Pabrik Lafarge Cement Indonesia

The main company LAFARGE,

Central Office : Paris, France
Since : 1833
Operating : at 70 countries in the world
Product : Cement, Agregate & Concrete,
Gypsum
Total Capacity : 175 million ton (cement)


PT LAFARGE CEMENT INDONESIA
(before known by the name PT Semen Andalas
Indonesia)
Since : 1983
Main Company : LAFARGE
Plant : Lhoknga
Capacity : 1.7 juta ton / year
Marketing area : NAD, NSUM, RIAU & KEPRI
Packing : 5 Port (include Lhoknga)

Limestone
Raw Material
Preparation
Type : Impact hammer crusher
Feed size : 1200 mm
Capacity : 600t/th output 20 mm
800t/h output 25 mm
Power : 1250 kW
Hoper : 100t
Bin : 400t/h
Type : circulated stockpile
Capacity Stacker : 1000t/th
Reclaimer : 400 t/h
Type : Impact hammer crusher
Feed size : 800 x 800 x 1000 mm
Capacity : 120-200 t/h output 20
mm
Power : 315 kW
Hoper : 80t
Type : circulated stockpile
Capacity Stacker : 220 t/th
Reclaimer : 220 t/h
Shale
Ironsand
Type : Compeb Mill
Inside Shell Dia.:4880mm
Shell Length : 15390mm
Drying chamber:4500mm dia.3900mm length
Mill Speed:14.5r/min
Raw Material Moisture:3.5%
Production Moisture:0.5%
Production Fineness(R0.090mm):12%
Capacity: 260t/h
Ball Load: 340t

Moisture : 0.5 %
K.FUI : max 10
R. 90 : 17 %
R. 212 : 1.5 %
LSF : 101 105
SR : 2.35 2.50
AR : 1.40 1.70
R.C3S : 78 4

Sound level : max 92dB
Dust : 230 g/Nm3
Capacity Blending Silo : 2,654
ton
Capacity Storage Silo : 5,390
ton
Blending Hour : 3 hours
Compressor : 3 unit
Dimensi : 2x4/3600
Capacity: 3600t/d

Moisture : 0.5 %
K.FUI : max 10
R. 90 : 17 %
R. 212 : 1.5 %
LSF : 101 105
SR : 2.35 2.50
AR : 1.40 1.70
R.C3S : 78 4
Raw Material Grinding
Homogenization
raw meal
Preheater
Clinker
silo
Type : Double toothed roll crusher
Capacity : 70 tph
Feed size : 300 mm
Product size : < 20%, R80 mm
Power : 55 kW
Type : Double roll crusher
Capacity : 60 tph
Feed size : 100 mm
Product size : < 20%, R20 mm
Power : 55 kW
Capacity : 1000t
Capacity : 250 t
KILN
Cooler
Dimensi : D 4.4X 67.4 m
Capacity : 3600t/d

C3S : 58
F.CaO : 0.5 2.0
LW : 1100 - 1500
K.SUI : max 8 %
Toutlet : 800 C
Capacity:3600t/d
New Silo :
Capacity: 30000 t
F.CaO : 0.5 2.0

Old Silo :
Capacity : 30000 t
F.CaO : 0.5
F.CaO : 2.0 3.0

Low burnt : 2000t

Open Yard :
F.CaO : 3.0
Parameter Target
H2O Max 0,5%
R90 Max 17%
R212 Max 1,5%
LSF 101-105
SR 2,35 2,50
AR 1,4 1,7
RC3S 74 82
Cement Process & Quality
5
Clinker
Finish Grinding
Gypsum
Pozzolana
Limestone
PCC :
Clinker
Gypsum
L/S (max 34%)
OPC :
Clinker
Gypsum
L/S (max 7%)
PPC :
Clinker
Gypsum
Pozz (max 34%)
Cement silo
Packing Plant
Cement Mill
Capacity Silo 1- 3 (PCC):
18000 t
Capacity Silo 4- 5 (PCC -
OPC):
14000 t
Type : 13 x 44-1/2 (41 EGL)
Inside Shell Dia.:4 m
Shell Length (Flange to Flange): 13.65 m
Mill Speed: 16.4 :r/min
Capacity: 110 t/h
Ball Load: 225 t

Chemical Engineering Department
Syiah Kuala University
Banda Aceh - Indonesia