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Adv. MGT
Adv. MGT
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successful work on committees set up to work out solutions to community problems led eventually to a concentration on the study of industrial management, with a particular interest in techniques for resolving conflicts in organizations. She brought to management the perspectives of political science and social work. Marry Parker Follett identified several key issues and theories which contributing in developing management technique and practice in todays modern management arena. The major findings from Folletts writings and experiments are outlined below-
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7. The organization will operate as a functional whole, with the various interrelated parts working together effectively to achieve organizational goals. It means total organization will try for goal attainment. 8. Consider the Limitation of "Facts." and to overcome those limitations organization needs accurate information, 9. According to Follett Remember that life is fluid she has tried to say situation or the environment is constantly changing, and continuously interactive. We need to behaving in a certain way to response to the new situation. 10. She identified the continuously developing organization in her book Creative Experience. She focused on learning, exploration and team can be seen as a key predecessor of more recent interest in learning organizations. 11. According to Follett Experience is the power-house where purposes and will, thought and ideals, are being generated. Today, Mary Parker Follett is better known for her pioneering work on management - although her contribution was soon forgotten after her death in 1933 (especially in the USA). She looked to approach organizations as group networks rather than as hierarchical structures, and attended to the influence of human relations within the group.
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longer did they feel that they were isolated individuals in the plant; now they felt they were part of an important group. The support received from their supervisors and the opportunity to make decisions about their job contributed to this motivation.
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Part III - Mass Interviewing Program (1928-1930) The third set of studies centered on social aspects of the job (and the informal group) have on productivity21,000 employees were interviewed over a period of three years to find out reasons for increased productivity. It was concluded that productivity can be increased if workers are allowed to talk freely about matters that are important to them. Part IV - Bank Wiring Observation Room Experiment (1932) The fourth set of studies centered on group production norms and individual motivation. A group of 14 male workers in the bank wiring room were placed under observation for six months. A worker's pay depended on the performance of the group as a whole. The researchers thought that the efficient workers would put pressure on the less efficient workers to complete the work. However, it was found that the group established its own standards of output, and social pressure was used to achieve the standards of output. The changes and their associated results at a glance are:-
Conditions
Put on piece-work for eight weeks. Two five minute rest pauses, morning and afternoon, were introduced for a period of five weeks. The rest pauses were lengthened to ten minutes each. Six five minute pauses were introduced, and the girls complained that their work rhythm was broken by the frequent pauses. Return to the two rest pauses, the first with a hot meal supplied by the Company free of charge. The girls were dismissed at 4.30 p.m. instead of 5.00 p.m. They were dismissed at 4.00 p.m. Finally, all the improvements were taken away, and the girls went back to the physical conditions of the beginning of the experiment: work on Saturday, 48 hour week, no rest pauses, no piece work and no free meal. This state of affairs lasted for a period of 12 weeks.
Results
Output went up Output went up once more
Output went up
Output went up Output remained the same Output was the highest ever recorded averaging 3000 relays a week. Where under normal conditions with a forty eight hour week, including Saturdays, and no rest pauses. The girls produced 2,400 relays a week each.
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Conclusions
1. Employees must be considered as part of a group as well as individuals. workers were not so much driven by pay and working conditions as by psychological wants and desires which could be satisfied by belonging to a work group. 2. Status within a group often means more to an employee than pay and favorable working conditions. Recognition by superiors made workers feel that they were making a unique and important contribution to the organization. 3. Giving workers responsibility for decisions concerning the task, whether as individuals or in a group was a stimulus to treat the task as more important 4. Informal groups have a strong effect on behavior.
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3. Employees will perform better if they are allowed to participate in decision-making affecting their interests. 4. Employees will also work more efficiently, when they believe that the management is interested in their welfare. When employees are treated with respect and dignity, their performance will improve. 5. Financial incentives alone cannot increase the performance. Social and Psychological needs must also be satisfied in order to increase productivity. 6. Good communication between the superiors and subordinates can improve the relations and the productivity of the subordinates. 7. Special attention and freedom to express their views will improve the performance of the workers.
