SCREW COMPRESSORS

Model: VE45-10H
Technical Specifications

Fluid: Air
Installed Power (kW): 45
Operating Pressure (bar): 10
Manufacturing Year: 2015
Design Code: VE30040
Serial Number: 152203CV

9200.3029-00 06/2015
Editions Record

Code Revision Edition Difference/Add on

9200.3029 00 06/2015

Original instructions: ITALIAN

DE Übersetzung der Originalbetriebsanleitung
FR Traduction de la notice originale
EN Translation of the original instructions
ES Traducción del manual original
IT Istruzioni originali
NL Vertaling van de oorspronkelijke gebruiksaanwijzing
PT Tradução do manual original
SV Översättning av bruksanvisning i original

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

3
 SCREW COMPRESSORS Model: VE45-10H - Technical Specifications
4
CONTENTS

A Individual Equipment Specifications ...............................................................................7

Technical Specifications ..................................................................................................7
Maintenance Program .....................................................................................................8
Taglist ..............................................................................................................................9
Safety Devices ................................................................................................................9
Errors displayed on control panel ..................................................................................10
Alarms .................................................................................................................................... 11
Troubleshooting .............................................................................................................13
Dimensional Drawing ....................................................................................................16
P&ID Schematics ..........................................................................................................16
Electrical Schematics ....................................................................................................16

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

5
 A
INDIVIDUAL EQUIPMENT SPECIFICATIONS

TECHNICAL SPECIFICATIONS
Table A-1 Technical Specifications VE45-10H

Parameter Unit Value

Fluid type - Air
Air end SCA13DR
Suction air temperature °C 20-25
Relative humidity % 60
Free air delivery (ISO1217) Nm3/h 408
Suction pressure bar(a) 1
Max pressure bar(g) 10
Min pressure bar(g) 4.0
Operating pressure (min-max) bar(g) 8.5-9.5
Noise level (Pneurop PN8NTC2.3) db(A) 80±3
Start Mode - Star-Delta
Controller board - P1
Oil quantity lt 16
Oil type - ADI-L4
Oil residual in compressed air mg/m3 2-3
Air outlet connection size Rp 1”1/2
Environment
Operating ambient temperature (min/max) °C +1 / +45
Altitude a.s.l m <1000
Power Supply
Supply voltage * V/ph/Hz 400(±10%) / 3 / 50(±1%)
Short circuit current kA 6
Electric Motor
Nominal power kW 45
Efficiency - IE2-93.5%
Insulation class/Over Temp. class - F/B
Protection - IP55
Poles No. 2
Rated current A 78.55
Dimensions and Weight
Length mm 1500
Width mm 1000
Height mm 1630
Weight kg 600
*Attention: It is compulsory for the user to install a Differential Circuit Breaker having an
adequate size, class type A or AC, 300 mA sensitivity, and trip type D.

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

7
MAINTENANCE PROGRAM
Table A-2 Maintenance Program for Screw Compressors – VE45-10H
TIME INTERVAL

MAINTENANCE ACTION Every Every Every Every Every

Every
2000 4000 8000 16000 24000 Code Qty.
day
hours hours hours hours hours

CHECK (Remedy if Necessary)

Any air leaks      
Any oil leaks      
Oil temperature      
Oil level      
Oil flow on oil scavenge visor      
No airborne contaminants      
Delivery pressure      
Pressure drop at separator
cartridge     
Ambient temperature     
Tightness of electrical connections     
Adequate ventilation     
Motor current absorption     
Transmission belts tension     
CLEAN
(1)
External parts of Air / oil radiator     
(1)
External parts of electric motor     
REPLACE
(1)
Pre-filter panel      4050.0033 1
(2)
Oil filter cartridge      4020.0005 1
(2)
Air filter cartridge      4030.0029 1
Deoiler cartridge     4010.0062 2
(2)
Oil ADI-L4     6500.0010 (19lt) 16lt
Suction valve kit     8820.0004 1
Oil scavenge visor    3505.0006 2
Transmission belts    2060.1059 4
Min press-Therm-deoiler block kit    8810.0035 1
(3)
Air end oil seal kit   8850.0032 1
Air end 24000 h spares kit  8880.0013T 1
Motor bearings kit  On request 1
Solenoid valves kit  8100.0001 1
Pressure indicators  5730.0004 1
(1) In dirty and dusty sites clean more frequently
(2) Replace at least once a year
(3) Check the condition of the oil seal at 8000 hours and 12000 hours and replace if necessary

