
universal drive shaft. Page 208

00 0290 302 0 - RHB ORBIS 600 - 10/2012 209

02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Disassembling the outside transfer gearbox

universal drive shaft
– Observe the general warnings in the Safety
chapter.
1
– Remove the circlip (1).
– Remove the flange (2).
2

510
164020-001

– Remove supporting ring (2).

– Remove the circlip (3).
– Pull off bearing housing (1).
– Replace the lock collar bearing. Page 216
2
1
3

511
164021-001

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Assembling the outside transfer gearbox universal

drive shaft
Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– Slide bearing housing (1) on the lemon tube up to
2 the stop.
Observe the installation position of the lock collar
1
bearing. The collar must face the profile (flange).
3
– Install circlip (3).
– Check that the circlip is sitting securely in the
ringed groove.
– Mount the support ring (2).
512
164021-001

513
164017-001

Observe the specifications in the overview!

1 – Slightly grease the lemon tube.
– Slide flange (2) on the lemon tube.
2 – Install circlip (1).
– Check that the circlip is sitting securely in the
ringed groove.

514
164020-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 211

02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Installing the outside right transfer gearbox

universal drive shaft
Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– Swing the front attachment to transport
position.
– Slightly grease the lemon tube.

515
164023-001

– Insert the pre-assembled universal drive shaft (1).

516
164015-001

Observe the specifications in the overview!

– Slide universal drive shaft (3) on the lemon tube
until the drilled hole of the fork matches the
annular groove.
2 – Insert the bolt (1).
1
– Screw on nut (2).
3

517
164025-001

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 02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

– Bolt down bolts (1) with contact washers.

1 1

518
164019-001

– Screw on safety device (1) with bolts (2) and

contact washers.
2 – Grease the universal drive shaft.

2
1

519
164013-001

– Swing the front attachment into the working

1 position.
– Install the rear right covering (2).
– Install the right crop guard (1).

520
162572-001

– Install the outside right covering (1).

521
162573-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 213

02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
119-001

Installing the outside left transfer gearbox

universal drive shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right transfer gearbox universal
drive shaft. Page 212

214 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 08 Drives
0808 Drive mechanism
119-001

08 Drives
0808 Drive mechanism

00 0290 302 0 - RHB ORBIS 600 - 10/2012 215

08 Drives
0808 Drive mechanism
119-001

148722-001
Lock collar bearing

2
1
2

164016-001 522

Pos. Value CCN Remark / designation

1 Bearing housing
2 Lock collar bearing
Observe the installation position. The collar must face the side with the
recesses.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:
Anti-Seize - 00 0136 571 0

216 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 08 Drives
0808 Drive mechanism
119-001

Removing the lock collar bearing

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Swing the front attachment to transport
position.
– Unscrew bolts (2).
– Remove contact washers.
– Remove safety device (1).

523
172905-001

– Remove the circlip (5).

1 2 3 – Remove the flange (6).
– Remove supporting ring (2).
4
– Remove the circlip (3).
– Unscrew bolts (2).
– Remove contact washers.
– Pull off bearing housing (1).

4 6
5
524
164018-001

Disassembling the lock collar bearing

– Turn lock collar bearing (1) by 90°.
– Align lock collar bearing (1) at the recesses (2).
– Remove lock collar bearing (1).

525
172906-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 217

08 Drives
0808 Drive mechanism
119-001

Assembling the lock collar bearing

– Observe the general warnings in the Safety
chapter.
– Insert lock collar bearing (1) into the bearing
housing (2).
– Turn lock collar bearing (1) by 90° until it is seated
in the bearing housing.
Observe the installation position. The collar must
face the side with the recesses.

526
172907-001

527
172908-001

218 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 08 Drives
0808 Drive mechanism
119-001

Installing the lock collar bearing

Observe the specifications in the overview!
1 2 3 – Slide bearing housing (1) on lemon tube (7).
4 Observe the installation position of the lock collar
bearing. The collar must face the profile (flange).
7 – Bolt down bolts (4) with contact washers.
– Insert snap ring (2).
– Check that the circlip is sitting securely in the
ringed groove.
– Mount the support ring (3).
– Apply a little grease to profile of shaft (7).
4 6
5 – Slide flange (6) on the lemon tube.
528
164024-001 – Install circlip (5).
– Check that the circlip is sitting securely in the
ringed groove.

529
164017-001

– Screw on safety device (1) with bolts (2) and

contact washers.
2 – Grease the universal drive shaft.

2
1

530
164013-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 219

09 Hydraulic system
0900 Hydraulic system - General
119-001

09 Hydraulic system
0900 Hydraulic system - General
145147-001
Hydraulic system
Damage to hydraulic system
112804-002

CAUTION!

Chips and bigger particles in hydraulic oil or in

hydraulic oil filter.
Damage of hydraulic system
– Change hydraulic oil and hydraulic oil
filter.

In case of damage to the hydraulic system, the

hydraulic oil and the hydraulic oil filter must be
changed as specified in the Operator's Manual after
repairing the components.
92-002

Environment!

Lubricants and fuels can enter the

atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

Repair work on the hydraulic system must only be

carried out by authorised workshops, preferably by
your CLAAS partner.

220 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 09 Hydraulic system
0980 Hydraulic circuit diagram
119-001

0980 Hydraulic circuit diagram

147031-001
Hydraulics schema

3026 3026 3186

A3 B3 B3 A3
4007 4007
7034
B2
A2
7171 7171 7060
7060 100bar 130bar
7006 7006
A1 B1
C1 C2
B1

B2

Y151
A1 A2

rt bl
8001
A B

with AUTO CONTOUR 133590-001 531

Designation
3026 3026
3026 Folding hydraulic cylinder
A3 B3 B3 A3 3186 AUTO CONTOUR hydraulic cylinder
4007 4007
4007 Restrictor
7006 Pressure relief valve

7171 7171 7034 Non-return valve

rt bl 7060 Restrictor
8001
AB 532 7171 Lock-up valve unit
without AUTO CONTOUR 134822-001
8001 Quick-release couplings
Y151 Solenoid valve

00 0290 302 0 - RHB ORBIS 600 - 10/2012 221

20 Crop feeding
2005 Crop dividers
119-001

20 Crop feeding
2005 Crop dividers

222 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 20 Crop feeding
2005 Crop dividers
119-001

149224-001
Overview of crop pick-up

1 2 3 4 5 6 7 8 9 10 8 11 6 5 12 3 13 14

21 18 20 16 19 18 17 16 15

165374-001 533

Designation
1 Down maize auger, right
2 Crop guard, right
3 Outside maize ear guide tube
4 Outside right guiding elements
5 Rubber cover
6 Inside maize ear guide tube
7 Inside right guiding elements
8 Hose
9 Centre crop guard
10 Center guiding elements
11 Inside left guiding elements
12 Outside left guiding elements
13 Crop guard, left
14 Down maize auger, left
15 Outside left divider point
16 Guide finger for feeder discs rotating
clockwise

00 0290 302 0 - RHB ORBIS 600 - 10/2012 223

20 Crop feeding
2005 Crop dividers
119-001

Designation
17 Inside left divider point
18 Guide finger for feeder discs rotating anti-
clockwise
19 Centre divider point
20 Inside right divider point
21 Outside right divider point

224 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 20 Crop feeding
2005 Crop dividers
119-001

148947-001
Overview of down maize auger drive

1 2 3 4 4 5 2 1

165088-001 534

Designation
1 Down maize auger gearbox Page 251
2 Down maize auger universal drive shaft
Page 259
3 Right universal drive shaft / double universal
joint bracket Page 268
4 Down maize auger double universal joint
Page 264
5 Left universal drive shaft / double universal
joint bracket Page 268

00 0290 302 0 - RHB ORBIS 600 - 10/2012 225

20 Crop feeding
2005 Crop dividers
119-001

151411-001
Crop guard

4
8

168521-001 535

Pos. Value CCN Remark / designation

1 Crop guard, right
2 Outside bracket for right crop guard.
3 Rear bracket for right crop guard. Observe the installation position.
4 Rear bracket for left crop guard. Observe the installation position.
5 Outside bracket for left crop guard.
6 Left crop guard.
7 1 cm Hose is expanded in working position.
Install hose in working position with a 180° twist to obtain a correct loop in
transport position.
8 Center crop guard
Tightening torque values not specified, see section on tightening torques

226 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 20 Crop feeding
2005 Crop dividers
119-001

Removing the right crop guard

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Remove the outside right covering (1).

536
162573-001

– Slacken off clamp (2).

– Pull hose (1) off of crop guard (3).

1 2 3

537
168528-001

– Mark installation position of bracket (1).

– Unscrew the nuts (2).
1 – Remove contact washers.
– Remove clamping bracket (3).

2 3

538
168526-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 227

20 Crop feeding
2005 Crop dividers
119-001

– Unscrew bolts (2).

– Remove contact washers.
1
– Pull out crop guard (1) to the top.

539
168524-001

Removing the left crop guard

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Remove the right crop guard. Page 227

Installing the right crop guard

– Observe the general warnings in the Safety
chapter.
1 – Insert bracket (1) of crop guard into the retainer.
Observe the installation position.
– Insert clamping bracket (3).
– Bolt down nuts (2) hand-tight with contact
washers.
2 3

540
168526-001

– Bolt down bracket (1) of crop guard with bolts (2)

and contact washers.

541
168525-001

228 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 20 Crop feeding
2005 Crop dividers
119-001

– Align bracket (1) of crop guard.

– Tighten nuts (2).
1

542
168527-001

– Install outside right covering (1).

543
162573-001

Observe the specifications in the overview!

– Slide hose (1) with clamp (2) on the crop guard
1 X until the hose is straight.
– Mark dimension (X).

544
168522-001

Observe the specifications in the overview!

– Swivel the front attachment slightly to transport
position.
1
– Secure the front attachment in this position.
2 – Slide hose (1) up to the mark.
– Turn hose (1) by 180° to the rear.
While doing this, observe lettering on the hose
(see arrow).
– Screw on the clamp (2).
Ensure that the clamp screw is at the rear.
545
168523-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 229

20 Crop feeding
2005 Crop dividers
119-001

– Swing the front attachment into the working

position.
– Check if hose (1) is tensioned.
1
– If required, correct the hose installation.

546
168532-001

Installing the left crop guard

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right crop guard. Page 228

Removing the centre crop guard

– Observe the general warnings in the Safety
chapter.
1 2 1 – Loosen clamps (3).
– Disconnect hoses (1) from crop guard (2).

3 3

547
168530-001

– Unscrew bolts (1) on both sides.

– Remove washers (2), nuts and contact washers.
– Remove crop guard (3).

1 2

548
168533-001

230 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 20 Crop feeding
2005 Crop dividers
119-001

Installing the centre crop guard

– Observe the general warnings in the Safety
chapter.
– Bolt down crop guard (5) with bolts (1),
washers (2), contact washers (4) and nuts (3).

1 2

549
168534-001

1 2

4
3
550
168535-001

Observe the specifications in the overview!

1 X 2 X 1 – Slide hose (1) with clamp (3) on the crop guard (2)
until the hose is straight.
– Mark dimension (X).

3 3

551
168531-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 231

20 Crop feeding
2005 Crop dividers
119-001

Observe the specifications in the overview!

– Swivel the front attachment slightly to transport
1 2 2
position.
– Secure the front attachment in this position.
– Slide hose (1) up to the mark.
1
– Turn hose (1) by 180° to the front.
While doing this, observe lettering on the hose
(see arrow).
– Screw on the clamp (2).
Ensure that the clamp screw is at the rear.
552
168529-001

– Swing the front attachment into the working

position.
– Check if the hoses (1) are straight.
1
– If required, correct the hose installation.

553
168532-001

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151435-001
Outside guiding elements

2 3
1

6 8 5

6
2 1

168544-001 554

Pos. Value CCN Remark / designation

1 Metal wear plate
2 Guide bar
3 Right insulation plate
4 Rubber cover
5 Left insulation plate
6 Guide tube
Observe the installation position, align to be parallel with the feeder disc.
7 Left bracket
Observe the installation position, align to be parallel with the feeder disc.
8 Right bracket
Observe the installation position, align to be parallel with the feeder disc.
Tightening torque values not specified, see section on tightening torques

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Removing the outside right guiding elements

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Remove the outside right covering (1).
Page 397

555
162573-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399

556
162572-001

– Mark installation position of guide tube (2).

– Loosen the bolts (1).
– Remove guide tube (2).
1

557
168551-001

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– Unscrew bolts (1).

– Remove contact washers.

558
168553-001

– Unscrew the bolt (1).

– Remove the contact washer.

559
168554-001

– Unscrew bolt (2).

– Remove the contact washer.
– Remove bolts (3).
– Remove washers and sleeves.
1
– Remove bracket (1).
2

3
560
168555-001

Removing the outside left guiding elements

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right guiding elements.
Page 234

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Installing the outside right guiding elements

– Observe the general warnings in the Safety
chapter.
– If required, bolt on new bushings (1).

561
168559-001

– Insert bracket (1).

– Bolt on bolts (4) hand-tight with contact
washers (2) and sleeves (5).
– Bolt on bolt (3) hand-tight with contact washer (2).
1

4
562
168556-001

3
2
1

4
2
5

563
168549-001

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– Bolt on bolt (1) hand-tight with contact washer (2)

and washer (3).

564
168554-001

2
3

565
168550-001

– Tighten the screws (1) with the contact washers

so that they are hand-tight.

566
168553-001

Observe the specifications in the overview!

1 2
– Align bracket (1).
The bend must be parallel with the feeder disc (2).
– Tighten all bolts of bracket (1).

567
168557-001

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– Insert guide tube (3) up to the mark in bracket (2).

– Screw in bolts (1) hand-tight.

1
2
3

568
168552-001

Observe the specifications in the overview!

– Align guide tube (1).
The guide tube must be parallel with the feeder
disc (2).
– Tighten bolts on bracket.
1

2
569
168558-001

– Install the rear right covering (2). Page 402

1 – Install right crop guard (1). Page 228

570
162572-001

– Install the outside right covering (1).

Page 398

571
162573-001

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Installing the outside left guiding elements

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right guiding elements.
Page 236

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151437-001
Right / left guiding elements

1 2

7 8 8
6

168545-001 572

Pos. Value CCN Remark / designation

1 Inside right bottom
2 Right lid
3 Centre right bottom
4 Centre left bottom
5 Left lid
6 Inside left bottom
7 Lower guide bar
8 Upper guide bar
Tightening torque values not specified, see section on tightening torques

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Removing the right guide bars

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Swing the front attachment to transport
1
position.
– Unscrew lid (1).

573
168561-001

– Unscrew lid (1).

574
168562-001

– Unscrew the bolt (1).

– Remove the contact washer.
1

575
168565-001

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– Unscrew the bolt (1).

1 – Remove the contact washer.
– Unscrew nut (3).
– Remove the contact washer.
2 – Remove the screw (2) and contact washer.

3
576
168563-001

– Remove guide bars (1, 2).

1 2

577
168568-001

Removing the left guide bars

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Remove the right guide bars. Page 241

Installing the right guide bars

– Observe the general warnings in the Safety
chapter.
– Insert the bottom guide bar (2) into the recesses in
the bottom (1).
The guide bar must be flush with the bottom (1).

1 2

578
168567-001

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– Insert the upper guide bar (2) into the recesses of

bottom (1).
2 The guide bar must be flush with the bottom (1).

579
168566-001

– Tighten bolts (2) hand-tight with contact

2 washers (3).
– Insert bolt (1) with contact washer (3).
– Bolt down nut (4) hand-tight with contact
1 washer (3).

4
580
168564-001

2
1
3
3

3
4
581
168560-001

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– Check if guide bars are flush with the bottom.

