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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM

DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

Standard Operating Procedure for Closed


Cycle Cooling Water System

Copyright

The copyright of this procedure, together with all confidential information contained herein is the sole
property of SEPCOIII Haveli Bahadur Shah 1230 MW Combined Cycle Power Plant.

It may be copied in full or in parts only by the Management / personnel and only for the purpose of
Company related activities. Disclosure and copying of any information contained within this procedure
to any person (s) outside the employee of company without written permission/authorization of the
Management Representative or Plant Manager is strictly prohibited.

Drafted By: _________________________ 18th April, 2019


Operation Manager

Reviewed: _________________________ 24th MAY, 2019


Sr. Consultant

Approved By: _________________________ 02nd JUNE, 2019


Plant Manager

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

Amendment Sheet
Section Amendment
Date Revision # Amendment Detail Signatures
Affected Approved by

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

Table of Contents

1.0 SCOPE & PURPOSE...........................................................................................4

2.0 REFERENCES....................................................................................................4

3.0 PREREQUISITE..................................................................................................4

4.0 GENERAL PRECAUTION AND LIMITATION...........................................................5

5.0 SPECIAL TOOLS, MATERIAL AND EQUIPMENT.....................................................5

6.0 PROCEDURE.....................................................................................................6

7.0 SUPPLEMENTAL ACTION...................................................................................8

8.0 APPENDICES.....................................................................................................8

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

1.0 SCOPE & PURPOSE

This operating procedure describes the standard and reliable operating guidelines to safely start the
Closed Cooling Water System leading to its normal operation resulting in the optimum performance
within specified operating limits. This procedure also covers the shutdown of the Closed Cooling Water
System.

2.0 REFERENCES

 P&ID # 33-F09221S-J1001-02, 33-F09221S-J1001-03, 33-F09221S-J1001-04


 Vendor Technical Manuals
 Operation and Maintenance Manual for Closed Cooling Water System
 Material Safety Data Sheet (MSDS)

3.0 PREREQUISITE

 All PTW job card work request on system are cancelled and de-isolations have been done.
 General Safety Checks have been carried out.
 Walk down of the complete system has been made.
 De-mineralized Make up water system is in operation.
 System valves lined up as per APPENDIX-I
 System Instruments checked as per APPENDIX-II
 Electrical Distribution System status is as per APPENDIX-III
 The 11 kV and 400 V electrical systems are energized for providing the electrical power required for
starting and sustaining the operations of the relevant electrical equipment.
 There is no obstruction in the motor cooling air path(s).

CAUTION
After putting the system into operation, it must be ensured a supply of additional make up
water until the entire cooling circuit is filled with water. This measure will prevent
irregularities or interruption of the water flow in the cooling circuit and possible damage to
the pump.

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

4.0 GENERAL PRECAUTION AND LIMITATION

The following precautions and limitations apply specifically to the operation of the Closed Cycle
Cooling water System.
 Exposed parts of all rotary equipment must be guarded properly.
 Use caution when handling chemicals. Wear protective clothing and use a breathing
apparatus when handling high concentrations of chemicals.
 Do not wear contact lenses when handling chemicals. Use rubber aprons, rubber gloves
and splash proof goggles or a face shield.
 All personnel handling the system should be familiar with the following:
 Equipment Operating Procedures
 Evacuation Procedures
 Leak/Spill Emergency Response Procedures
 First Aid and Rescue Procedures
 Location and use of Fire Fighting Equipment
 Proper Use of Protective Clothing
 Proper Use of Breathing Apparatus
 Location of safety showers and eyewash stations
 Prearranged Procedures for Emergency Medical Care

CAUTION
In addition to the items listed above, it is duty of every person who may be concerned
with work on or adjacent system to make themselves conversant with safety rules and
requirement relating to any activities with which they an involvement. It remains the
responsibility of all employees to take reasonable care for health and safety for
themselves, their colleagues and the general public who may be affected by their acts or
omissions.

5.0 SPECIAL TOOLS, MATERIAL AND EQUIPMENT

Required PPEs – unique task related


Number PPE
1 PPE’s for routine operations like safety shoes, helmet, safety glasses
2 Face shield, Chemical splash suit, Chemical resistant gloves
3 Hearing protection (Ear plugs/Muffs) if required.