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Motion studyAnalyzing an activity into its smallest possible elements and from the results synthesizing a method of performing the activity that shall be more efficient. --Frank Gilbreth
So we can say Motion study is the method for establishing employee productivity standards in which (1) A complex task is broken into small, simple steps, (2) The sequence of movements taken by the employee in performing those steps is carefully observed to detect and eliminate redundant or wasteful motion, and (3) Precise time taken for each correct movement is measured. From these measurements production and delivery times and prices can be computed and incentive schemes can be devised.
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Understanding the general nature of existing method of performing work. Studying the existing method in detail analyzing and timing in detail each and every motion. This involves use of many alternative techniques such as Simple motion study, Micro motion study, two handed process chart, SIMO, Cycle graph, Chronocyclegraph, and Memo-motion study.
Record the facts. Develop alternative improved methods. Evaluate and compare alternative method. This step leads to identification of the best method.
Define and document the new improved method. Install the new method. Where required this involves provision of standard tools and working environment, it also includes training of the workmen in new methods of working.
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question led him to think there should be one efficient and approved method, "The One Best Way." Motion Study was first developed when it was applied to the worlds oldest trade --- bricklaying. The traditional method, even after 6,000 years, involved unnecessary stooping, walking and reaching. The time-consuming, tiring part of the job had been stooping 125 times per hour for brick and 125 times for mortar. By using Gilbreths method, a man could lay more bricks, standing normally and return home after a full days work not nearly as tired. Application of the Gilbreth system of motion analysis reduced the motions per brick from 18 to 5 and increased the number of bricks laid per hour from 125 to 350. In folding cotton cloth, 20 to 30 motions were reduced to 10 or 12, with the result that instead of 150 dozen pieces of cloth, 400 dozen were folded, with no added fatigue. The motions of a girl putting paper on boxes of shoe polish were studied. Her methods were-changed only slightly, and where she had been doing 24 boxes in 40 seconds, she did 24 in 20 seconds, with less effort. Similar studies have cut down the motions not only of men and women in other trades but also of surgeons, of nurses, of office workers; in fact, of workers in every type of work studied Following Gilbreths outstanding success in bricklaying and construction, he then pursued broad research into diversified manufacturing operations. He created an entirely new technique on how to improve industrial efficiency, while at the same time significantly improving working conditions for the worker. From 1910 to 1924, he promoted his system as a consultant and a teacher. He died in 1924. His wife, Mrs. Lillian M. Gilbreth, educated in psychology and with an insight into the fundamentals of labor management, had been his partner. Mrs. Gilbreth, who had been of great assistance with the running of the Gilbreth Consulting Firm, took over and carried the full load, all by herself. She taught Motion Study at Purdue University, consulted and ran the company, along with being a wonderful mother to 12 children, all college educated. In the late 1940s, James S. Perkins, an Industrial Engineer, on a research assignment for the Western Electric Company, was at the University of Iowa, where he met Mrs. Gilbreth, who was a speaker at the Industrial Engineering Conference there. She visited with him and reviewed his research. Gilbreths film studies, research and conclusions, preserved by James Perkins extend into many diverse areas: 1. Motion and Fatigue Study 3. Plant Layout and Material Handling 5. Production Control 2. Skill Study 4.Inventory Control 6.Business Procedures
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4.3. Therbligs
The term Therblig is an anagram of "Gilbreth" and was coined by Frank and Lillian Gilbreth for their system of studying, timing and analyzing the motions of workers. Therbligs are usually aimed at manual tasks and are often used in the field of time and motion studies.
Although Motion study and Therbligs are usually associated with the workplace they can equally be used to optimize other processes, for example in the home. The theory is that by analyzing and optimizing the steps involved in a task time can be saved. In a factory, saved time means higher productivity. In the home saved time on chores means more leisure time. And, of course, let's not forget the boardroom and the golf course.
In today's world of computer software we probably need a new version of Therbligs to represent user interface interaction. I'm sure someone somewhere has produced one.
The times taken can then be compared to industry norms (there are published tables for these). If workers are routinely taking longer than expected for a particular Therblig then there might be a reason that can be easily fixed, for example by investing in better equipment or rearranging the workspace.