1 – Tighten bolt (2) with nut (3).
– Tighten the screws (1).

3
582
168563-001

583
168565-001

– Bolt down lid (1).

584
168562-001

– Bolt down lid (1).

585
168561-001

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Installing the left guide bars

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right guide bars. Page 242

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151438-001
Center guiding elements

3
5

6 5

168546-001 586

Pos. Value CCN Remark / designation

1 Right console
2 Rear cover
3 Left console
4 Front cover
5 Guide tube
Observe the installation position, align to be parallel with the feeder disc.
6 Plate
Use as a lashing point for transporting.
Tightening torque values not specified, see section on tightening torques

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Removing the right guide tube

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Unscrew nut (2).
1 2 – Remove guide tube (1).

587
168569-001

Removing the left guide tube

The components on the left side are installed as the
mirror image of the right side. Carry out work on the
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the right guide tube. Page 247

Installing the right guide tube

– Observe the general warnings in the Safety
chapter.
– Bolt down guide tube (1) hand-tight with nut (2).
2
1

588
168572-001

Observe the specifications in the overview!

– Align guide tube (1).
2 The guide tube must be parallel with the feeder
1 disc (3).
– Tighten the nut (2).

3
589
168570-001

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Installing the left guide tube

The components on the left side are installed as the
mirror image of the right side. Carry out work on the
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right guide tube. Page 247

Removing the front cover

– Observe the general warnings in the Safety
chapter.
– Remove bolts (3).
– Remove contact washers.
1
– Remove cover (1).
– Remove plate (2).

2
3

590
168573-001

Installing the front cover

– Observe the general warnings in the Safety
chapter.
– Insert pins of cover (2) into retainers (1) of the rear
cover.
1 1 – Bolt down cover (2) hand-tight, using bolts (4) and
contact washers.
– Insert plate (3).
– Tighten bolts (4).

591
168575-001

3
4

592
168574-001

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Observe the specifications in the overview!

– Check if the two guide tubes (1) are parallel with
the feeder discs (2).
1 – Correct the setting if required.

2
593
168571-001

Removing the rear cover

– Observe the general warnings in the Safety
chapter.
1
– Remove the front cover. Page 248
– Unscrew bolts (1).
– Remove contact washers.
– Remove cover (2).

1 2

594
168576-001

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Installing the rear cover

– Observe the general warnings in the Safety
chapter.
1
– Fit cover (5).
– Tighten bolts (4) hand-tight with contact
washers (2).
– Bolt on bolts (1) hand-tight with contact
washers (2) and washers (3).
– Tighten bolts.
4 5
– Install the front cover. Page 248

595
168577-001

1
2
4
3
2

596
168578-001

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149731-001
Down maize auger gearbox

Down maize auger gearbox from serial

no. 65801034 up to 65801333, from serial
no. 65803228

3 5 7
5 6
4

1
2 9 8

10
11
12
13

2
1
25
25 24
23
26 22
27 21
20
28 19
29 18
17
30
16
31 15
32 14
21
33

from serial no. 65801034 up to 65801333, from serial no. 65803228 165564-001 597

Pos. Value CCN Remark / designation

approx. Down maize auger gearbox
8 kg
1 40-50 Nm Insert all plugs with a new seal.
Tightening torque values not specified, see section on tightening torques

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Pos. Value CCN Remark / designation

2 Always use new seals.
3 The bolts are secured with screw fastener. Always use new bolts.
4 After installation, check if the circlip has safely engaged.
5 Always use a new seal. Coat the sealing ring slightly with transmission oil.
6 For removing, remove catch (9), rotate eccentric shaft by 90° and remove
towards the side of ball (10).
7 After installation, check if the circlip has safely engaged.
8 Bolt
9 For removing, unscrew bolt (8) and remove circlip (7).
10 Coat the ball slightly with transmission oil.
11 Coat the spring slightly with transmission oil.
12 Always use a new seal.
13 30-40 Nm Insert all plugs with a new seal.
14 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
15 10 Nm
16 Coat contact face of lid with Omni FIT FD 10.
17 Always use a new seal. Coat the sealing ring slightly with transmission oil.
18 After installation, check if the circlip has safely engaged.
19 1.84 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
20 Install bearing without play, using shims (19).
21 After installation, check if the circlip has safely engaged.
22 Check if the bushing can be easily shifted.
23 1.54 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
24 Install bearing without play, using shims (19).
25 0.06 - Measure the backlash (Z) at the flat key groove of the bevel gear shaft. Adjust
0.22 mm the backlash using shims (23, 26).
26 1.00 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
27 Install bearing without play, using shims (30).
28 Bushing
29 Install bearing without play, using shims (30).
30 1.85 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
31 After installation, check if the circlip has safely engaged.
Tightening torque values not specified, see section on tightening torques

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Pos. Value CCN Remark / designation

32 1.40 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
33 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
Tightening torque values not specified, see section on tightening torques

Down maize auger gearbox from serial

no. 65801334 up to 65803227

6
7 8
5

4 9
3 10
2
1
22
11

10
9
21 21

20
23
24 19

25 18

13 17
23 16
26
27 15
28 14

29 13
30
12

from serial no. 65801334 to 65803227 165609-001 598

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Pos. Value CCN Remark / designation

approx. Down maize auger gearbox
8 kg
1 30-40 Nm Insert all plugs with a new seal.
2 Always use new seals.
3 Coat the spring slightly with transmission oil.
4 Coat the ball slightly with transmission oil.
5 After installation, check if the circlip has safely engaged.
6 Always use a new seal. Coat the sealing ring slightly with transmission oil.
7 For removing, rotate eccentric shaft by 90° and remove it towards the side of
ball (4).
8 The bolts are secured with screw fastener. Always use new bolts.
9 40-50 Nm Insert all plugs with a new seal.
10 Always use a new seal.
11 Always use a new seal. Coat the sealing ring slightly with transmission oil.
12 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
13 After installation, check if the circlip has safely engaged.
14 1.40 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
15 After installation, check if the circlip has safely engaged.
16 1.85 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
17 Install bearing without play, using shims (16).
18 Bushing
19 Install bearing without play, using shims (16).
20 1.00 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
21 0.06 - Measure the backlash (Z) at the flat key groove of the bevel gear shaft. Adjust
0.22 mm the backlash using shims (20, 24).
22 10 Nm
23 Install bearing without play, using shims (26).
24 1.54 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
25 Check if the bushing can be easily shifted.
26 1.84 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
27 After installation, check if the circlip has safely engaged.
28 Always use a new seal. Coat the sealing ring slightly with transmission oil.
Tightening torque values not specified, see section on tightening torques

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Pos. Value CCN Remark / designation

29 Insert all lids with a new seal.
30 Insert seals with CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the
contact surface of seal inside the housing.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
– Sealing agents and adhesives:
Omni FIT FD 10 - 00 0219 027 0
– Assembly pastes:
Anti-Seize - 00 0136 571 0

Auxiliary tool
– Oil collecting trough, capacity approx. 5 litres

Removing the right down maize auger gearbox

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Remove the outside right covering (1).
Page 397

599
162573-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399

600
162572-001

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– Unscrew nut (2).

– Remove the bolt (1).

601
165615-001

– Remove bolts (3).

3 – Remove contact washers.
2
– Pull gearbox (2) out of fork (1).
– If necessary, spread fork (1) open slightly.
1
– Put the universal drive shaft (4) aside.

4
602
165614-001

– Pull gearbox (1) out of down maize auger (2).

1 Note!

After removing the angle drive, the down

maize auger is only supported at the front.
The front bearing may be damaged by
possibly resulting lever forces.
– Remove down maize auger (2).

2 – Remove down maize auger (2).

603
165617-001

Removing the left down maize auger gearbox

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Remove the right down maize auger gearbox.
Page 255

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Installing the right down maize auger gearbox

– Observe the general warnings in the Safety
chapter.
– Apply a little grease to the lower bearing bushing
of the down maize auger.

604
165684-001

Observe the specifications in the overview!

– Observe the general warnings in the Safety
chapter.
– If required, insert flat key (1).
– Apply a little grease to the shafts.

605
165683-001

– Insert down maize auger.

– Slide gearbox (1) into the down maize auger (2).
1

2
606
165685-001

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Observe the specifications in the overview!

– Slide the universal drive shaft (1) on the shaft of
3
gearbox (3) until bolt (2) can be inserted.
– Insert the bolt (2).
2
– Bolt down gearbox (3) with bolts (4) and contact
washers.
– Screw on nut (5).
1 4 Tightening torque Page 259
5

607
165688-001

– Install the rear right covering (2). Page 402

1 – Install right crop guard (1). Page 228

608
162572-001

– Install the outer right covering (1). Page 398

609
162573-001

Installing the left down maize auger gearbox

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right down maize auger gearbox.
Page 257

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148943-001
Down maize auger universal drive shaft

165241-001 610

Pos. Value CCN Remark / designation

approx. Down maize auger universal drive shaft
3 kg
Grease the universal drive shaft after installing it.
1 Before installing, apply a little Anti-Seize to the drilled hole of the fork and to the
shaft profile.
2 Before installing, apply a little Anti-Seize to the drilled hole of the fork and to the
shaft profile.
3 80 Nm Nut
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:
Anti-Seize - 00 0136 571 0

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Removing the right down maize auger universal

drive shaft
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Swing the front attachment into the working
position.
– Remove the outside right covering (1).
Page 397

611
162573-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399

612
162572-001

– Unscrew nut (5).

4 – Remove the bolt (3).
3 – Unscrew bolts (6).
– Remove contact washers.
2
5 – Unlock double universal joint (7).
– Pull off double universal joint (7) from transfer
1 gearbox (8).
– Pull off double universal joint (7) from bracket (1).
– Pull off bracket (1) from universal drive shaft (2).

6
8 7 613
165554-001

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– Pull off fork (1) from gearbox (2).

2 – If necessary, spread fork (2) open slightly.

614
165555-001

Removing the left down maize auger universal

drive shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the right down maize auger universal
drive shaft. Page 260

Installing the right down maize auger universal

drive shaft
Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– If required, insert flat key (1).
– Apply a little grease to the shaft.

1
615
165375-001

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Observe the specifications in the overview!

– Slide universal drive shaft (1) on the shaft until
bolt (2) can be inserted.
– Insert the bolt (2).
2
– Screw on nut (3).

1
3

616
165556-001

Observe the specifications in the overview!

– If required, insert flat key (1).
1
– Apply a little grease to the shaft.

617
165376-001

Observe the specifications in the overview!

– Slightly grease the lemon tube.

618
165377-001

– Slide universal drive shaft (2) on shaft of

bracket (1).
2 – Slide double universal joint (4) on the shaft of
bracket (1).
– Slide double universal joint (4) on lemon tube of
1 transfer gearbox (5) until the safety device
engages.
– Check if the double universal joint has safely
engaged.
– Bolt down bracket (1) with bolts (3) and contact
4
5 2
3 washers.
3
4
619
165548-001

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– Install rear right covering (2). Page 402

1 – Install right crop guard (1). Page 228

620
162572-001

– Install the outside right covering (1).

Page 398

621
162573-001

Installing the left down maize auger universal drive

shaft
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right down maize auger universal drive
shaft. Page 261

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149720-001
Down maize auger double universal joint

165240-001 622

Pos. Value CCN Remark / designation

approx. Down maize auger double universal joint
4 kg
Grease the double universal joint after installing it.
1 Before installing, apply a little Anti-Seize to the drilled hole of the fork and to the
shaft profile.
2 Before installing, apply a little Anti-Seize to the drilled hole of the clutch housing
and to the shaft profile.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:
Anti-Seize - 00 0136 571 0

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Removing the right down maize auger double

universal joint
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Swing the front attachment into the working
position.
– Remove the outside right covering (1).
Page 397

623
162573-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399

624
162572-001

– Unscrew bolts (2).

– Remove contact washers.
– Unlock double universal joint (3).
– Pull off double universal joint (3) from transfer
gearbox (4).
1
– Pull off double universal joint (3) from bracket (1).

4 2
3
625
162574-001

Removing the left down maize auger double

universal joint
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.

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20 Crop feeding
2005 Crop dividers
119-001

– Remove the right down maize auger double

universal joint. Page 265

Installing the right down maize auger double

universal joint
Observe the specifications in the overview!
– If required, insert flat key (1).
– Apply a little grease to the shaft.

626
165546-001

– Slightly grease the lemon tube with assembly

paste.

627
165377-001

Observe the specifications in the overview!

– Slide double universal joint (3) on the shaft of
bracket (1).
– Slide double universal joint (3) on lemon tube of
1 transfer gearbox (4) until the safety device
engages.
– Check if the double universal joint has safely
engaged.
– Bolt down bracket (1) with bolts (2) and contact
washers.
4 2
3
628
162574-001

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 20 Crop feeding
2005 Crop dividers
119-001

– Install rear right covering (2). Page 402

1 – Install right crop guard (1). Page 228

629
162572-001

– Install the outside right covering (1).

Page 398

630
162573-001

Installing the left down maize auger double

universal joint
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right down maize auger double
universal joint. Page 266

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20 Crop feeding
2005 Crop dividers
119-001

149723-001
Down maize auger drive

L A A-A
1 2 3 4

R A A

5 5

R L

165242-001 631

Pos. Value CCN Remark / designation

R Right bracket of down maize auger double universal joint / universal drive shaft
L Left bracket of down maize auger double universal joint / universal drive shaft
1 Before installing the bracket, apply a little Anti-Seize to the shaft.
2 After installation, check if the circlip has safely engaged.
3 Heat up the bearing to around 100 °C for installation. Secure bearing with
DELO ML5349 in the angle.
4 For installing the shaft, support the bearing at the inner race. Secure bearing
with DELO ML5349 in the angle.
5 Washers
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Assembly pastes:
Anti-Seize - 00 0136 571 0
– Sealing agents and adhesives:
DELO ML5349 - 00 0201 801 1

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 20 Crop feeding
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119-001

Auxiliary tool

Auxiliary tool H1 Quantity

Tube (self-manufactured) 1
A = Ø 51 mm
C
B = Ø 42 mm
C = 120 mm

B
A
632
134166-001

Auxiliary tool H2 Quantity

Tube (self-manufactured) 1
A = Ø 34 mm
C
B = approx. Ø 26 mm
C = approx. 120 mm

B
A
633
136085-001

Removing the right bracket

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Swing the front attachment into the working
position.
– Remove the outside right covering (1).
Page 397

634
162573-001

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20 Crop feeding
2005 Crop dividers
119-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399

635
162572-001

– Remove bolts (3).

– Remove contact washers.
2 – Unlock double universal joint (4).
– Pull off double universal joint (4) from transfer
gearbox (5).
1
– Pull off double universal joint (4) from shaft of
bracket (1).
– Pull universal drive shaft (2) off of shaft of
bracket (1).

4
5 2
3
3
4
636
165548-001

Removing the left bracket

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the right bracket. Page 269

Disassembling the bracket

– Observe the general warnings in the Safety
chapter.

1 1 2 Observe the specifications in the overview!

– Remove flat keys (1).
– Remove the circlip (3).
– Remove disc (2).

637
165571-001

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 20 Crop feeding
2005 Crop dividers
119-001

– Force out shaft (2) with bearings (1, 3).

– If required, force bearing (1) out of the angle.
– Remove disc (4).
1 2 3

638
165572-001

– Pull off bearing (1).

639
172909-001

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20 Crop feeding
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119-001

Assembling the bracket

– Observe the general warnings in the Safety
chapter.
Observe the specifications in the overview!
1
– Insert washer (2).
– Force in bearing (1) with auxiliary tool (H1).

640
165573-001

H1

641
165577-001

Observe the specifications in the overview!

– Force bearing (2) on shaft (1), using auxiliary
tool (H2).

