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NOI DUNG
Cac khai niem c ban
Van hanh
He thong san xuat
Quan ly
VAN HANH
Van hanh (Operation) la mot trong ba chc
nang quan
trong nhat cua kinh doanh
VAN HANH
Finance is responsible for securing financial resources at
favorable prices and allocating those resources throughout the
organization, as well as budgeting, analyzing investment
proposals, and providing funds for operations.
Marketing and operations are the primary, or line, functions.
Marketing is responsible for assessing consumer wants and
needs, and selling and promoting the organizations goods or
services.
Operations is responsible for producing the goods or providing
the services offered by the organization.
To put this into perspective, if a business organization
were a car, operations would be its engine. And just as the
engine is the core of what a car does, in a business organization,
operations is the core of what the organization does. Operations
management is responsible for managing that core. Hence,
operations management is the management of systems or
processes that create goods and/or provide services.
VAN HANH
OPERATION or the creation of goods or services involves
transforming or converting inputs into outputs.
Various inputs such as capital, labor, and information are
used to create goods or services using one or more
transformation processes (e.g., storing, transporting, cutting).
To ensure that the desired outputs are obtained, an
organization takes measurements at various points in the
transformation process (feedback) and then compares them
with previously established standards to determine whether
corrective action is needed (control).
VALUE-ADDED
The essence of the operations function is to add value during
the transformation process
Value-added is the term used to describe the difference
between
the cost of inputs and the value or price of outputs.
The greater the value-added, the greater the effectiveness of
these operations
The value of outputs is measured by the prices that customers
are willing to pay for those goods or services.
Firms use the money generated by value-added for R&D,
investment in new facilities and equipment, worker salaries, and
profits.
Consequently, the greater the value-added, the greater the
PRODUCTION SYSTEM
SYSTEM:
OBJECTIVE
FEEDBACK
PROCESS
INPUT
OUTPUT
PRODUCTION SYSTEM
SYMPLE SYSTEM: has the following characteristics:
1. Production is an organized activity, so every production
system has an objective.
2. The system transforms the various inputs to useful
outputs.
3. It does not operate in isolation from the other
organization system.
4. There exists a feedback about the activities, which is
essential to control and improve system performance.
PRODUCTION SYSTEM
SYSTEM:
Muc
tieu
Moi
trng
ben trong
QUAN L
NHA
CUNG
CAP
Bien
phap
SAN XUATKINH DOANH
Tn hieu
phan
hoi
San
pha
Ke
m
t
qua
Moi
trn
g ben
ngoai
KHACH
HANG
PRODUCTION SYSTEM
+ nh ngha he thong
He thong la mot bo/tap hp nhng thanh
phan/yeu to co
quan he vi nhau va co quan he gia cac
ac tnh cua
chung cung moi quan he cua chung vi
moi trng xung
quanh tao thanh mot tong the
+ Cac yeu to/thanh phan cua he thong co
the la:
au vao: nhan s, thong tin, tien, nguyen
vat lieu
PRODUCTION SYSTEM
PRODUCTION SYSTEM
Classification of Production System
MASS
customisation
PRODUCTION SYSTEM
JOB SHOP PRODUCTION
Job shop production are characterised by
manufacturing of one or few quantity of products
designed and produced as per the specification of
customers within prefixed time and cost.
The distinguishing feature of this is low volume and
high variety of products.
A job shop comprises of general purpose machines
arranged into different departments.
Each job demands unique technological requirements,
demands processing on machines in a certain
sequence.
PRODUCTION SYSTEM
JOB SHOP PRODUCTION
Characteristics: The Job-shop production system is
followed when there is:
1. High variety of products and low volume.
2. Use of general purpose machines and facilities.
3. Highly skilled operators who can take up each job
as a challenge because of uniqueness.
4. Large inventory of materials, tools, parts.
5. Detailed planning is essential for sequencing the
requirements of each product, capacities for each
work centre and order priorities.
PRODUCTION SYSTEM
BATCH PRODUCTION
Batch production is defined by American Production and
Inventory Control Society (APICS) as a form of
manufacturing in which the job passes through the
functional departments in lots or batches and each lot may
have a different routing.
It is characterised by the manufacture of limited number of
products produced at regular intervals and stocked
awaiting sales.
BATCH PRODUCTION
Characteristics
Batch production system is used under the following
circumstances:
1.When there is shorter production runs.
2.When plant and machinery are flexible.
3.When plant and machinery set up is used for the production
of item in a batch and change of set up is required for
processing the next batch.
4.When manufacturing lead time and cost are lower as
compared to job order production.
BATCH PRODUCTION
Advantages
Following are the advantages of batch production:
1.Better utilisation of plant and machinery.
2.Promotes functional specialisation.
3.Cost per unit is lower as compared to job order production.
4.Lower investment in plant and machinery.
5.Flexibility to accommodate and process number of products.
6.Job satisfaction exists for operators.
Limitations
Following are the limitations of batch production:
1.Material handling is complex because of irregular and longer
flows.
2.Production planning and control is complex.
3.Work in process inventory is higher compared to continuous
production.
4.Higher set up costs due to frequent changes in set up.
PRODUCTION SYSTEM
MASS PRODUCTION
Manufacture of discrete parts or assemblies using a
continuous process are called mass production.
This production system is justified by very large volume of
production. The machines are arranged in a line or product
layout. Product and process standardisation exists and all
outputs follow the same path.
MASS PRODUCTION
Characteristics
Mass production is used under the following circumstances:
1.Standardisation of product and process sequence.
2.Dedicated special purpose machines having higher
production capacities and output rates.
3.Large volume of products.
4.Shorter cycle time of production.
5.Lower in process inventory.
6.Perfectly balanced production lines.
7.Flow of materials, components and parts is continuous and
without any back tracking.
