Professional Documents
Culture Documents
Semester 2, 2012
Contents
Lab 2: Reactions and Fixing Moments of a Fixed Beam and a Propped Cantilever ......... 14
Lab 6: Bending Moment Variation away from the Point of Loading ............................... 27
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Laboratory Health and Safety Manual
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ACCIDENTS
1. SMALL INJURIES can be handled within each lab which is equipped with a First Aid
Kit. Any situation requiring more care than a First Aid Kit can provide should be referred
to the Lab Technician, Lab Demonstrator or the Course Coordinator.
2. SEVERE INJURY cases should be handled by asking the Lab Technician, Lab
Demonstrator or the Course Coordinator to dial 911.
3. If you are in any doubt, you should seek advice from the Lab Personnel or school OHS
officer.
4. In case of acid or alkali burns, get to the sink or wash basin immediately.
5. ALL accidents, no matter how small must be reported within 24 hours to the Lab
Personnel or the Engineering Department OHS officer.
FIRES
If you discover a fire:
8. Report to the FIRE DEPARTMENT if anyone is suspected of still being in the building
after general evacuation.
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SAFETY PRACTICES IN THE LABORATORY
Safety is a mutual responsibility and requires full cooperation of everyone in the laboratory.
This cooperation means that each student and instructor will observe safety precautions
and procedures.
The desire on the part of the individual to protect themselves and their associates.
The following rules must be rigidly and impartially enforced. Non-compliance may result in
dismissal or suspension from the laboratory.
1. Students must not enter laboratories until permission is given by either the instructor or
the Chief Technician.
2. The beginning of safe operations is an understanding of what is to be done and how the
equipment operates. It is your responsibility to familiarize yourself with the experiments,
recording facilities, etc before beginning the actual work, so that you are not forced into
panic situations. Seek advice from the Technicians, Lab Demonstrators or the Course
Coordinator. The Technician, Lab Demonstrators and Course Coordinator have the full
authority to stop any work which in their judgment is considered unsafe.
3. Never operate equipment alone; make certain that others present know how to react in
emergency. This is especially important when working in the evening or in the night.
Always warn others on possible hazards and do not engage in horseplay.
4. Some equipment (machine tools, presses and furnaces) present special hazards. Consider
the consequence of every move before you make it. Remove all tools, specimens, etc that
may fall in the way or fly off rotating and moving parts. A common example is the key to
tighten the chuck of the drill or lathe.
5. If something goes wrong, do not panic. Think, take your time and then act. You must
know how to stop a machine in emergency mode. Never try to retrieve a situation by
reaching between moving parts or by grabbing hot, corrosive, etc, surfaces.
6. Safety glasses must be worn during any cutting, grinding, chipping or sawing operations
on all materials. In addition, splash goggles must be worn and face guards must be worn
if there is a possibility of a liquid jet erupting or solid debris flying or intense heat
radiation. Safety glasses are available in the metal workshop store room.
7. Special glasses such as welding goggles are required in the case of welding.
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Safety hats must be worn when there is a chance of objects falling and bruising
your head.
Appropriate gloves must be worn when working with corrosive fluids, hot
furnaces, sharp objects etc.
Ear protection must be worn in high noise areas.
Respirator masks must be used in areas where noxious fumes are possible.
When working around equipment with moving parts, it is imperative that long hair
be tied, no ties or long necklace are worn, loose clothing tied back and jewellery is
removed.
9. Use tongs, grips, holders etc for placing specimens and workpieces into hot or potentially
dangerous equipment.
10. Maintain an orderly work area at all times. If you spill something, clean it up
immediately.
11. Deliberate dropping of items which make noise or causing any useless noise is prohibited.
12. Unless otherwise instructed, return all tools and equipment and unused specimens to the
designated area or person. Switch off all machines.
13. Report all equipment faults, breakage or unsafe conditions to the technicians
immediately.
14. Smoking and consumption of alcohol, eating and drinking is forbidden in the workshop
premises. The use of mobile phones is also not permitted.