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

8
 TAGLIST
Table A-1 Tag List for P&ID Schematic – VE45-10H

Rif. P&ID Description Code Qty

BV1 BALL VALVE 1/2" FF PN40 3509.0018 1
CF1 AIR FILTER COMPLETE 4130.0014 1
EF1-M2 ELECTRIC FAN A4D500 2020.0002 1
FO1-FO2 OIL SCAVENGE VISOR 1,2 MM 3505.0006 2
FP1 PIPE EQ. 1"1/2 FD+FC L1150 3035.0060 1
FP2 PIPE EQ. 1" FD+FC L1650 3035.0089 1
FP3 PIPE EQ. 1" FD+FC L2700 3035.0444 1
FP4 PIPE EQ. 1" FD+FC L730 3035.0442 1
HE1-HE2 GAS-OIL RADIATOR 50-60 HP 15BAR VP D 3010.0016 1
LG1 OIL LEVEL VISOR 1" BRASS 3505.0002 1
M1-TT2 MOTOR 45KW 400/690 2PB35 225M DX PTC ING IE2 MO 2010.0560 1
MPV1-TV1 THERM_DEOILER_MINIMU PRESS: VTD2M45fl/71°M39 3506.0069 1
OF1 OIL FILTER CARTRIDGE 37-75KW 4020.0005 1
PI1 MANOMETER D63 0/16BAR POST. 1/4" ACC.GLIC. 5730.0004 1
PSV1 SAFETY VALVE 1/2" 13.5 BAR PED 3508.0034 1
PT1 PRESSURE TRANSDUCER 0-16BAR 4-20mA 1/4 5820.0003 1
SC1 GAS END SCA13DR 2030.0021 1
SCV1-SV1-ISG SUCTION VALVE R90EIHVT 24V 3503.0187 1
SF1-SF2 GAS-OIL DEOILER CARTRIDGE 18-30KW 20 BAR 4010.0062 2
SR1 SEPARATOR RECEIVER 28LT 16BAR 3020.0120 1
TS1 TEMPERATURE SWITCH ARIA PED 5740.0026 1
TT1 TEMPERATURE PROBE KTY PER P1 5830.0013 1

SAFETY DEVICES
Safety, control and regulation devices that protect the assembly from exceeding the allowable
pressure and temperature as well as from emergency conditions are shown in the following
table.
Table A-4 Safety Devices

Set Set
Tag Description Function
alarm shutdown
SB1 Emergency pushbutton on control Emergency stop --- ---
Temperature Emergency

panel

TT1 Temp. Probe KTY High temperature protection on gas/oil circuit 105 °C 110 °C

TS1 Safety temperature switch High temperature protection on gas/oil circuit 110 °C

TT2 Temp. Probe PTC Main motor high temperature protection. --- 130 °C

PT1 Pressure Transducer Discharge gas pressure control 10.3 10.5

Pressure

PSV1 Safety valve PED 13.5 bar High pressure protection gas/oil receiver
--- ---

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

9
ERRORS DISPLAYED ON CONTROL PANEL
A number of error messages may appear on the electronic control panel aiming to help to
resolve some fault conditions. The following list shows these error messages along with:

Component source: The tag/description of the physical component that generates the error. In
case of a list of components these are preceded by small letters a, b, c, ….
Panel source: The electric input type/location on the control panel that generates the
error.
Menu: parameter: The error related parameter that is set in the control panel Menu.
Description: A brief description of the error. In case of a list of component sources the
description is preceded by the same letter of the component.
Action: What to do to solve the fault condition. In case of a list of component
sources the action is preceded by the same letter of the component.
In the following sections each time is mentioned “gas” it has to be intended as “air”.

Immediate shutdown trip errors

In case Shutdown Trip occurs:

- Firstly clear any faults which may have occurred.
- Secondly press Reset button on the control panel to clear the Error and
restart the compressor.
Do not reset emergency stop button nor reset the electronic controller
unless the fault cause is cleared.

E:0010
E:0020
Component source a. SB1 Emergency pushbutton on electric panel
b. TS1 safety temperature switch
Panel source digital input C2
Menu: parameter ---
Description a. Emergency pushbutton on electric panel is pushed.
b. Compressed gas at gas end outlet reached the higher temperature limit (110 °C). The
safety temperature switch TS1 works in redundancy with respect to temperature
transducer which measures the temperature and transmits the information to the control
panel.
Action a. Remove the emergency stop cause. To release the emergency turn the push
button clockwise.
b. Remove the high temperature cause (see Trouble “High temperature” in the
Troubleshooting table) and reset manually the temperature switch if available for the
switch model.

E:0030
Component source Main motor.
Panel source digital input C3
Menu: parameter ---
Description Main motor overload (FR1) – thermal protection (TT2 PTC).
Action Check main motor protection switch. Remove the overload cause (see “Motor
overload” in troubleshooting table.

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

10
 E:0040
Component source a. Fan motor.
b. RSF Phase Sequence Relay
Panel source digital input C4
Menu: parameter ---
Description a. Fan motor overload
b. Wrong rotation direction: phase sequence for main motor is not correct.
Action a. Check fan motor protection switch (Q2). Remove the overload cause.
b. Exchange any of two power supply phase cables on main motor terminal box

E:0115
Component source P1 Controller
Panel source analog input A1
Menu: parameter ---
Description Sensor fault: PT1 delivery pressure transducer is not working (sensor fault or loss of
signal).
Action Check the sensor and sensor cabling.

