Professional Documents
Culture Documents
Inventory KK
Inventory KK
ORACLE INVENTORY
Course Objectives
Review the new features of the R11i product
Describe the business value of using the new
features
Demonstrate the key features
Discuss the implementation considerations
Explain how the new features work within the product
family
Supplement the R11i new features with hands-on
review quizzes, labs and exercises.
Course Overview
Module Overview
Inventory Structure
Item Setup and Items
Item Classification
Inventory Controls
Inventory Transactions
Inventory Transactions R11i New Features
Inventory Planning and Replenishment
ABC Analysis
Cycle Counting and Physical Inventory
Workday Calendar
Unit Of Measure
Available To Promise (ATP)
Forecasting
Review Exercises
Summary
INVENTORY STRUCTURE
Objectives
Enterprise Structure
Inventory Organization and Parameters
Subinventories
Locators
Enterprise Structure
Human Resources View
Business Group
Legal Entity
Operating Unit
Work areas for:
Inventory/warehousing
Costing
Manufacturing etc.
Enterprise Structure
Accounting View
Set of Books
Legal Entity
Operating Unit
Work areas for:
Inventory/warehousing
Costing
Manufacturing etc.
Enterprise Structure
Business transactions affected by:
Set of Books
Costing Methods
Item Costs
Workday Calendars
Movement Between Inventory Sites
Planning Method
Forecasting
Accuracy Analysis
Inventory Organization
Inventory Organization is the first level of
stratification of inventory items
An Inventory Organization is an inventory location
defined by its set of books, item
and costing
Following Oracle Modules are controlled at the
Inventory Organization level:
Inventory, BOM/ENG, Costing, WIP, MS/MRP
10
Inventory Organization
Following are controlled at Operating
Unit Level
Purchasing, Order Entry, AR, AP
Inventory Organization
Master organization
Child organizations
11
12
Organization Parameters
13
Organization Code
Definition of a Master Organization
Costing Parameters
Locator Control
Serial Control
Lot Control
Revision Control
Organization Parameters
14
Organization Parameters
Inventory Asset Account Parameters
Inter-organization Transactions & Account
Parameters
Receiving Accounts Parameters
Profit and Loss Account Parameters
15
Organization Parameters
16
Key Flexfields
Facilitate defining of codes using meaningful
segments to codify GL accounts, part numbers, and
other
business entities
Called as key flexfields
Flexible mechanism to define coding scheme without
programming
17
Sub-Inventory
Logical or physical subdivision of an inventory
organization
Raw inventory, finished goods, or defective material.
All material held in sub-inventories
At least one sub-inventory must be defined
18
Sub-Inventory
Sub-inventories can be:
19
Sub-Inventory
Sub-inventories can be used to:
Restrict certain items to specific sub--inventories by:
associating items with specific subinventories using item/ sub-inventory form
setting item attributes for restricting
sub-inventories
20
Sub-Inventory
21
Locators
Further optional subdivisions of a sub- inventory
Row, Rack, Bin
Defined using the locator key flex field
Ability to restrict certain items to specific locators
22
Locators
23
Objectives
25
What is an Item?
Item Types
Item Attributes
Status Attributes
Attribute Controls
Master Organization
Creating Items
Item Templates
Item Relationship
Cross Reference
Item
An Item is:
Any unique manufactured or purchased part,
service, material, intermediate, subassembly, or
product
Item Data
Shared data in Oracle Manufacturing & Oracle Financials
Purchasing, Order Entry, Cost Management,
Bill of Material, Engineering, MRP / MPS,
Work in Process, Receivable , Payable,
Fixed Assets, Sales & Marketing,
Quality, Service etc.
26
Types of Items
Seeded Item Types
27
Types of Items
Seeded Item Types
28
Kit
PTO Item
Outside Processing Item
Consignment Items
Phantom Item
PTO Model
Option Class
Option Item
Reference Item
Supply Item
Item Type
29
Item Attributes
An Attribute is a property of item controlling the
behavior of an Item in various functional areas and
business processes
Set during item definition
Oracle Inventory uses around 160 Mandatory and optional
attributes for defining items
Attributes can be module dependent i.e. can be set only if
the concerned Oracle Product is installed
For example :Item can be sold by setting attribute Customer
Order Enabled to yes only when OE is installed
30
Item Attributes
Item attributes grouped into groups
31
Main
Inventory
Bill of Material
Costing
Purchasing
Receiving
Item Attributes
Item attributes grouped into groups (contd.)