H2

642
165578-001

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 20 Crop feeding
2005 Crop dividers
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Observe the specifications in the overview!

– Force in the pre-assembled shaft (1).
In this process support the bearing in the angle at
1 2
the inner race.
– Insert washer (2).
– Install circlip (3).
Check if the locking ring has safely engaged.
3

643
165574-001

– Insert flat keys (1).

1 – Check if the shaft can be turned easily.

644
165575-001

Installing the right bracket

Observe the specifications in the overview!
– Apply a little grease to the shaft.

645
165576-001

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20 Crop feeding
2005 Crop dividers
119-001

Observe the specifications in the overview!

– Slightly grease the lemon tube.

646
165377-001

– Slide universal drive shaft (2) on shaft of

bracket (1).
2 – Slide double universal joint (4) on the shaft of
bracket (1).
– Slide double universal joint (4) on lemon tube of
1 transfer gearbox (5) until the safety device
engages.
– Check if the double universal joint has safely
engaged.
– Bolt down bracket (1) with bolts (3) and contact
4
5 2
3 washers.
3
4
647
165548-001

– Install rear right covering (2). Page 402

1 – Install right crop guard (1). Page 228

648
162572-001

– Install the outside right covering (1).

Page 398

649
162573-001

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 20 Crop feeding
2005 Crop dividers
119-001

Installing the left bracket

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the right bracket. Page 270

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

21 Feeder unit
2155 Feeder discs with cutting discs

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

149050-001
Overview of feeder discs / feeder drum / cutting discs

1 2 3 1 4 5 6 7 8 4 1 9 2 1

11 10 11 10

165373-001 650

Designation
1 Cone
2 Outside lid
3 Outside right scraper
4 Inside lid
5 Inside right scraper
6 Right feeder drum
7 Left feeder drum
8 Inside left scraper
9 Outside left scraper
10 Feeder / cutting disc, rotating clockwise
11 Feeder / cutting disc, rotating anti-clockwise

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

148945-001
Overview of drives of feeder discs / feeder drum / cutting discs

1 1 2 2 1 1

4 3 4 3

165087-001 651

Designation
1 Overload clutch
2 Feeder drum overload clutch
3 Angle drive, rotating clockwise
Page 315
4 Angle drive, rotating anti-clockwise
Page 315

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

151447-001
Large feeder discs, from serial no. 65801334

4
3
2
4

4
3
1
3

4
3
5

2
4
3
6

from serial no. 65801334 168425-001 652

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Pos. Value CCN Remark / designation

approx. Large feeder disc, rotating anti-clockwise/clockwise
50 kg
The feeder discs only differ at the lower segments and in the installation
position of the centre and top segments.
Before installing the feeder discs, fill the empty space in the gearbox with
CLAAS AGRIGREASE EP 2.
Before installing the feeder discs, apply a little assembly paste to the drive
shaft.
1 Bottom segment rotating clockwise
2 Bottom segment rotating anti-clockwise
3 Centre segment, observe installation position of cleaners.
The cleaners point to the direction of rotation of the feeder disc and must be
installed opposite of one another.
Install cleaners of centre segment always with a 90° offset, relating to the
cleaners of the top segment.
4 Top segment, observe installation position of cleaners.
The cleaners point to the direction of rotation of the feeder disc and must be
installed opposite of one another.
Install cleaners of centre segment always with a 90° offset, relating to the
cleaners of the top segment.
5 Install lift eye with Atmosit Compact.
6 Install washer with Atmosit Compact.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
– Sealing agents and adhesives:
Atmosit Compact - 00 0179 269 0
– Assembly pastes:
Anti-Seize - 00 0136 571 0

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Auxiliary tool

Auxiliary tool H1 Quantity

1
1 Shackle fitting with eye bolt 1
E.g.:
EN 13889
2
Type A-W, WLL 1.0t, NG 3/8
2 Eyebolt 1
DIN 444 M12x60x40 shape B
00 0233 305 0
653
167318-001

Removing the outside right large feeder disc

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Remove the outside right covering (1).
Page 397

654
162573-001

– Remove the right crop guard (1). Page 226

1 – Remove the rear right covering (2).
Page 399
2
– Remove the outside right guiding element (5).
Page 234
3 – Remove the outside right deflector (3).
5
Page 300
– Remove the guide finger (4).
– Swing the front attachment into the working
position.
4

655
168610-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Unscrew lid (1).

656
168621-001

– Unscrew the bolt (1).

– Remove the contact washer.
– Remove disc (2).
1 2

657
168613-001

110168-001

1 DANGER!

H1 Lifting heavy components.

Death or serious injuries.
H1 – Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
658 the intended or a suitable position.
168612-001
– Protect the lifting accessories from sharp
edges and corners.

– Suspend feeder disc (1) to a suitable lifting device.

Use auxiliary tool (H1).
Weight: see overview Page 279
– Lift out feeder disc (1).
In this process, carefully guide the feeder disc
past the down maize auger.

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Removing the outside left large feeder disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right large feeder disc.
Page 281

Installing the outside right large feeder disc

Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
1 – Fill the empty space inside the gearbox with
brand-name grease.
– Slightly grease lemon tube (1) with assembly
paste.

659
168623-001

110168-001

1 DANGER!

H1 Lifting heavy components.

Death or serious injuries.
H1 – Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
660 the intended or a suitable position.
168612-001
– Protect the lifting accessories from sharp
edges and corners.

– Suspend feeder disc (1) to a suitable lifting device.

Use auxiliary tool (H1).
Weight: see overview Page 279
– Install feeder disc (1).
In this process, carefully guide the feeder disc
past the down maize auger.

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Apply a thin coat of sealant on disc (1).

661
168618-001

– Bolt down disc (2) with bolt (1) and contact

washer.

1 2

662
168613-001

– Unscrew the auxiliary tool.

– Bolt down bolts (2) with contact washers.
Observe the tightening torques of bolts.
Page 298
1 2
– Bolt down lid (1).
Observe the tightening torques of bolts.
Page 298
2

663
168622-001

– Install the outside right deflector (3).

1 Page 300
– Install the outside right guiding element (5).
2 Page 236
– Install the rear right covering (2). Page 402
3 – Install the right crop guard (1). Page 228
5
– Install the guide finger (4).

664
168610-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Install the outside right covering (1).

Page 398

665
162573-001

Installing the outside left large feeder disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right large feeder disc.
Page 283

Removing the inside right large feeder disc

– Observe the general warnings in the Safety
1 2 chapter.
– Support the front attachment at the specified
support points.
– Remove the guide bars (1). Page 241
– Remove the guide finger (5).
– Remove the front cover (3). Page 248
– Remove the centre divider point (4).
3 – Remove the inside right scraper (2).
Page 302
5 4 – Swing the front attachment into the working
666 position.
168614-001

– Unscrew lid (1).

667
168615-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Unscrew bolts (1).

– Remove contact washers.
– Remove lift eye (2).

1 2

668
168617-001

110168-001

DANGER!
1
H1 Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
H1
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
669 the intended or a suitable position.
168616-001
– Protect the lifting accessories from sharp
edges and corners.

– Suspend feeder disc (1) to a suitable lifting device.

Use auxiliary tool (H1).
Weight: see overview Page 279
– Lift out feeder disc (1).

Removing the inside left large feeder disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the inside right large feeder disc.
Page 283

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Installing the inside right large feeder disc

Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
1
– Fill the empty space inside the gearbox with
brand-name grease.
– Slightly grease lemon tube (1) with assembly
paste.

670
168624-001

110168-001

DANGER!
1
H1 Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
H1
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
671 the intended or a suitable position.
168616-001
– Protect the lifting accessories from sharp
edges and corners.

Observe the specifications in the overview!

– Suspend feeder disc (1) to a suitable lifting device.
Use auxiliary tool (H1).
Weight: see overview Page 279
– Install feeder disc (1).

– Apply a thin coat of sealant on lift eye (1).

672
168619-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Bolt down lift eye (2) with bolt (1) and contact
washer.

1 2

673
168617-001

– Unscrew the auxiliary tool.

– Bolt down bolts (2) with contact washers.
Observe the tightening torques of bolts.
Page 298
1 – Bolt down lid (1).
Observe the tightening torques of bolts.
Page 298
2

674
168620-001

– Install inside right scraper (2). Page 304

1 2 – Install guide bars (1). Page 242
– Install centre divider point (4).
– Install the front cover (3). Page 248
– Install the guide finger (5).

5 4
675
168614-001

Installing the inside left large feeder disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the inside right large feeder disc.
Page 283

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

151456-001
Large cutting discs from serial no. 65801334

4
6

2
3
1
7
5

2
6

from serial no. 65801334 168426-001 676

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Pos. Value CCN Remark / designation

1 approx. Large cutting disc, rotating anti-clockwise
36 kg
The cutting discs only differ in their knife segments.
2 approx. Large cutting disc, rotating clockwise
36 kg
The cutting discs only differ in their knife segments.
3 Scraper, observe the installation position.
4 Install the cleaner as an extension of the scraper.
5 Knife segment, rotating anti-clockwise.
Observe the installation position, the teeth point to the direction of rotation of
the cutting disc.
6 Knife segment, rotating clockwise.
Observe the installation position, the teeth point to the direction of rotation of
the cutting disc.
7 Bolts (micro-encapsulated) secured with screw fastener. Always use new bolts.
8 Mounting plate
Tightening torque values not specified, see section on tightening torques

Special tool

Special tool / part no. Quantity

Eye bolt 2
DIN 580 M10x17
00 0242 962 0

92280 677
158352-001

Removing the outside right large cutting disc

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Remove the outside right covering (1).
Page 397

678
162573-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399
2
– Remove the outside right guiding element (6).
Page 234
3 – Remove the outside right scraper (3).
6
5
Page 300
– Remove guide finger (4).
5 – Remove the outside right large feeder disc (5).
Page 281
4
– If required, swing the front attachment to the
679 working position.
168626-001

134381-001

DANGER!

1 Sharp knife.
2 8x
Risk of serious injury from cutting.
– Wear suitable protective gloves.

1 – Replace bolts (1) by special tool.

– Unscrew bolts (2).
– Remove contact washers.

680
168636-001

110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
1 2 – Attach the lifting tool to the component at
681 the intended or a suitable position.
168637-001
– Protect the lifting accessories from sharp
edges and corners.

134381-001

DANGER!

Sharp knife.
Risk of serious injury from cutting.
– Wear suitable protective gloves.

Observe the specifications in the overview!

– Suspend cutting disc (1) to a suitable lifting
device.
Weight: see overview Page 289

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Lift out cutting disc (1).

In this process, carefully guide cutting disc (1)
past the divider point (2).

Removing the outside left large cutting disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right large cutting disc.
Page 290

Installing the outside right large cutting disc

Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– Clean the contact surface (1).
1

682
168638-001

110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
1 2 – Attach the lifting tool to the component at
683 the intended or a suitable position.
168637-001
– Protect the lifting accessories from sharp
edges and corners.

134381-001

DANGER!

Sharp knife.
Risk of serious injury from cutting.
– Wear suitable protective gloves.

Observe the specifications in the overview!

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Suspend cutting disc (1) to a suitable lifting

device.
Weight: see overview Page 289
– Install cutting disc (1).
In this process, carefully guide the cutting disc
past divider point (2).

134381-001

DANGER!

Sharp knife.
1
2 8x
Risk of serious injury from cutting.
– Wear suitable protective gloves.

1 Observe the specifications in the overview!

– Unscrew special tool.
– Bolt down bolts (1) with contact washers.
– Bolt down bolts (2) with contact washers.
684
168636-001

– Install the outside right large feeder disc (5).

1 Page 283
– Install the outside right scraper (3). Page 300
2
– Install the outside right guiding element (6).
Page 236
3 – Install the rear right covering (2). Page 402
6
5
– Install the right crop guard (1). Page 228
– Install the guide finger (4).
5
4

685
168626-001

– Install the outside right covering (1).

Page 398

686
162573-001

Installing the outside left large cutting disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Observe the general warnings in the Safety

chapter.
– Install the outside right large cutting disc.
Page 292

Removing the inside right large cutting disc

– Observe the general warnings in the Safety
1 2 chapter.
– Support the front attachment at the specified
support points.
– Remove the right guide bars (1). Page 241
– Remove guide finger (6).
– Remove the front cover (3). Page 248
– Remove the centre divider point (4).
3 – Remove the inside right scraper (2).
Page 302
6 5 4 – Remove the inside right large feeder disc (5).
687 Page 281
168625-001
– If required, swing the front attachment to the
working position.

134381-001

DANGER!

Sharp knife.
2 8x Risk of serious injury from cutting.
1 1 – Wear suitable protective gloves.

– Replace bolts (1) by special tool.

– Unscrew bolts (2).
– Remove contact washers.

688
168639-001

110168-001

DANGER!
1 2
Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
689 the intended or a suitable position.
168640-001
– Protect the lifting accessories from sharp
edges and corners.

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

134381-001

DANGER!

Sharp knife.
Risk of serious injury from cutting.
– Wear suitable protective gloves.

Observe the specifications in the overview!

– Suspend cutting disc (2) to a suitable lifting
device.
Weight: see overview Page 289
– Lift out cutting disc (2).
In this process, carefully guide cutting disc (2)
past the divider point (1).

Removing the inside left large cutting disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the inside right large cutting disc.
Page 290

Installing the inside right large cutting disc

Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
1 – Clean the contact surface (1).

690
168641-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

110168-001

DANGER!
1 2
Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
691 the intended or a suitable position.
168640-001
– Protect the lifting accessories from sharp
edges and corners.

134381-001

DANGER!

Sharp knife.
Risk of serious injury from cutting.
– Wear suitable protective gloves.

Observe the specifications in the overview!

– Suspend cutting disc (2) to a suitable lifting
device.
Weight: see overview Page 289
– Install cutting disc (2).
In this process, carefully guide cutting disc (2)
past the divider point (1).

134381-001

DANGER!

Sharp knife.
2 8x Risk of serious injury from cutting.
1 1 – Wear suitable protective gloves.

Observe the specifications in the overview!

– Unscrew special tool.
– Bolt down bolts (1) with contact washers.
– Bolt down bolts (2) with contact washers.
692
168639-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Install the inside right large feeder disc (5).

1 2 Page 283
– Install inside right scraper (2). Page 304
– Install right guide bars (1). Page 242
– Install centre divider point (4).
– Install the front cover (3). Page 248
– Install the guide finger (6).

6 5 4
693
168625-001

Installing the inside left large cutting disc

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the inside right large cutting disc.
Page 292

00 0290 302 0 - RHB ORBIS 600 - 10/2012 297

21 Feeder unit
2155 Feeder discs with cutting discs
119-001

151446-001
Cover plates

4 5 2
3

2
2
4
6
5

1
4
6

1
4
3
2
1
1

168607-001 694

Pos. Value CCN Remark / designation

1 Cone
2 83.5 Nm Bolts of grade 10.9, observe the tightening torque!
3 Outside top lid
4 24.5 Nm Bolts of grade 10.9, observe the tightening torque!
5 Crop guard
6 Inside top lid
Tightening torque values not specified, see section on tightening torques

298 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

151439-001
Scraper from serial no. 65801498

Y
X
3

from serial no. 65801498 168427-001 695

Pos. Value CCN Remark / designation

1 Outside right scraper
2 Inside right scraper
3 Inside left scraper
4 Outside left scraper
X Install scraper in the centre between the feeder disc segments
Y 2.5-4 mm Clearance between scraper and feeder disc
Tightening torque values not specified, see section on tightening torques

00 0290 302 0 - RHB ORBIS 600 - 10/2012 299

21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Removing the outside right scraper

– Observe the general warnings in the Safety
chapter.
1
– Swing the front attachment to transport
position.
– Remove bolts (3).
– Remove contact washers.
– Remove plate (1).
– Remove scraper (2).

