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year NAIT Millwright Program Rim & Face Alignment Pre Alignment Checks & Rough Alignment WO# 11004 Equipment # _______________ Name __________ Time Allowed: 2hrs Before Removing Guard And Performing Alignment: (Check when complete) - Lock out machine if applicable - Bleed and Purge Lines if applicable Pre Alignment Checks: The importance of pre alignment checks cannot be over stressed. Regardless of the method of shaft alignment you choose. Because of the time constraints of this course you will not be able to perform all the pre-alignment checks usually required. Complete only the pre-alignment checks below (Check when complete) - Condition of hold down bolts (Washers should not be dished. Bolt threads in good condition and long enough) (__) - Condition of jacking bolts (Correct if necessary)(__) - Control coupling end float _____ What method did you use to control it? ______________________________ Pre Alignment Comments (List any corrections you had to make): _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ ___________________________________________ Partners Name (If applicable)

Soft Foot Checks

A soft foot condition will cause the greatest amount of inconsistency in your alignment results. The more care you use to remove soft foot the better the alignment will be. Check and record at 4 points on each foot. Correct as necessary ___ ___ Back ___ ___ Rough Alignment: - Using a straight edge and feeler gauges perform a rough alignment - Rough align to an accuracy of approximately .015 offset/angularity - PERFORM ROUGH HORIZONTAL ALIGNMENT FIRST Note: Do not try to move machine horizontally with hold down bolts tight! Instructors Check List Deductions _____% _____% _____% _____% 5% _____% ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ Coupling ___ ___

- Check safety ( Lock out and depressurized) 10% - Check if Jacking Bolts are tight 5% - Check number of shims under feet and 5% condition - Check for soft foot Up to 20% ( Greater than .003 any foot 5% deduction.) - Check that student performed and recorded all pre alignment checks - Cleanliness 5% - Check accuracy of rough alignment 50% - under .015 offset/angularity full marks - between .015 - .020 either 5% - between .020 & .025 either 10% - greater than .025 15% Total Instructors Signature __________________

_____% _____%

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