E:0119
Component source PT1 delivery pressure transducer
Panel source analog input A1
Menu: parameter 2:PF
Description Delivery pressure reached the shutdown threshold.
Action Check the suction valve works properly.

E:0125
Component source P1 Controller
Panel source analog input A2
Menu: parameter ---
Description KTY sensor fault: TT1 gas temperature transducer at gas end outlet is not working
(sensor fault or loss of signal).
Action Check the sensor and sensor cabling

E:0129
Component source TT1 gas temperature transducer at gas end outlet
Panel source analog input A2
Menu: parameter 2:tF
Description Gas temperature at gas end outlet reached the shutdown threshold.
Action Remove the high temperature cause (see Trouble “High temperature” in the
Troubleshooting table)

Alarms

A:2118
Component source PT1 delivery pressure transducer
Panel source analog input A1
Menu: parameter 2:PA
Description Delivery pressure reached the high pressure alarm threshold.
Action Check the suction valve works properly.

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

11
A:2128
Component source TT1 gas temperature transducer at gas end outlet.
Panel source analog input A2
Menu: parameter 2:tA
Description Gas temperature at gas end outlet reached the high temperature alarm threshold.
Action Remove the high temperature cause (see Trouble “High temperature” in the
Troubleshooting table)

A:2816
Component source P1 Controller
Panel source P1 power supply.
Menu: parameter ---
Description Power failure occurred while compressor was in the Started state
Action Check power supply fuses.
Check the power supply is stable.

A:3123
Component source P1
Panel source analog input A2
Menu: parameter 2:tr
Description Run Inhibited-Delivery temperature below the set low temperature run inhibit level.
Controller will allow the motor to start when temperature increases above the set low
level.
Action Check the antifreeze system (heater, heating cables) is working properly.
Ensure the ambient temperature is within the operating temperature range.

A:3423
Component source P1
Panel source analog input A2
Menu: parameter 2:tL
Description Load Inhibited-Delivery temperature below the set low temperature load inhibit level.
Controller will allow the motor to start when temperature increases above the set low
level.
Action Check the antifreeze system (heater, heating cables) is working properly.
Ensure the ambient temperature is within the operating temperature range.

Service Alarm

A:4804
Component source P1
Panel source ---
Menu: parameter 1:Sh
Description Service hours period expired: maintenance is required.
Action Perform the maintenance tasks according to the maintenance program table. Set
again the service hours period (normally 2000 h).

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

12
TROUBLESHOOTING
Table A-5 Troubleshooting Guidelines

Source Cause Check/Remedy

1. Compressor does not start

Check main circuit breaker and door disconnector on electric panel
are ON.
Check fuses are up.
Power supply Correct voltage of the power supply.

Correct connection of the cables.

Shutdown trip Check the error code on the display.

Run inhibit Check the error code on the display.

In case remote start is enabled the compressor cannot be started

Remote start
locally.
The pressure at discharge is higher than PL (load pressure). The
Discharge pressure compressor will start as soon as the discharge pressure will fall
under PL.

2. Low delivery pressure

Incorrect setting on
Control board Pressure delivery set values on control panel (1:Pu, 1:PL)
control panel

Damaged/worn
Gas end Check the condition of rotors and bearings
rotors/bearings

Some clogged Check/measure differential pressure for filters, separators, coolers,

Loss of pressure in the components heat exchangers.
assembly Check any gas leakages by a soaped water spray and correct as
Gas leaks
necessary.
Check the proper electrical operation of the solenoid valves of the
Suction valve does not suction valve
Suction valve
fully open. Check the proper pneumatic operation of the suction valve prior to
de-installing it.
Compressed gas
demand exceeds the Required flow rate of the downstream equipment. Decrease the
External
compressor’s delivery number of downstream equipment.
capacity

3. No delivery pressure
Not running due to Remove the panel from drive coupling structure and check the
Gas end
drive coupling failure conditions and the tension of transmission belts. Replace the belts.

Gas inlet filter Clogged filter. Replace clogged inlet filter.

Check the proper electrical operation of the solenoid valves of the
Suction valve stays suction valve
Suction valve
closed. Check the proper pneumatic operation of the suction valve prior to
de-installing it.
Read internal pressure on separator receiver, if it is too low/high
Incorrect adjustment
follow the adjustment procedure
Minimum pressure valve
Valve blocked Replace the faulty parts.

Gas/oil separators, oil

filter, oil scavenge
Oil circuit Replace separator and return restrictors.
visors, blocked or
flooded with oil
Some broken
Excessive loss of pressure Check for any broken flexible pipe/fitting.
component

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

13
Source Cause Check/Remedy

4. Floating delivery pressure

PT1 Pressure
Cabling transducer cable not Use shielded cables for pressure transducer.
shielded.
Load (PL) and unload
(Pu) values set on
Controller board Choose and set a higher pressure difference between PL and Pu.
control panel are too
close (< 0.5 bar)

5. High temperature
Check oil level through sight glass while the machine is stopped
Oil low level
and depressurized. Fill up the oil and restore to the right level.
Visually check for the presence of external oil. Repair leaks, fill up
Oil circuit Oil leaks
the oil and restore to the correct level.
Gas/oil separators, oil filter, thermostatic valve, oil scavenge visors,
Oil flow restricted blocked or flooded with oil. Examine oil passageways. Check for
hydrocarbon deposit. Clean and rebuild.
Visually examine cooler matrix for excessive dirt. Clean the cooler
Dirty oil cooler
by using compressed air and degreaser.