Tools and Test Equipment


Number Tool Description Meter & Test Equipment ID
1 Flash Light N/A
2 Radio

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

Materials, Chemicals and Reagents


Number Chemical/Material Description MSDS
1 Ammonia

CAUTION

Immediately following start-up, check the system to verify that conditions are normal.
Abnormal conditions, alarms or malfunctions are to be investigated and corrected as soon
as possible.

CAUTION

Particular attention should be given to normal operating conditions of the Closed Cycle
Cooling Water System, its equipment, and components to detect variations from their
normal operating conditions and function. Abnormal conditions, alarms or malfunctions
are to be investigated and corrected as soon as possible.

6.0 PROCEDURE

This procedure consists of three main steps:


6.1 SYSTEM FILLING
6.2 STARTUP
6.3 SHUT DOWN

6.1 SYSTEM FILLING


6.1.1 Ensure all the valves are aligned as per Appendix-I of this procedure.
6.1.2 Ensure Demin water make up pump is in service.
6.1.3 Ensure all the vent valves in the system are in open position.
6.1.4 Ensure all the drain valves in the system are in closed position.
6.1.5 Open both CCW pumps discharge MOV.
6.1.6 Open CCW Heat Exchangers CCW inlet and outlet valves.
6.1.7 Ensure inlet and outlet valves of all the users are in open position.
6.1.8 Start filling water in CCW head tank by opening the demin water filling MOV.
6.1.9 Start Ammonia dosing in the system.
6.1.10 Ensure priming of the pumps.
6.1.11 When uniform flow starts from the vent of supply and return headers close vent
valves.
6.1.12 Ensure the priming of all users, when uniform flow starts from the vent start
closing the vents of all users.

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

6.1.13 After priming isolate the CCW users those are not required.
6.1.14 Close discharge MOV of both CCW Pumps.
6.1.15 Keep one CCW Heat Exchanger in service and close the outlet valve of Standby
Heat Exchanger.

6.2 STARTUP

6.2.1 Ensure all the breakers are in the appropriate position as per Appendix-III of this
procedure.
6.2.2 Ensure CCW Head tank level and CCW pumps suction pressure is normal.
6.2.3 Ensure all the start permissive are satisfied.
 CCCWP INT VLV OPD.
 CCCWP OUTLET PASS OK
 CCCWP OTL VLV STA OK
 CCW TANK LVL>0.4M.
 CCCWP TEMP PERMIT
 CCCWP NO TRIP
 #1/2 CCCWP WAT INL OR OUT LVL OK
6.2.4 Make sure Close Cooling Water Pumps local control switches are selected
remote and the Emergency Push Buttons are in the released condition.
6.2.5 Give start command to the respective pump from DCS.
6.2.6 Check that the pump discharge MOV started opening.
6.2.7 Check the pump discharge pressure is normal.
6.2.8 Check for any abnormality in the field.
6.2.9 Monitor motor winding/bearing and pump bearing temperatures closely.
6.2.10 Select second pump standby by clicking and pointing the interlock button on the
DCS and verify that the discharge MOV of standby pump got opened.
6.2.11 If routine changeover of the pump to be performed.
 Make sure the start permissive is available.
 Start the respective pump from DCS.
 Check the pump discharge pressure is normal.
 Check for any abnormality in the field.
 Monitor motor bearing and winding temperatures.
 If the pump is running normal stop the other pump.
 Give stop command to the pump to be stopped and put it on Stand by
position.
6.2.12 If routine changer over of the CCW Heat Exchanger to be performed.
 Verify the priming of CCW side of standby Heat Exchanger.
 Verify the priming of CW side of standby Heat Exchanger.

