UTILITIES WEEKLY MAINTENANCE CHECKLIST

COMPRESSOR-SL270
SNO. Compressor Part Checks MANUAL Remarks

1 Suction Filter Clean/Change/no oil/Clogging After 2 cleanings/2 months Clean by air@ 5 bar

2 Suction Regulator Open/Close/Leaking/Temp>100

Vent valve should
System Pressure is not reduced open when system
3 Venting & Regulator Control Valve
when system switched off switched off, no
leakage in vent valve
4 Drive Motor Ampere, temperature
compare 2 weeks oil
> min<Max Change when
5 Oil Level Check by measuring stick level to know the air
contaminated
into line
Abnormal noise, Screw
6 Compressor Stage tightness,Oil level, oil
Consumption
7 Sensor For Final Compression temperature Tally with thermel gun
8 Combined Compressor air-oil Container
9 Supply Air filter with switch Cabinet Change per year
Externel soiling may
10 Compressed air Oil Cooler Check water contamination result in increase in
oil circuit temp
Oil supply to the
11 Oil filter Yearly/when changing oil
screw may distrubed

12 Oil Change After 3000 hrs

∆P<0.8 P1-System Pressure,P2

if ∆P>0.8bar safety
13 Oil Seperator Network Pressure bar or after
valve blown off
3000hrs

Before changing the contaminated

14 Oil Circuit Flushing
oil
Calibrate after 3000
15 Safety Valve Operating Pressure set point check
hrs
16 Pressure Sensor For network Pressure Tally with gauge on the outlet
17 Shut off valve on Compressed air Outlet Open/Close/Leaking
18 Shut off valve on oil drain Open/Close/Leaking
19 Oil Drain
20 NRV on drain line
21 Dirt Trap clean through air

Prepared BY Reviewed By
 UTILITIES WEEKLY MAINTENANCE CHECKLIST

Jul-20 COMPRESSOR SL

WEEKS FIRST WEEK

REMARKS
S.No Compressor Part Checks Comp #1 Comp #2 Comp #3Comp #4Comp #5Comp #6
Oil filter changed 0n
Clean

Checked filter clear

16-04-20 Filter

clear,clogging in
Checked filter
Suction Filter Change

housing
Compressor in operation Cant
1
Note: Change after every two check
cleaning process oil

Clogging

Open ok ok
Compressor in operation Cant
2 Suction Regulator Close ok ok
check Suction changed 0n
Leaking NO NO 16-04-20
Ampere
3 Drive Motor
Temperature Meter not available

Oil Level Low

Compressor in operation Cant
4 Moderate ok ok
Note: Change when check
Contaiminated High Checked 24-7-2020
Abnormal noise NO ok ok ok ok yes
Screw Tightness ok ok ok ok ok ok
5 Compressor Stage
Oil Level ok ok ok ok ok ok Abnormal noise in
Oil Consumption ok ok ok ok ok ok comp#5
Plant
Sensor For Final Compression HMI value Plant shutt
6 Same shutt
temperature Temperature Gun off
off
Check water cleaned on 24-07-
7 Compressed air Oil Cooler Contaminated 2020, water
contamination
contaminated

Oil filter Change

8 Service time mentioned in comments
Note: Change after 3000 Hrs Not required
Oil Change Change Service time
9 mentioned in
Note: Change After 3000 Hrs Not required comments
∆P=0.2 bar

∆P=0.4 bar

∆P=0.2 bar

∆P=0.2 bar

Oil Seperator P1-System Pressure

Shutdown

Shutdown

10
Note: Change If ∆P>0.8 or
after 3000 Hrs P2 Network Pressure

Before changing the

11 Oil Circuit Flushing 4/16/2020 During Service time Done while servicing
contaminated oil

Operating Pressure set

12 Safety Valve Calibration required once every year
point check
Tally with gauge on the
16 Pressure Sensor For network Pre Same
outlet
Open ok ok
Shut off valve on Compressed
17 Close ok Comp in operation cant check ok
air Outlet
Leaking No No
Open ok ok
18 Shut off valve on oil drain Close ok Comp in operation cant check ok
Leaking No No
 Compressor trouble shooting
1 Compressor will not start
Check
a Check supply power
b errors on display
c emergency stop is out
d reset the overload relay
Compressor shuts down on high-temperature
a Too low oil level
b Dirt / obstruction in oil lines
c Thermostatic valve not not working
d Wrong type of oil
e Dirty oil cooler
Compressor runs but will not load

A screw compressor can run loaded (‘pumping air’) or unloaded (‘idle’).

The inlet/loading valve opens and closes according to air demand. The
inlet valve is controlled by a solenoid valve that supplies control air to the
inlet/loading valve.
a electrical power to solenoid valve
b solenoid valve coil and solenoid valve operation.
c working of inlet/loading valve
Low capacity / not enough pressure
check that there isn’t a very high air demand
capacity of the air compressor is really too low
the inlet valve fully open
differential pressure over oil separator. Replace separator when necessary.
inlet filter is clean
Check and replace compressed air filters (if installed).
Oil in compressed air
Oil separator old / saturated
Scavenge line plugged
Too high running temperature
Too high oil level
Wrong type of oil used
Minimum pressure valve not working
Water in compressed air
Water is a natural by product of air compression. There will always be
water in compressed air, unless we remove it.
condensate trap for good operation
If you have a compressed air dryer, check the dewpoint.
 Design of Heat Exchanger

cooling water Return Header

CWin30C CWout=42 C
from cooling tower

WATER STORAGE
TANK

cooling water Supply Header

C1 C2 C3 C4 C5 C6
5m3/hr 5m3/hr 5m3/hr 5m3/hr 5m3/hr 5m3/hr

Q=UA∆Tm Q=30 m3/hr

The log mean temperature difference ΔTm is:
ΔTm = (T1 – t2) – (T2 – t1)/ln (T1 – t2)
(T2 – t1) = °F
Where:
T1 = Inlet tube side fluid temperature;
t2 = Outlet shell side fluid temperature; T2
= Outlet tube side fluid temperature;
t1 = Inlet shell side fluid temperature.
 Area flow rate Unit temp(Inlet) temp(Outlet) pressure
1 Compressor 8.7 m3/hr=52m3/hr m3/hr 5.0-35 2-10.00
7.5m3/hr=Qunit new m3/hr 35
Hydrogen 5m3/hr-D Unit m3/hr 35
2 7.5m3/hr=Qunit new m3/hr 35 2-2.5
3 base cooling=22 m3/hr 35 45
New Baf
4 Showering=138 m3/hr 35
5 base cooling=30 m3/hr
Old Baf
6 Showering=190 m3/hr
7 crsm 392 m3/hr
8 rcl 17 m3/hr
9 ecl 18 m3/hr
10 pppl 40.8 m3/hr
11
919M3/HR
Conductivity tds
>50 30

50-800 30-500