Number MSHEM-06.04-B Revision #: 3.

0
Date Published:
Title Initial and Periodic Inspection Checklist
Oct 25, 2017

Ma’aden Aluminium EHSS Management System Date Revised:

May 28, 2023

This is Ma’aden Aluminium Environment, Health and Safety Program. Before using this document, check the Ma‘aden Aluminium EHS Web site to ensure that it is the most current version.

Inspection request
Date of Inspection Equipment Serial# Year of Manufacturer
number

[ ] Group 1 [ ] Group 2 [ ] Group 3

[ ] Low bed trailers & [ ] Battery
[ ] Crane Mobile [ ] Air compressors
tractors Cart/Buggy
[ ] Box Charging
[ ] Forklift [ ] Bulldozer [ ] Welding machine
Vehicle
[ ] Manlift [ ] Flat bed trucks [ ] Bulker Truck [ ] Generator
[ ] Boom truck [ ] Backhoe [ ] Bulldozer [ ] Portable light plant
[ ] Super sucker/vacuum
[ ] Clam Shell [ ] Chemical Tanker [ ] Hydro-jetting machine
truck
[ ] Crawler crane [ ] Skip truck [ ] Concrete Pump [ ] Mobile jackhammers
[ ] Top loader [ ] Compactor Roller [ ] Drum Truck [ ] Portable HVAC unit
[ ] Scissor Lift [ ] Alumina Tanker [ ] Grader [ ] Dewatering pumps
[ ] Skid Steer
[ ] Telehandler [ ] Articulated Haul Truck [ ] Bundle puller
Loader
[ ] APTV [ ] Skip Truck [ ] Steam generator
[ ] BTV [ ] Sweeper [ ] Vacuum clear
[ ] MPTV [ ] Water Tanker [ ] Oil filtration unit
[ ] MTV [ ] Bus [ ] Vibratory
[ ] Bobcat [ ] Grader [ ] Plate compactor
[ ] Payloader [ ] Jumping compactor
Manufacturer recommendations shall be followed.
Don’t ask the operator to override the safety limits and cutoff system.
Don’t override the safety features for inspection purposes.
The inspection shall be conducted only in the designated inspection area.
Passed(
Grou N/
SN Checks P)/ Remarks
p A
Failed(F)
1.
Boom angle indicator functioning (cranes)
Functional check of boom
2.  Boom extend and retract properly.
 The lift cylinder will not allow the boom to
drift down until the operator lowers it.
3.
Boom hoist rope condition (cranes)
Group 1

4.
Boom/ JIB condition (cranes)
Functional check of outrigger
 Activate the hydraulic system and cycle the
5. affected cylinder(s) several times. Observe
for proper functioning of the affected
cylinder(s). Ensure the solenoid valve
hydraulic connections are secure.
6. Fork/Bucket/Clamshell/Hook block condition (no
bent, no cracks)
 Number MSHEM-06.04-B Revision #: 3.0
Date Published:
Title Initial and Periodic Inspection Checklist
Oct 25, 2017

Ma’aden Aluminium EHSS Management System Date Revised:

May 28, 2023

This is Ma’aden Aluminium Environment, Health and Safety Program. Before using this document, check the Ma‘aden Aluminium EHS Web site to ensure that it is the most current version.

Passed(
Grou N/
SN Checks P)/ Remarks
p A
Failed(F)
7.
Check the positioning latches functions
8. Load chart/Indicator, wind speed indicators
available (cranes)
9.
Wire rope greased (cranes)
10.
Wooden / war pads for outriggers
11.
Hoist and lowering control functioning properly
12. Check the limit switches function as per
manufacture recommendations.
13. Functional check of steering control modes. (as per
manufacturer manual)
14. Verify reading of voltmeter on front console is 24
volts or greater.
Functional check of all controls, LMI, Anti Two Block
System.
 Use the range diagram and operator
15.
manual to test the LMI.
 For Anti Two Block System, verify the crane
hoist line is cut off when the hook touches
the anti-two-block system.
16.
Check SWL Is Clearly Marked
17.
Inspect rope end anchor
18.
Inspect rope clips
19.
Verify hook self weight is marked
20. Check the latch for inoperative because of
wear or deformation.
21.
Anemometer
22. Aircraft warning lights (crane boom height more
than 60 meter above ground level)
23.
Manufacturer specification/manual
Valid third-party inspection certificate is available
24. and the load test report is available for crane /
forklift. The minimum duration of expire period
shall be 6 month
Group 1/2

25.
Valid operator Saudi driving license.
26.
Valid operator third-party training certificate.
Verify the operator understands the daily pre-
27. operational inspection check items and functional
test. Ask the operator to perform the checks and
functional test.
28. Vehicle registration valid
 Number MSHEM-06.04-B Revision #: 3.0
Date Published:
Title Initial and Periodic Inspection Checklist
Oct 25, 2017

Ma’aden Aluminium EHSS Management System Date Revised:

May 28, 2023

This is Ma’aden Aluminium Environment, Health and Safety Program. Before using this document, check the Ma‘aden Aluminium EHS Web site to ensure that it is the most current version.