Oil cooler Restricted oil cooler Clean up the cooler internally. Drain the oil and fill up with fresh oil.

Blocked cooler fan Check for fan integrity and rotation, fan motor working.

Remove sample and compare with recommended oil type. Drain oil,
Incorrect oil type
clean filter, fill up with fresh oil.
Oil Oil deterioration due to
Stop the compressor for about 5/6 hours. Open the oil drain valve
large amount of
and check water is draining initially.
condensate.
Faulty temperature Check the correct operation of the temperature probe and replace if
probe necessary.

Incorrect measurement Incorrect setting for

temperature probe
Check the correct setting of parameters on control panel.
parameters on control
panel
TT1 Probe cable not
Cabling Use shielded cables for temperature probe.
shielded.
MPV working not
Minimum pressure valve Check the MPV works properly.
properly set or faulty
Incorrect setting for
Thermostatic valve Set the thermostatic valve to the correct temperature.
thermostatic valve

6. Excessive oil consumption

Visually check for the presence of external oil. Pay particular
attention to the leaks from the gas end oil seal. Replace oil seal and
Oil leaks
inner rings, repair any other leaks, fill up the oil and restore to the
correct level.
Oil circuit Gas/oil separators, oil filter, thermostatic valve, oil scavenge visors,
blocked or flooded with oil. Examine oil passageways. Check for
Oil flow restricted hydrocarbon deposit. Clean and rebuild.
If using highly aggressive gas, check the presence of any rusty
element and replace it.
Remove sample and compare with prescribed oil. Drain oil, clean
Incorrect oil type
filter, fill up with fresh oil.
Oil Oil deterioration due to
Stop the compressor for about 5/6 hours. Open the oil drain valve
large amount of
and check water is draining initially.
condensate.
Oil seal
Gas end Check for excessive oil leakage from gas end oil seal.

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

14
Source Cause Check/Remedy

7. Unusual noise or vibration during running

Remove the panel from drive coupling structure and check the
Damaged or worn
Gas end/motor coupling conditions and the tension of transmission belts, and pulleys.
drive coupling
Replace worn parts.
Listen for rumbling or screaming noise from each end of motor.
Damaged or worn
Motor bearings Remove gas end and rotate motor by hand to check for rough
motor bearings
feeling. Replace motor bearings
Damaged or worn gas
Gas end bearing Disassemble the gas end and check the condition of bearings.
end bearings
Listen for excessive noise during the unload status. replace the
Injection valve Faulty injection valve
injection valve.

Anchoring to floor Anchor the compressor to the floor by proper bolts.

External Floating gas demand at discharge.

8. Safety valve blowing

Incorrect setting on
Verify the high pressure parameter set on the control panel (2:PF).
control panel
Faulty pressure
Overpressure Check the pressure transducer and replace.
transducer
An extremely rapid pressure increase could bypass the pressure
Extremely rapid
transducer and pressure switch action leading to blow the safety
pressure increase
valve.
Worn spring, damaged Check internal pressure at which safety valve blows. If this pressure
Safety valve
or worn seating is below the setpoint, replace the safety valve

9. Motor overload or high power consumption

Check motor windings/bearings. Repair or replace.
Motor Faulty motor
Incorrect cabling.
Rotor pushing against
intake end cover, Remove compressor, dismantle and examine rotor and end cover .
Gas end
motor drive coupling Check setting of coupling. Replace damaged parts
fitted incorrectly
The internal pressure
is higher than the
Gas/oil receiver Check the displayed error code.
maximum allowed
value for starting.

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

15
DIMENSIONAL DRAWING
ADI9628.00

P&ID SCHEMATICS
ADI2532.00

ELECTRICAL SCHEMATICS
ADI1129.02

SCREW COMPRESSORS Model: VE45-10H - Technical Specifications

16
 1 2 3 4 5 6 7 8 9

140 720 140 167 666 167

Electronic Board

A
Compressed Air outlet

730
496.5 747 1297
Rp 1"1/2

1114
1630
B

732
500

270
119 Warm Air outlet Lifting
450 220 160 220 450
Cooling Air inlet
Electric Panel
C

20.5

1000

1500

DESCRIZIONE General Layout CODICE DISEGNO Rev.

VE30040
VE45-10H 45kW 10BAR 400/3/50 ADI9628 0
www.adicomp.com
Scala 1:20 Data 07/01/2015 Disegnatore V.M. Approvazione A.J.

