CTQ

Business CTQ Customer CTQ Internal CTQ Saving (Low COPQ) Project CTQ 1 To improve C-S Yield 2 To reduce Power consumption at SMS 1 To reduce instances of elbow jamming 2 To reduce problem in main hoist brake Basic for selecting project

Cost of the product should be less

3 To reduce down time at Grinder Productivity ( Down time) To improve MTTR & MTBF of 100 T A, 100 T 4 B, 40 T A To improve life of water cooled panels at 5 EAF-2 6 To reduce down time at EAF 1 To reduce down time due to elbow cleaning 7 at EAF-2

Company profit

See attached pareto Chart

To improve As Cast percentage of 1 J4,304,IRSM44-97,JT

Product quality should be good Quality To reduce problem of lamination in 204Cu 2 from 16% to 8% 3 To improve free opening of Ladles at SMS-2

PPC & Raw materials : out of scope

Operational cons: out of scope

Loss in operational consumables & Si rate due to increase scrap consumption in 300 series: out of scope. If we increase C-S yield then automatically other TEPs will be improved.

Operational cons: out of scope

Loss in operational consumables & Si rate due to increase scrap consumption in 300 series: out of scope. If we increase C-S yield then automatically other TEPs will be improved.

PPC & Raw materials : out of scope

SMS- Improvement Initiatives

S NO Project Definition Team Leader Methodo logy selected JQI PIP Area Category Project CTQ Yield Down time Down time Down time Down time Power As Cast Down Time Lamin ation Down Time Down Time % Free Openin g

Project Start Date

Target Comple tion date

Feb.12 Nov.11

1 2

To improve C-S Yield To reduce down time at EAF

Alok Jain(Leader) Rajesh Girdhar(Leader)

SMS-1 EAF-1

Yield Productivity

27/8/2011 27/8/2011

3 4

To reduce instances of elbow jamming To reduce problem in main hoist brake

Ajay Gupta(Leader) Sunil Agg(Leader)

PIP PIP PIP

EAF-1 Crane Grind er SMS SMS SMS-2 SMS-2

Productivity Productivity Productivity

27/8/2011 27/8/2011

Nov.11 Nov.11

5 6 7 8

To reduce down time at Grinder To reduce Power consumption at SMS To improve As Cast percentage of J4,304,IRSM44-97,JT To improve life of water cooled panels at EAF-2

S.S. Mishra (Leader) Mr. I.S Raswan Mr. Kalicharan Malla Mr.Balram Sharma

27/8/2011 27/8/2011 27/8/2011 27/8/2011

Nov.11 Feb.12 Feb.12 Nov.11

JQI JQI PIP JQI

Cost Saving Quality Productivity Quality

9 10

To reduce problem of lamination in 204Cu from 16% to 8% To improve MTTR & MTBF of 100 T A, 100 T B, 40 T A

Mr. A.D Kulshresta Mr. Ashwani Gupta

27/8/2011 27/8/2011

Feb.12 Nov.11

PIP

SMS-2

Productivity

11

To reduce down time due to elbow cleaning at EAF-2

Mr. Balram Sharma

PIP

SMS-2

Productivity

27/8/2011

Nov.11

JQI 12 To improve free opening of Ladles at SMS-2 Mr. Dinesh Gosain

SMS-2

Quality

27/8/2011

Feb.12