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Although Micro motion study formerly made use of motion pictures, very few companies today are using them. As indicated earlier, videotape equipment has been developed so extensively that it has virtually supplanted the use of the motion picture camera. Further it is so cheap and easy to use that it makes the older approach archaic. Micro motion study provides a valuable technique for making minute analyses of those operations that are short in cycle, contain rapid movements, and involve high production over a long period of time. Thus it is very useful in analyzing operations such as the sewing of garments, assembly of small parts and similar activities.
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Principles of Motion economy The rules of motion economy and efficiency which referred to hand motions of operators were developed by Gilbreths. The principles of motion economy are divided into three groups, namely: (i) Effective use of the operator (ii) Arrangement of the workplace (iii) Tools and equipment. Lists below are twenty-two principles of motion economy as developed by Barnes A. Rules concerning use of human body, 1. The two hands should begin as well as complete their motion at the same time. 2. The two hands should not be idle at the same time except during rest periods. 3. Motions of the arms should be made in opposite and symmetrical direction, and should be made simultaneously. 4. Hand and body motions should be confined to the lowest classification with which it is possible to perform the work satisfactorily. 5. The ascending order of motion classification is: (a) Fingers only (b) Fingers and wrists. (c) Fingers, wrists and lower arms. (d) Fingers, wrists, lower and upper arms. (e) Hands, arms and body. 6. Momentum should be employed to assist the worker wherever possible, and it should be reduced to a minimum if it must be overcome by muscular effort. 7. Smooth, continuous curved motions of the hands are preferable to straight line motions involving sudden and sharp changes in direction. 8. Ballistic movements are faster, easier and more accurate than restricted or controlled movements. 9. Work should be arranged to permit easy and natural rhythm wherever possible. 10. Eye fixation should be as free and as close together as possible.
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B. Rules concerning arrangement of the work place 1. There should be a definite and fixed place for all tools and materials. 2. Tools, materials and controls should be located close to the point of use. 3. Gravity feed bins and containers should be used to deliver material close to the point of use. 4. Drop deliveries should be used wherever possible. 5. Materials and tools should be located to permit the best sequence of motions. 6. Provisions should be made for adequate conditions for seeing. Good illumination is the first requirement for satisfactory visual perception. 7. The height of the work place and the chair should preferably be arranged so that alternate sitting and standing at work are easily possible. 8. A chair of the type and height to permit good posture should be provided for every worker.
C. Rules concerning the design of tools and equipment 1. The hands should be relieved of all work that can be done more advantageously by a jig, a fixture or a foot-operated device. 2. Two or more tools should be combined wherever possible. 3. Tools and materials should be pre-positioned whenever possible. 4. Where each finger performs some specific movement such as in type-writing, the load should be distributed in accordance with the inherent capacities of the fingers. 5. Levers cross bars, and hand wheels, which should be located in such positions that the operator can manipulate them with the least change in body position and with the greatest mechanical advantage. 6. Through the application of the principles of motion economy, it is possible to greatly increase the output of manual labor with a minimum of fatigue.
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there are repetitive work cycles of short to long duration, wide variety of dissimilar work is performed, or Process control elements constitute a part of the cycle.
The Industrial Engineering Terminology Standard defines time study as"A work measurement technique consisting of careful time measurement of the task with a time measuring instrument, adjusted for any observed variance from normal effort or pace and to allow adequate time for such items as foreign elements, unavoidable or machine delays, rest to overcome fatigue, and personal needs." It is a tried and tested method of work measurement for setting basic times and hence standard times for carrying out specified work. Its roots are back to the period between the two World Wars. The aim of time study is to establish a time for a qualified worker to perform specified work under stated conditions and at a defined rate of working. This is achieved by a qualified practitioner observing the work, recording what is done and then timing (using a time measuring device) and simultaneously rating (assessing) the pace of working. The requirements for taking a time study are quite strict.
Conditions:
the practitioner (observer) must be fully qualified to carry out Time Study, the person performing the task must be fully trained and experienced in the work, the work must be clearly defined and the method of doing the work must be effective the working conditions must be clearly defined
There are two main essentials for establishing a basic time for specified work i.e. rating and timing.