Tolleranze generali Dimensioni lineari Angoli (UNI 2768/1)

Campo riferimento 0-15 >15-30 >30-90 >90-300>300-1000 >1000 0-10 >10-50 >50-120 >120
F 0 Metalli 0.1 0.3 0.5 1.0 2.0 3.0 1°30' 2° 1° 0°30'
0 07/01/2015 Prima emissione V.M. Plastiche 0.3 0.5 0.8 2 6.5 10 3° 1° 0.1 0.1

Rev. Data Descrizione Dis. FOGLIO 1/2 Disegno di proprietà ADICOMP.

Non può essere riprodotto o divulgato senza autorizzazione
 1 2 3 4 5 6 7 8

A
VE COMPRESSOR ELECTRICAL DRAWING
A

Adicomp s.r.l.

B B

ADI1129.02 REVISIONI
QUADRO ELETTRICO
N. DATA DESCRIZIONE
500x400x200

02 28/03/14 Aggiunto PED

C C

In according to:
EN61439
DATA ORIGINALE SCALA

21/11/2013 1:1

D D
ULTIMA REVISIONE N. LAVORO VERIFICATO DISEGNATO

Christian NUOVI VE CON NUOVO

QUADRO ELETTRICO

E E

ADICOMP
N s.r.l.

Via del progresso, 35

36050 Sovizzo (VI)
O Italy E
Ph. +39 0444 573979
Fax +39 0444 809186
Pagina 1
F F

S Data 24/07/2011
VE STANDARD ADI1129.02
Disegnato Christian
Controllato Christian Foglio 0
Rev. Modifica Data Nome Approvato Christian Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
+ Q.E.

5
1F1
2A gl
R

6
S

1.11

1.12

1.13
R

T
S
B B

+ Q.E.
RSF

1.10
+ Q.E. .0 230 400 + Q.E.
1T1
1

1Q1

RSF
100VA
+ Q.E. + Q.E. + Q.E.
1

3
5

5
400V
2

KML KMD KMY

24V

/2.4A
/2.4E /2.5D /2.4D
2

6
0 24
C C
1.7
1.1

1.3

1.5

1.14
1.8

+ Q.E.
1.9
+ Q.E. 1F2
1

FR1 4A gl
2

+ Q.E.
/2.4A

1Q2

5
POWER SUPPLY
400V 50Hz

/2.4B
D D
1.2

1.4

1.6

1.7

1.8

1.9

6
MODELLO ALIMENTAZIONE

2
MODEL POWER SUPPLY

/2.1E

/2.1A
VE7 4G4 U1 V1 W1

VE11 4G6
U1 V1 W1
-X01 -X01 -X01
VE15 4G10

VE18 4G10 U1 V1 W1
E E
VE22 4G16 PE
PE1
W1
U1

V1

U1 W2 + Comp.
VE30 4G25 V1 M U2 1M2
PE

3AC M
W1 V2 3AC ATTENTION:
1M2
VE37 4G25 Fan motor CLIENT MUST INSTALL A DIFFERENTIAL CIRCUIT
+ Comp.
1M1 BREAKER SWITCH WITH A SENSITIVITY 0,3A
VE45 4G35 Main motor AND INTERVENTION CURVE TYPE D
Cavi consigliati per una distanza di 50 mt e posa in aria entro tubi o ATTENZIONE:
canale IL CLIENTE E' TENUTO A INSTALLARE UN INTERRUTTORE
Recommended cables for a distance of 50 meters, poses in air within DIFFERENZIALE MAGNETO/TERMICO CON SENSIBILITA'
F tubes or canals 0,3A E CURVA INTERVENTO TIPO D F
Data 24/07/2012
VE STANDARD ADI1129.02
Disegnato Christian
Controllato Christian Main circuit Foglio 1
Rev. Modifica Data Nome Approvato Christian Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
2 2
/1.7D

+ Q.E. + Q.E.
RSF FR1
2.1 2.5 2
8 12

2
/1.2C
-X01 -X01

20
/1.6B

.8C
2 2 -X01
4 6
-X01 -X01 2.19
+ Q.E.

2.21
+ Q.E. 2

Emergency
18
2.1 2.5
RL RS1 -X01

stop
+ Comp. + Comp.
KTY PT1 TS1
B Remote Remote
+ Q.E. 2.19
+ Q.E. B
load start/stop
optional 1Q2 Thermostatic switch PED
Temperature + Comp.

.8E
delivery air
probe pressure 2.8 2.10 PTC
2.2 2.6 /1.4D

2.16
9 13

2.5
-X01 -X01 2.13 2.22
5 7
-X01 -X01

19

21
2.8 2.10
-X01 -X01
2.2 2.6

2.11

2.16
2.13 2.22
4 3 2 1 5 4 3 2 1
GND ANA2 ANA1 +16V C6 C5 C4 C3 C2

C X02-Analog input X03-digital inputs

C
+ Q.E.