3 2
696
168580-001

Removing the outside left scraper

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right scraper. Page 300

Installing the outside right scraper

– Observe the general warnings in the Safety
chapter.
1
– Bolt down scraper (5) hand-tight with bolts (4),
contact washers (3), washers (2) and plate (1).

4 5
697
168582-001

1 2
3

5
698
168583-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– If necessary, slacken off bolts (1, 2).

2
699
168581-001

Observe the specifications in the overview!

Y 2
– Adjust clearances (X) and (Y) between scraper (1)
X and feeder disc (2).
Adjust clearances (X) by means of screws (4).
1 Adjust clearance (Y) by means of screws (3).

700
168584-001

4
701
168597-001

– Tighten the screws (1, 2).

2
702
168581-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Installing on the outside left scraper

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right scraper. Page 300

Removing on the inside right scraper

– Observe the general warnings in the Safety
chapter.
1
– Support the front attachment at the specified
2 support points.
– Remove the front cover (2). Page 248
– Remove the rear cover (1). Page 249
– Remove the centre divider point (3).

3
703
168579-001

– Unscrew console (1).

704
168585-001

302 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Slacken off bolts (1) until bottom (3) is no longer

clamped by plate (2).

705
168586-001

706
168588-001

– Unscrew nut (1).

– Remove the contact washer.
– Remove the bolt.

707
168598-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Unscrew bolts (1).

– Remove plate (4), contact washers, washers and
bracket (2).
1
– Remove scraper (3).

3
2

708
168590-001

709
168587-001

Removing on the inside left scraper

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the inside right scraper. Page 302

Installing the inside right scraper

– Observe the general warnings in the Safety
chapter.
1
– Slacken off bolts (1) until plate (2) is hanging
freely.

2
710
168594-001

304 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Insert scraper (1).

Ensure that bottom (2) is between scraper (1) and
plate (3).
– If necessary, loosen bolts of plate (3) accordingly.

711
168600-001

712
168589-001

– Bolt down scraper (4) hand-tight with bolts (1),

contact washers (2), washers (3), bracket (6) and
plate (5).
1

713
168591-001

4 5

3
2
1

6
714
168595-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 305

21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Bolt down bracket (4) hand-tight with bolt (5),

nut (1), contact washer (2) and washer (3).
1

2
3

4
5
715
168596-001

716
168598-001

– If necessary, slacken off bolts (1, 2).

1 – Slacken off nut (3) if required.

2
3

717
168593-001

718
168592-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

Y 2
– Adjust clearances (X) and (Y) between scraper (1)
X and feeder disc (2).
Adjust clearances (X) by means of bolts (4) and
1 nut (5).
Adjust clearance (Y) by means of screws (3).

719
168584-001

3
1

4
2
5
3

720
168599-001

– Tighten the screws (1, 2).

1 – Tighten the nut (3).

2
3

721
168593-001

722
168592-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Bolt down console (1).

723
168585-001

– Install centre divider point (3).

1 – Install the rear cover (1). Page 250
– Install the front cover (2). Page 248
2

3
724
168579-001

Installing the inside left scraper

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the inside right scraper. Page 304

308 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

151466-001
Overload clutch

1 2 3 4

168650-001 725

Pos. Value CCN Remark / designation

1 35 Nm Bolt secured with LOCTITE 243.
2 Before installing the flange, apply a little assembly paste to the lemon tube.
When angle drive is built in, unscrew the large discs and the flange.
3 Insert spacer prior to assembly.
4 Before installing the clutch, apply a little assembly paste to the lemon tube.
Before assembling, fill the empty space in the clutch with
CLAAS AGRIGREASE EP 2.
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
– Sealing agents and adhesives:
LOCTITE 243 - 00 0666 285 1
– Assembly pastes:
Anti-Seize - 00 0136 571 0

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Removing the overload clutch

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Unscrew lid (1).

726
Outside installation position 166868-001

727
Inside installation position 168652-001

Observe the specifications in the overview!

1 – Unscrew bolts (1).
6x – Remove washers.

728
168667-001

310 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Slide seal (1) towards the angle drive.

729
168669-001

– Push locking pin (1).

– Slide flange (2) towards the angle drive.
1 2

730
168670-001

– Remove spacer (1) from the clutch (2).

2 – Remove clutch (2) from the transfer gearbox.

731
168665-001

– Push locking pin (1).

– Remove flange (2) from the lemon tube.
1 2

732
168671-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Installing the overload clutch

CAUTION!
1 If the seal is missing or damaged, dirt may
end up between the overload clutch and the
lemon tube.
Machine damage.
– Before installing the overload clutch, slide
the seal on the lemon tube.
– Observe installation position of the seal!

Observe the specifications in the overview!

733
166769-001 – Observe the general warnings in the Safety
chapter.
– Install seals (1).
When doing so, observe the installation position,
1 the sealing lip must point towards the shaft end.
– Slightly grease the lemon tubes with assembly
paste.

734
168663-001

– Push locking pin (1).

– Slide flange (2) on the angle drive lemon tube.
1 2

735
168670-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

2 – Insert clutch (2) up to the stop at seal (3).
3
– Insert spacer (1).
1 – Fill the empty space inside the clutch (2) with
brand-name grease.

736
168666-001

Observe the specifications in the overview!

1 – Slide flange (1) towards the clutch until the locking
6x pin engages.
– Bolt down bolts (2) with washers.

737
168667-001

– Slide seal (1) towards the flange (2) until it makes

2 contact and is flush.
1 – Seal (1) must be seated in the groove of the
lemon tube.

738
166765-001

– Grease the overload clutch.

739
166866-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Bolt down lid (1).

740
Outside installation position 166868-001

741
Inside installation position 168652-001

314 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

148944-001
Angle drive of large discs

37

38

39
40
39
30
41

42

43
44
45
46

47
48
49
50
51
52
53
54
55
Z

56
36
35
34
33
32
31
30

28 29

44
57
23

24

25
26
27

A
22

21

20

19

18

17

16

15
14
13

B
A
B
10
11

12
1

3
4
5
6
7

165243-001 742

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Pos. Value CCN Remark / designation

A approx. Angle drive, rotating clockwise
76 kg
B approx. Angle drive, rotating anti-clockwise
76 kg
The angle drives (A, B) differ only in the free-wheeling device for the cutting
discs (rotating anti-clockwise or clockwise).
1 Feeder discs drive shaft, install shaft without play.
2 After installation, check if the circlip has safely engaged.
3 Apply a thin coat of transmission oil to the bearing.
4 If provided, take down the installation position and thickness of the shims.
5 2.0 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
6 After installation, check if the circlip has safely engaged.
7 Insert seals with CLAAS AGRIGREASE.
8 Flange, cutting disc drive.
9 Heat up ring to around 100 °C for installation.
10 After installation, check if the circlip has safely engaged.
11 Always use a new seal.
12 Apply a thin coat of transmission oil to the bearing.
13 After installation, check if the circlip has safely engaged.
14 0.1 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
15 Heat up bearing to around 100 °C for installation.
16 0.2 mm Maximum axial play, adjust axial play by shims (14). Coat the inner gear profile
slightly with transmission oil.
17 After installation, check if the circlip has safely engaged.
18 Gear, cutting disc drive.
19 Insert seals with CLAAS AGRIGREASE. Pay attention to the installation
position.
20 After installation, check if the circlip has safely engaged.
21 Always use a new O-ring. Lightly coat the O-ring with transmission oil.
22 Coat the bushing slightly with transmission oil.
23 45 - Secure bolts with LOCTITE 262.
50 Nm
24 Apply a thin coat of Atmosit Compact to the sealing face.
25 Seal the upper gap between housing and frame with Atmosit Compact.
26 40 - Insert all plugs with a new seal.
50 Nm
27 Always use new seals.
Tightening torque values not specified, see section on tightening torques

316 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Pos. Value CCN Remark / designation

28 Observe the installation position, grease nipple shows the direction of travel.
29 Free-wheeling device gear, observe the installation position! Coat the inner
gear profile slightly with transmission oil.
30 0.3 mm Minimum thickness of friction lining, friction lining thickness when new is
0.5 mm
31 Supporting ring
32 Heat up the inner bearing race to around 100 °C for installation.
After installing the lid, fill the empty space in the lid above the bearing with
CLAAS AGRIGREASE EP 2.
33 80 Nm Secure bolts with LOCTITE 262.
34 3.26 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
35 After installation, check if the circlip has safely engaged.
36 The cap cannot be removed without destroying it. Insert cap with
Omni FIT FD 10.
37 Coat the leaf springs slightly with transmission oil. Pay attention to the
installation position.
38 Coat the wedges slightly with transmission oil. Pay attention to the installation
position.
39 Drive in dowel pins so that the dowel pins will not jut out with the brake
disc (30) in place.
40 Coat the hub slightly with transmission oil.
41 Supporting ring
42 70- Adjust the drag torque of bearings (32, 46) by means of shims (34). As
95 Ncm measured on shaft (42) without seals (1, 8, 21).
43 After installation, check if the circlip has safely engaged.
44 0.10 - Measure the backlash (Z) on the profile of shaft (44). Adjust the backlash using
0.20 mm shims (46, 55).
50 - Adjust the drag torque of bearings (53, 56) by means of shims (50). As
70 Ncm measured on shaft (44) in removed condition.
Coat the inner profile of the crown wheel slightly with transmission oil.
45 Heat up the inner bearing race to around 100 °C for installation.
46 0.6 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
47 Always use a new seal. Observe the installation position, the sealing lip must
point towards the shaft end.
48 The seal cannot be removed without destroying it. Insert seals with
CLAAS AGRIGREASE. Apply some Omni FIT FD 10 to the contact surface of
seal inside the housing.
49 After installation, check if the circlip has safely engaged.
Tightening torque values not specified, see section on tightening torques

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Pos. Value CCN Remark / designation

50 3.05 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
51 After installation, check if the circlip has safely engaged.
52 2.7 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims. Always install the thickest shim towards the circlip.
53 Heat up the inner bearing race to around 100 °C for installation.
54 Install bushing without play, secure with LOCTITE 638.
55 0.6 mm Observe the mean fitting dimension of shims. Note the installation position and
thickness of the shims.
56 Heat up the inner bearing race to around 100 °C for installation.
57 50 - Secure plug with LOCTITE 262.
60 Nm
Tightening torque values not specified, see section on tightening torques

Work preparation
Utilities:
– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
CLAAS multi-purpose transmission oil -
00 0147 352 0
– Sealing agents and adhesives:
LOCTITE 638 - 00 0136 585 0
LOCTITE 262 - 00 0666 284 0
Omni FIT FD 10 - 00 0219 027 0
Atmosit Compact - 00 0179 269 0
– Assembly pastes:
Anti-Seize - 00 0136 571 0

Special tool

Special tool / part no. Quantity

Eye bolt 2
DIN 580 M16x27
00 0242 963 0

92280 743
158352-001

318 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Special tool / part no. Quantity

4
1 Connecting rod 1
3
2 M16x450
00 0181 605 0

1 2 Striking tool 1
00 0181 604 0
3 Nut 1
ISO4032 M16
744
167312-001 00 0236 173 0
4 Washer 1
ISO7092 Ø17x28x2.5
00 0237 044 0

Auxiliary tool
– Oil collecting trough, capacity approx. 5 litres

Auxiliary tool H1 Numb

er
D
Mounting bolt (self-manufactured) 2
L D = M16
L = 200 mm

745
162200-001

Auxiliary tool H2 Numb

er
D
d

Push-off bolt (self-manufactured) 2

l
D = M10
d = Ø8 mm
L l = 4 mm
L = 100 mm

746
165258-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

12 42

12

25
55

12
20

14
M12 M12 42

70

35° 3
35
55

,5 1
52

134069-001 747

Auxiliary tool H3 Quantity

1 Bracket for 1 3/8” lemon tubes 1
(self-manufactured)
2 Bolt 2
ISO 4014 M12x60
00 0235 556 0
3 Nut 2
ISO 4032 M12
00 0236 172 0

75 40 Auxiliary tool H4 Numb

er
20

1 Striking tool adapter (self- 1

M16 manufactured)
52,5 U-section DIN 1026
1
UNP 40x20x4, 75 mm
Nut ISO4032 M16
00 0213 954 0
3
13 13 2 2 Bolt 2
748
167311-001 ISO 4017 M12x35
00 0237 572 0

320 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Auxiliary tool H4 Numb

er
3 Washer 2
ISO7092 Ø13x20x2
00 0237 043 0

Auxiliary tool H5 Quantity

1
1 Shackle fitting with eye bolt 1
E.g.:
EN 13889
2
Type A-W, WLL 1.5t, NG 7/16
2 Eyebolt 1
DIN 444 M16x100x78 shape A
00 0956 318 1
749
167318-001

Auxiliary tool H6 Quantity

Puller 1
E.g.:
Hazet 1775N-21

750
135344-001

Auxiliary tool H7 Quantity

Separating fixture Ø 22-115 mm 1
E.g.:
Hazet 1775N-115

751
135347-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Auxiliary tool H8 Numb

er
Bolt with centring hole in the head 2
(self-manufactured)
M10x35

752
168162-001

Auxiliary tool H9 Quantity

Tube (self-manufactured) 1
A = Ø 50 mm
C
B = Ø 42 mm
C = 200 mm

B
A
753
136085-001

Auxiliary tool H10 Quantity

Tube (self-manufactured) 1
A = Ø 64 mm
C
B = Ø 56 mm
C = 150 mm

B
A
754
136085-001

Auxiliary tool H11 Quantity

Tube (self-manufactured) 1
A = Ø 55 mm
C
B = Ø 50.5 mm
C = 100 mm

B
A
755
168240-001

322 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Auxiliary tool H12 Quantity

Drag torque measuring device 1
Measuring range: 30-150 Ncm
E.g.:
Stahlwille Torsionmeter 760
Order no.: 51040015

756
135349-001

Auxiliary tool H13 Quantity

Adapter 1
1/4” hex. to 1/2” square

757
135352-001

A
1
3
18

2
43

A-A
ø 1 3/8”-21
ø 53,5

ø 41,5
1/2”

ø 42
28
42

3
134071-001 758

00 0290 302 0 - RHB ORBIS 600 - 10/2012 323

21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Auxiliary tool H14 Quantity

1 Lemon tube 1 3/8”-21 adapter 1
(self-manufactured)
Manufactured e.g. from:
2 Bushing 00 0137 291 0 1
3 Socket 1/2” with outer Ø 42 mm 1

Auxiliary tool H15 Quantity

Clock gauge with wing sensor 1
and bracket
Measuring accuracy: 0.01 mm

759
135354-001

53,5 Auxiliary tool H15 Quantity

1
Alternative to clock gauge with
M8
6

2 wing sensor and bracket

1 Clock gauge with bracket 1
°
45

Measuring accuracy: 0.01 mm

1 3/8”-21
2 Lemon tube 1 3/8”-21 adapter 1
17,5

(self-manufactured)
35

3 Manufactured e.g. from:

760 Bushing 00 0137 291 0
168233-001
3 Bolt ISO4017 M8x16 1
00 0237 439 0

Removing the angle drive of outside right large

discs
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
support points.
– Swing the front attachment into the working
position.
– Remove the outside right covering (1).
Page 397

761
162573-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Remove the right crop guard (1). Page 227

1 – Remove the rear right covering (2).
Page 399
2
– Remove guide finger (3).

762
166688-001

– Remove bracket (2). Page 234

2 – Remove scraper (3). Page 300
1
3 – Remove outside right feeder disc (1).
Page 281
– Remove outside right cutting disc (4).
Page 290

4
763
166684-001

– Unscrew cover (2).