In addition to the above stated safety rules, familiarize yourself with the location of the First
Aid Kits.
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Lab Report Template and Marking Guide
This sheet is meant to guide you in writing your lab report. Please adhere to this format as
much as possible. It is necessary for you to do some pre-lab readings before each experiment.
Mark
2 Pre-lab Questions
0.5 Title of Experiment
Lab No.
1 Aim
Write the aim of the experiment from your point of view in your own words. Not
more than 2 aims.
3 Introduction
Present a background of the topic in terms of theory. This must reflect readings
you would have done before the lab. Questions such as its need in engineering and
derivations must be included. References must be used and included appropriately
in the references section at the end of the report.
3 Results
Present results in the required format. Where needed, show a sample calculation.
(Restrict yourself to using single column entries)
Analyze the results and interpret them in your own words. Compare results with
information you may have from pre-lab readings.
2 Conclusion
Summarize your findings here. Link it closely to the aims of the experiment and
the introduction. Do not forget to mention what you learnt from the experiment.
1 References
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FACULTY OF SCIENCE, TECHNOLOGY AND ENVIRONMENT
SCHOOL OF ENGINEERING AND PHYSICS
MM103: ENGINEERING MECHANICS
Name:
ID No.:
Lab Time/Day:
Total Marks
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Hardware Setup for Lab 1 and Lab 2
Introduction
This guide describes how to set up and perform experiments related to various beam
problems, including statically determinate beams, beam deflections, continuous and
indeterminate beams. The equipment clearly demonstrates the principles involved and gives
practical support to your studies.
Description
The above figure shows the Continuous and Indeterminate Beams experiment. The
equipment consists of a backboard with a dial indicator for measuring deflections and a
mechanism that measures beam end fixing moments. Three load cell piers measure vertical
beam reactions. Two of the load cells have variable height knife-edges (which allow for
sinking supports). The third has either a fixed height knife-edge or a clamp to simulate an
encastre beam condition.
How to Set Up the Equipment
The Continuous and Indeterminate Beams experiment fits into a Test Frame. The figure
below shows the Continuous and Indeterminate Beams experiment in the Frame with a load
cell to bend the beams and a force display to measure the force applied.
Before setting up and using the equipment, always:
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Visually inspect all parts, including electrical leads, for damage or wear.
Check electrical connections are correct and secure.
Check all components are secure and fastenings are sufficiently tight.
Position the Test Frame safely. Make sure it is on a solid, level surface, is steady, and
easily accessible.
Never apply excessive loads to any part of the equipment
The following instructions may already have been completed for you.
1. Place an assembled Test Frame on a workbench. Make sure the ‘window’ of the Test
Frame is easily accessible.
2. There are two securing nuts in each of the side members of the frame (on the inner track).
Move them to the rear of the frame in the inner groove and then slide all four nuts to
about the positions shown in the figure below.
3. Slide two nuts into position for one of the load cell supports.
4. Lift the backboard unit into position, secure with the longer screws provided, level the
ends of the unit with the frame. Fit a rigid and sinking knife-edge support at the position
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shown using two screws in the front only. Ensure the knife-edge on the support is at its
highest position.
5. Undo the moment arm clamp screw on the backboard unit so the moment chuck can turn.
Attach the thin, more flexible beam using an M6 screw. Allow the opposite end of the
beam to rest on the support knife-edge.
6. Fine adjust the position of the backboard unit so the beam is visibly horizontal. This
ensures the backboard and supports are in the correct relative position. The experiments
involve adding and removing supports as required and each experiment has further set up
instructions.
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Lab 1: Support Reaction of a Simply Supported Beam and a Continuous Beam
Aim
To verify the basic beam equilibrium equation RA + RB = W and the principle of moments for
finding beam reactions.
To investigate the reactions of a two-span continuous beam with three supports.