32
General Planning
MS/MRP Planning
Lead Times
WIP
Order Entry
Service
33
Transactable
Allows to transact the item in Oracle Inventory, Oracle
Order Entry, Oracle Purchasing and Oracle Work in Process
Purchasable
Allows to place the item on a purchase order
BOM Allowed
Allows to create a bill of material for the item
34
Invoice Enabled
Allows to create an invoice for the item
35
Attribute Dependencies
Certain attributes depend on each other. For example:
Stockable must be no
if Inventory item attribute is no
Transactable must be no
if Stockable attribute is no
Purchasable must be no
if Purchased item is no
Build in WIP must be no
if Inventory item is no
36
Attribute Dependencies
37
Attribute Controls
Two types of Controls for Item attributes
Status Control
Only for control of item status attributes
38
39
40
Stockable
Transactable
Purchasable
Build in WIP
Customer ordered
Internal orderable
BOM allowed
Invoice enabled
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
41
Stockable
Transactable
Purchasable
Build in WIP
Customer order
Internal order
BOM allowed
Invoice enabled
Yes
No
No
No
No
No
No
Yes
42
43
44
Organization level
Used for attributes having different values in different
organizations
45
46
47
48
49
50
51
Organization Assignment
52
Item Templates
Used to define attribute settings for generic item
types
Oracle provides pre-defined item templates
Can be updated or modified
Custom / new templates can be defined
53
Item Templates
Custom item templates defined using define item
template form
Custom templates specific to an inventory
organization can be defined
Template defined for an organization can only be used in
that organization
54
Item Template
55
Item Cross-Reference
Item Cross-Reference
Item Cross-Reference allows cross referencing of Inventory
item codes to other codification schemes such as
Old and new item codes
User names and item code relationships
Used mainly for reporting purposes
56
Item Relationships
Used to improve purchasing management and item
searching capabilities
Types of Item Relationships
57
Item Cross-References
Substitute Items
Related Items
Manufacturer Part Number
Customer Items
Item Relationships
Used to define whether items are substitutes of
each other or if there is some non-specific
relationship between them
Allows usage of substitute relationships in purchasing to
order and receive Item substitutes
Non-specific relationships used mainly for reporting
purposes
Can be reciprocal
58
59
LAB 1
Inventory Setup
60
LAB 1
61
ITEM CLASSIFICATION
Objectives
63
Item Catalogs
Catalog is a group of items that share common
characteristics.
Catalogs descriptive elements can be used as
search criteria for items.
An item catalog group can have any number of
descriptive elements.
When an item is assigned to catalog group,
descriptive elements values can be set.
64
65
Item Categories
Used to group items for querying, reporting,
accounting, assigning responsibility purposes
Accomplished by defining category sets
and categories
A Category is a logical classification of items that have
similar characteristics
A category set is a logical grouping of categories
66
Item Categories
Each item should belong to at least one category
set
Each item can belong to many categories
Each category can have many items
A category set can have many categories
67
Item Categories
68
69
Item Categories
Used in various Oracle Modules to:
Specify a group or groups of Items for submission of
various programs, reports, screens and queries
Assign default overhead rates to specific category of Items
Summarize demand history and generate forecasts for a
group of Items
Perform min-max planning and reorder point planning for a
range of Item categories
70
Item Categories
Used in various Oracle Modules to:
Calculate lead times for Items within a category
Schedule orders and update price lists for Items in a
category
Group purchase orders by Item category
Receive Items that belong to a particular category
Schedule sales order lines by Item category
Prorate discounts across Item categories
71
Category Flex-field
Implementation of Category and Category Sets Key
Flexfields is a mandatory step
Different category set structures can be designed to
fulfill unique grouping requirement
For Warehouse
For Purchasing
For Accountants
For Order Entry
72
Inventory
Purchasing
Order Entry
Engineering
Cost Management
Service
Planning
73
74
LAB 2
Item Classification
75
INVENTORY CONTROLS
Objectives
Understand and implement Inventory controls
Describe Lot and Serial Number Control on item
Understand stock locator control
List different types of controls in Oracle Inventory
77
Inventory Controls
Lot
Control
78
Serial Number
Control
Locator
Control
Revision
Control
Lot Control
79
Lot Control
Uniqueness
Unique lot number for items across all inventory
organization
No uniqueness requirement
Numbering scheme
Combination of prefix and a number
80
81
82
83
84
85
Locator Control
Used for numbering physical locations / addresses
in a sub-inventory
Often to restrict item transactions to or from specific
locations
Implemented by:
86
Locator Control
Uniqueness
Locators (based on segment combination) are always
unique in an inventory organization and can be setup for
uniqueness across organizations
87
Locator Control
Items can be restricted to specific sub-inventory /
locator combinations for transactions by:
Setting up locator control for items to be restricted in item
attributes
Specifying restrict sub -inventories and restrict locators in
item attributes for those items concerned inventory
organization attributes
Defining sub-inventory and locators in those subinventories
Associating items with sub-inventory / locator combinations
using the item/sub-inventory form
88
1. Organization Level
2. Sub-inventory Level
3. Item Level
Define Sub-inventories
Define Locators
Enter Locator Information
when Performing Transactions
89
Inventory Controls
90
LAB 3
91
Inventory Controls
INVENTORY TRANSACTIONS
OBJECTIVES
Definition Inventory Transaction
Transaction Setup
Receiving Transactions
Sub-Inventory Transfers
Inter-Org Transfers
Miscellaneous transactions
WIP Material Transactions
Shipment Transactions
RMA
Transaction Inquiries
93
Inventory Transactions
An inventory transaction is:
Any business event/process that results in changes to
either quantity or value of items
Used to control the flow of material in the organization
94
Inventory Transactions
A transaction could be:
A transfer of material between warehouses, between
manufacturing facilities, or between stockrooms
A shipment of finished goods to the customer
95
Inventory Transactions
Change in Physical/Logical
location of material
When do
transactions
occur?