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SOP FOR CLOSED CYCLE COOLING WATER SYSTEM
DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

 Ensure the CW inlet MOV of standby Heat Exchanger is in the open


position.
 Open the CW outlet MOV of standby Heat Exchanger.
 Ensure the CCW inlet MOV of standby Heat Exchanger is in the open
position.
 Open the CCW outlet MOV of standby Heat Exchanger.
 Close the CCW MOV valve of Heat Exchanger to be taken out of
service.
 Close the CW outlet MOV of Heat Exchanger to be taken out of
service.
 Closely observe the CCW Heat Exchanger inlet and outlet
temperatures for any variance.
6.2.13 Closed Cooling Water pump will trip automatically IF,
 CCCWP TEMP BRG>90C WDG>155C
 CCCWP INT VLV CLSD
 CCCWP OTL VLV CLSD
 CCW TANK LVL<0.23M
 SIDE BEARING RLVB>11.2mm/s
6.2.14 Standby Closed Cooling Water pump will start on Auto IF,
 Running pump stopped/tripped.
 CCW pump discharge header pressure low < 4.0 bar.

Caution
Biweekly check the sample of CCW system for ammonia concentration.

6.3 SHUTDOWN
6.3.1 Ensure that the Closed Cooling Water is no more required.
6.3.2 Remove the standby pump from Auto selection and its discharge MOV getting
closed.
6.3.3 Give stop command to the respective pump from DCS.
6.3.4 Check that the respective pump shuts down and its discharge valve is getting
closed.
6.3.5 Verify that both pumps discharge MOVs have been closed.

7.0 SUPPLEMENTAL ACTION

N/A

8.0 APPENDICES

8.1 APPENDIX-1 Pre start check list for valves line up.

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DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

8.2 APPENDIX-2 Pre start check list for instrumentation.


8.3 APPENDIX-3 Pre start check list for Electrical distribution.

APPENDIX-I

PRE START VALVE LINE UP CHECK LIST


S. No KKS DESCRIPTION STATUS
1 10PGB10AA401 CCW Expansion Tank Drain Valve CLOSE
2 00PGB10AA001 Expansion Tank Make Up Water MOV from OPEN
demin.
3 00PGB10AA003 Expansion Tank Make Up Water LCV upstream OPEN
Isolation Valve
4 00PGB10AA003 Expansion Tank Make Up Water LCV AUTO
5 00PGB10AA003 Expansion Tank Make Up Water LCV OPEN
downstream Isolation Valve
6 00PGB10AA005 Expansion Tank Make Up Water LCV by pass OPEN
valve
7 00PGB20AA001 CCW Pump-A Suction MOV OPEN
8 00PGB21AA001 CCW Pump-B Suction MOV OPEN
9 00PGB20AA003 CCW Pump-A Discharge MOV CLOSE
10 00PGB21AA003 CCW Pump-B Discharge MOV CLOSE
11 00PGB30AA002 CCW Heat Exchanger-A Inlet MOV OPEN
12 00PGB31AA002 CCW Heat Exchanger-A Outlet MOV OPEN
13 00PGB30AA001 CCW Heat Exchanger-B Inlet MOV OPEN
14 00PGB31AA002 CCW Heat Exchanger-B Outlet MOV OPEN
15 00PGB32AA004 CCW pumps by pass MOV AUTO
16 00PGB32AA001 CCW system PCV isolation valve OPEN
17 00PGB32AA002 CCW system PCV isolation valve OPEN
18 00PGB32AA101 CCW system PCV AUTO
19 00PGB32AA003 CCW system PCV by pass valve CLOSE
20 00PGB60AA001 GT 2 CCW common inlet MOV OPEN
21 00PGB60AA002 GT 2 CCW common outlet MOV OPEN
22 00PGB70AA001 GT 1 CCW common inlet MOV OPEN
23 00PGB70AA002 GT 1 CCW common outlet MOV OPEN
24 00PGB74AA001 GT 1 LCI cooler inlet valve OPEN
25 00PGB74AA002 GT 1 LCI cooler outlet valve OPEN
26 00PGB65AA001 GT 2 LCI cooler inlet valve OPEN
27 00PGB65AA002 GT 2 LCI cooler outlet valve OPEN
28 MBE33AA010HB10 GT 1/2 purge air cooler inlet valve OPEN
1
29 MBE33AA010HB10 GT 1/2 purge air cooler outlet valve OPEN
3
30 00PGB71AA001 GT 1 Hydrogen coolers TCV inlet valve OPEN
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DOC. # SEPCOIII-HBS-OPR-SOP-19 Issue # 00 Issue Date: 02-06-2019

31 00PGB71AA101 GT 1 Hydrogen coolers TCV AUTO


32 00PGB71AA002 GT 1 Hydrogen coolers TCV outlet valve OPEN
33 00PGB71AA003 GT 1 Hydrogen coolers TCV bypass valve OPEN
34 00PGB71AA004 GT 1 Hydrogen cooler 1 inlet valve OPEN
35 00PGB71AA006 GT 1 Hydrogen cooler 2 inlet valve OPEN
36 00PGB71AA008 GT 1 Hydrogen cooler 3 inlet valve OPEN
37 00PGB71AA010 GT 1 Hydrogen cooler 4 inlet valve OPEN
38 00PGB71AA005 GT 1 Hydrogen cooler 1 outlet valve OPEN
39 00PGB71AA007 GT 1 Hydrogen cooler 2 outlet valve OPEN
40 00PGB71AA009 GT 1 Hydrogen cooler 3 outlet valve OPEN
41 00PGB71AA011 GT 1 Hydrogen cooler 4 outlet valve OPEN
42 00PGB71AA401 GT 1 Hydrogen cooler 1 drain valve CLOSE
43 00PGB71AA402 GT 1 Hydrogen cooler 2 drain valve CLOSE
44 00PGB71AA403 GT 1 Hydrogen cooler 3 drain valve CLOSE
45 00PGB71AA404 GT 1 Hydrogen cooler 4 drain valve CLOSE
46 00PGB71AA501 GT 1 Hydrogen cooler 1 priming valve OPEN
47 00PGB71AA502 GT 1 Hydrogen cooler 2 priming valve OPEN
48 00PGB71AA503 GT 1 Hydrogen cooler 3 priming valve OPEN
49 00PGB71AA504 GT 1 Hydrogen cooler 4 priming valve OPEN
50 00PGB62AA001 GT 2 Hydrogen coolers TCV inlet valve OPEN
51 00PGB62AA101 GT 2 Hydrogen coolers TCV AUTO
52 00PGB62AA002 GT 2 Hydrogen coolers TCV outlet valve OPEN
53 00PGB62AA003 GT 2 Hydrogen coolers TCV bypass valve OPEN
54 00PGB62AA004 GT 2 Hydrogen cooler 1 inlet valve OPEN
55 00PGB62AA006 GT 2 Hydrogen cooler 2 inlet valve OPEN
56 00PGB62AA008 GT 2 Hydrogen cooler 3 inlet valve OPEN
57 00PGB62AA010 GT 2 Hydrogen cooler 4 inlet valve OPEN
58 00PGB62AA005 GT 2 Hydrogen cooler 1 outlet valve OPEN
59 00PGB62AA007 GT 2 Hydrogen cooler 2 outlet valve OPEN
60 00PGB62AA009 GT 2 Hydrogen cooler 3 outlet valve OPEN
61 00PGB62AA011 GT 2 Hydrogen cooler 4 outlet valve OPEN
62 00PGB62AA401 GT 2 Hydrogen cooler 1 drain valve CLOSE
63 00PGB62AA402 GT 2 Hydrogen cooler 2 drain valve CLOSE
64 00PGB62AA403 GT 2 Hydrogen cooler 3 drain valve CLOSE
65 00PGB62AA404 GT 2 Hydrogen cooler 4 drain valve CLOSE
66 00PGB62AA501 GT 2 Hydrogen cooler 1 priming valve OPEN
67 00PGB62AA502 GT 2 Hydrogen cooler 2 priming valve OPEN
68 00PGB62AA503 GT 2 Hydrogen cooler 3 priming valve OPEN
69 00PGB62AA504 GT 2 Hydrogen cooler 4 priming valve OPEN
70 00PGB72AA001 GT 1 H2 dryer inlet valve OPEN
71 00PGB72AA002 GT 1 H2 dryer outlet valve OPEN
72 MBE32AA003HB11 GT 1/2 lube oil cooler A inlet valve OPEN