Experiment 1
Description
In this experiment, you will verify the basic beam equilibrium equation RA + RB = W and the
principle of moments for finding beam reactions:
Where:
W = Load on the beam (N)
RA = Support reaction at position A on the beam (N)
RB = Support reaction at position B on the beam (N)
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3. Slide the knife-edge onto the beam 40 mm from the left support. Apply a mass of 490 g.
The knife-edge has a mass of approximately 10 g so the total mass on the beam is 500 g.
4. Record the readings for each load cell support in Table 1. Carefully move the knife-edge
along to 80 mm from the support and repeat the readings. Continue to move the knife-
edge in 40 mm increments to complete Table 1.
Table 1: Results for Experiment 1
Distance A
Load W (N) RA (N) RB (N) RA + RB (N)
(mm)
40 4.9
80 4.9
120 4.9
160 4.9
200 4.9
240 4.9
280 4.9
320 4.9
360 4.9
5. Use the principle of static equilibrium and take moments to establish theoretical values of
RA and RB. Enter the values into Table 2.
Table 2: Theoretical Values for Experiment 1
Distance A
Load W (N) RA (N) RB (N) RA + RB (N)
(mm)
40 4.9
80 4.9
120 4.9
160 4.9
200 4.9
240 4.9
280 4.9
320 4.9
360 4.9
Questions
Plot a graph of RA and RB versus distance along the beam. From your results, comment on the
shape of the resulting plot. Superimpose the theoretical results on the same axis and comment
on the accuracy of the results taken and any sources of error. Does static equilibrium predict
the value of the support reactions?
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Experiment 2
Description
In this experiment, you will use the equipment to investigate the reactions of a two-span
continuous beam with three supports. This type of beam is governed by the following
equations:
1 W1 x1 x2 W yy
m x x1 2 1 2 y y2
2 x y x y
W1 x2 m
RA
x
W x m W2 y2 m
RB 1 1
x y
W2 y1 m
RC
y
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4. Apply various masses to the beam at different positions on each span (that is, vary W1
and W2, x1 and x2, y1 and y2). Record the beam reactions RA, RB and RC.
5. Using the equations given at the beginning of the experiment calculate the theoretical
values of RA, RB and RC for your values of W1 and W2, x1 and x2, and y1 and y2. Try
another two arrangements calculating the theoretical results each time.
Questions
Do your experimental results agree with the calculated values? The formulae given rely on
the premise that the supports are rigid (that is, do not sink under the loads on the beam). What
would happen to the reactions RA and RC if the centre support were to sink? Try out your
prediction by loading the beam and winding down the centre support knife-edge. How does
this affect the equations for the beam? Imagine the continuous beam used in the experiment
was a bridge. What sort of ground would be most suitable to build the footings on? Why is
this not always possible?
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Lab 2: Reactions and Fixing Moments of a Fixed Beam and a Propped Cantilever
Aim
To investigate the beam arrangements of fixed beams and propped cantilever.
Description
In this experiment, you will use the equipment to investigate two beam arrangements, shown
in Figure 1.
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5. Apply a mass of 500 g to the beam 40 mm from the left-hand end. Take readings of the
moment arm force and support reaction force. Record the values in Table 1 and repeat in
40 mm increments across the span of the beam. Calculate the moment MA from the
moment arm force. The moment arm length is printed on the backboard.
Table 1: Results for Experiment 1 – Fixed Beam
Distance A Moment Arm
Load W (N) MA (N) RB (N)
(mm) Force (N)
40 4.9
80 4.9
120 4.9
160 4.9
200 4.9
240 4.9
280 4.9
320 4.9
360 4.9
Experiment 2
1. Release the moment arm clamp screw and undo the clamp screws on the load cell
support. Remove both clamp plates from the load cell support to expose the knife-edge.
Rest the beam back onto the knife-edge and tighten the moment arm clamp screw. Rezero
both the moment arm and the load cell support using the set zero control. The equipment
is now set as a propped cantilever.
2. Repeat the experimental procedure used on the fixed beam for propped cantilever. Record
the results in Table 2. For both sets of results, plot fixing moment and vertical reaction
versus position along the beam. Calculate theoretical values of all the moments and
reactions using the equations in Figure 1.