– Remove skid (1). Page 387
1

764
166872-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

110168-001

DANGER!
S1
Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
S1 – Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
765 the intended or a suitable position.
166865-001
– Protect the lifting accessories from sharp
edges and corners.

– Bolt down special tools (S1).

– Suspend angle drive in a suitable lifting device.
Weight: see overview Page 315
– Lift the lifting device until the slings are slightly
tensioned.

– Unscrew bolt (2).

– Unscrew bolts (1).
– Remove contact washers.

2
1

766
without AUTO PILOT 166882-001

– Unscrew clamp (2).

– Unscrew bolts (1).
– Remove contact washers.
1

767
with AUTO PILOT 166695-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Unscrew bolt (2).

– Unscrew bolts (1).
1 – Remove contact washers.

768
166869-001

– Bolt down auxiliary tool (H1).

– Bolt down auxiliary tool (H2) hand-tight.
H2

H2
H1
769
166875-001

– Remove sealing (1) between frame and angle

1 drive.
– Turn in auxiliary tool (H2) in order to force the
angle drive off of expansion pins (2).
– Turn in auxiliary tool (H2) until the angle drive is
clear of frame / expansion pins.

H2
770
without AUTO PILOT 166871-001

H2

771
166881-001

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2155 Feeder discs with cutting discs
119-001

CAUTION!

Damaged cables can cause a short-circuit or

1 other faults in the control system.
Malfunctions or machine damage.
– Observe the procedure instructions!

– Pull out the angle drive (1) a little.

– Pull wiring loom (2) out of the drilled hole in the
angle drive (1).
2 – Pull out angle drive completely and move it out of
772
the way.
with AUTO PILOT 166876-001

– Unscrew auxiliary tool (H2).

– Push locking pin (1) and pull off overload
clutch (2).

H2

1 2

H2
773
166874-001

Removing the angle drives of outside left large

discs
The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component. The work steps for the
AUTO PILOT are not required.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right angle drive.
Page 324

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Removing the angle drive of inside right large

discs
– Observe the general warnings in the Safety
2 3 chapter.
– Support the front attachment at the specified
1 support points.
– Swing the front attachment into the working
position.
– Remove guide bars (2). Page 241
– Remove front cover (4). Page 248
4 – Remove rear cover (8). Page 249
– Remove guide finger (7).
7 6 5 – Remove centre divider point (5).
774 – Remove the inside right scraper (3).
166884-001
Page 302
– Remove inside right feeder disc (1).
Page 281
– Remove the inside right cutting disc (6).
Page 290
8

775
166885-001

– Unscrew lid (1).

– Remove skid (2). Page 387
1

776
166873-001

The other installation steps are identical and must be

carried out in the same way as for the outside right
angle drive.
– Remove the outside right angle drive.
Page 324

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Removing the angle drive of inside left large discs

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component. The work steps for the
AUTO PILOT are not required.
– Observe the general warnings in the Safety
chapter.
– Remove the inside right angle drive.
Page 324

Disassembling the angle drive of large discs

– Observe the general warnings in the Safety
chapter.
– Unscrew plug (1).
92-002

Environment!

Lubricants and fuels can enter the

atmosphere.
1
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
777 force with the appropriate containers.
167317-001

– Drain the transmission oil.

119586-002

Note!

1 The component cannot be removed without

2
damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Remove sealing ring (2).

– Lever out the shaft seal (1).
4 3 – Take care not to damage the housing.
778 – Remove the circlip (3).
167314-001
– Remove the shims (4).
119589-002

Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Fit auxiliary tools (H3, H4) and special tool (S2).
1 H3 S2 – Drive out shaft (1) with special tool (S2).
– Remove the shims (2).
119589-002

Note!

Observe the installation position.

H4 Uneconomic assembly.
2 – Note the installation position and
779 thickness of the shims.
167313-001
– Remove tools.

– Remove the circlip (2).

– Remove the shims (4).
119589-002
1 2 3
Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
thickness of the shims.
6 5 4
– Drive shaft (3) out of bushing (1).
780 – Remove outer bearing race (6).
167315-001
– Remove inner bearing race (5).

– Drive outer bearing race (2) out of bushing (1).

2
781
167958-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Force off inner bearing race (1) with auxiliary

tool (H7).
– Ensure that auxiliary tool (H7) is not subject to
strain along with the shaft.

H7 1

782
167961-001

– Unscrew bolts (1).

H5 – Remove contact washers.
– Bolt down auxiliary tool (H5).

1
15x

783
167977-001

110168-001

DANGER!

Lifting heavy components.

Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
784 the intended or a suitable position.
167978-001
– Protect the lifting accessories from sharp
edges and corners.

– Suspend the lid in a suitable lifting device.

Weight: see overview Page 315
– Lift out lid completely.
– If required, separate lid from housing by means of
a tyre mounting lever.

332 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Pull off inner bearing race (1) and crown wheel (2)
with auxiliary tools (H6, H7).
H6
1

H7

785
167979-001

– Remove circlip (1, 2).

1 2

786
167981-001

– Pull off bearing (2) and gear (1).

– Remove shaft (3).

2 3

787
167980-001

– Remove the circlip (2).

– Drive out shaft (1).

788
167984-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Remove the circlip (1).

– Remove gear (2).
– Drive out flange (4).
1
– Remove seal (3).
2

789
167985-001

– Remove O-ring (1).

2 – Remove the circlip (2).
– Drive out needle bearing (3).
1 3 119586-002

4 Note!

The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

790 – Remove shaft seal (4).

167998-001

– Remove the bushing (1).

119586-002

Note!
1 2
The component cannot be removed without
3
damaging it.
Interruption of assembly operations.
– Procure new component for installation.
4 – Remove shaft seal (2).
– Remove the circlip (3).
791 119586-002
167986-001
Note!

The component cannot be removed without

damaging it.
Interruption of assembly operations.
– Procure new component for installation.

– Drive out lid (4).

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Remove the circlip (1).

– Remove the shims.
119589-002

1 Note!

Observe the installation position.

Uneconomic assembly.
– Note the installation position and
3 2
thickness of the shims.

– Drive out outer bearing race (2).

792 – Drive out the bearing (3).
167987-001

– Pull off inner bearing race (1) with auxiliary

tools (H6, H7).
– Ensure that auxiliary tool (H7) is not subject to
strain along with the shaft.
H6

H7

793
168161-001

– Remove the circlip (1).

– Remove shim (2).
1

794
168299-001

– Force off bearing (1).

795
168158-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Unscrew the bolt (1).

1 2 – Remove washer (2).

796
167988-001

– Pull off inner bearing race (1), using auxiliary

tools (H6, H7, H8).
– Ensure that auxiliary tool (H7) is not subject to
H6 strain along with the shaft.

H7 H8

797
167990-001

– Remove disc (1) and brake disc (2).

1 2

798
168152-001

The rotor gearboxes are available in two variants. The

1 difference is the installation position of the free-
wheeling device for the cutting discs rotating anti-
2 clockwise or clockwise.
80004-001

Note!

Observe the installation position.

Uneconomic assembly.
3 – Mark the components with respect to one
another before disassembling them.
799
167995-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Mark the installation position of gear (1),

wedges (2) and hub (3).

– Remove wedges (2).

– Remove springs (1).

800
rotating anti-clockwise 168353-001

801
rotating clockwise 168355-001

– Remove gear (1).

802
168154-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Pull off hub (1) and brake disc (2) with auxiliary
tool (H6, H7, H8).
– Ensure that auxiliary tool (H7) is not subject to
H6 strain along with the shaft.

2 H8

H7

803
167997-001

– Remove washer (1).

804
168155-001

– Pull out outer bearing race (1).

– Remove the shims.
119589-002

Note!

Observe the installation position.

1 Uneconomic assembly.
– Note the installation position and
thickness of the shims.

805
168157-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Assembling the angle drive of large discs

Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– Install outer bearing race (2) in bushing (1).

1 2

806
167959-001

Observe the specifications in the overview!

– Install inner bearing race (1) with auxiliary
tool (H9).

H9

807
167960-001

Observe the specifications in the overview!

H9 – Insert bearing outer ring (1).
– Insert the pre-assembled bushing (2).
3 – Install inner bearing race (3) with auxiliary
tool (H9).
2

808
168209-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

119839-001

Note!
1
Remount the shims in the same position from
2
which you removed them.

Observe the specifications in the overview!

– Mount shims (2) of the required thickness.
– Ensure that the thickest shim makes contact with
circlip (1).
– Install circlip (1).
809 – Check that the circlip is sitting securely in the
168210-001
ringed groove.

Observe the specifications in the overview!

– Measure the drag torque on the shaft with
H12 H13 H14 auxiliary tool (H12, H13, H14).
– If required, adjust drag torque by means of
shims (1).

810
168212-001

811
168211-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Drive dowel pin (1) into the hub.
1
– Drive in dowel pins so that the dowel pins will not
jut out with the brake disc (2) in place.

812
168144-001

813
168156-001

– Insert washer (2).

– Insert brake disc (1).
Observe the installation position, friction lining
facing upwards.
1

814
168146-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Insert hub (1).

Ensure that dowel pins (2) engage in the
grooves (3) of the brake disc.
1

815
168147-001

816
168145-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Assembling the anti-clockwise rotating free-

wheeling device
Observe the specifications in the overview!

1 – Insert gear (1).

Observe the installation position, this depends on
the direction of rotation.
The short side of the recesses (see arrow) is in
the direction of rotation of the gear.

817
168148-001

818
rotating anti-clockwise 168143-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Insert wedges (2).
1 Observe the installation position, the shoulder
(see arrow) points to the hub and in the direction
of rotation of the gear.
– Insert springs (1).
2
Observe the installation position, the crown points
to the wedge (2).

819
rotating anti-clockwise 168150-001

820
rotating anti-clockwise 168138-001

– Check if the free-wheeling device is correctly

assembled.
• The gear must rotate freely in direction of rotation.
• The gear must be blocked in every position when
rotating against the direction of rotation.
– If required, correct the installation position of
wedges or of the gear.

821
rotating anti-clockwise 168141-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Assembling the clockwise rotating free-wheeling

device
Observe the specifications in the overview!

1 – Insert gear (1).

Observe the installation position, this depends on
the direction of rotation.
The short side of the recesses (see arrow) is in
the direction of rotation of the gear.

822
168148-001

823
rotating clockwise 168142-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Insert wedges (2).
1 Observe the installation position, the shoulder
(see arrow) points to the hub and in the direction
of rotation of the gear.
– Insert springs (1).
2
Observe the installation position, the crown points
to the wedge (2).

824
rotating clockwise 168149-001

825
rotating clockwise 167996-001

– Check if the free-wheeling device is correctly

assembled.
• The gear must rotate freely in direction of rotation.
• The gear must be blocked in every position when
rotating against the direction of rotation.
– If required, correct the installation position of
wedges or of the gear.

826
rotating clockwise 168139-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Insert brake disc (2).
1 2
Ensure that dowel pins (4) engage in the
grooves (3) of the brake disc.
– Insert pulley (1).

827
168152-001

828
168151-001

Observe the specifications in the overview!

1 – Install inner bearing race (1).

829
168267-001

Observe the specifications in the overview!

1 2
– Screw on the screw (1) with the washer (2).

830
167988-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

1 – Install circlip (3).
2 – Check that the circlip is sitting securely in the
ringed groove.
3 – Insert gear (2).
– Install inner bearing race (1).

831
168268-001

Observe the specifications in the overview!

– Bolt down plug (1).

832
167317-001

119839-001

Note!

Remount the shims in the same position from

which you removed them.

Observe the specifications in the overview!

– Mount shims (2) of the required thickness.
1 – Install the bearing outer race (1).

2
833
168160-001

– Insert the pre-assembled shaft (3) into the

1 housing.
– Bolt down lid (2) with bolts (1) and contact
2 washers.
Bolt down lid without sealant as the lid is
unscrewed again.
3

834
168284-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

119839-001
1 Note!
2
3 Remount the shims in the same position from
which you removed them.

Observe the specifications in the overview!

– Install the bearing outer race (3).
– Mount shims (2) of the required thickness.
– Ensure that the thickest shim makes contact with
circlip (1).
835 – Install circlip (1).
168287-001 – Check that the circlip is sitting securely in the
ringed groove.

119839-001

Note!
1
Remount the shims in the same position from
which you removed them.

Observe the specifications in the overview!

– Mount shims (1) of the required thickness.
– If required, fix the shims with grease.

836
168282-001

119839-001

Note!
1 Remount the shims in the same position from
2 which you removed them.

Observe the specifications in the overview!

– Apply marking paint to the tooth flanks (4) of the
bevel gear shaft.
– Fit the pre-assembled shaft (2).
Install the shaft without retainer as the shaft is
4 3
removed again.
837
168283-001
– Mount shims (3) of the required thickness.
– Ensure that the thickest shim makes contact with
circlip (1).
– Install circlip (1).
– Check that the circlip is sitting securely in the
ringed groove.

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Measure the backlash at shaft (1), using auxiliary
tool (H15).
– If necessary, adjust the backlash using
shims (2, 3).
– Remove auxiliary tool (H15).
– Rotate shaft (1) several times.

1 H15
838
168292-001

3 2
839
168297-001

– Remove the circlip (2).

– Remove the shims (1).
1
119589-002
2 Note!
3 Observe the installation position.
Uneconomic assembly.
– Note the installation position and
thickness of the shims.

– Fit auxiliary tools (H3, H4) and special tool (S2).

4
840 – Drive out shaft (3) with special tool (S2).
168296-001
– Remove the shims (4).
– Remove tools.

H3
H4

S2

841
167316-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Check the contact pattern (E).
The contact pattern of the tooth flank is to be
centred and crowned, see (F).

842
168293-001

843
44954-001

– If necessary, make a correction (G) on the

shims (1, 2).
– Following a successful correction, check the
backlash again.

1 2
844
168290-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Measure the drag torque on the shaft with
auxiliary tools (H12, H13).
– If required, adjust drag torque by means of
H12 shims (1).

H13

845
168232-001

846
168289-001

– Unscrew bolts (1).

1 – Remove contact washers.
– Remove cover (2).
2
– Remove shaft (3).

847
168298-001

Observe the specifications in the overview!

– Install bearing (1) with auxiliary tool (H10).
H10

848
168247-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

H11 – Fit the shim (1).
2 – Insert snap ring (2).
3
– Check that the circlip is sitting securely in the
1 ringed groove.
– Install inner bearing race (3) with auxiliary
tool (H11).

849
168248-001

Observe the specifications in the overview!

2 – Install needle bearing (3).
– Insert snap ring (2).
1 3
– Check that the circlip is sitting securely in the
ringed groove.
– Insert O-ring (1).

850
168241-001

Observe the specifications in the overview!

– Install shaft seal (1).

851
168242-001

Observe the specifications in the overview!

– Fit the pre-assembled shaft (1).
1
– Insert snap ring (2).
2 – Check that the circlip is sitting securely in the
ringed groove.

852
168243-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Screw on grease nipple (1).
Observe the installation position, grease nipple
points to the direction of travel.

853
168285-001

Observe the specifications in the overview!

– Fit the bearing (3).
1 2 – Install circlip (1).
– Check that the circlip is sitting securely in the
ringed groove.
– Install shaft seal (2).

854
168244-001

Observe the specifications in the overview!

– Insert sealing ring (2).
– Install pre-assembled flange (1).
1
– Install circlip (1).
– Check that the circlip is sitting securely in the
2 ringed groove.

855
168246-001

Observe the specifications in the overview!

1 – Insert the bushing (3).
2 – Install gear (2).
3 – Install circlip (1).
– Check that the circlip is sitting securely in the
ringed groove.