Change in quantity
of item(s)
Change in accounted
value of item(s)
Generation of Accounting
Transaction to support
the Parent Transaction
96
Transaction Types
Oracle inventory supports a large number of
standard (36) transaction types to satisfy various
business needs for inventory control
Transaction types can be customized or new
transaction types created
Transaction type defined using
Transaction source type
Transaction action
Transaction types form
97
98
99
100
101
Transaction Actions
Specifies the result of the transaction action
Oracle provides pre-defined transaction actions
Only names can be customized but not the effect of the
action
Pre-defined actions
102
Transaction Actions
Pre-defined actions:
103
Transaction Actions
Pre-defined actions:
104
Assembly completion
Assembly return
Negative component issue
Negative component return
105
Transaction Managers
The transaction managers execute the following
processes:
106
Material transaction
Demand reservation
Move transaction
Resource cost transaction
Material cost transaction
Transaction Managers
107
108
Inventory Transactions
Inventory transactions fall in following broad categories:
109
Receiving Transactions
Sub-inventory Transactions
Move Orders
Inter-organization Transfers
Miscellaneous Transactions
WIP Material Transactions
Shipment Transactions
Return Material Transactions
Receiving Transactions
Used primarily for receiving against supplier
purchase orders
Materials received into an inventory location
110
Receiving Transactions
111
Sub-Inventory Transfers
Used primarily to transfer material between
Two sub-inventories or
Two locators of a sub-inventory of an inventory
organization
112
Sub-Inventory Transfers
113
Sub-Inventory Transfers
114
Inter-Organization Transfers
Inter-Organization Transfers
Used to move material between two inventory
organizations within an operating unit
Requires defining shipping networks between them
Types :
Direct transfer
In transit transfer
115
Inter-Organization Transfers
Direct Transfer - issuing and receiving transactions
performed simultaneously
Immediately reflected in the system quantities
116
Inter-Organization Transfers
117
Inter-Organization Transfers
118
Inter-Organization Transfers
Used widely for replenishment of Inventories
Min-max or reorder point planning creates internal requisitions
Fulfilled by requesting an inter-organization transfer
Requires Purchasing, Order Entry in addition to Inventory for
internal order processing
119
Miscellaneous Transfers
Miscellaneous transfers are used to perform any
miscellaneous issues out or receipts into inventory
To perform receipts other than against a PO to a vendor
Creates distributions directly to the sub-inventory and other
specified account numbers or account aliases
120
Miscellaneous Transfers
121
Miscellaneous Transfers
122
123
Shipment Transactions
Shipment Transactions
Used to fulfill customer orders
Through the Ship Confirm
124
125
Receiving
Transaction
Shipment
Transaction
WIP Material
Transaction
Inventory
Transactions
InterOrganization
Transfer
Miscellaneous
Transfers
Return Material
Transaction
126
Sub-inventory
Transfers
Transaction Inquiries
127
128
Common Features
Control and Validation
129
Common Features
Screen Supports:
130
Multi-line orientation
Multiple units of measure with item primary UOM default
Item description display
Descriptive flex fields
Transaction reason codes
Transaction reference
Negative inventory parameter validation
Quantities displayed in UOM
Dynamic on-hand quantity and available quantity display
Available quantity = on-hand quantity - reservations
LAB - 4
Inventory Transactions
131
INVENTORY TRANSACTIONS
R11i New Features
OBJECTIVES
Move Orders
Material Shortages
Serial Genealogy
133
Move orders
Move orders
Used for moving stock within an inventory organization as
a better managed material flow
Traditionally done using Miscellaneous transactions, account
transfers or sub inventory transfers
Previously a one step activity providing no visibility, planner
intervention or documentation
134
Move orders
Move orders
Faster and managed inventory movement
User can request a move order which gets sent to a picker for
actual execution
Replenishment mechanisms can auto trigger move orders
Integrated to Picking
Move orders utilize the same mechanism of pick slips and
inventory visibility as a sales order
APIs
APIs allow move orders to be transacted through mobile
devices
135
136
137
138
139
140
pick release
kanban replenishment
min max
replenishment count report
Header
Stores the move order source type , default source and destination ,
requested date
Line
Stores item , requested quantity , source , destination , any specific
serial or lot information
Line Detail
Auto Filled during detailing or entered manually
141
Move Order
142
143
144
Define planners
Associate planner with items.
If no planner then move order auto approved
145
146
147
148
Material shortages
Purpose
To inform receiving personnel about potential cross
docking opportunities for incoming material to alleviate
shortages else where by
Enabling shortage monitoring for items
Receiving real time messages at receiving time of items that
may be in short supply using
Alerts or
Workflow notifications
149
Material shortages
Enabling shortage monitoring for items
Set up shortage parameters
Enable item for shortage messages
Enable the desired transaction types for shortage
notifications
150