Table 2: Results for Experiment 2 – Propped Cantilever
Distance A Moment Arm
Load W (N) MA (N) RB (N)
(mm) Force (N)
40 4.9
80 4.9
120 4.9
160 4.9
200 4.9
240 4.9
280 4.9
320 4.9
360 4.9
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Questions
Comment on the accuracy of your results. Are the equations that describe the support
reactions derived from static equilibrium? If not, why? Find a method to derive the equations
for the beam. Compare the fixing moments and support reactions for the propped cantilever
and the fixed beams. Give advantages and disadvantages for using a fixed beam or a propped
cantilever for a simple bridge.
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Hardware Setup for Lab 3 and Lab 4
Introduction
This guide describes how to set up and perform Shear Force in a Beam experiments. It clearly
demonstrates the principles involved and gives practical support to your studies.
Description
The above figure shows the Shear Force in a Beam experiment. It consists of a beam which is
‘cut’. To stop the beam collapsing, a mechanism, (which allows movement in the shear
direction only) bridges the cut on to a load cell thus reacting (and measuring) the shear force.
A digital display shows the force from the load cell.
A diagram on the left-hand support of the beam shows the beam geometry and hanger
positions. Hanger supports are 20 mm apart and have a central groove which positions the
hangers.
How to Set Up the Equipment
The Shear Force in a Beam experiment fits into a Test Frame. The figure below shows the
Shear Force of a Beam experiment assembled in the Frame.
Before setting up and using the equipment, always:
Visually inspect all parts, including electrical leads, for damage or wear.
Check electrical connections are correct and secure.
Check all components are secured correctly and fastenings are sufficiently tight.
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Position the Test Frame safely. Make sure it is mounted on a solid, level surface, is
steady, and easily accessible.
Never apply excessive loads to any part of the equipment.
Steps 1 to 4 of the following instructions may already have been completed for you.
1. Place an assembled Test Frame on a workbench. Make sure the ‘window’ of the Test
Frame is easily accessible.
2. There are four securing nuts in the top member of the frame. Slide them to approximately
the positions shown in the above figure.
3. With the right-hand end of the experiment resting on the bottom member of the Test
Frame, fit the left- hand support to the top member of the frame. Push the support on to
the frame to ensure that the internal bars are sitting on the frame squarely. Tighten the
support in position by screwing two of the thumbscrews provided into the securing nuts
(on the front of the support only).
4. Lift the right-hand support into position and locate the two remaining thumbscrews into
the securing nuts. Push the support on to the frame to ensure the internal bars are sitting
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on the frame squarely. Position the support horizontally so that the rolling pivot is in the
middle of its travel. Tighten the thumbscrews.
5. Make sure the Digital Force Display is ‘on’. Connect the mini DIN lead from ‘Force
Input 1’ on the Digital Force Display to the socket marked ‘Force Output’ on the left-
hand support of the experiment. Ensure the lead does not touch the beam.
6. Carefully zero the force meter using the dial on the left-hand beam of the experiment.
Gently apply a small load with a finger to the centre of the beam and release. Zero the
meter again if necessary. Repeat to ensure the meter returns to zero.
Note: If the meter is only ±0.1 N, lightly tap the frame (there may be a little ‘stiction’ and this
should overcome it).
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Lab 3: Shear Force Variation with an Increasing Point Load
Aim
To examine how shear force varies with an increasing point load.
Description
This experiment examines how shear force varies with an increasing point load. Figure 1
shows the force diagram for the beam.
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Lab 4: Shear Force Variation for Various Loading Conditions
Aim
To examine how shear force varies at the cut position of the beam for various loading
conditions.
Description
This experiment examines how shear force varies at the cut position of the beam for various
loading conditions. Figure 1, Figure 2 and Figure 3 show the force diagrams.
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Figure 3: Force diagram
You will use the statement:
“The Shear force at the ‘cut’ is equal to the algebraic sum of the forces acting to the left or
right of the cut.”