856
168280-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

3 – Insert gear (1) together with pre-assembled
2 shaft (4).
– Fit the bearing (2).
1 4
– Install circlip (3).
– Check that the circlip is sitting securely in the
ringed groove.

857
168281-001

110168-001

DANGER!
H5
Lifting heavy components.
1
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
– Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
858 the intended or a suitable position.
168286-001
– Protect the lifting accessories from sharp
edges and corners.

Observe the specifications in the overview!

– Bolt down auxiliary tool (H5).
– Suspend the lid in a suitable lifting device.
Weight: see overview Page 315
– Insert lid (1) completely into the housing.
– Unscrew auxiliary tool (H5).

Observe the specifications in the overview!

– Bolt down lid with bolts (1) and contact washers.
– Fill space (see arrow) with brand-name grease.
1
15x

859
168344-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Fit the lid (1).

860
168345-001

Observe the specifications in the overview!

– Set the rotor gearbox slightly upright.
– Pour in transmission oil.

861
168346-001

119839-001

Note!
1
2 Remount the shims in the same position from
which you removed them.
3
Observe the specifications in the overview!
– Mount shims (4) of the required thickness.
– If required, fix the shims with grease.
– Fit the pre-assembled shaft (3).
– Mount shims (1) of the required thickness.
4 – Ensure that the thickest shim makes contact with
862
168296-001 circlip (2).
– Insert snap ring (2).
– Check that the circlip is sitting securely in the
ringed groove.

356 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

Observe the specifications in the overview!

– Cover up the shaft profile (3), e.g. using a film.
– Install shaft seal (1).
1 – Install seal (2).
When doing so, observe the installation position,
the sealing lip must point towards the shaft end.
2
– Remove guard.
3

863
168347-001

Installing the angle drive of outside right large

discs

CAUTION!

If the seal is missing or damaged, dirt may

end up between the overload clutch and the
lemon tube.
Machine damage.
– Before installing the overload clutch, slide
the seal on the lemon tube.
– Observe installation position of the seal!

1 Observe the specifications in the overview!

864
166728-001 – Observe the general warnings in the Safety
chapter.
– Install seal (1).
When doing so, observe the installation position,
the sealing lip must point towards the shaft end.
– Slightly grease the lemon tube with assembly
paste.

– Clean the contact surface of the angle drive.

– Push locking pin (1).
1 – Slide on overload clutch (2) until the locking pin
2
disengages.
– Insert spacer (3).

865
166729-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Slide seal (1) towards the overload clutch (2) until

2 it makes contact with the overload clutch and is
1 flush.
– Seal (1) must be seated in the groove of the
lemon tube.

866
166765-001

– Clean the contact surface.

– Remove any uneven surface (2) caused by the
push-off bolts.
– If required, drive the missing expansion pin (1)
into the frame or the angle drive.
– Bolt down auxiliary tool (H1) hand-tight.

1 1
2 2

H1
867
166770-001

CAUTION!
1 If the seal is missing or damaged, dirt may
end up between the overload clutch and the
lemon tube.
Machine damage.
– Before installing the overload clutch, slide
the seal on the lemon tube.
– Observe installation position of the seal!

Observe the specifications in the overview!

868
166769-001 – Install seal (1).
When doing so, observe the installation position,
the sealing lip must point towards the shaft end.
– Slightly grease the lemon tube with assembly
paste.

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

110168-001

DANGER!
S1 Lifting heavy components.
Death or serious injuries.
– Use a lifting tool and accessories with a
sufficient bearing load.
– Use a lifting tool that operates reliably.
S1 – Use the lifting tool on solid and even
ground.
– Attach the lifting tool to the component at
869 the intended or a suitable position.
166764-001
– Protect the lifting accessories from sharp
edges and corners.

– Bolt down special tools (S1).

– Suspend angle drive in a suitable lifting device.
Weight: see overview Page 315

– Slide angle drives (1) with overload clutch onto

H1 the auxiliary tools (H1).

H1

870
166877-001

– Pull wiring loom (2) completely through the bore in

the angle drive (1).

2
871
with AUTO PILOT 166878-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Fit overload clutch (1) on the lemon tube of the

transfer gearbox.
1 – Fit angle drive (1) on the frame, using the
expansion pins.

872
166867-001

– Bolt on bolt (3) hand-tight with lid (2) and contact

1 washer.
H1
Ensure that the drilled hole in the angle drive is
2 completely covered up by the lid.
– Screw on the screw (1) with the contact washer so
that it is hand-tight.
– Unscrew auxiliary tools (H1).
3

H1

873
without AUTO PILOT 166879-001

– Tighten the screws (1) with the contact washers

1 so that they are hand-tight.
H1
Take care not to pinch the wiring loom.
– Unscrew auxiliary tools (H1).

H1

874
with AUTO PILOT 166880-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Tighten the screws (1) with the contact washers

so that they are hand-tight.

Note!
1
The angle drive must make flat contact with
the frame.
2 The angle drive may tilt when tightening the
bolts unevenly.
1
– Tighten all bolts evenly until the angle
drive makes flat contact.
875
without AUTO PILOT 166882-001 – Tighten bolts (1) evenly.
– Screw on the bolts (2).
– Unscrew special tool.
1

876
166869-001

– Screw on wiring loom (1) with bolt (2) and clamp.

877
with AUTO PILOT 166883-001

Observe the specifications in the overview!

To avoid ingress of water, the gap between the angle
drive (1) and the frame (2) must be sealed.
– Seal the gap between frame (2) and angle
1 drive (1) with sealant.

878
166870-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Grease the overload clutch.

879
166866-001

– Bolt on the cover (2).

– Fit skid (1). Page 387
1

880
166872-001

– Install outside right cutting disc (4). Page 292

2 – Install outside right feeder disc (1). Page 283
1
3 – Install scraper (3). Page 300
– Install bracket (2). Page 236

4
881
166684-001

– Install guide finger (3).

1 – Install the rear right covering (2). Page 402
– Install the right crop guard (1). Page 228
2

882
166688-001

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 21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Install the outside right covering (1).

Page 398

883
162573-001

Installing the angle drive of outside left large discs

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right angle drive. Page 357

Installing the angle drive of inside right large discs

The installation steps are identical and must be carried
out in the same way as for the outside right angle
drive.
Observe the specifications in the overview!
– Observe the general warnings in the Safety
chapter.
– Install the outside right angle drive. Page 357

– Bolt down lid (1).

– Fit skid (2). Page 387
1

884
166873-001

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21 Feeder unit
2155 Feeder discs with cutting discs
119-001

– Install the inside right cutting disc (6).

2 3 Page 292
– Install inside right feeder disc (1). Page 283
1 – Install inside right scraper (3). Page 304
– Install guide bars (2). Page 242
– Install the centre divider point (5).
– Install the guide finger (7).
– Install the rear cover (8). Page 250
4
– Install front cover (4). Page 248

7 6 5
885
166884-001

886
166885-001

Installing the angle drive of inside left large discs

The components on the left-hand side are installed in a
mirror image of the right-hand side. Carry out work on
the left-hand component in the same way as on the
right-hand component.
– Observe the general warnings in the Safety
chapter.
– Install the inside right angle drive. Page 357

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 26 Ground guidance
2605 Auto-Contour
119-001

26 Ground guidance
2605 Auto-Contour

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26 Ground guidance
2605 Auto-Contour
119-001

133650-001
AUTO CONTOUR overview

3
Y151
1

3186

5
B003
B004

133544-001 887

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 26 Ground guidance
2605 Auto-Contour
119-001

Designation
1 AUTO CONTOUR hydraulic cylinder valve
block
2 6/2-way valve block
3 Left sensing unit
4 Right sensing unit
5 Touch sensor
B003 Left sensing unit sensor
B004 Right sensing unit sensor
Y151 Direction P - B reversing valve solenoid coil
3186 AUTO CONTOUR hydraulic cylinder

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26 Ground guidance
2605 Auto-Contour
119-001

133648-001
Sensing unit

2 3
1

4
5
AF
6

10
8 9

AF

6
B004 11

5
B003

13
AF

12

133589-001 888

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 26 Ground guidance
2605 Auto-Contour
119-001

Pos. Value CCN Remark / designation

1 The bolt also serves as an upper limit stop for the touch sensor
2 Housing
AF = Bolting surface
3 Touch sensor
4 The bolt also serves as a lower limit lower stop for the touch sensor
5 0.2 - B003 CAC left sensor
4.8 Volt
Before installing the sensor, apply a little grease to the shaft.
6 0.2 - B004 Right CAC sensor
4.8 Volt
Before installing the sensor, apply a little grease to the shaft.
7 The installation position of the pinion depends on the respective installation
position of the sensing unit.
Before removing the pinion, mark the installation position.
Before installing the pinion, apply a little grease to the contact surface with the
housing.
8 Before removing the gear segment, mark the installation position.
Before installing the gear segment, apply a little grease to the contact surface
with the housing.
9, 10, Pin (9) is glued to retainer (10) and retainer (11).
11
The glue is Loctite 640.
Before installing retainers (10, 11), apply a little grease to pin (9).
10, 11 Observe the installation position.
12 Left stop
13 Right stop
Tightening torque values not specified, see section on tightening torques

Note!

The left and right sensing unit are constructed

in the same way to a large degree. They differ
in the retainers of the touch sensors.
However, the essential difference is the
installation position of the components used.
Malfunction.
– Observe the installation position of the
sensing unit and of the components used.

Work preparation
Utilities:
– Lubricants:
CLAAS AGRIGREASE EP 2 - 00 0147 437 0
– Sealing agents and adhesives:

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26 Ground guidance
2605 Auto-Contour
119-001

LOCTITE 640 - 00 0241 853 0

Auxiliary tool

Auxiliary tool
12 Volt DC power supply
For example: power supply unit or battery

889
133597-001

Auxiliary tool
Measuring lines
2 - 4 pcs.
Length approx. 50 - 150 cm

890
133771-001

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 26 Ground guidance
2605 Auto-Contour
119-001

Special tool

Special tool / part no. Quantity

1
1 Measuring device 1
2
00 0181 980 3
2 Measuring adapter cable 1
00 0480 097 1

891
133595-001

892
39003-001

893
39005-001

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26 Ground guidance
2605 Auto-Contour
119-001

Removing the right sensing unit

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
1
support points.
– Disconnect the power connections with the
machine.
– Unscrew bolts (1).
2
3 – Remove contact washers and stop (2).
– Remove sensing unit (3) from the divider point.
– Mark installation position and bolting surface of
sensing unit (3).
894
133608-001

– Unlock and disconnect connector (1) from CAC

sensor.
1

895
133609-001

Removing the left sensing unit

The components on the left-hand side are installed in a
mirror image of the right-hand side. Work on the
component on the left is to be performed in the same
way as on the right side.
– Observe the general warnings in the Safety
chapter.
– Remove the right sensing unit.

Disassembling the sensing unit

– Observe the general warnings in the Safety
chapter.
1 – Unscrew touch sensor (1).

896
133598-001

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 26 Ground guidance
2605 Auto-Contour
119-001

– Unscrew bolts (1).

1

897
133611-001

– Unscrew bolt (1) if provided.

– Unscrew the bolt (3).
– Remove cover (2).

1 3
2

898
133615-001

– Mark installation position of pinion (1).

– Remove pinion (1).

899
133617-001

– Unscrew nut (1).

900
133618-001

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26 Ground guidance
2605 Auto-Contour
119-001

– Remove the bolt (2).

– Mark installation position of gear segment (3).
1
– Remove gear segment (3).
– Remove retainer (1).

901
133621-001

– Mark installation position of CAC sensor (1).

– Unscrew bolts (2).
2 – Remove washers.
– Remove CAC sensor (1).

2
902
133625-001

– Mark installation position of bolts (1).

– Unscrew bolts (1) with washer.
1

903
133623-001

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 26 Ground guidance
2605 Auto-Contour
119-001

Assembling the sensing unit

– Observe the general warnings in the Safety
chapter.
AF – Clean all parts thoroughly and/or replace any
1
damaged components.
– Observe the installation position of bolts (1).
Installation position:
- Bolt (1): at the bottom front, on the side of the
sensing unit bolting surface (AF).
2
- Bolt (2): diagonally opposite of bolt (1).
– Screw on the screw (1) with the washer.
– Screw on the screw (2) with the washer.
904
133624-001

– Apply a little grease to shaft (1) of CAC sensor (2).

905
140268-001

– Observe installation position of CAC sensor (1).

– Insert CAC sensor (1) so that connection (3) is
3 located opposite of the sensing unit bolting
2
AF surface (AF).
In the installation position on the front attachment,
connection (3) must point upwards both on the
right and on the left.
– Bolt down bolts (2) with washers.
1

2
906
133626-001

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26 Ground guidance
2605 Auto-Contour
119-001

– Apply a little grease to pins (1) of retainer (2).

2

907
140267-001

– Insert retainer (1) so that the long flat side (4) is

4 located opposite of the bolting surface (AF).
– Apply a little grease to contact surface of
segment (2).
– Insert gear segment (2) with bolt (3).
Observe the installation position gear
1 segment (2).
AF 3 The gear segment (2) must be horizontal in the
centre position of retainer (1).
2

908
133622-001

909
133599-001

– Tighten nut (1) with washer.

– Check if retainer (2) still rotates easily with the
1 gear segment.
– If necessary, slacken off nut (1) slightly.

910
133619-001

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 26 Ground guidance
2605 Auto-Contour
119-001

Note!

The installation positions of the right and left

pinions are different.
Malfunctioning of sensing unit.
– Install the pinions in the specified
position.
– Observe the instructions.

Installing the pinion - right sensing unit

The housing of the right sensing unit is marked with a
“2” (M).
– Align the gear segment (1) to the centre position.
3
– Align shaft (3) of sensor so that the surface
marked with the arrow points towards the bolting
surface (AF).
2 M – Apply a little grease to the contact surface of
pinion (2).
– Insert pinion (2) so that the double groove points
1 2 towards the groove of the gear segment (1).
AF 911
Right sensing unit 133605-001

Installing the pinion - left sensing unit

The housing of the left sensing unit is marked with a
“1” (M).

3 – Align the gear segment (1) to the centre position.

– Align shaft (3) of sensor so that the surface
marked with the arrow points away from the
M 1
bolting surface (AF).
– Apply a little grease to the contact surface of
pinion (2).
– Insert pinion (2) so that the single groove points
2 1 towards the groove on the gear segment (1).
AF 912
Left sensing unit 133606-001

– Apply a little grease to pinion (1) and segment (2).

1 2

913
140269-001

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26 Ground guidance
2605 Auto-Contour
119-001

– Bolt down lid (2) with bolt (1, 3).

Bolt (1) only if provided.

1 3
2

914
133615-001

– Screw in bolts (1).

1 – Check the CAC sensor. Page 379

915
133611-001

– Screw the touch sensor (1) down with bolts (2),

contact washers, clamping plate (3) and nuts (4).
1

4
2

3
916
133628-001

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 26 Ground guidance
2605 Auto-Contour
119-001

Installing the right sensing unit

– Observe the general warnings in the Safety
chapter.
1 – Connect connector (1) to the CAC sensor.

917
133609-001

52944-001

CAUTION!
1 Frayed lines.
Short-circuit or other electric system faults.
– Watch out for fraying marks and pinch
2 points and remove them.
3
– Insert sensing unit (3) into the divider point.
– Position stop (2) so that the angled section points
to the inside.
918 – Bolt down bolts (1) with contact washers.
133608-001

Installing the left sensing unit

The components on the left-hand side are installed in a
mirror image of the right-hand side. Work on the
component on the left is to be performed in the same
way as on the right side.
– Observe the general warnings in the Safety
chapter.
– Install the right sensing unit.

