Professional Documents
Culture Documents
Faculty 2 Technical 4
Instructor/s assistants
SL NO Course Objective
1 To know the use of Fitting Tools.
2 To know the use of Carpentry Tools.
3 Students get knowledge in machining operation(e.g- Making surface finish good)
4 Students get basic knowledge in Welding operation.
5 Students get knowledge on Casting and the use of the tools e.g.-Sprue
Pin,Mallet,Rammer etc.
6 Students get knowledge on function of electrical components like
MCB,Fuse,Switches,LT Switchgear etc
1
CO-PO-PSO Mapping:
CO PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12 PSO1 PSO2
CO1
3 2 1 1
CO2 3 1
2 1
CO3 3 1
2 1
CO4 3 1
2 1
CO5 3 1
2 1
CO6 3 1
2 1
3 1
2 1
Course
2
Course policies
1. Attendance
2. Calculator policy
3. Plagiarism
7. As per policy you should perform at least two virtual experiments. You may select your
virtual experiments from: www.iitkgp.vlab.co.in
3
Course assessment process
Continuous assessment (40)
Performance [20] :Experiment number, Objective, theory, procedure, discussion and conclusion
Viva at the end of each job [10] :There is a 5 –minute viva-voce at the end of job.
Lab examination [20]:Jobs are allotted to the students randomly on lottery basis during
examination time which they have to complete within stipulated time.
Answer Scripts[20] :After completion of the job, students have to write the answers of the theory
questions.
Grading Scale
Grade Marks(15) Percent score
O 14-15 90-100
E 13 80-89
A 11-12 70-79
B 10 60-69
C 8-9 50-59
D 6-7 40-49
F 0-5 Below 40
I Incomplete
3. Manufacturing Practices(Workshop
Practice) by Dr.R.K.Singal
4
List of Jobs:
Date of Sr Job Name of Job Page Signature Grade
Job No. No. No. awarde
d
1 1 Introduction to Workshop
2 J1 Making a gauge from M.S plate.
3 J2 Making a Wooden Joints (Cross-Halving
Joint) or a Pattern or like.
4 J3 Making a Round Headed Peen from M.S.
round bar.
5 J4 Making a key slot /V-slot on M.S. plate by
Milling machine/ Shaping Machine.
6 J5 Making a butt joint of two M.S plates by
arc welding.
7 J6 Making a green sand mould of given
pattern and demonstration of casting
8 J7 Making a simple plastic component by
Plastic Molding
9 J8a Electrical: Demonstration of Electrical
Components
5
Date:
INTRODUCTION TO WORKSHOP
Introduction:
6
7
Application:
Safety Rules:
8
Questions :
Grade awarded:
9
1. Job No: Date:
MAKING A GAUGE FROM MS PLATE.
A. Theory:
The present job focuses on the operation of measuring, filing, marking, sawing and
tapping. A sample of mild steel is proportionately shaped according to given
dimensions. In the present work,a Gauge is made as per the following drawing.
x Ø8 × 1.25
Ø6.8
a
b b t
10
C. Tools Required:
D. Procedure:
11
1. Job Title:
2. Objective:
12
4. Short Description of the following Tools:
i) Try square
iv) Scriber
13
v) Drilling machine
14
5. Procedure:
15
6. Precautions related to Job (If any):
7. Conclusion:
Questions:
16
Write down the formula for tapping drill size calculation.
Grade awarded:
17
Job No: 2 Date:
MAKING A CROSS-HALVING JOINT
A. Theory:
A halving joint is a useful woodworking joint best suited to frameworks; this joint joins
two pieces of timber by cutting the full width of each part by half the depth and then
overlapping.
B. Diagram:
40 44 40
22
22
44
18
40
44
40
40 44 40
22
22
19
C. Tools Required:
Steel rule
Pencil
Try Square
Farmer Chisel / Mortise Chisel
Mallet
Marking gauge
Rip Saw
Carpentry Vice
Metal Jack Plane
Rasp File
Sand paper
D. Procedure:
20
1. Job Title:.
2. Objective:
21
Short Description for the Tools:
Metal Jack Plan
Rasp File
Chisel
22
Rip Saw
Procedure:
23
Precautions related to Job (If any):
Conclusion:
Questions:
Grade awarded:
24
Job No: 3 Date:
A. Theory:
The present job focuses on the operation of measuring, facing, turning, grooving and
chamfering. A sample of mild steel bar is proportionately shaped according to given
dimensions. In the present work, a round headed peen is made as per the following
drawing.
Φ20
75
Φ12
25 20 5 20
Φ18
25
C. Tools required:
a. Steel rule1’
b. Outside caliper
c. Ball peen hammer
d. Scriber
e. Turning tool
f. Grooving tool
g. Tool holder
h. Lathe machine
D. Block Diagram:
E. Procedure:
i. Facing
ii. Marking
iii. Turning
iv. Grooving
v. Turning
vi. Facing
vii. Finishing and checking.
26
1. Job Title:
2. Objective:
27
Grooving Tool
28
29
6. Procedure:
30
7. Precautions (If any) related to job:
8. Conclusion:
9. Questions:
a. What is machining process?
31
b. Describe Facing and Turning Operation.
Grade awarded:
32
Job No: 4 Date:
2 Achieve po1, po2, po3, po5, po7, po8, po9, po10, po12 of program outcome
A. Theory:
The present job focuses on the operation of measuring, shaping, cutting and how to
make a flat surface, how to make a rectangular / vee slot. A sample of mild steel is
proportionately shaped according to given dimensions. In the present work a Vee Slot
is made following the drawing provided below.