Method
1. Check that the Digital Force Display meter reads zero with no load.
2. Carefully load the beam with the hangers in the positions shown in Figure 1, using the
loads indicated in Table 1.
3. Record the Digital Force Display reading as in Table 1. Remember,
Shear force at the cut (N) = Displayed force
4. Calculate the support reactions (RA and RB) and calculate the theoretical shear force at the
cut.
5. Repeat the procedure with the beam loaded as in Figure 2 and Figure 3.
Table 1: Results
Experimental Theoretical
Figure W1 (N) W2 (N) RA (N) RB (N)
Shear Force (N) Shear Force (N)
1 3.92
2 1.96 3.92
3 4.91 3.92
Questions
Comment on how the results of the experiments compare with those calculated using theory.
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Hardware Setup for Lab 5 and Lab 6
Introduction
This guide describes how to set up and perform Bending Moment in a Beam experiments. It
clearly demonstrates the principles involved and gives practical support to your studies.
Description
The above figure shows the Bending Moment in a Beam experiment. It consists of a beam
which is ‘cut’ by a pivot. To stop the beam collapsing a moment arm bridges the cut onto a
load cell thus reacting (and measuring) the bending moment force. A digital display shows
the force from the load cell.
A diagram on the left-hand support of the beam shows the beam geometry and hanger
positions. Hanger supports are 20 mm apart, and have a centre slot which positions the
hangers. The moment arm is 125 mm long.
How to Set Up the Equipment
The Bending Moment in a Beam experiment fits into a Test Frame. The figure below shows
the Bending Moment of a Beam experiment assembled in the Frame.
Before setting up and using the equipment, always:
Visually inspect all parts, including electrical leads, for damage or wear.
Check electrical connections are correct and secure.
Check all components are secured correctly and fastenings are sufficiently tight.
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Position the Test Frame safely. Make sure it is mounted on a solid, level surface, is
steady, and easily accessible.
Never apply excessive loads to any part of the equipment.
Steps 1 to 4 of the following instructions may already have been completed for you.
1. Place an assembled Test Frame on a workbench. Make sure the ‘window’ of the Test
Frame is easily accessible.
2. There are four securing nuts in the top member of the frame. Slide them to approximately
the positions shown in the above figure.
3. With the right-hand end of the experiment resting on the bottom member of the Test
Frame, fit the left-hand support to the top member of the frame. Push the support on to
the frame to ensure that the internal bars are sitting on the frame squarely. Tighten the
support in position by screwing two of the thumbscrews provided into the securing nuts
(on the front of the support only).
4. Lift the right-hand support into position and locate the two remaining thumbscrews into
the securing nuts. Push the support on to the frame to ensure the internal bars are sitting
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on the frame squarely. Position the support horizontally so the rolling pivot is in the
middle of its travel. Tighten the thumbscrews.
5. Make sure the Digital Force Display is ‘on’. Connect the mini DIN lead from ‘Force
Input 1’ on the Digital Force Display to the socket marked ‘Force Output’ on the left-
hand support of the experiment. Ensure the lead does not touch the beam.
6. Carefully zero the force meter using the dial on the left-hand beam of the experiment.
Gently apply a small load with a finger to the centre of the beam and release. Zero the
meter again if necessary. Repeat to ensure the meter returns to zero.
Note: If the meter is only ±0.1 N, lightly tap the frame (there may be a little ‘stiction’ and this
should overcome it).
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Lab 5: Bending Moment Variation at the Point of Loading
Aim
To examine how the bending moment varies at the point of loading.
Description
This experiment examines how the bending moment varies at the point of loading. Figure 1
shows the force diagram for the beam.
BM (at cut) Wa
l a
l
Method
1. Check that the Digital Force Display meter reads zero with no load.
2. Place a hanger with a 100 g mass at the ‘cut’. Record the Digital Force Display reading in
a table as in Table 1. Repeat using masses of 200 g, 300 g, 400 g and 500 g.