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2
73 MBE32AA003HB11 GT 1/2 lube oil cooler A outlet valve OPEN
6
74 MBE32AA003HB11 GT 1/2 lube oil cooler B outlet valve OPEN
3
75 MBE32AA003HB11 GT 1/2 lube oil cooler B outlet valve OPEN
2
76 00PGB63AA021 GT 2 H2 dryer inlet valve OPEN
77 00PGB63AA022 GT 2 H2 dryer outlet valve OPEN
78 00PGB90AA001 HRSG 1 common header inlet valve OPEN
79 00PGB92AA001 HRSG 1 HPFWs TCV upstream isolation valve OPEN
80 00PGB92AA101 HRSG 1 HPFWPs TCV AUTO
81 00PGB92AA002 HRSG 1 HPFWPs TCV downstream isolation OPEN
valve
82 00PGB92AA003 HRSG 1 HPFWP TCV bypass isolation valve CLOSE
83 00PGB92AA004 HRSG 1 HPFWP 1 cooler inlet isolation valve OPEN
84 00PGB92AA005 HRSG 1 HPFWP 1 cooler outlet isolation valve OPEN
85 00PGB92AA006 HRSG 1 HPFWP 2 cooler inlet isolation valve OPEN
86 00PGB92AA007 HRSG 1 HPFWP 2 cooler outlet isolation valve OPEN
87 00PGB93AA001 HRSG 1 Recirculation pump 1 cooler inlet OPEN
isolation valve
88 00PGB93AA002 HRSG 1 Recirculation pump 1 cooler outlet OPEN
isolation valve
89 00PGB93AA003 HRSG 1 Recirculation pump 2 cooler inlet OPEN
isolation valve
90 00PGB93AA004 HRSG 1 Recirculation pump 2 cooler outlet OPEN
isolation valve
91 00PGB94AA001 HRSG 1 sampling cooler inlet isolation valve OPEN
92 00PGB94AA003 HRSG 1 sampling cooler outlet isolation valve OPEN
93 00PGB81AA004A HRSG 1 HPFWP 1 VFD cooler inlet isolation valve OPEN
94 00PGB81AA005A HRSG 1 HPFWP 1 VFD cooler outlet MOV OPEN
95 00PGB81AA004B HRSG 1 HPFWP 2 VFD cooler inlet isolation valve OPEN
96 00PGB81AA005B HRSG 1 HPFWP 2 VFD cooler outlet MOV OPEN
97 00PGB90AA002 HRSG 1 common header outlet valve OPEN
98 00PGB80AA001 HRSG 2 common header inlet valve OPEN
99 00PGB91AA004A HRSG 2 HPFWP 1 VFD cooler inlet isolation valve OPEN
100 00PGB91AA005A HRSG 2 HPFWP 1 VFD cooler outlet MOV OPEN
101 00PGB91AA004B HRSG 2 HPFWP 2 VFD cooler inlet isolation valve OPEN
102 00PGB91AA005B HRSG 2 HPFWP 2 VFD cooler outlet MOV OPEN
103 00PGB84AA001 HRSG 2 sampling cooler inlet isolation valve OPEN
104 00PGB84AA002 HRSG 2 sampling cooler outlet isolation valve OPEN
105 00PGB83AA001 HRSG 2 Recirculation pump 1 cooler inlet OPEN
isolation valve
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106 00PGB83AA002 HRSG 2 Recirculation pump 1 cooler outlet OPEN