Checking CAC sensors (B003, B004)

Depending on whether the sensing unit is installed or
removed, the procedure and the measured values
differ.
Sensing unit installed: Page 381
Sensing unit removed: Page 383

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26 Ground guidance
2605 Auto-Contour
119-001

246a
2 246a 2 246a
2 +12V 2 +12V

3 3
B003 S
3 B004 S
3 3
chp 246a 2
1 GND
246a
1 GND
246a
1
1 246a 1 246a
X36S

4
3
X36T 2 1 3 4 253 chp 247 2
X36S 2 1 3 4 247
1

4 13 9 10 330 XP
XP 4 13 9 10 329
9
10
F065 32 B003 B004
12V GND
7.5A
4

13
chp 329
AUTO CONTOUR circuit diagram 133591-001 919

Designation
B003 CAC left sensor
B003
B004 B004 Right CAC sensor
246a AUTO CONTOUR wiring loom connector
3 2 1 - CAC sensor
X36S Machine - front attachment wiring loom
connector
XP Socket on the machine
920
133592-001
Connector pin assignment of connector (X36S)

Pin Assignment
1 Earth
2 Supply voltage 12V
3 Output signal B003
4 Output signal B004

Connector pin assignment of connector (XP)

Pin Assignment
4 Supply voltage 12V
9 Output signal B003

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 26 Ground guidance
2605 Auto-Contour
119-001

Pin Assignment
10 Output signal B004
13 Earth

Connector pin assignment of CAC sensors (B003,

B004), connector (246a)

Pin Assignment
1 Earth
2 Supply voltage 12V
3 Output signal B003 / B004

Measuring adapter cable pin assignment

Pin Colour Assignment

1 Blue Earth
2 red Supply voltage 12V
3 green Output signal B003
4 yellow Output signal B004
5 black Not used
921
39005-001

Checking the CAC sensor - sensing unit installed

X36S
2 246a 2 246a
2 +12V 2 +12V X2a
3 3
B003 S
3 B004 S
3

1 GND
246a
1 GND
246a
4
1 246a 1 246a 3
chp 247 2
1

X36T 2 1 3 4 253

X2a 2 1 3 4 247

X36T
X9b 2b
rt X8b 1b
bl X10b
3b
gn X11b 4b
ge X2b
X9a 2a X8a 1a X10a 3a
+ X11a 4a

–
X2b 2 1 3 4 253 4 3 2
X36S 2 1 3 4 247 1
chp 253
12V GND B003 B004

Measuring adapter cable connection diagram - AUTO CONTOUR wiring loom 133654-001 922

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26 Ground guidance
2605 Auto-Contour
119-001

– Observe the general warnings in the Safety

chapter.
– Mount and connect the front attachment
completely.

– Disconnect the 4-pin connector (1).

CAUTION!
X36T
1 Improperly connected lines.
Short-circuit.
– Connect only wires of the same colour.
X36S
– Observe the instructions.

– Connect the measuring adapter cable.

- Connect coupler (X36T) with 4-pin
923 connector (X2a).
133651-001
- Connect connector (X36S) with 4-pin
coupler (X2b).
- Connect coloured connectors with sockets of
the same colour.
S2 4b
– Connect the measuring device with the measuring
X11a/b adapter cable.
- Blue connection (X8b) with COM connection
1b
3b (earth)
S1 –
2b
X8a/b - Green connection (X10b) with voltage
X10a/b + measuring connection
X9a/b
– Set the suitable measuring range on the
measuring unit (2).
924
133655-001 - Measuring range: 0 - 20 Volt
- DC voltage
– Raise the front attachment completely.
– Support the front attachment at the specified
support points.
– Switch on the AUTO CONTOUR system.

– First measure the output signal of the left CAC

sensor (B003) in the following positions.
Set values with sensing unit installed:
- Position at upper stop (1) = 0.35 Volt
- Centre position = 2.50 Volt
1 - Bottom stop position (2) = 4.55 Volt
Measured values with sensing unit removed
Page 383
2 – After that, re-connect the measuring line.
- Measuring line from green terminal (X10b) to
yellow terminal (X11b)
925 – Repeat this measurement for the right CAC
133656-001
sensor (B004).
– If required, exclude the following sources of faults:
- Measured values mixed up, sensing unit
improperly assembled.
- Faulty supply voltage.

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 26 Ground guidance
2605 Auto-Contour
119-001

Measure the supply voltage at

connection (X9b).
Set voltage: 12 Volt
- Check cable connections for correctness.
- Broken cable or damaged connecting cables.
– If required, replace faulty CAC sensor.

Checking the CAC sensor - sensing unit removed

1 2

+ S 3

–
–

X3a

1b
3b
S 2b –
X10a/b + X8a/b

X9a/b

133596-001 926

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26 Ground guidance
2605 Auto-Contour
119-001

– Observe the general warnings in the Safety

X3a chapter.
2 246a
2 +12V

B003 3 X3a CAUTION!

3
S
B004 246a Improperly connected lines.
1 GND
1 246a
X3a Short-circuit.
– Connect only wires of the same colour.
+ – – Observe the instructions.
F
12V
+ – Connect the measuring adapter cable (3).
X9b 2b
rt X8b 1b
bl X10b
3b
gn
X9a 2a X8a 1a X10a 3a
– - Connect the 3-pin connector (X3a) at the CAC
sensor.
- Connect coloured connectors with sockets of
X3b 2 1 3 122 the same colour.
12V
7,5A
GND B003
B004
– Connect the measuring unit (2) with the
measuring adapter cable (3).
- Blue connection (X8b) with COM connection
B003
X3a 3 2 1 (earth)
B004 - Green connection (X10b) with voltage
measuring connection
3 – Set the suitable measuring range on the
2
chp 246a 1 measuring unit (2).
927 - Measuring range: 0 - 20 Volt
133660-001
Measuring adapter cable - CAC sensor connection diagram
- DC voltage
– If provided, switch on the power supply unit and
set the supply voltage.
- Set value: 12 Volt
- DC voltage
– Switch the power supply unit off again.
– Connect voltage source (1) with measuring
adapter cable (3).
- Red terminal (X9b) with the positive terminal of
the voltage source
- Blue terminal (X8b) with minus terminal (earth)
of voltage source

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 26 Ground guidance
2605 Auto-Contour
119-001

– If provided, switch the power supply unit on again.

4
1 – Measure the output signal of the CAC sensor in
the following positions.
Set values with sensing unit removed:
- Position at upper stop (1) = 0.20 Volt
Retainer makes contact with bolt (4).
- Centre position (2) = 2.50 Volt
- Bottom stop position (3) = 4.80 Volt
Retainer makes contact with bolt (5).
Measured values with sensing unit installed
Page 381
928 – If required, exclude the following sources of faults:
133657-001
- Measured values mixed up, sensing unit
improperly assembled.
- Faulty supply voltage.
Measure the supply voltage at
connection (X9b).
Set voltage: 12 Volt
- Check correct seat of connector (X3a).
2 – If required, replace CAC sensor.

929
133658-001

930
133659-001

Removing the right touch sensor

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
2 support points.
3 – Unscrew the nuts (2).
– Remove retainer plate (3) with contact washers.
– Remove bolts.
– Remove touch sensor (1).
1

931
133610-001

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26 Ground guidance
2605 Auto-Contour
119-001

Removing the left touch sensor

The components on the left-hand side are installed in a
mirror image of the right-hand side. Work on the
component on the left is to be performed in the same
way as on the right side.
– Observe the general warnings in the Safety
chapter.
– Remove the right touch sensor. Page 385

Installing the right touch sensor

– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
2 support points.
3 – Remove touch sensor (1).
– Bolt down touch sensor (1) with bolts, contact
washers, retainer plate (3) and nuts (2).

932
133610-001

Installing the left touch sensor

The components on the left-hand side are installed in a
mirror image of the right-hand side. Work on the
component on the left is to be performed in the same
way as on the right side.
– Observe the general warnings in the Safety
chapter.
– Install the right touch sensor. Page 386

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 80 Various components / Machine body
8005 Frame / Trough
119-001

80 Various components / Machine body

8005 Frame / Trough
130912-001
Skids

Removing the skid

– Observe the general warnings in the Safety
chapter.

Note!
1
Cutting height adjustment.
3 2 Quicker assembly.
3 – Take down the setting before removing
4
1 the skid.
– Adjust the cutting height.

933 – Unscrew bolts (1).

166843-001
– Remove contact washers and bushings (3).
– Unscrew bolts (4).
– Remove contact washers.
– Remove cutterbar skid (2).

Installing a skid
– Observe the general warnings in the Safety
chapter.
1 – Bolt on skid (2) hand-tight with bolt (1) and contact
washer.
Observe the cutting height adjustment.

934
166851-001

– Swing skid (2) up.

– Bolt down bolts (1) hand-tight with contact
washers and bushings (3).
Observe the cutting height adjustment.
1 – Tighten the screws (1, 4).

3 2
3
4
1

935
166843-001

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80 Various components / Machine body
8020 Rails / Safety devices
119-001

8020 Rails / Safety devices

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 80 Various components / Machine body
8020 Rails / Safety devices
119-001

151369-001
Overview of safety devices

2
3
4

6
7
8

168429-001 936

Designation
1 Outside right transfer gearbox safety device,
Page 393
2 Outside safety device for outside right
transfer gearbox universal drive shaft
3 Inside safety device for outside right transfer
gearbox universal drive shaft
4 Safety device for inside right transfer
gearbox universal drive shaft
5 Safety device for centre transfer gearbox
Page 390
6 Safety device for inside left transfer gearbox
universal drive shaft
7 Inside safety device for outside left transfer
gearbox universal drive shaft
8 Outside safety device for outside left transfer
gearbox universal drive shaft
9 Safety device for outside left transfer
gearbox, Page 393

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80 Various components / Machine body
8020 Rails / Safety devices
119-001

147019-001
Safety device for centre transfer gearbox

Removal
– Observe the general warnings in the Safety
chapter.
– Support the front attachment at the specified
1 support points.
– Unscrew nut (2).
– Remove contact washers.
2 – Remove bolts (3) with contact washers and
3
2 3 bushings.
– Swing safety device (1) down.

937
162754-001

– Unscrew nut (2).

– Remove contact washers.
1 – Remove bolts (3) with contact washers and
bushings.
– Remove the safety device (1).
2 3
3 2

938
162755-001

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 80 Various components / Machine body
8020 Rails / Safety devices
119-001

Installing
– Observe the general warnings in the Safety
chapter.
1 – Insert safety device (1) with bolts (2), contact
washers and bushings (3).
– Bolt down nuts (4) with contact washers.
4
2 2
3
2
3 4
2

939
162756-001

1
4

3
2

940
162758-001

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80 Various components / Machine body
8020 Rails / Safety devices
119-001

148152-001

CAUTION!

1 Do not tighten the nuts.

The safety devices may be deformed.
– Screw in nuts with bolts only until they
3 2 make contact (see arrows).
2 3
– Swing safety device (1) up.
– Insert bolts (3) with contact washers.
– Bolt down nuts (2) with contact washers to form a
941 block.
162754-001

3
2

942
162757-001

943
162759-001

392 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 80 Various components / Machine body
8020 Rails / Safety devices
119-001

151373-001
Safety device for outside transfer gearbox

Removing the outside right safety device

– Observe the general warnings in the Safety
chapter.
– Unscrew bolts (1).
– Remove washers.
– Remove tubes.
– Swing safety device (2) down.

1 2 1

944
168505-001

– Unscrew bolts (2).

2 – Remove contact washers (3) and bushings (4).
– Remove the safety device (1).

945
168509-001

2 3
4
2
4
3 946
168508-001

Removing the outside left safety device

The components on the left side are installed as the
mirror image of the right side. Carry out work on the
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right safety device.
Page 393

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80 Various components / Machine body
8020 Rails / Safety devices
119-001

Installing the outside right safety device

– Observe the general warnings in the Safety
2 chapter.
– Bolt down safety device (1) with bolts (2), contact
washers (3) and bushings (4).

947
168509-001

2 3
4
2
4
3 948
168508-001

– Swing safety device (1) up.

– Bolt down safety device (1) hand-tight with
bolts (4), washers (3) and tubes (2).
– Bolt down bolt (5) hand-tight with washer (3) and
tube (6).
– Tighten all bolts.

4 1 5

949
168506-001

4
3
2

6 3 5

950
168498-001

394 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 80 Various components / Machine body
8020 Rails / Safety devices
119-001

Installing the outside left safety device

The components on the left side are installed as the
mirror image of the right side. Carry out work on the
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right safety device.
Page 394

00 0290 302 0 - RHB ORBIS 600 - 10/2012 395

80 Various components / Machine body
8025 Panellings / Hoods
119-001

8025 Panellings / Hoods

396 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 80 Various components / Machine body
8025 Panellings / Hoods
119-001

151370-001
Coverings overview

168430-001 951

Designation
1 Outside right covering, Page 397
2 Rear right covering, Page 399
3 Rear left covering, Page 399
4 Outside left covering, Page 397

151374-001
Outside coverings

Removing the outside right covering

– Observe the general warnings in the Safety
chapter.
1
– Unscrew bolts (2).
– Remove washers and tubes.
– Swing covering (1) away at the bottom and
remove it to the top.

2 952
168431-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 397

80 Various components / Machine body
8025 Panellings / Hoods
119-001

Installing the outside right covering

– Observe the general warnings in the Safety
chapter.
1
– Suspend covering (1) at the top at the angle drive.
– Bolt down bolt (4) with washer (3) and tube (2).
– Bolt down bolt (5) with washer (3) and tube (6).

5 953
168432-001

2
1 3
4

6
3
5

954
168434-001

Removing the outside left covering

The component (1) on the left side is installed as the
mirror image of the right side. Carry out work on the
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
1 – Remove the outside right covering.
Page 397

955
168433-001

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 80 Various components / Machine body
8025 Panellings / Hoods
119-001

Installing the outside left covering

The component (1) on the left side is installed as the
mirror image of the right side. Carry out work on the
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
1 – Install the outside right covering. Page 398

956
168433-001

151375-001
Rear coverings

Removing the rear right covering

– Observe the general warnings in the Safety
chapter.
– Remove the outside right covering (1).

957
162573-001

– Remove the right crop guard (1).

1

958
168435-001

00 0290 302 0 - RHB ORBIS 600 - 10/2012 399

80 Various components / Machine body
8025 Panellings / Hoods
119-001

– Unscrew bolts (2).

1 – Remove nuts (4), washers and contact washers.
– Remove thrust plate (3).
– Fold the rubber cover (1) aside.
2

959
168496-001

960
168495-001

– Unscrew bolts (1).

– Remove washers.
– Remove tubes.
– Swing safety device (2) down.

1 2 1

961
168505-001

– Unscrew bolts (1).

– Remove washers.
1 – Remove cover plate (2).
– Remove tubes.
2

962
168493-001

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 80 Various components / Machine body
8025 Panellings / Hoods
119-001

– Unscrew bolts (2).

– Remove washers (3).
1 – Remove tubes.
– Remove covering (1).
2

963
168494-001

Removing the rear left covering

The component (1) on the left side is installed as the
mirror image of the right side. Carry out work on the
1
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
– Remove the outside right covering.
Page 399

964
168507-001

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80 Various components / Machine body
8025 Panellings / Hoods
119-001

Installing the rear right covering

– Observe the general warnings in the Safety
chapter.
– Insert covering (1).
1
– Bolt down bolt (2) hand-tight with washer (3) and
2 tube (4).

965
168494-001

2
3
4

966
168499-001

– Insert tube (4).

1 – Bolt down cover plate (2) hand-tight with bolts (1)
and washers (3).
3

2
4

967
168500-001

968
168493-001

402 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 80 Various components / Machine body
8025 Panellings / Hoods
119-001

– Swing safety device (1) up.