.4D
.5A

.3E
AIRMASTER P1 SB1

2
2.12
Emergency
stop button
2

X1-Power supply X04 - Relay output

24Vac 0Vac C1 R1 R2 R3 R4

2.23
1(+) 2(-) 1 2 3 4 5 6

2.7 2.25

2.12

2.14

2.17
2.3

2.4

A1 S33 S34 S39 13 23 33

2.7

2.9 + Q.E. + Q.E.

+ Q.E.

2.12

01

01
KMD KMY
1

D 2F1 K1 D
.8E

2F1
+ Q.E.
Emergency

.8E stop .8C

1.6
2

02

02
10 .5D .4D LOGIC
-X01 Emergency RSIC
stop

K2
2.9 XPSAF5130

2.15

2.18
.8C

+ Comp.

A1

A1
+ Q.E. + Q.E.
1

SV1
2

2.20

KMY KMD
A2

A2
Solenoid Star Delta A2 S11 S12 S21 S22 14 24 34
2

valve load/ contactor contactor

offload 2.24 2.26
0

E
A1

2 11 + Q.E. E
0

-X01 KML 0

2.16

2.20
A2

2.7
Main motor
contactor
0

.3D
.5B

.4E
0
/1.7D

1 2 1 2 1 2
3 4 3 4 3 4
/1.2C /1.4C /1.3C
5 6 5 6 5 6
01 02 01 02
.5D .4D

F F
Data 24/07/2012
VE STANDARD ADI1129.02
Disegnato Christian
Controllato Christian electronic controller P1 Foglio 2
Rev. Modifica Data Nome Approvato Christian Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

DATI PER COMPONENTI PRIMARI IN BASE ALLA POTENZA DEL COMPRESSORE

A A
CAVO MOTORE TERMICO MOTORE TERMICO
MODELLO 2
KML KMD KMY
(mm ) (A) VENTILATORE (A)
3RU1126-1KB0 3RV1011-0HA10
VE7 4G2,5 3RT1024-1AC20 3RT1024-1AC20 3RT1024-1AC20
9-12A 0,55-0,8A
3RU1126-4ABO 3RV1011-0HA10
VE11 4G2,5 3RT1024-1AC20 3RT1024-1AC20 3RT1024-1AC20
B 11-16A 0,55-0,8A B

3RU1126-4BB0 3RV1011-0HA10
VE15 4G4 3RT1026-1AC20 3RT1026-1AC20 3RT1024-1AC20
14-20A 0,55-0,8A
3RU1126-4DB0 3RV1011-0KA10
VE18 4G6 3RT1026-1AC20 3RT1026-1AC20 3RT1024-1AC20
20-25A 0,9-1,25A
3RU1136-4EB0 3RV1011-0KA10
C VE22 4G10 3RT1034-1AC20 3RT1034-1AC20 3RT1026-1AC20 C
22-32A 0,9-1,25A
3RU1136-4FB0 3RV1011-1AA10
VE30 4G10 3RT1034-1AC20 3RT1034-1AC20 3RT1026-1AC20
28-40A 1,1-1,6A
3RU1136-4HB0 3RV1011-1AA10
VE37 4G16 3RT1035-1AC20 3RT1035-1AC20 3RT1034-1AC20
40-50A 1,1-1,6A
D
D
3RU1136-4HB0 3RV1011-1AA10
VE45 4G16 3RT1036-1AC20 3RT1036-1AC20 3RT1034-1AC20
40-50A 1,1-1,6A

CAVI:

ALIMENTAZIONE MOTORE LUNGHEZZA 3mt

ALIMENTAZIONE VENTILATORE 4G2.5 5mt
E E
TRASDUTTORE DI PRESSIONE 2X0.75 SCHERMATO
Il trasduttore è all’interno del quadro e il cavo si fermerà dentro vedi foto

PTC motore principale 2x0.75mm² (3mt)

ELETTROVALVOLA 3G1 (2mt)
TS1 termostato PED 2x0.75mm² (2mt)

Non cablare il cavo per la sonda di temperatura KTY

F F
Data
VE STANDARD ADI1129.02
Disegnato
Controllato 297 x 420mm, per Schema Elettrico Foglio 3
Rev. Modifica Data Nome Approvato Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A
P1

B B

C C

D D

Quadri VE tipo nuovo

Serie 15-37kW
Il quadro verrà fornito da Adicomp, comprensivo delle due porte.
La porta con alloggiamento scheda elettronica e la porta per il foro
del bloccoporta.
Note:
E
è necessario abbassare tutti i componenti in modo che la porta
E
sopra (quella piccola) non copra i componenti, i fili della scheda
devono essere lunghi in modo che la porta possa aprirsi, cavi
escono da sotto(come da foto) bloccoporta e adesivi come da foto.
Morsetti piegati a 45° per comodità di utilizzo.
Lo schema è lo stesso dei VE vecchi.
Il trasduttore di pressione resta dentro il quadro quindi taglaire il
cavo di lunghezza giusta.

