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Enterprise Resource

Planning
Session 3
Business Processes
Neetu Ganapathy SDM IMD September 2014

ERP Redefined
Deloitte Consulting (1999) defines ERP as
a packaged business software system that
allows a company to:
Automate and integrate majority of its
business processes
Share common data and practices across the
entire enterprise
Produce and access information in a real time
environment
Neetu Ganapathy SDM IMD September 2014

ERP Redefined
Integrates the various departments and
stakeholders
Makes sharing of information possible

Provides a Single window view of the


entire organisation
Makes information available in real time
Brings in a more disciplined way of
working
Brings in uniformity
Neetu Ganapathy SDM IMD September 2014

Well Learn

Why ERP?
How does ERP help?
Benefits
Advantages/Disadvantages

Neetu Ganapathy SDM IMD September 2014

Five reasons why companies


undertake ERP
1. To integrate financial information
2. To integrate customer order information
3. To standardise and speed up
manufacturing processes
4. To reduce inventory
5. To standardise HR information

Neetu Ganapathy SDM IMD September 2014

Rationale for ERP


Technology Rationales

Business Rationales

Ability to use timely operational data

Inventory cost reductions

Ability to integrate systems, instead of


maintaining many separate systems

IT cost reduction

Ability to enhance systems without


incurring the time and cost of custom
development and modifications

Personnel cost reduction

Ability to implement new features,


such as Customer Relationship
Management (CRM)

Increased profitability

Access to on-line, real-time


operational data

Productivity improvement

Reduction in time and cost of systems


development and maintenance

Better cash management

Neetu Ganapathy SDM IMD September 2014

Before and After ERP: Systems


Standpoint
Before ERP

After ERP

Information
Systems

Stand-alone systems

Integrated systems

Coordination

Lack of coordination among


business functions (e.g.
manufacturing and sales)

Supports coordination
across business functions

Database

Non integrated data: data have


different meanings (e.g.
customer); inconsistent data
definitions

Integrated Data: data have


the same meaning across
multiple functions

Maintenance

Systems are maintained on a


piecemeal basis; inconsistencies
result; it is costly to maintain
separate legacy systems

Uniform maintenance;
changes affect multiple
systems

Interfaces

Difficult to manage interfaces


between systems

Common interfaces across


systems

Neetu Ganapathy SDM IMD September 2014

Before and After ERP: Systems Standpoint


Before ERP

After ERP

Information

Redundant, inconsistent
information

Consistent real-time
information (e.g. about
customers, vendors)

Systems Architecture

May not be state of the


art

Relies on a client-server
model

Processes

Incompatible processes

Consistent business
processes which are
based upon an
information model

Application

Disparate
applications(e.g. many
different purchasing
systems)

Single application (e.g. a


common purchasing
system)

Neetu Ganapathy SDM IMD September 2014

Before and After ERP: Business


Standpoint
Before ERP

After ERP

Cycle Time

Costly bottlenecks

Time and cost


reduction of business
processes

Transactions
processing

Multiple transactions use


multiple data files

Faster transactions
using common data.
Reduces the time and
cost of multiple
updates

Financial
management

Increased cost of excess


inventory, cost of overdue
accounts receivable

Improves operational
performance (e.g.
less excess inventory,
reduction in accounts
receivable)

Business
processes

Proliferation of fragmented
processes with duplication of
effort

RE-engineering
around a business
model that confirms
with best practices

Neetu Ganapathy SDM IMD September 2014

Before and After ERP: Business


Standpoint
Before ERP

After ERP

Productivity

Lack of responsiveness
to customers and
suppliers

Improvements in
financial management
and customer service

Supply chain
management

Lack of integration

Linkages with suppliers


and customers

e-Business

Web-based interfaces
support isolated systems
and their components

Web-based interfaces
are front-end to
integrated systems

Information

Lack of tactical
information for effective
monitoring and control of
organizational resources

Allows cross-functional
access to the same data
for planning and control.
Provides widely available
information

Communications

Lack of effective
communications with
customers and suppliers

Facilitates organizational
communications with
customers and suppliers

Neetu Ganapathy SDM IMD September 2014

How can ERP improve a


company's business
performance?