B. Diagram:
24
48
6
12 6 12
48
33
C. Tools Required:
i. Steel rule 1’
ii. Ball peen hammer
iii. Scriber
iv. Shaping tool
RH Shaping Tool / Left Hand Shaping Tool
V-cut tool
Square nose tool(in case of milling machine: milling cutter-1/4” thick)
v. Shaping Machine
vi. Parallel bar.
vii. Odd leg caliper 6”
viii. Marking gauge 12”
ix. Center punch
x. Coolant or Cutting fluid and brush etc.
xi. Side milling cutter, HSS 4”X1”X1/4”
D. Procedure:
34
35
1. Job Title:
2. Objective:
36
4. Short description of Tools:
Shaping Tool:
Or
Milling Cutter:
37
5. Short Description of the Important parts of the Shaping Machine/Milling Machine:
38
6. Procedure
39
7. Precautions (If any) related to job:
8. Conclusion:
9. Questions:
a. Operation wise what are the differences in between Lathe Machine and
Shaping / Milling Machine.
40
c. State the differences between Horizontal Milling Machine and Vertical Milling
Machine.
Grade awarded:
41
Job No: 5 Date:
A. Theory:
The present job focuses on the operation of joining. A couple of sample of mild steel is
joined according to given dimensions. In the present work, a Butt joint of similar metals
is made following the drawing provided below.
B. Diagram:
y y
x x t
Raw Material (plate-1) Raw Material (plate-2) Side View
(x,y,t are the length, width and thickness of the plates to be joined)
x x
42
C. Tools required:
D. Procedure:
E. Block Diagram:
43
1. Job Title:
2. Objective:
3. Diagram:
44
45
5. Procedure:
46
6. Precautions (If any) related to job:
7. Conclusion:
47
8. Questions:
a. What is Welding?
Grade awarded:
48
Job No: 6 Date:
2 Achieve po1, po2, po3, po5, po6, po8, po9, po10, po11, of program outcome
A. Theory:
The present job focuses on the different procedure –how to prepare the green sand, all
the steps to prepare the green sand mould. In the present work a green sand mould is
made following the drawing provided below.
B. Diagram:
T1
T2
øD
ød
Given Pattern
C. Tools Required:
49
ix. Vent rod
x. Swab
xi. Blower
xii. Cope & Drag box
D. Procedure:
50
1. Job Title:
2. Objective:
3. Diagram:
51
4. Short description of Tools:
Rammer
Mallet
Sprue Pin
Gate Cutter
52
Swab
5. Procedure:
53
6. Precautions (If any) related to job:
7. Conclusion:
8. Questions:
a. What is Casting?
54
b. State some applications of Casting.
c. What is mould?
Grade awarded:
55
Job No: 7 Date:
Achieve po1, po2, po3, po5, po6, po8, po9, po10, po11, of program outcome
a. Theory:
The present job focuses on the procedure of Plastic Moulding. In the present work a
plastic component is made.
b. Tools Required:
56
e. Procedure:
g. Conclusion:
57
h. Questions:
Grade awarded:
58
Job No: 8a ELECTRICAL
DEMONSTRATION OF ELECTRICAL COMPONENTS
a. Theory:
The present job focuseson electrical shop knowledge which covers the basic function of
electrical components used in domestic and industrial wiring. In the present work,
demonstration of the electrical instruments and components has been delivered.
b. Diagram:
59
c. Electrical components:
i. Switch
ii. Fuse
iii. Coil
iv. Transformer
v. Capacitor
vi. Circuit breakers
vii. Relays
viii. Wiring
ix. Socket
x. Battery
vii. Motor
viii. Generator
d. LT Switchgear Elements:
i. Fuse
ii. Fuse holders
iii. Isolators
iv. MCB
v. Wire
vi. Cable
60
1. Job Title:
2. Objective:
3. Wiring Diagram:
61
4. Execution Procedure for Domestic Wiring
62
63
64
Questions:
1. What is LT Switchgear ?
(iii) Isolators
(iv) MCB
(v) Wire
(vi) Cable
65
3. Short Description on the following Electrical equipment :
(i) Relay
(ii) Transformer
iii)Capacitor :
66
5. Why is earthing done?
Grade awarded:
67
Job No: 8b Date:
ELECTRONICS
FABRICATION OF A SINGLE-PHASE FULL WAVE RECTIFIER
a. Theory:
The present job focuses on basic electronic circuit which covers the basic function of
electronic components like Diodes, Transistors etc. In the present work, Fabrication of
a single phase full wave rectifier has been worked out.
b. Diagram:
c. Electronic Components:
i. Diode
68
ii. Transistors
iii. Integrated Circuits
iv. Resistors
v. Capacitors
vi. Inductors
vii. Switches
viii. Wires and cables
ix. Plugs and sockets
x. Protection devices
d. Procedure:
(i) Connect the diode to create a bridge
(ii) Connect the bridge with Transformer
(iii) Attach the capacitor with the circuit
(iv) Supply the AC power
(v) Study the outputs
69
1. Job Title:
(ii) Diode
70
iii) Transistor
iv)Resistor
4. Procedure:
71
5. Precaution (If any):
6. Conclusion:
7. Questions:
72
ii. Describe Soldering process in detail.
iii. What is the function of capacitor in a full wave bridge rectifier circuit?
iv. Draw and explain I vs. T (Current Vs Time) diagram for half wave and full wave
output.
73
v. Draw and explain I vs. T (Current Vs Time) diagram for full wave output without
capacitor.
Grade awarded:
74