F F
Data
VE STANDARD ADI1129.02
Disegnato
Controllato Nuovo layout Foglio 4
Rev. Modifica Data Nome Approvato Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

ALARM LIST
A E 0010 Emergency stop (RSIC) R 3113 AI1 Low level start/run inhibit
A
E 0020 Emergency stop (RSIC) R 3117 AI1 High level start/run inhibit
E 0030 PTC main motor, Overload Main Motor R 3123 AI2 Low level start/run inhibit
E 0040 Overload fan motor, wrong rotation phase R 3127 AI 2 High level start/run inhibit
R 3133 AI3 Low level start/run inhibit
R 3137 AI3 High level start/run inhibit
E 0115 AI1 sensor error
E 0119 High level pressure trip A 4804 Service hours timer expired
B E 0125 AI2 sensor error B
E 0135 AI3 sensor errror E 5000 controller – parameter table index corrupt
E 0129 High level temperature trip (AI2 or AI3)
Drive error messages
E 0809 Differential pressure high
E 0814 Blowdown time out E: 0d01 drive communication error, link could not be established during initialisation
E 0821 Low resistance or short circuit on DI or AI E: 0d02 drive communication error, link lost or disrupted
E 0836 Main controller PCB –PLL unlocked error E: 0d03 drive communication error, message exception reported by drive
C E 0837 Main controller – SPI error E: 0d06 drive shutdown error (check drive’s last reported error code, P00 menu item drE ) C
E 0846 Delivery pressure sensor range is set too low for default pressure settings to be applied E: 0d08 ‘Safety Interlock’ hardwire link error
E 0856 Internal pressure sensor range is set too low for default pressure settings to be applied
A: 2d07 Drive alarm or warning (check drive’s last reported error code, P00 menu item drE )
A 2010 DI1 Alarm A: 2d09 Motor overload; the compressor is unloaded until motor current reduces
A 2020 DI2 Alarm
A 2030 DI3 Alarm S: Boot communication link to drive being established and drive initialization in process
A 2040 DI4 Alarm S: 3d04 drive type mismatch (check drive type and menu P13 drive map type setting)
D A 2050 DI5 Alarm S: 3d05 motor type mismatch (check motor size and P12 motor map, P13 drive map settings) D
A 2060 DI6 Alarm
A 2070 DI7 Alarm Defines
A 2080 DI 8 Alarm 10001
E0D01 10002
A 2118 High level pressure alarm E0D02 10003
A 2128 High level temperature alarm (AI2 or AI3) E0D03 10004
S3D04 10005
E A 2808 differential pressure high level alarm S3D05 10006 E

A 2816 Power failure occured while compressor was in the Started state E0D06 10007
A 2826 Internal SPI error A2D07 10008
A 2836 RTC error or clock feature not detected and pressure schedule function enabled E0D08 10009
A2D09 10010

F F
Data
VE STANDARD ADI1129.02
Disegnato
Controllato ALARM LIST ALARM LIST
Foglio
Rev. Modifica Data Nome Approvato Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Morsettiera Note Generali

Cavo Esterno

Cavo Interno
Morsetto Segmento
A

Rappresentazione
A

Numero Morsetto
0.75mm²

0.75mm²
1.5mm²

1.5mm²
1mm²

1mm²
Commento
Ponte
Tipo
Destinazione Esterna Destinazione Interna

Filo
Commento Dispositivo Funzione LocazioneDispositivo Pin Funzione Locazione Dispositivo Pin Commento Dispositivo
Morsettiera:-X01
Numero di Morsetti:17

B 1M2 U1 + Comp. 1M2 U1 U1 1.4E 1Q2 2 U1 1Q2 B

1M2 V1 + Comp. 1M2 V1 V1 1.4E 1Q2 4 V1 1Q2
1M2 W1 + Comp. 1M2 W1 W1 1.4E 1Q2 6 W1 1Q2
KTY 2.1 + Comp. KTY 4 2.2B Airmaster P1 3 2.1 Airmaster P1
KTY 2.2 + Comp. KTY 5 2.2B Airmaster P1 4 2.2 Airmaster P1
PT1 2.5 + Comp. PT1 6 2.3B Airmaster P1 1 2.5 Airmaster P1
PT1 2.6 + Comp. PT1 7 2.3B Airmaster P1 2 2.6 Airmaster P1
8 2.3A 2 RL
RL 2.8 9 2.3B Airmaster P1 5 2.8 Airmaster P1
SV1 2.9 + Comp. SV1 1 10 2.3D Airmaster P1 2 2.9 Airmaster P1
SV1 0 + Comp. SV1 2 11 2.3E
12 2.4A 2 RS1

C RS1 2.10 13 2.4B Airmaster P1 4 2.10 Airmaster P1

C
PTC 2.19 + Comp. 18 2.4B FR1 2.19 FR1
PTC 2.13 + Comp. 19 2.4C Airmaster P1 2 2.13 Airmaster P1
TS1 2 20 2.6B FR1 2 FR1
TS1 2.22 21 2.6C 2.22 SB1

D D

E E

F Pagina 1 di 1
F
Data -X01
Disegnato VE STANDARD + Q.E.-X01
Controllato Foglio Morsettiera Foglio -X01
Rev. Modifica Data Nome Approvato Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Riga Designazione ▲ Commento Destinazione 1 Destinazione 2 Riferimento Schema Elettrico Sezione Filo

1 U1 Fan motor + Q.E. -X01 U1 + Q.E. 1Q2 2 ADI1129.02 1.4D 1.5mm²

A A
2 U1 Fan motor + Comp. 1M2 U1 + Q.E. -X01 U1 ADI1129.02 1.4E 1.5mm²

3 V1 Fan motor + Comp. 1M2 V1 + Q.E. -X01 V1 ADI1129.02 1.4E 1.5mm²

4 V1 Fan motor + Q.E. -X01 V1 + Q.E. 1Q2 4 ADI1129.02 1.4D 1.5mm²

5 W1 Fan motor + Comp. 1M2 W1 + Q.E. -X01 W1 ADI1129.02 1.4E 1.5mm²

6 W1 Fan motor + Q.E. -X01 W1 + Q.E. 1Q2 6 ADI1129.02 1.4D 1.5mm²

7 2.1 KTY + Q.E. -X01 4 + Q.E. Airmaster P1 3 ADI1129.02 2.2A 0.75mm²

8 2.1 KTY + Comp. KTY + Q.E. -X01 4 ADI1129.02 2.2B 0.75mm²

B B
9 2.2 KTY + Q.E. -X01 5 + Q.E. Airmaster P1 4 ADI1129.02 2.2C 0.75mm²

10 2.2 KTY + Comp. KTY + Q.E. -X01 5 ADI1129.02 2.2B 0.75mm²

11 2.5 PT1 + Comp. PT1 + Q.E. -X01 6 ADI1129.02 2.3B 0.75mm²

12 2.5 PT1 + Q.E. -X01 6 + Q.E. Airmaster P1 1 ADI1129.02 2.3A 0.75mm²

13 2.6 PT1 + Q.E. -X01 7 + Q.E. Airmaster P1 2 ADI1129.02 2.3C 0.75mm²

14 2.6 PT1 + Comp. PT1 + Q.E. -X01 7 ADI1129.02 2.3B 0.75mm²

C 15 2.13 PTC + Q.E. -X01 19 + Q.E. Airmaster P1 2 ADI1129.02 2.4C 0.75mm²

C
16 2.13 PTC + Comp. PTC + Q.E. -X01 19 ADI1129.02 2.4B 0.75mm²

17 2.19 PTC + Comp. PTC + Q.E. -X01 18 ADI1129.02 2.4B 0.75mm²

18 2.19 PTC + Q.E. -X01 18 + Q.E. FR1 ADI1129.02 2.4B 0.75mm²

19 2 RL + Q.E. -X01 8 + Q.E. RL ADI1129.02 2.3B 0.75mm²

20 2.8 RL + Q.E. -X01 9 + Q.E. Airmaster P1 5 ADI1129.02 2.3C 0.75mm²

21 2.8 RL + Q.E. -X01 9 + Q.E. RL ADI1129.02 2.3B 0.75mm²

D 22 2 RS1 + Q.E. -X01 12 + Q.E. RS1 ADI1129.02 2.4B 0.75mm² D

23 2.10 RS1 + Q.E. -X01 13 + Q.E. RS1 ADI1129.02 2.4B 0.75mm²

24 2.10 RS1 + Q.E. -X01 13 + Q.E. Airmaster P1 4 ADI1129.02 2.4C 0.75mm²

25 0 SV1 + Comp. SV1 2 + Q.E. -X01 11 ADI1129.02 2.3E 1mm²

26 2.9 SV1 + Comp. SV1 1 + Q.E. -X01 10 ADI1129.02 2.3D 1mm²

27 2.9 SV1 + Q.E. -X01 10 + Q.E. Airmaster P1 2 ADI1129.02 2.3D 1mm²

28 2 TS1 + Q.E. -X01 20 + Q.E. FR1 ADI1129.02 2.6A 0.75mm²

E 29 2 TS1 + Q.E. -X01 20 + Q.E. TS1 ADI1129.02 2.6B 0.75mm² E

30 2.22 TS1 + Q.E. -X01 21 + Q.E. TS1 ADI1129.02 2.6B 0.75mm²

31 2.22 TS1 + Q.E. -X01 21 + Q.E. SB1 ADI1129.02 2.6C 0.75mm²

F F
Data
Disegnato VE STANDARD

Controllato Fili FoglioWire list

Rev. Modifica Data Nome Approvato Orig. Sostituiti Sostituito da Fg.
1 2 3 4 5 6 7 8
adicomp srl
Via del Progresso 35
36050 Sovizzo (Vicenza)
ITALY
Tel. +39 0444 573979
Fax +39 0444 809186
info@adicomp.com

www.adicomp.com