Refractories for Circulating Fluidized Bed Boilers

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Advanced Refractories

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Refractories for Circulating Fluidized Bed (CFB) Boilers Combustion Chamber & Tube Bends

The versatility in burning coal and alternate fuels makes CFB Boilers unique The combustion chamber requires a refractory to
in the Power Generation Industry. withstand the corrosion and erosion of the fuel and
DURAFLO* SL
solids mix. High alumina and SiC monolithics work well AR153
Whether burning coal, waste coal, or biomass fuels…no matter if the in this area. SiC offers higher heat transfer to the boiler (self-leveling)
challenge is abrasion, corrosion, or thermal shock…Vesuvius has developed tubes. A
the right materials for each CFB application. Large wall penetrations
(hard to reach areas)
Efficient operation of the CFB boiler requires more than high quality A. Tube protection
engineered refractory products. Vesuvius offers an extensive range of ONYX A50
services including installation equipment, refractory engineering, laboratory VSA 1201 HP*
testing and technical troubleshooting such as thermography to keep your B
BLU-RAM HS
CFB boiler working effectively.
B. Waterwall Tubes
ONYX A50
SURGUN SC 20 AR
LITE WATE*
BLU-RAM HS
25/80
Castable
C. Combustor Floor Curbs
SURCAST 65/70 PRT Small Tube Bends
& Seal Boxes
Engineered Refractory Products + Installation Services VSA 1201 HP*

C C
ONYX* or BLU-RAM*
PlasticThicker lower walls
Cyclone Cyclone Outlet Duct

A C
Solid particulate is separated from the gas stream, with larger particles passing down through B Hot gases and fine particulate are removed from circulation, and flow to the Backpass for
the cyclone for re-circulation through the system, and smaller particles passing up to the additional heat recovery and clean-up of gas stream.
Cyclone Outlet Duct. Abrasion resistant monolithic refractories are designed to withstand A
abrasive particulate and fly ash. LITE WATE* insulating products are used as back-up. B
A. Cyclone Inlet Duct E. Cyclone Roof D D
SURGUN 70AR EXTRA SURGUN 55AR
70

SURGUN SC20 AR SURGUN SC20 AR

BLU-RAM HS VSA 1201 HP*
BLU-RAM HS
E A. Back-up Layer
B. Bull Nose LITEWATE
VSA 1201 HP* F. Inlet
B. Hot Face Layer
BLU-RAM HS SURGUN 55AR F C SURGUN 55AR
C. Target Wall
VSA 1201 HP* C
BLU-RAM HS BLU-RAM HS
VSA 1201 HP* C. Single Component
BLU-RAM HS G. Barrel Section
SURGUN 55AR G (for less severe applications)
D. Barrel Section BLU-RAM HS
SURCAST 65/70 PRT
SURGUN 55AR
BLU-RAM HS
SURGUN SC20 AR
H. Cone Section
BLU-RAM HS
SURGUN 55AR
SURCAST 65/70 PRT
H
BLU-RAM HS
Siphon Seals / Seal Pots / J-Valves / Fluoseals Fluid Bed Heat Exchangers & Ash Coolers

Solids are recycled and returned to the combustion chamber. Abrasion resistant vibration For CFB facilities with auxiliary equipment, additional plant efficiency can be achieved by
castables are typically used in this area. Areas that see thermal cycling require thermal shock recovering more heat with external heat exchangers and ash coolers. Abrasive solids and
resistant products. intermittent use of this equipment make erosion and thermal shock the primary challenge
for refractories.

A. Walls & Roof

CRITERION FS
A. Seal Area
SURCAST 65/70 PRT
CRITERION FS
BLU-RAM HS
SURCAST 65/70PRT
A B. Floor
CRITERION FS
B. Return Leg DURAFLO SL50
DURAFLO SL50 SURCAST 65/70 PRT
BLU-RAM HS BLU-RAM HS A
C. Floor A C. Division Walls A
CRITERION FS SURGUN 55AR
B
DURAFLO SL50 BLU-RAM HS
BLU-RAM HS C
C C

B
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The physical and/or chemical properties and specifications of the products set forth herein represent typical average results obtained within accordance with generally accepted standard test methods conducted under controlled conditions and are subject
to normal manufacturing variations. Vesuvius reserves the right to modify the properties and specifications at any time without prior notice. This brochure is not a warranty of any kind, either expressed or implied. Any warranty or merchantability or of
fitness for a particular purpose is expressly disclaimed. Users expressly assume all risks and liabilities arising from the use of or reliance upon this information.

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Published May All Rights Reserved