PERAKIT PEREKAYASA

PT ANSI MEGA INSTRUMENINDO

PRESENTASI
PENGADAAN SISTEM
METER GAS ORIFIS
12 ANSI 150#

SISTEM ALAT UKUR METER GAS ORIFIS

MILIK PT BBWM
LOKASI DI KILANG TAMBUN II, KEDUNGJAYA,
BABELAN, BEKASI JABAR

Daftar Isi
Latar Belakang dan Tujuan
Peta Lokasi Stasiun Pengukur
Struktur Organisasi Proyek
Engineering Process Design
Procurement Material & Jasa
Project Schedule
Metering Design and Specification
Standard & Codes
Data Proses
Main Line Sizing
Elemen Primer-Orifice Fitting
Elemen Sekunder-Transmitter
Elemen Final-Flow Computer
Elemen Final-Backup
Gas Chromatograph
Orifice Plate Calculation
Flowcomp Calculation Method
Thermowell Calculation
Drawing (P&ID, GA, dan SA)
Metering Station Block Diagram
Inspection and Test Plan (ITP)
Conclusion

LATAR BELAKANG DAN TUJUAN

LATAR BELAKANG

PEMBANGUNAN SISTEM
ALAT UKUR METER GAS
ORIFIS YANG AKAN
DIGUNAKAN SEBAGAI
ALAT UKUR SERAH
TERIMA GAS BUMI
ANTARA PT BINA
BANGUN WIBAWA MUKTI
DENGAN PT MARUTA
BUMI PRIMA
SISTEM METER GAS
ORIFIS MILIK DAN
DIOPERASIKAN OLEH
PT BINA BANGUN
WIBAWA MUKTI (PT
BBWM)

MAKSUD

DAN TUJUAN :

RENCANA
PELAKSANAAN
KEGIATAN
PEMBANGUNAN
SISTEM ALAT UKUR YANG
MEMENUHI
KETENTUAN
KETELITIAN
(AKURASI,
REPEATABILITY
AND
PERFORMANCE)
SESUAI
STANDARD ENGINEERING.

MEMENUHI
KETENTUAN
PERATURAN PERUNDANGAN
REPUBLIK
INDONESIA
UNTUK
MENDAPATKAN
PERSETUJUAN SISTEM ALAT
UKUR DAN OPERASI SERAH
TERIMA GAS BUMI PADA
KEGIATAN USAHA MIGAS.

PETA LOKASI STASIUN PENGUKUR

LOKASI (map) PEMASANGAN SISTIM METER GAS ORIFIS TERSEBUT

LOKASI

STRUKTUR ORGANISASI PROYEK

PROJECT MANAGER

BOARD DIRECTOR

PROJECT
PLANNER

DOCUMEN
T CONTROL

QUALITY
CONTROL

SAFETY

PURCHASIN
G

CHIEF
ENGINEER
02

CHIEF
ENGINEER
01

INSTRUME
NT DIV.

MECHANIC
AL DIV.

FINNANCE

ELECTRICA
L DIV.

INSTRUME
NT DIV.

MECHANIC
AL DIV.

IT DIV.

SECURITY

Engineering Process Design

Continous
Improveme
nt

Evaluate the
Process

Develop
Vision &
Objectives
Understand
Process

Engineerin
g Process
Design

Make
Process
Operational

Identify
Design
Process

Identify
Change
Levers
Implement
the Process

Procurement Material & Jasa

Kegiatan pengadaan adalah usaha untuk mendapatkan barang

berupa material dan peralatan dan / jasa (kontraktor) dari pihak
luar untuk proyek. Kegiatan pengadaan atau pembelian dan
kontraktor dapat dilakukan setelah lingkup proyek ditentukan dan
ditetapkan pada detail engineering sehingga akan terlihat jenis
dan jumlah material serta peralatan yang diperlukan untuk
pembangunan proyek untuk
pengadaan jasa meliputi kegiatan-kegiatan subcontracting,
seperti pemaketan pekerjaan, proses pemilihan sampai
penunjukan, perencanaan pekerjaan, serta koordinasi dan
pengendalian
pekerjaan subkontraktor.
Inquiry
Plan
Procure
Requisitio
ment
n Plan
RFQ