8.Production planning and control is easy.
9.Material handling can be completely automatic.
MASS PRODUCTION
Advantages
1.Higher rate of production with reduced cycle time.
2.Higher capacity utilisation due to line balancing.
3.Less skilled operators are required.
4.Low process inventory.
5.Manufacturing cost per unit is low.
Limitations
1.Breakdown of one machine will stop an entire production
line.
2.Line layout needs major change with the changes in the
product design.
3.High investment in production facilities.
4.The cycle time is determined by the slowest operation.
PRODUCTION SYSTEM
CONTINUOUS PRODUCTION
Production facilities are arranged as per the sequence of
production operations from the first operations to the
finished product. The items are made to flow through the
sequence of operations through material handling devices
such as conveyors, transfer devices, etc.
Characteristics
1.Dedicated plant and equipment with zero flexibility
2.Material handling is fully automated.
3.Process follows a predetermined sequence of operations.
4.Component materials cannot be readily identified with final
product.
5.Planning and scheduling is a routine action.
CONTINUOUS PRODUCTION
Advantages
1.Standardisation of product and process sequence.
2.Higher rate of production with reduced cycle time.
3.Higher capacity utilisation due to line balancing.
4.Manpower is not required for material handling as it is
completely automatic.
5.Person with limited skills can be used on the production line.
6.Unit cost is lower due to high volume of production.
Limitations
1.Flexibility to accommodate and process number of products
does not exist.
2.Very high investment for setting flow lines.
3.Product differentiation is limited.
MANUFACTURING TECHNOLOGY
Cong nghe san xuat (manufacturing technology)
la thanh phan ac biet quan trong trong he
thong san xuat va van hanh. ay cung
chnh la trach nhiem trong tam cua ky s
trong POM
Cong nghe san xuat trc tiep thc hien qua
trnh bien oi nguyen vat lieu thanh san
pham
Cong nghe san xuat bao gom nhieu thanh
phan. Cac thanh phan cong nghe co quan
he mat thiet, bo sung cho nhau nhng co gii
han toi thieu va toi a cho moi thanh phan
e thc hien c qua trnh bien oi mot
cach hieu qua.
Cong nghe san xuat (manufacturing technology)
MANUFACTURING TECHNOLOGY
QUA TRNH SAN XUAT la mot chuoi
cac hoat ong san xuat-cong nghe tao
ra mot san pham hoan chnh. Qua trnh
SX oi hoi ap dung ong thi nhieu
loai hnh CN san xuat
Cac loai hnh cong nghe cua nganh det
may:
Keo si
Det thoi, det kim
Nhuom, hoan tat
May
Cac loai CN khac: cong nghe nhiet, CN
san xuat linh phu kien: kim, day keo,
MANAGEMENT
Quan l la mot qua trnh lam viec vi va
thong qua ngi khac nham at c cac
muc tieu cua n v trong mot moi trng
co nhieu thay oi. Nhiem vu trong tam cua
qua trnh nay la s dung cac nguon lc b
han che mot cach co hieu suat va at
hieu qua.
MANAGEMENT
Moi
trn
g thay
oi
Can oi
hieu
suat va
hieu
qua
Lam viec
vi &
thong qua
ngi
khac
Moi
trng
thay
oi
S dung
toi a
nguon
lc b
han che
MANAGEMENT
ieu khien he
thong
au vao:
nguyen vat
lieu,
nhan lc, von,
CN
Hieu suat
Hie
u
qua
au ra:
San pham,
dch vu
Trang thai
thc te
Muc tieu
P = OUTPUT/INPUT
OUTPUT: gia tr th trng cua hang hoa
INPUT: chi ph cho toan bo nguon lc c s
dung e tao ra OUTPUT
P = OUTPUT/INPUT
OUTPUT: gia tr th trng cua hang hoa
INPUT: chi ph cho toan bo nguon lc c s
dung e tao ra OUTPUT
P = OUTPUT/INPUT(R)
OUTPUT: gia tr th trng cua hang hoa
INPUT: chi ph cho nguon lc nhat nh c s
dung e tao ra OUTPUT
Cac
nguye
n
nhan
lam
giam
nang
suat
PRODUCTION OPERATIONS
MANAGEMENT
THE OBJECTIVES OF POM is to produce goods services of
right quality and quantity at the right time and right
manufacturing cost.
1. RIGHT QUALITY
The quality of product is established based upon the customers
needs. The right quality is not necessarily best quality. It is
determined by the cost of the product and the technical
characteristics as suited to the specific requirements.
2. RIGHT QUANTITY
The manufacturing organization should produce the products in
right number. If they are produced in excess of demand the
capital will block up in the form of inventory and if the
quantity is produced in short of demand, leads to shortage of
products.
PRODUCTION OPERATIONS
MANAGEMENT
THE OBJECTIVES OF POM
3. RIGHT TIME
Timeliness of delivery is one of the important parameter to
judge the effectiveness of production department. So, the
production department has to make the optimal utilization
of input resources to achieve its objective.
4. RIGHT MANUFACTURING COST
Manufacturing costs are established before the product is
actually manufactured. Hence, all attempts should be
made to produce the products at pre-established cost, so
as to reduce the variation between actual and the
standard (pre-established) cost.
PRODUCTION OPERATIONS
MANAGEMENT
THE SCOPE OF OPERATIONS MANAGEMENT
Operations management people are involved in product and
service design, process selection, selection and
management of technology, design of work systems,
location planning, facilities planning, and quality
improvement of the organizations products or services.
The operations function includes many interrelated activities,
such as forecasting, capacity planning, scheduling,
managing inventories, assuring quality, motivating
employees, deciding where to locate facilities, and more.
HISTORY OF POM
HISTORY OF POM