Neetu Ganapathy SDM IMD September 2014

12

Business Processes
Well structured set of activities with a specific
beginning and a specific end
Cross functional boundaries
Simple example
Customer orders a product
Deals with salesperson
Warehouse picking
Out of stock?
Purchase order to vendor
Manufacturing order

Shipping
Accounts receivable
Effect on demand forecasting (marketing, manuf.)
Neetu Ganapathy SDM IMD September 2014

Business Processes
In Classical / Functional / Hierarchical
organizations business processes exist but
No single point of accountability
No single source of consistent, timely, information
about a process
Multiple incompatible systems poorly connected via multiple
expensive interfaces

Result: In a functional organization a process


is very hard to change
is very hard to e-enable
Neetu Ganapathy SDM IMD September 2014

Neetu Ganapathy SDM IMD September 2014

Data
Analysis

Neetu Ganapathy SDM IMD September 2014

Finance

Process Integration with ERP Systems

Figures 1.4 and 1.5 explains the situation before and after ERP
implementation in a typical sales transaction.

Neetu Ganapathy SDM IMD September


Figure 1.4:2014
Sales order in legacy systems

Figure 1.5: Business with ERP

Neetu Ganapathy SDM IMD September 2014

Procure to Pay Cycle

Neetu Ganapathy SDM IMD September 2014

20

Neetu Ganapathy SDM IMD September 2014

Neetu Ganapathy SDM IMD September 2014

Neetu Ganapathy SDM IMD September 2014

E.g.: Order Processing


Salesperson generates a quote for
computer equipment overseas
System immediately creates product
configuration, price, delivery date,
shipping method,...
Customer accepts quote over Internet

Neetu Ganapathy SDM IMD September 2014

System automatically

Schedules shipping
Reserves material
Orders parts from suppliers
Schedules assembly
Checks customer credit limit
Updates sales & production forecasts
Creates MRP & bill-of-material lists

Neetu Ganapathy SDM IMD September 2014

System automatically
Updates salesperson's payroll
commission
travel account

Calculates product cost & profitability


Updates accounting, financial records

Neetu Ganapathy SDM IMD September 2014

Neetu Ganapathy SDM IMD September 2014

Best Practices
Best practice
A method or technique that has consistently
shown results superior to those achieved with
other means, and that is used as a
benchmark. (Wikipedia, 2013)

ERP definition
Amalgamation of world class practices

Thus, ERP has best practices ingrained in


it.
E.g. Sales and operations planning
Neetu Ganapathy SDM IMD September 2014

Benefits of ERP
Applications
The major advantages of ERP systems are:
Improves Organizational Efficiency
Best Practices and Removes Information
Asymmetries
Organizational Alignment
Data Accessibility
Lower Operational Cost
Additional Tangible Benefits
Facilitates BPR
Neetu Ganapathy SDM IMD September 2014

Business Benefits of ERP


ERP Performance
Outcomes

Examples

Quickened
information response
time

Responses to customer billing inquiries occurred in


real-time as opposed to 15-20 minute response time
at IBM Storage Products Company

Increased interaction
across the enterprise

Simplification of processes at Boeing


Growth in interfacility coordination at Owens Corning
Real-time access to data across the organization at
Diebold

Improved order
management/ order
cycle

90% reduction in cycle time for quotations from 20 to


2 days at Fijitsu
Faster, more accurate order processing at Valenite
Time for checking credit upon receiving an order
was reduced from 15-20 minutes to instantaneous at
IBM Storage Products Company

Neetu Ganapathy SDM IMD September 2014

Business Benefits of ERP


ERP Performance
Outcomes

Examples

Decreased financial 50% reduction in financial closing time from 10 days to


close cycle
5 days at Fijitsu
Improved
interaction with
customers

Lead times to customers were reduced from 6 weeks


to 2 weeks at Par Industries

Improved on-time
delivery

On-time delivery rate increased to 90% at Earthgrains


Delivery performance improved from 80% on-time to
more than 90% on-time at Par Industries

Reduced direct
operating costs

Operating margins improved from 2.4% to 2.9% at


Earthgrains

Lowered inventory
levels

Inventory levels were reduced significantly at Owens


Corning
Lower levels of inventory at Valenite
Work-in process inventory dropped almost 60% at Par
Industries

Neetu Ganapathy SDM IMD September 2014

ERP Benefits (Summary)


Tangible

Inventory reduction
Personnel reduction
Productivity improvement
Order management
improvement
Financial close cycle
reduction
IT cost reduction
Procurement cost
reduction
Cash management
improvement

Neetu Ganapathy SDM IMD September 2014

Intangible

Information/visibility
New/improved processes
Customer responsiveness
Integration
Standardization
Flexibility
Globalization
Supply/demand chain
management

Next
Manufacturing Perspective
Architecture and
More

Neetu Ganapathy SDM IMD September 2014

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