Requisition
Engineering

Inquiry
to PO
Vendor
Print
Manufacture &
Test

Support
From
Engineering
& QC

Pack and
Delivered

Project Schedule

Metering Design & Specification

STANDARD & CODES

AGA REPORT No.3- Orifice Metering of Natural Gas.
1992
AGA-REPORT NO. 8 Compressibility factors of Natural Gas and other related
hydrocarbon gases.
ANSI B16-5
Pipe Flanges And Flanged Fittings.
ASTMD 1945
Analysis of natural gas by gas chromatography.
ISO 6568
Natural gas - Simple analysis by gas chromatography.
ISO 6976
Natural gas - Calculation of calorific values, density, relative
density and Wobbe index from composition.
ISO 10715
Natural Gas Sampling Guidelines.
API RP 520
Recommended Practice for The Design and Installation of
Pressure Relieving Systems in Refineries.
API STD 526
Flanged Steel Pressure Relief Valves (Section 1 To 4).
API STD 527
Commercial Seat Tightness of Pressure Relief Valves.
API RP 554
Process Instrumentation and Control.
ASME PTC 19-3
Temperature Measurement Instrument and Apparatus.
IEC 79-0
Electrical Apparatus for Explosive Gas Atmosphere.
IEC 79-1
Construction and Test; Flameproof Enclosure of Electric
Apparatus.
IEC 79-10
Classification of Hazardous Areas.
IEC 144
Ingress Protection for Dust And Water Jets.
IEC 228
Conductors of Insulated Cables.
IEC 529
Classification of Degrees of Protection Provided By
Enclosures.
ISA S 5-1
Instruments Symbols and Identification.
ISA S 5-3
Symbols for Distributed Control/Shared Display
Instrumentation, Logic and Computer Symbols.
ISA S 51-1
Process Instrumentation Terminology.
ISA RP 55-1
Hardware Testing of Digital Process Computers.

Metering Design & Specification

DATA PROSES
Description
Base Pressure
Base Temperature
Design Press
Temp Design

Meter Tube / Class

Pipe Schedule
Internal Line Bore as per
Pipe Data Pro v8 Table
Wall Thickness as per
Pipe Data Pro v8 Table

Minimum Flowrate
Normal Flowrate
Maximum Flowrate

Minimum Pressure
Normal Pressure
Maximum Presure

Minimum Temperature
Normal Temperature
Maximum Temperature

Nominal
14.73
60
100
150

12" ANSI
150#
40

Unit
Psia
Deg F
Psig
Deg F

11.938

Inch

0.406

Inch

5
10
15

20
30
35

80
90
100

MMSCFD
MMSCFD
MMSCFD

Psig
Psig
Psig

Deg F
Deg F
Deg F

Metering Design & Specification

MAIN LINE SIZING

Operating
Conditions
No

Route

P
(Psig
)

Phas Flow
e
Rate

T (oF)

Minimum

30

80

Maximum

35

100

5
MMSCF
D
15
MMSCF
D

Line
Size

Vel.

Noise

Press
ure
Drop

(In)

(Fps)

dBA

Psi/10
0 ft

12

32.585

42.62

0.017

12

59.778

60.60

0.110

REFERENCES :
API Recommended Practice 14 E, Recommended
Practice for Design and Installation of Offshore
Production Platform Piping Systems, 5th edition,
1991.

Metering Design & Specification

INSTRUMENTION SPECIFICATIONS

ELEMEN PRIMER
Brand: CANALTA
Type Senior
Dual Chamber
12 inch, ANSI 150
AGA 3 Compliance with
17D
ORIFICE
FITTING

+ 5D Meter Runs

Metering Design & Specification

INSTRUMENTION SPECIFICATIONS

ELEMEN SEKUNDER
TRANSMITTER
STREAM
DIFF. PRESSURE ("HO)

STATIC PRESSURE (Psig)

TEMPERATURE (F)

Brand

Rosemount

Rosemount

Rosemount

Model/ type

3051 CD Series

3051CG Series

3144P

Range

(- 250 ~ 250)H2O

(-0 ~ 100) Psig

(- 58 up ~ 752) F

Calibration Range

(0 ~ 200)H2O

(0 ~ 100) Psig

(0 ~ 200) F

DIFF. PRESS
TRANSMITTER

PRESSURE
TRANSMITTER

TEMPERATURE
TRANSMITTER

Metering Design & Specification

INSTRUMENTION SPECIFICATIONS

ELEMEN FINAL (FLOW COMPUTER)

FLOBOSS S 600
Manufacture
EMERSON
CPU
32-Bit
Historical Data
Up to 35 Days
Save
Customize
3 Serial (RS232/RS485)
Port Comm
1x Ethernet
Akurasi
+- 0.025%

FLOW COMPUTER
FLOBOSS S 600

FlowRate &
Energy
Calculation

Embedded Comply:
AGA-3
GPA 2172 - 96
AGA-8

Metering Design & Specification

INSTRUMENTION SPECIFICATIONS

ELEMEN FINAL-FLOW CHART RECORDER

(BACKUP)
FLOW CHART RECORDER
Manufacture
CAMERON
Safe Working
2500 Psig
Pressure
Pen Type

Three Pens

DP Range

(0 ~ 200) H2O

Static Press.
Range
Temperature
Range
Accuracy

FLOW CHART RECORDER

(0 ~ 100) Psig
(0 ~ 200) Deg F
0.5% FS.