isolation valve
107 00PGB83AA003 HRSG 2 Recirculation pump 2 cooler inlet OPEN
isolation valve
108 00PGB83AA004 HRSG 2 Recirculation pump 2 cooler outlet OPEN
isolation valve
109 00PGB82AA001 HRSG 2 HPFWs TCV upstream isolation valve OPEN
110 00PGB82AA101 HRSG 2 HPFWPs TCV AUTO
111 00PGB82AA002 HRSG 2 HPFWPs TCV downstream isolation OPEN
valve
112 00PGB82AA003 HRSG 2 HPFWP TCV bypass isolation valve CLOSE
113 00PGB82AA004 HRSG 2 HPFWP 1 cooler inlet isolation valve OPEN
114 00PGB82AA005 HRSG 2 HPFWP 1 cooler outlet isolation valve OPEN
115 00PGB82AA006 HRSG 2 HPFWP 2 cooler inlet isolation valve OPEN
116 00PGB82AA007 HRSG 2 HPFWP 2 cooler outlet isolation valve OPEN
117 00PGB80AA002 HRSG 2 common header outlet valve OPEN
118 00PGB50AA001 ST common header inlet valve OPEN
119 00PGB51AA002 ST Lube Oil module TCV upstream isolation OPEN
valve
120 00PGB51AA003 ST Lube Oil module TCV bypass isolation valve OPEN
121 00PGB51AA002 ST Lube Oil module TCV downstream isolation OPEN
valve
122 00PGB51AA101 ST Lube Oil module TCV AUTO
123 00PGB51AA004 ST lube oil cooler A inlet valve OPEN
124 00PGB51AA005 ST lube oil cooler A outlet valve OPEN
125 00PGB51AA006 ST lube oil cooler B inlet valve OPEN
126 00PGB51AA007 ST lube oil cooler B outlet valve OPEN
127 00PGB53AA001 ST seal oil cooler A inlet valve OPEN
128 00PGB53AA002 ST seal oil cooler A outlet valve OPEN
129 00PGB53AA003 ST seal oil cooler B inlet valve OPEN
130 00PGB53AA004 ST seal oil cooler B outlet valve OPEN
131 00PGB52AA001 ST Hydrogen coolers TCV inlet valve OPEN
132 00PGB52AA101 ST Hydrogen coolers TCV AUTO
133 00PGB52AA002 ST Hydrogen coolers TCV outlet valve OPEN
134 00PGB52AA003 ST Hydrogen coolers TCV bypass valve OPEN
135 00PGB52AA004 ST Hydrogen cooler 1 inlet valve OPEN
136 00PGB52AA006 ST Hydrogen cooler 2 inlet valve OPEN
137 00PGB52AA008 ST Hydrogen cooler 3 inlet valve OPEN
138 00PGB52AA010 ST Hydrogen cooler 4 inlet valve OPEN
139 00PGB52AA005 ST Hydrogen cooler 1 outlet valve OPEN
140 00PGB52AA007 ST Hydrogen cooler 2 outlet valve OPEN
141 00PGB52AA009 ST Hydrogen cooler 3 outlet valve OPEN

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142 00PGB52AA011 ST Hydrogen cooler 4 outlet valve OPEN


143 00PGB52AA401 ST Hydrogen cooler 1 drain valve CLOSE
144 00PGB52AA402 ST Hydrogen cooler 2 drain valve CLOSE
145 00PGB52AA403 ST Hydrogen cooler 3 drain valve CLOSE
146 00PGB52AA404 ST Hydrogen cooler 4 drain valve CLOSE
147 00PGB52AA501 ST Hydrogen cooler 1 vent valve CLOSE
148 00PGB52AA502 ST Hydrogen cooler 2 vent valve CLOSE
149 00PGB52AA503 ST Hydrogen cooler 3 vent valve CLOSE
150 00PGB52AA504 ST Hydrogen cooler 4 vent valve CLOSE
151 00PGB54AA001 Condensate Pump-1 Motor Cooler inlet Valve OPEN
152 00PGB54AA002 Condensate Pump-1 Motor Cooler outlet Valve OPEN
153 00PGB54AA003 Condensate Pump-1 Bearing Cooler inlet Valve OPEN
154 00PGB54AA004 Condensate Pump-1 Bearing Cooler outlet Valve OPEN
155 00PGB55AA001 Condensate Pump-2 Motor Cooler inlet Valve OPEN
156 00PGB55AA002 Condensate Pump-2 Motor Cooler outlet Valve OPEN
157 00PGB55AA003 Condensate Pump-2 Bearing Cooler inlet Valve OPEN
158 00PGB55AA004 Condensate Pump-2 Bearing Cooler outlet Valve OPEN
159 00PGB56AA001 Vacuum Pump-1 Motor Cooler inlet Valve OPEN
160 00PGB56AA002 Vacuum Pump-1 Motor Cooler outlet MOV OPEN
161 00PGB56AA003 Vacuum Pump-2 Motor Cooler inlet Valve OPEN
162 00PGB56AA004 Vacuum Pump-2 Motor Cooler outlet MOV OPEN