– Bolt down safety device (1) hand-tight with
bolts (4), washers (3) and tubes (2).
– Bolt down bolt (5) hand-tight with washer (3) and
tube (6).
– Align covering.
– Tighten all bolts on the covering.

4 1 5

969
168506-001

4
3
2

6 3 5

970
168498-001

– Insert rubber cover (1) with bolts (4), contact

1 washers (5) and thrust plate (6).
– Insert bolts (3) with contact washers (4).
– Bolt down nuts (3) with washers (2).

971
168497-001

1 3
2

5
4

972
168502-001

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80 Various components / Machine body
8025 Panellings / Hoods
119-001

– Install right crop guard (1).

1

973
168435-001

– Install the outside right covering (1).

974
162573-001

Installing the rear left covering

The component (1) on the left side is installed as the
mirror image of the right side. Carry out work on the
1
left-hand component in the same way as on the right-
hand component.
– Observe the general warnings in the Safety
chapter.
– Install the outside right covering. Page 402

975
168507-001

404 00 0290 302 0 - RHB ORBIS 600 - 10/2012

 119-001

INDEX
A Removing the left guide tube ...........................247
Accident prevention regulations................................32 Removing the rear cover..................................249
Angle drive of large discs Removing the right guide tube .........................247
Assembly .........................................................339 Covering
Auxiliary tool.....................................................319 Installing on the outside left..............................399
Disassembly.....................................................330 Installing on the outside right ...........................398
Installing on the inside left................................364 Installing on the rear left...................................404
Installing on the inside right .............................363 Installing on the rear right ................................402
Installing on the outside left .............................363 Removing on the outside left............................398
Installing on the outside right ...........................357 Removing on the outside right .........................397
Overview ..........................................................315 Removing on the rear left.................................401
Removing on the inside left..............................330 Removing on the rear right ..............................399
Removing on the inside right ...........................329 Coverings
Removing on the outside left ...........................328 Outside.............................................................397
Removing on the outside right .........................324 Overview ..........................................................397
Special tool ......................................................318 Rear .................................................................399
Work preparation .............................................318 Cover plates
AUTO CONTOUR Overview ..........................................................298
Overview ..........................................................366 Crop guard
Sensing unit .....................................................368 Installing in the centre ......................................231
Sensor .............................................................379 Installing on the left ..........................................230
Auxiliary tool Installing on the right ........................................228
Angle drive of large discs.................................319 Overview ..........................................................226
Bracket.............................................................269 Removing in the centre ....................................230
Down maize auger gearbox .............................255 Removing on the left ........................................228
Inside transfer gearbox ....................................138 Removing on the right ......................................227
Inside transfer gearbox universal drive shaft ...199 Crop pick-up
Large feeder discs ...........................................281 Overview ..........................................................223
Main gearbox .....................................................43 Cutting discs
Outside transfer gearbox .................................164 Overview ..........................................................277
Sensing unit .....................................................370 Cutting discs drive
Transfer gearbox................................................83 Overview ..........................................................278

B D
Bracket Damage to the hydraulic system.............................220
Assembly .........................................................272 Danger of injury
Auxiliary tool.....................................................269 Hydraulic liquid...................................................33
Disassembly.....................................................270 Down maize auger double universal joint
Installing on the left ..........................................275 Installing on the left ..........................................267
Installing on the right........................................273 Installing on the right ........................................266
Removing on the left ........................................270 Overview ..........................................................264
Removing on the right......................................269 Removing on the left ........................................265
Work preparation .............................................268 Removing on the right ......................................265
Work preparation..............................................264
C Down maize auger drive
CAC sensor Overview ..................................................225, 268
Checking ..........................................................379 Down maize auger gearbox
Sensing unit installed................................381 Auxiliary tool.....................................................255
Sensing unit removed ...............................383 Installing on the left ..........................................258
Center guiding elements Installing on the right ........................................257
Installing the front cover...................................248 Overview ..........................................................251
Installing the left guide tube .............................248 Removing on the left ........................................256
Installing the rear cover....................................250 Removing on the right ......................................255
Installing the right guide tube ...........................247 Work preparation..............................................255
Overview ..........................................................246 Down maize auger universal drive shaft
Removing the front cover.................................248 Installing on the left ..........................................263
Installing on the right ........................................261

405
 119-001

Overview ......................................................... 259 Disassembly .................................................... 146

Removing on the left ....................................... 261 Installing on the left ......................................... 161
Removing on the right ..................................... 260 Installing on the right ....................................... 157
Work preparation............................................. 259 Overview ......................................................... 136
Removing on the left ....................................... 145
E Removing on the right ..................................... 143
Electric system standard .......................................... 28 Work preparation............................................. 137
Energy accumulators................................................ 36 Inside transfer gearbox universal drive shaft
Assembly......................................................... 202
F Auxiliary tool .................................................... 199
Feeder discs Disassembly .................................................... 201
Overview ......................................................... 277 Installing on the left ......................................... 206
Feeder discs drive Installing on the right ....................................... 205
Overview ......................................................... 278 Overview ......................................................... 198
Feeder drum Removing on the left ....................................... 200
Overview ......................................................... 277 Removing on the right ..................................... 199
Feeder drum drive Work preparation............................................. 198
Overview ......................................................... 278
First-aid measures.................................................... 32 J
Fixing material ............................................................ 7 Jacking up
Front attachment ...................................................... 32 Attachment points for jacks / support frames .... 34
Front cover
Installation ....................................................... 248 L
Removal .......................................................... 248 Large cutting disc
Installing on the inside left ............................... 297
G Installing on the inside right............................. 295
Guide bars Installing on the outside left ............................. 293
Installing on the left ......................................... 245 Installing on the outside right........................... 292
Installing on the right ....................................... 242 Removing on the inside left ............................. 295
Removing on the left ....................................... 242 Removing on the inside right........................... 294
Removing on the right ..................................... 241 Removing on the outside left........................... 292
Guide tube Removing on the outside right......................... 290
Installing on the left ......................................... 248 Large cutting discs
Installing on the right ....................................... 247 Overview ......................................................... 289
Removing on the left ....................................... 247 Special tool ...................................................... 290
Removing on the right ..................................... 247 Large feeder disc
Installing on the inside left ............................... 288
H Installing on the inside right............................. 287
Handling of this manual.............................................. 4 Installing on the outside left ............................. 285
Abbreviations ...................................................... 5 Installing on the outside right........................... 283
Directions ............................................................ 5 Removing on the inside left ............................. 286
Search and find ................................................... 5 Removing on the inside right........................... 285
Hydraulic liquid Removing on the outside left........................... 283
Danger of injury................................................. 33 Removing on the outside right......................... 281
Hydraulics schema ................................................. 221 Large feeder discs
Hydraulic system .................................................... 220 Auxiliary tool .................................................... 281
Hydraulic system standard ....................................... 28 Overview ......................................................... 279
Work preparation............................................. 280
Left guiding elements
I
Installing the guide bars .................................. 245
Important note .......................................................... 31
Overview ......................................................... 240
Inside scraper
Removing the guide bars ................................ 242
Installing on the left ......................................... 308
Lifting components ................................................... 36
Installing on the right ....................................... 304
Lock collar bearing
Removing on the left ....................................... 304
Assembly......................................................... 218
Removing on the right ..................................... 302
Disassembly .................................................... 217
Inside transfer gearbox
Installation ....................................................... 219
Assembly......................................................... 151
Overview ......................................................... 216
Auxiliary tool.................................................... 138

406
 119-001

Removal...........................................................217 Center guiding elements ..................................246

Work preparation .............................................216 Coverings .........................................................397
Cover plates .....................................................298
M Crop guard .......................................................226
Machine Crop pick-up.....................................................223
Jacking up..........................................................34 Cutting discs ....................................................277
Putting out of operation......................................34 Cutting discs drive............................................278
Main gearbox Down maize auger double universal joint ........264
Assembly ...........................................................58 Down maize auger drive ..........................225, 268
Auxiliary tool.......................................................43 Down maize auger gearbox .............................251
Disassembly.......................................................53 Down maize auger universal drive shaft ..........259
Installation..........................................................65 Feeder discs ....................................................277
Overview ............................................................40 Feeder discs drive............................................278
Removal.............................................................48 Feeder drum ....................................................277
Work preparation ...............................................43 Feeder drum drive............................................278
Inside transfer gearbox ....................................136
O Inside transfer gearbox universal drive shaft ...198
Outside guiding elements Large cutting discs ...........................................289
Installing on the left ..........................................239 Large feeder discs ...........................................279
Installing on the right........................................236 Left guiding elements .......................................240
Overview ..........................................................233 Lock collar bearing ...........................................216
Removing on the left ........................................235 Main gearbox .....................................................40
Removing on the right......................................234 Outside guiding elements.................................233
Outside scraper Outside transfer gearbox .................................162
Installing on the left ..........................................302 Outside transfer gearbox universal drive shaft.207
Installing on the right........................................300 Overload clutch ................................................309
Removing on the left ........................................300 Right guiding elements ....................................240
Removing on the right......................................300 Safety devices..................................................389
Outside transfer gearbox Scraper ............................................................299
Assembly .........................................................175 Transfer gearbox................................................73
Auxiliary tool.....................................................164 Transfer gearbox universal drive shaft.............192
Disassembly.....................................................170 Transmission......................................................39
Installing on the left ..........................................185 Universal drive shaft main drive .......................189
Installing on the right........................................182 Universal drive shafts.......................................187
Overview ..........................................................162
Removing on the left ........................................170 R
Removing on the right......................................168 Rear cover
Work preparation .............................................163 Installation ........................................................250
Outside transfer gearbox universal drive shaft Removal...........................................................249
Assembling the lock collar bearing ..................218 Repair information
Assembly ......................................................... 211 Adapter sleeve bearings ....................................12
Disassembling the lock collar bearing..............217 Chuck bushing ...................................................13
Disassembly.....................................................210 Circlips ...............................................................14
Installing on the left ..........................................214 Economic profitability ...........................................7
Installing on the right........................................212 Ferrule fittings ....................................................16
Installing the lock collar bearing.......................219 Gib head key joints ............................................10
Overview ..........................................................207 Hydraulic hoses .................................................17
Removing on the left ........................................209 Liquid locking compound .....................................8
Removing on the right......................................208 Lock collar bearing .............................................12
Removing the lock collar bearing.....................217 Sealing cone fittings ...........................................17
Work preparation .............................................207 Self-locking bolts ..................................................7
Overload clutch Spare parts.........................................................19
Installation........................................................312 Steel roller chains
Overview ..........................................................309 Chain connector............................................9
Removal...........................................................310 Tensioning.....................................................8
Work preparation .............................................309 Taper ring fasteners .............................................9
Overview Welding work......................................................37
Angle drive of large discs.................................315 Right guiding elements
AUTO CONTOUR............................................366 Installing the guide bars ...................................242

407
 119-001

Overview ......................................................... 240 Hydraulic swing fittings...................................... 26

Removing the guide bars ................................ 241 Metric fine threads............................................. 21
Metric standard threads..................................... 21
S Worm drive hose clamps................................... 27
Safety spring-loaded ............................................. 27
Warnings ........................................................... 31 Touch sensor
Safety device Left
Centre transfer gearbox .................................. 390 Installation ................................................ 386
Installing the centre transfer gearbox.............. 391 Removal ................................................... 386
Installing the outside left transfer gearbox....... 395 Right
Installing the outside right transfer gearbox .... 394 Installation ................................................ 386
Outside transfer gearbox................................. 393 Removal ................................................... 385
Removing the centre transfer gearbox............ 390 Transfer gearbox
Removing the outside left transfer gearbox .... 393 Angle drive ........................................................ 80
Removing the outside right transfer gearbox .. 393 Assembling the angle drive ............................. 102
Safety devices Assembling the spur gearbox.......................... 121
Overview ......................................................... 389 Auxiliary tool ...................................................... 83
Safety precautions Disassembling the angle drive .......................... 96
Adjustment and maintenance operations.......... 35 Disassembling the spur gearbox ......................113
Leaving the machine ......................................... 34 Installation ....................................................... 132
Safety regulations..................................................... 32 Installing the left angle drive.............................111
Safety support .......................................................... 35 Installing the right angle drive...........................113
Scraper Overview ........................................................... 73
Overview ......................................................... 299 Removal ............................................................ 91
Sensing unit............................................................ 368 Removing the left angle drive............................ 94
Assembly......................................................... 375 Removing the right angle drive.......................... 95
Auxiliary tool.................................................... 370 Special tool ........................................................ 82
Checking the CAC sensor............................... 379 Spur gearbox
Disassembly.................................................... 372 From 65801498.......................................... 77
Left Up to 65801497.......................................... 75
Installation ................................................ 379 Work preparation............................................... 82
Removal................................................... 372 Transfer gearbox universal drive shaft
Right Assembly......................................................... 194
Installation ................................................ 379 Disassembly .................................................... 194
Removal................................................... 372 Installing on the left ......................................... 197
Special tool...................................................... 371 Installing on the right ....................................... 195
Work preparation............................................. 369 Overview ......................................................... 192
Serial number ............................................................. 4 Removing on the left ....................................... 193
Skid ........................................................................ 387 Removing on the right ..................................... 193
Installation ....................................................... 387 Work preparation............................................. 192
Removal .......................................................... 387 Transmission
Special tool Overview ........................................................... 39
Angle drive of large discs ................................ 318
Large cutting discs .......................................... 290 U
Sensing unit .................................................... 371 Universal drive shaft main drive
Transfer gearbox ............................................... 82 Installation ....................................................... 191
Steel roller chains ....................................................... 8 Overview ......................................................... 189
Symbol Removal .......................................................... 190
Legend ................................................................ 5 Work preparation............................................. 190
Universal drive shafts
T Overview ......................................................... 187
Technical data ............................................................ 7 Warnings ........................................................... 37
Tightening torques
Air conditioner screw fittings ............................. 23 V
Hydraulic male connectors................................ 24 Validity
with adjustable direction............................. 25 Of manual............................................................ 4
Hydraulic screw fittings
With ferrule................................................. 22
with sealing cone ....................................... 23

408
 119-001

W
Warning notes
Lifting heavy components ..................................36
Warnings
Marking ..............................................................31
Universal drive shafts.........................................37
Work preparation
Angle drive of large discs.................................318
Bracket.............................................................268
Down maize auger double universal joint ........264
Down maize auger gearbox .............................255
Down maize auger universal drive shaft ..........259
Inside transfer gearbox ....................................137
Inside transfer gearbox universal drive shaft ...198
Large feeder discs ...........................................280
Lock collar bearing...........................................216
Main gearbox .....................................................43
Outside transfer gearbox .................................163
Outside transfer gearbox universal drive shaft 207
Overload clutch ................................................309
Transfer gearbox................................................82
Transfer gearbox universal drive shaft.............192
Universal drive shaft main drive.......................190

409
 119-001

410 00 0290 302 0 - RHB ORBIS 600 - 10/2012

Following the policy of CLAAS KGaA mbH to
improve their products as technical
developments continue, CLAAS reserve the right
to make alterations which must not necessarily
correspond to text and illustrations contained in
this publication, and without incurring obligation
to alter any machines previously delivered.
Technical data, dimensions and weights are
given as an indication only. Responsibility for
errors or omissions not accepted.
Reproduction or translation of this publication, in
whole or in part, is not permitted without the
written consent of CLAAS KGaA mbH.
All rights under the provisions of the Copyright
Act are reserved.
CLAAS KGaA mbH
33416 HARSEWINKEL
Germany

Our contribution to the environment:

CLAAS have printed this manual on
100% chlorine free paper.
CLAAS KGaA mbH
Postfach 1163
33416 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com

00 0290 302 0
RHB ORBIS 600
EN - 10/2012
Printed in Germany