3. Convert the mass into a load (in N) and the force reading into a bending moment (Nm).
Remember;
Bending moment at the cut (in Nm) = Displayed force x 0.125
4. Calculate the theoretical bending moment at the cut and complete Table 1.
Table 1: Results
Load Force Experimental Bending Theoretical Bending
Mass (g)
(N) (N) Moment (Nm) Force (Nm)
0
100
200
300
400
500
Questions
Plot a graph which compares your experimental results to those you calculated using theory.
Comment on the shape of the graph. What does it tell you about how bending moment varies
at the point of loading? Does the equation you used accurately predict the behavior of the
beam?
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Lab 6: Bending Moment Variation away from the Point of Loading
Aim
To examine how bending moment varies at the cut position of the beam for various loading
conditions.
Description
This experiment examines how bending moment varies at the cut position of the beam for
various loading conditions. Figure 1, Figure 2 and Figure 3 show the force diagrams.
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Figure 3: Force diagram
You will use the statement:
“The Bending Moment at the ‘cut’ is equal to the algebraic sum of the moments caused by
the forces acting to the left or right of the cut.”
Method
1. Check that the Digital Force Display meter reads zero with no load.
2. Carefully load the beam with the hangers in the positions shown in Figure 1, using the
loads indicated in Table 1. Record the Digital Force Display reading in a table as in Table
1.
3. Convert the force reading into a bending moment (in Nm). Remember;
Bending moment at the cut (in Nm) = Displayed force x 0. 125
4. Calculate the support reactions (RA and RB) and calculate the theoretical bending moment
at the cut.
5. Repeat the procedure with the beam loaded as in Figure 2 and Figure 3.
Table 1: Results
Experimental Theoretical
Force
Figure W1 (N) W2 (N) Bending Moment RA (N) RB (N) Bending Moment
(N)
(Nm) (Nm)
1 3.92
2 1.96 3.92
3 4.91 3.92
Questions
Comment on how the results of the experiments compare with those calculated using the
theory.
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Lab 7: Coefficient of Friction
Aim
To measure the coefficient of friction.
Equipment
1 universal stand
1 set of 10g masses and hangers
1 inclined plane
Twine
Method
1. Set up the inclined plane so that it is horizontal as shown in Figure 1. Make the weight of
the trolley 2 N by hanging a 200 g mass from the trolley and provide a horizontal force on
it by hanging 10 g on the end of the twine. Add more 10 g masses to find the maximum
force this can be before the trolley just starts to move.
10 g
200 g
Figure 1
2. Increase the weight of the trolley to 4 N and again find the maximum horizontal force
before the trolley will just move. Repeat the experiment for other values of trolley weight
up to say 20 N and tabulate your results.
Questions
Plot a graph of the trolley weight against the horizontal force i.e. the friction. Use the graph to
answer the following questions. Does the graph show that friction increases with weight?
Explain. Does the graph show that frictional force increases with weight? Explain. If the
weight were 0, what would the friction be? Explain.
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Lab 8: Frictional Effects of the Inclined Plane
Aim
To determine the frictional effects on an inclined plane.
Equipment
1 inclined plane
3 specimens (glass, wood, and steel)
1 set of 100g masses and hanger
1 set of 10g masses
Twine
Method
1. Set up the equipment as shown Figure 1. Set the angle of the plane, , equal to 10º and W
equal to 10 N or a mass of 1 kg.
Pulley
P lane
ined
Incl
W
P
2. By changing the amount of mass on the hanger, find the force P (N) that is needed to just
stop the trolley sliding up or down the plane.
3. Repeat the experiment with increments of 5º till 40º.
4. Tabulate your results and plot a graph of P (y-axis) against (x-axis). What is the
relationship between the angle of the plane and the force required to keep the trolley up?
5. Draw a graph of P against sin. What is the relationship between the angle of the plane
and the force required to keep the trolley up?
6. Repeat the experiment with two other materials.
Questions
For any fixed angle, compare the frictional force for different materials. How does the
frictional force differ with for different materials? Discuss the applications of this
experiment in real life engineering.
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