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Rating
When someone is doing work his/her way of working will vary throughout the working period and will be different from others doing the same work. This is due to differing speeds of movement, effort, dexterity and consistency. Thus, the time taken for one person to do the work may not be the same as that for others and may or may not be 'reasonable' anyway. The purpose of rating is to adjust the actual time to a standardized basic time that is appropriate and at a defined level of performance. Rating is on a scale with 100 as its standard rating
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Elements
A complete job usually will be too long and variable to time and rate in one go, so it would be analyzed into several smaller parts (elements) which, separately, will each be timed and rated.
Basic time
This is the standardised time for carrying out an element of work at standard rating. Example: An observer times an element as 30 centiminutes (cm) and because it is performed more slowly than the standard 100, he rates it as 95. Thus the basic time is 95% of 30 or 28.5 basic cm. The formula is: (actual time x rating)/100.
Allowances
Extra time is allowed for various conditions which obtain, the main ones being relaxation allowance for:
A. recovery from the effort of carrying out specified work under specified conditions (fatigue allowance) B. attention to personal needs C. adverse environmental conditions, plus: D. others concerned with machine operations
Frequency
The basic time is the time for a complete cycle to be performed but as not all elements are repeated in every cycle their times per average cycle must be pro rata. In the example which follows, element 2 only occurs once every eight cycles so its basic time is one eighth of the element time, per cycle. Similar treatment for element 7 (one twelfth).
Standard time:
Basic time + allowances
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with factory managers and from the success of these discussions wrote several papers proposing the use of wage-contingent performance standards based on scientific time study. At its most basic level time studies involved breaking down each job into component parts, timing each part and rearranging the parts into the most efficient method of working. By counting and calculating, Taylor wanted to transform management, which was essentially an oral tradition, into a set of calculated and written techniques. Taylor and his colleagues placed emphasis on the content of a fair days work, and sought to maximize productivity irrespective of the physiological cost to the worker. For example, Taylor thought unproductive time usage (soldering) to be the deliberate attempt of workers to promote their best interests and to keep employers ignorant of how fast work could be carried out. This instrumental view of human behavior by Taylor, prepared the path for human relations to supersede scientific management in terms of literary success and managerial application.
However, though there are some arguments about Time study, but it is clear that in the contemporary management practice Time study has some significant application. It will be also noted that due to the change of time and situation no theory is totally applicable in a particular situation but use of the theory with some situational adjustment can be done for proper outcome.
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Sources:
THE QUEST, Newsletter of the Gilbreth Network. Vol. 1, No. 2 Summer 1997E QUEST Griffin.W, Ricky. Principles of Management. 8th Edition, New Delhi : Houghton Mifflin 2008.
http://drtomoconnor.com/4000/4000lect02a.htm
http://www.singaporeteambuilding.com/teambuilding/History_Teambuilding_the_Hawthorne_Experimen ts_continued.htm
http://knol.google.com/k/frank-b-gilbreth-some-of-his-industrial-engineeringachievements#Sources%283A%29
http://kalyan-city.blogspot.com/2011/04/hawthorne-studies-experiments-4-parts.html
http://www.economics.arawakcity.org/node/676 http://en.wikipedia.org/wiki/Time_and_motion_study
http://www.enotes.com/business/q-and-a/what-motion-study-how-does-help-standardisation-110915
http://en.whttp://www.chrmglobal.com/Articles/352/1/Gilbreth-s-Motion-Study.html ikipedia.org/wiki/Time_and_motion_study#Criticisms
http://www.citeman.com/1116-motion-economy-and-work-efficiency.html#ixzz1clpdM0ZI
http://gilbrethnetwork.tripod.com/qv1n2.html http://www.archive.org/details/motionstudymetho00gilbrich
http://www.archive.org/details/fatiguestudyeli00gilbgoog http://www.lib.purdue.edu/spcol/manuscripts/fblg/
http://industrialtimestudy.com/tsandmethods.html http://en.articlesgratuits.com/behavioral-management-theory-id1593.php
http://www.zainbooks.com/books/management/principles-of-management_9_behavioral-theories-ofmanagement.html http://www.psy.gla.ac.uk/~steve/hawth.html
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