Passed(
Grou N/
SN Checks P)/ Remarks
p A
Failed(F)
29. Check steps, ladders and rails for secure
installation and slipping/falling hazards.
30. Check seat condition and ensure the operator is
able to reach the pedals.
31. Check park brake functions (Set the park brake and
attempt to move the vehicle in a low gear)
Check cab conditions (unsecured materials such as
32.
bucket, jacks, fire extinguisher if equipped, and all
other material / debris that may be hauled.)
33.
Check door and door latches.
34. Seat belts (Check for proper installation, proper
operation and check for worn/damaged parts).
35. Wind shield (verify no cracks and adequate
visibility)
36. Check lights (check lens, mounting and proper
operation of all lights.)
37.
Check turning signals and indicators.
38. Check for mirror secure installation, properly
adjusted, and visibility.
39. Conduct a visual examination of the wiper arms,
blades and observe for proper operation.
40. Check for proper horn (front) operation, audible
above background noise.
Check back-up alarm (ask operator to put
41. transmission in reverse and listen for back-up
alarm that must be audible above background
noise).
42.
Check strobe light function and visibility.
43.
Check blue light if equipped.
44. Check all gauges and instruments for proper
operation.
45.
Break (Foot) working
46.
Check engine brake
47.
Check wheel nuts
48. Inspect tires (properly inflated, adequate tread, no
cracks)
49. ROPS (Check for proper installation, construction
and design as required by the manufacturer.)
50. FOPS (Check for proper installation, construction
and design as required by the manufacturer.)
51.
Hooks and safety latches (cranes)
52.
Horn working
53. Hydraulic oil leaks
 Number MSHEM-06.04-B Revision #: 3.0
Date Published:
Title Initial and Periodic Inspection Checklist
Oct 25, 2017

Ma’aden Aluminium EHSS Management System Date Revised:

May 28, 2023

This is Ma’aden Aluminium Environment, Health and Safety Program. Before using this document, check the Ma‘aden Aluminium EHS Web site to ensure that it is the most current version.

Passed(
Grou N/
SN Checks P)/ Remarks
p A
Failed(F)
54. Out riggers working for crane / book truck,
concrete pump, mixer etc
55.
Check holding check valve for hydraulic cylinder
56.
Inspect sheave grooves for surface defects
57.
Spark arrestor fixed
58.
Accelerator functioning smoothly
59.
Steering operation functioning smoothly
60.
Forward and reverse functioning normal
61.
Tilt control ( forward and back) functioning properly
62.
Check swing drivers (in excavators, man lift etc)
63. Orange flag installed and in good condition (In
electrical buggy, mine equipment’s)
64.
Proper reflectors are available
65. Proper marking Inlets and Outlets connection
points
66. Accident Damage Protection for Valves, Fittings
and Pressure relief.
67. Travel Movement Alarm Function test for
excavators (Test the alarm is working condition)
68. Master Disconnect Switch function test in
excavator
69.
Function test of Swing Lock/Brake in excavators
Functional test of Seat Buzzer in roller compactor
70. (Seat buzzer beeps if the operator is not seated
during the operation of the roller and it continues
to beep until the operator is seated.)
71. Check the anti-slip on the platform is in good
condition
72. Bonding/Grounding Wires between Tailgate and Top
of Tank in super sucker
73.
Function test of ground green lamp in super sucker
Check the Burst dics in super sucker ( the pressure
74.
gauge indicate more than 0 bar means burst disc
1s broken and needs to be replaced)
75.
Air condition function
76. Check all marking/labelling of all control leavers
Group 1/2/3

and buttons are readable

77. Checks the guards on fan belts, pulleys, sprockets
and couplings.
78. Earthing connection available
 Number MSHEM-06.04-B Revision #: 3.0
Date Published:
Title Initial and Periodic Inspection Checklist
Oct 25, 2017

Ma’aden Aluminium EHSS Management System Date Revised:

May 28, 2023

This is Ma’aden Aluminium Environment, Health and Safety Program. Before using this document, check the Ma‘aden Aluminium EHS Web site to ensure that it is the most current version.

Passed(
Grou N/
SN Checks P)/ Remarks
p A
Failed(F)
79. Check Mechanical system leaks/damages (oil,
hydraulic, air, check valves).
80.
Inspect lubricants
81.
Inspect fuel tank supports and straps
82.
Check the pins for wear, crack and distortion.
Exhaust system / insulators (Visual examination of
83. the exhaust system for leaks, cracks, holes and
deterioration that could allow exhaust fumes to
enter the cab compartment.)
84. Gauges available for reading pressure &
temperature
85.
Hoses condition and hoses test certificate available
86. Mechanical guards available for rotating
equipments
87.
Third party inspection sticker
88.
Tires condition
89.
Electrical cables and plug conections
90. Fire extinguishers (check seal, condition and
inspection sticker/tag)
91.
General condition
92.
Lights (warning / head lights)
93.
Check pressure-relief valves
94. Check the whiplash arrestors for hoses
(compressors, dewatering pump etc.)
95.
Check the battery (terminal and leaks)
96.
Check fuel lid condition (properly secured)
97.
Check radiator fluid lid (properly sealed)
98.
Check condition of drive belts (V-belt)
99.
Check fan shaft bearings and locking collars.
100. Check condition of non-return valves (check
valves)
101. Functional check of emergency shutoff switch
function
102.
Functional test of Emergency Stop Reset
103. Check earth leakage (GFCI/ELCB) function.
 Number MSHEM-06.04-B Revision #: 3.0
Date Published:
Title Initial and Periodic Inspection Checklist
Oct 25, 2017

Ma’aden Aluminium EHSS Management System Date Revised:

May 28, 2023

This is Ma’aden Aluminium Environment, Health and Safety Program. Before using this document, check the Ma‘aden Aluminium EHS Web site to ensure that it is the most current version.

Passed(
Grou N/
SN Checks P)/ Remarks
p A
Failed(F)
104.
Check the grounding rod and clamp
105.
Automatic engine over speed shutdown devices
106.
Check the illustrations are legible.
107.
Unusual Noise
108.
Engine Throttle Function

INSPECTION RESULT
[ ] Accepted
[ ] Rejected
Reason for rejection:
1)
2)
3)

INSPECTED BY
Signature Date
1)

Note: Third party inspection sticker shall be valid during the inspection.