071605T4AUT
AUTOMOTIVE ENGINEERING LEVEL 5
ENG/OS/AUT/CC/4/05/A
APPLY WORKSHOP TECHNOLOGY PRINCIPLES
SUMMUTIVE EXAM
JULY 2025
NYANDARUA NATIONAL POLYTECHNIC
WRITTEN ASSESSMENT
AT L5 25J
TIME: 3 HOURS
INSTRUCTIONS TO CANDIDATES
This paper consists of two sections; section A and Section B.
Answer ALL questions in Section A
Maximum marks for each part of a question are as shown.
Candidates should answer the questions in English
SECTION A (40MARKS)
ANSWER ALL QUESTIONS IN THESE SECTION
1. There are several methods of producing machine parts in the workshop including grinding.
Outline FOUR purposes of grinding. (4 Marks)
2. Brazing is a common welding technique used in metal joining. List THREE tools and
equipment required for brazing. (3 Marks)
3. Thread cutting taps are supplied in sets. List THREE sets of taps. (3 Marks)
4. Safety is paramount when performing tasks in a workshop. Highlight FOUR general safety
rules to be observed in an automotive workshop. (4 Marks)
5. Marking out tools are essential in workshop processes. Name THREE marking out tools
used in the workshop (3 Marks)
6. Drilling machine is a workshop tool used for generating holes on work pieces. Highlight
FOUR other operations that can be performed by a drilling machine. (4 Marks)
7. State the function of the following workshop tools;
a) Surface plate
b) V-block (4 Marks)
8. Work plans can be presented in form of drawings which are then interpreted and designs
developed. State FOUR importance of technical drawings to an automotive technician. (4 Marks)
9. Define the following terms as used in tool specifications and accuracy of finished work.
a) Clearance fit
b) Interference fit (4 Marks)
10. Hand shears are used in the workshop for cutting sheet metal. Name THREE types of hand
shears used in an automotive workshop. (3 Marks)
11. Housekeeping is one of the routines done in the workshop. Outline FOUR activities which
are carried out during workshop housekeeping. (4 Marks)
SECTION B 60 MARKS
ANSWER THREE QUESTIONS IN THESE SECTION
12.
a) There are different methods of joining metals in a workshop, welding and brazing being
among them. Outline FOUR advantages of brazing over oxyacetylene welding. (8 Marks)
b) Outline the steps taken in brazing (5 Marks)
c) Draw and name parts of a file (7 Marks)
13.
a) A grinding machine is used in the workshop to grind workpiece to desired shape.
Outline SIX specifications considered when purchasing a grinding wheel. (6 Marks)
b) There are several metal finishing methods in metal work. List FIVE methods used in
metal finishing processes. (5 Marks)
c) Explain THREE main purposes of grinding which were given to the trainees. (9 Marks)
14.
a) Differentiate between Counter Boring & Counter Sinking (4Marks)
b) Describe THREE housekeeping tips to be emphasized in a busy workshop. (6 Marks)
c) Safety precautions must be adhered to when using a grinder to avoid accidents. List
TEN safety precautions to be observed when using a bench grinder. (10 Marks)
15a) State two benefits of marking out when making engineering components (2Marks)
b) There are several classifications of tools including power tools. Explain three advantages of
using power tools. (6 Marks)
c) Finishing and decorative process are done to give the product an appealing appearance.
Explain the meaning of the following finishing and decorative processes. (12 Marks)
i)Pickling:
ii) Polishing:
iii) Enameling:
iv) Etching:
