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PP 22

This document is a pre-commissioning form for Molded Case Circuit Breakers (MCCB) used by Saudi Aramco, detailing inspection and testing procedures. It includes visual and mechanical inspections, electrical tests, and recommended trip test values for various ratings. The document also provides a section for recording test data and results for the circuit breakers.
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0% found this document useful (0 votes)
12 views4 pages

PP 22

This document is a pre-commissioning form for Molded Case Circuit Breakers (MCCB) used by Saudi Aramco, detailing inspection and testing procedures. It includes visual and mechanical inspections, electrical tests, and recommended trip test values for various ratings. The document also provides a section for recording test data and results for the circuit breakers.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Form No.

P- 030 Issue Date: June 2004 Sheet 1 of 4


SAUDI ARAMCO PRE-COMMISSIONING FORM
MOLDED CASE CIRCUIT BREAKERS
Equipment Type: MCCB User Reference: POWER PANEL
Equipment Tag No: A10-310-PP-022 Equipment Description: MCCB
BI/JO No: 10-01525-0004 Plant No. / Location: PIB-310
Ref. Drawings & Documents:
Manufacturer: GE
Model No: TED SG THQB Serial No:
Test Completion Date: 19-10-2019

FIELD INSTALLATION TESTS

VISUAL AND MECHANICAL INSPECTION

Yes No
1. Check circuit breaker for proper mounting, conductor size and feeder designation. 
2. Inspect case for cracks or other defects. 
3. Check tightness of connection with torque wrench in accordance with manufacturer's 
recommendations or requirements of P-000.
4. Operate circuit breaker to insure smooth operation. 

ELECTRICAL TESTS

Yes No
1. Measure contact resistance. For circuit breakers 600 amps and larger values in excess
of 200 micro-ohms or deviation of more than twenty percent (20%) shall be
investigated. For circuit breakers less than 600 amps values may be higher and 
deviation should not any greater than 50%.
2. Perform time-current characteristic test by passing three hundred percent (300%)
rated current through each pole separately. Record results on field data test sheet. All 
trip times shall fall within values listed in the attached table, or the circuit breaker
shall be replaced.
3. Check instantaneous (magnetic) pickup current by run-up of pulse method. Clearing 
time and pickup current levels should be within manufacturer's published values.
4. Insulation resistance should be determined pole to pole, line to load across pole the
pole, and pole to ground. Test voltage shall be 1000 volts DC Insulation resistance 
shall not be less than (50) fifty megohms.
5. Check auxiliary devices that may be supplied i.e., shunt trip, ground fault, under N/A
voltage.

Witness PMT Inspection O/M SEPCO-QC AFAC

Signature &
Date
Copyright©Saudi Aramco 2009. All rights reserved.
Form No. P- 030 Issue Date: June 2004 Sheet 2 of 4
SAUDI ARAMCO PRE-COMMISSIONING FORM
MOLDED CASE CIRCUIT BREAKERS
Equipment Type: MCCB User Reference: POWER PANEL
Equipment Tag No: A10-310-PP-022 Equipment Description: MCCB
BI/JO No: 10-01525-0004 Plant No. / Location: PIB-310
Ref. Drawings & Documents:
Manufacturer: GE
Model No: TED SG THQB Serial No:
Test Completion Date: 19-10-2019

RECOMMENDED OVER-CURRENT TRIP TEST VALUES


(At 300 Percent of Rated Continuous Current of Breaker)

Rated Range of Thermal Thermal Magnetic trip


Voltage, Rated Minimum Maximum or MCP Trip
Volts Continuous Tripping Time Tripping Time (instantaneous)
Current, Seconds Seconds Set and tested
Amperes at 3X
240 15-45 3 50 --
240 50-100 5 70 --
600 15-45 5 80 --
600 50-100 5 150 --
240 110-225 10 200 --
600 110-225 10 200 --
600 250-450 25 250 --
600 500-600 25 250 --
600 700-1200 25 450 --
600 1400-2500 25 600 --

Note: MCP’s only have magnetic pickup. Therefore, only the instantaneous trip is checked. Few circuit
breakers rated less that 600 amps have thermal and magnetic trip units. Usually they contain only thermal trip
units. Therefore, only the long delay or thermal trip time is checked.

Witness PMT Inspection O/M SEPCO-QC AFAC

Signature &
Date
Copyright©Saudi Aramco 2009. All rights reserved.
Form No. P- 030 Issue Date: June 2004 Sheet 3 of 4
SAUDI ARAMCO PRE-COMMISSIONING FORM
MOLDED CASE CIRCUIT BREAKERS
Equipment Type: MCCB User Reference: POWER PANEL
Equipment Tag No: A10-310-PP-022 Equipment Description: MCCB
BI/JO No: 10-01525-0004 Plant No. / Location: PIB-310
Ref. Drawings & Documents:
Manufacturer: GE
Model No: TED SG THQB Serial No:
Test Completion Date: 19-10-2019

MOLDED CASE CIRCUIT BREAKER TEST DATA

BREAKER TYPE
BREAKER MANUFACTURE
VOLTAGE RATING
FRAME RATING AMPS
TRIP UNIT RATING AMPS

TRIP UNIT PUBLISHED PUBLISHED


SETTING TRIP TIME TRIP TIME PHASE A PHASE B PHASE C
MINIMUM MAXIMUM
INSTANTANEOUS
TRIP SETTING
INVERSE TIME
SETTING
INSTANTANEOUS
PICK-UP
NORMAL
PICK-UP
TRIP TIME AT MIN MIN MIN
300% CURRENT SEC SEC SEC
CONTACT ------------------- ------------------- micro-ohms micro-ohms micro-ohms
RESISTANCE -- --
INSULATION ------------------- ------------------- Meg-ohms Meg-ohms Meg-ohms
RESISTANCE -- --
OTHER

Note: See attached test results.

Witness PMT Inspection O/M SEPCO-QC AFAC

Signature &
Date
Copyright©Saudi Aramco 2009. All rights reserved.
Form No. P- 030 Issue Date: June 2004 Sheet 4 of 4
SAUDI ARAMCO PRE-COMMISSIONING FORM
MOLDED CASE CIRCUIT BREAKERS
Equipment Type: MCCB User Reference: POWER PANEL
Equipment Tag No: A10-310-PP-022 Equipment Description: MCCB
BI/JO No: 10-01525-0004 Plant No. / Location: PIB-310
Ref. Drawings & Documents:
Manufacturer: GE
Model No: TED SG THQB Serial No:
Test Completion Date: 19-10-2019

INSULATED CASE CIRCUIT BREAKER TEST DATA

BREAKER TYPE
BREAKER MANUFACTURE
VOLTAGE RATING
FRAME RATING AMPS
TRIP UNIT RATING AMPS

Trip Unit Trip Unit Manufacturers Published Trip Test Result Trip Times
Functions Settings Current & Times
Min Max Phase A Phase B Phase C
Long Delay
Current Pickup
Long Delay At 3 X PU At 3 X PU At 3 X PU
Time
Short Delay
Current Pickup
Short Delay At 6 X PU At 6 X PU At 6 X PU
Time
Instantaneous
Current Pickup
Ground Fault
Current Pickup
Ground Fault
Time Delay

Contact micro-ohms micro-ohms micro-ohms


Resistance
Insulation Meg-ohms Meg-ohms Meg-ohms
Resistance

Note: See attached test results

Witness PMT Inspection O/M SEPCO-QC AFAC

Signature &
Date
Copyright©Saudi Aramco 2009. All rights reserved.

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