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APPENDIX II

PRE START INSTRUMENT CHECK LIST FOR


Verify that following instruments are in place properly and are in
good working condition.
S. No KKS DESCRIPTION
1 00PGB10CL501 Expansion Tank Level Indicator
2 00PGB10CL101 Expansion Tank Level Transmitter
3 00PGB20CP001 CCW Pump-A Suction Strainer Differential Pressure
Transmitter
4 00PGB20CP501 CCW Pump-A Discharge Pressure Indicator
5 00PGB21CP001 CCW Pump-B suction Strainer Differential Pressure
Transmitter
6 00PGB21CP501 CCW Pump-B Discharge Pressure Indicator
7 00PGB30CP101 CCW Pumps Discharge Header Pressure Indicator
Transmitter
8 00PGB30CT101 CCW Pumps Discharge Header Temperature Indicator
9 00PGB30CT501 CCW Pumps Discharge Header Temperature Element
10 00PGB30CT501 CCW Heat Exchanger-A CCW Inlet Temperature Indicator
11 00PGB30CP501 CCW Heat Exchanger-A CCW Inlet Pressure Indicator
12 00PGB30CT501 CCW Heat Exchanger-A CCW Outlet Temperature Indicator
13 00PGB30CP501 CCW Heat Exchanger-A CCW Outlet Pressure Indicator
14 00PGB30CT101 CCW Heat Exchanger-A CCW Outlet Temperature Element
15 00PGB31CT501 CCW Heat Exchanger-B CCW Inlet Temperature Indicator

16 00PGB31CP501 CCW Heat Exchanger-B CCW Inlet Pressure Indicator


17 00PGB31CT501 CCW Heat Exchanger-B CCW Outlet Temperature Indicator
18 00PGB31CP501 CCW Heat Exchanger-B CCW Outlet Pressure Indicator
19 00PGB31CT101 CCW Heat Exchanger-B CCW Outlet Temperature Element
20 00PGB70CP101 GT 1CCW inlet header pressure transmitter
21 00PGB71CT101 GT 1 Hydrogen coolers outlet temperature Element
22 00PGB73CT101 GT 1 Lube Oil coolers outlet temperature element
23 00PGB60CP101 GT 2CCW inlet header pressure transmitter
24 00PGB62CT101 GT 2 Hydrogen coolers outlet temperature Element
25 00PGB64CT101 GT 2 Lube Oil coolers outlet temperature element
26 00PGB92CT101 HRSG 1 HPFWPs cooler outlet temperature element
27 00PGB82CT101 HRSG 2 HPFWPs cooler outlet temperature element
28 00PGB51CP101 ST common header pressure transmitter
29 00PGB52CT101 ST Hydrogen coolers outlet temperature Element
30 00PGB51CT101 ST Lube Oil coolers outlet temperature element

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APPENDIX-III

PRE START ELECTRICAL DISTRIBUTION CHECK LIST

S. No Description Status
1 Closed Cycle Cooling Water Pump-A Breaker RACKEDIN/REMOTE
2 Closed Cycle Cooling Water Pump-B Breaker RACKEDIN/REMOTE
3 CCW Pump-A Suction/Discharge MOV ON
4 CCW Pump-B Suction/Discharge MOV ON
5 CCW Heat Exchanger-A Inlet/Outlet MOV ON
6 CCW Heat Exchanger-B Inlet/ Outlet MOV ON
7 Vacuum Pump 1/2 Motors Cooler outlet MOV (2 Nos) ON
8 GT 1/2 CCW common inlet/outlet MOVs (4 Nos) ON
9 CCW pumps by pass MOV ON
10 HRSG 1/2 HPFWPs 1/2 VFD cooler outlet MOVs (4 Nos) ON

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