Kamal Kishore Kashyap (0713340045) Lokesh Singh (0713340052) Manish Kumar (0713340054) Design And Fabrication Of Motorized Screw Jack INTRODUCTION This project aims to developing screw jack which would cater the need of lifting the vehicles like cars with greater convenience. The aim is to design a Motorized screw jack of capacity 1500 kg, which is powered by a 12 volt DC motor. We have replaced manual operation of screw jack with help of DC motor. Mainly we have motorized manual screw jack using a 12V DC motor. The DC supply for operation of Screw jack is to be obtained from a car battery. This screw jack is to be designed to lift light duty vehicles up to a height of 10 cm.
PROBLEM FORMULATION To design a screw jack to lift the car wheel in order to change the tyre. The jack should be capable of lifting the weight up to 1500 kg. It should be able to lift the car up to 10 cm. height. The screw jack should be operated by 12V DC motor. METHODOLOGY Select the suitable material (cast iron or mild steel). Determine the material parameters. Determine all design parameters. Make the schematic drawing of proposed model. Make the motorized screw jack parts and fabricate. Design Work
Material chose: We have chosen C15 carbon steel to make power screw of screw jack due to the fact that, this material can handle the desired load and the material is easily available in market and it is also not costly.
Available Data for screw
Torque calculations: Design of Spur Gear and Pinion Fabrication Method
According to the calculated design specifications we had started making different parts i.e. power screw, spur gear and pinion and frame & base. After that we made base and frame using iron angles. We joined all the angle parts of frame by electric arc welding. After that we assembled all the parts according to our proposed schematic diagram. We connected toggle switches to DC motor to get reversible revolution (i.e. in both directions clockwise and anticlockwise). Thanks