Metering Design & Specification

INSTRUMENTION SPECIFICATIONS

GAS
CROMATOGRAPH
Manufacture
Calculation

:
:

Gas Process Values

Weatherproof
Carrier gas

:
:

ABB
GPA 2172-96 (Z by AGA 8 or ISO 6976-95; ISO
12213 (by AGA8); in the future ASTM D 3588
GOST or ISO mass
Air (Contains N2, Ar, CO and O2 but not CO2),
C1 CO2 C2 C3 IC4 NC4 C1 CO2 C2 C3 IC4
NC4
NEMA/Type 4X/IP 56, aluminum alloy with
Helium (consumption rate typically <20
cc/
minute during analysis cycle)

Analysis time
Repeatability

:
:

Determined by application
0.025% @ ambient
0.05% over temperature

Temp. range
(storage)
Temp. range
(normal)
ABB 8200 SERIES
Communication
port
Supply voltage

-22F to +140F (-30C to 60C)

0F to 131F (-18C to 56C)

Two serial digital ports, software selectable for

RS-232, RS-485, or RS-422. One USB MMI
(RS-232 or USB). Optional USB hub (host and
client) and Ethernet ports.

10.5 to 16 Vdc (Optional: 21 to 28 Vdc)

Metering Design & Specification

ORIFICE PLATE CALCULATION

DESCRIPTION

Metering Tag Number

Minimum
Normal
Design
Design
Orifice Plate Orifice Plate
MGO-1473
A/B

MGO-1473
A/B

Maximum
Design
Orifice
Plate

UNIT

MGO-1473
A/B

Pipe Size Inside

11.938
11.938
11.938 Inch
Diameter (D)
Calculated Orifice Plate
4.00000
6.00000
6.00000 Inch
(d)
Beta Ratio ()
0.335
0.503
0.503

Selected Diff. Pressure 77.2938

65.3402
139.4705 H2O
Selected Pressure
34.696
44.696
49.696 PSIA
Selected Temperature
80
90
100
F
Spesific Heat Ratio
1.2100
1.2100
1.2100 Cp/Cv
0.00000716 0.00000722 0.00000742 lbm/FtViscosity
8
2
2
Sec
Chaloric Value 1469.1929 1469.1929 1469.1929 Btu/Sft3
Base Compressibility 0.994604
0.994604
0.994604 Zb
Flow Compressibility 0.988747
0.986352
0.985716 Zf
Gas Relative Density
0.8908
0.8908
0.8908
Flow
5
10
15
MMSCFD

Metering Design & Specification

FLOW COMPUTER CALCULATION METHOD

Metering Design & Specification

THERMOWELL CALCULATION

P & ID

Drawing

DRAWING P&ID (print A3)

GENERAL ARRANGEMENT

Drawing

DRAWING GA (print A3)

SYSTEM ARCHITECHTURE

Drawing

DRAWING SA (print A3)

FLOWCOMP

SUPERVISORY COMPUTER

CCR

PRINTER

FIELD

STREAM A & B

METERING STATION BLOCK DIAGRAM

Inspection and Test Plan (ITP)

Rencana Pengujian dan Inspeksi Sistem Meter Gas Orifice

Inspection and Test Plan (ITP)
Print A3

Inspection and Test Plan (ITP)

Rencana Pengujian dan Inspeksi Sistem Meter Gas Orifice

Inspection and Test Plan (ITP)
Print A3

Inspection and Test Plan (ITP)

Rencana Pengujian dan Inspeksi Sistem Meter Gas Orifice

Inspection and Test Plan (ITP)
Print A3

Inspection and Test Plan (ITP)

Rencana Pengujian dan Inspeksi Sistem Meter Gas Orifice

Inspection and Test Plan (ITP)
Print A3

Inspection and Test Plan (ITP)

Rencana Pengujian dan Inspeksi Sistem Meter Gas Orifice

Inspection and Test Plan (ITP)
Print A3

CONCLUSION
RANCANG BANGUN SISTEM METER GAS ORIFIS MENGACU PADA
DATA PROSES DARI BADAN USAHA (BU) YANG MENCAKUP
(PRESSURE, DIFF. PRESSURE, TEMPERATURE, FLOW RATE MINIMUM
~ MAKSIMUM SERTA KOMPOSISI GAS) TELAH DILAKSANAKAN
SESUAI KETENTUAN PERATURAN, KAIDAH KETEKNIKAN YANG BAIK
UNTUK KESELAMATAN KESEHATAN KERJA DAN LINDUNGAN
LINGKUNGAN SERTA PROSEDUR YANG BERLAKU. DINYATAKAN
DAPAT MEMENUHI SYARAT MUTU, SPESIFIKASI TEKNIS UNTUK
KEHANDALAN UNJUK KERJA SEBAGAIMANA YANG DIHARAPKAN.

PERAKIT PEREKAYASA

PT. ANSI MEGA INSTRUMENINDO

TERIMA KASIH